Technical Field
[0001] The present invention relates to an improvement in opening and closing contacts of
an air circuit breaker.
Background Art
[0002] Fig. 4 is a side sectional view of a conventional air circuit breaker described in,
for example, Japanese Patent Publication (unexamined) No. 90424/1990.
[0003] In the drawing, reference numeral 1 is a housing formed of an insulating material,
and numeral 2 is stationary conductors which are arranged in parallel on the housing
1 and are the same in number as poles, and in which a stationary contact 3 is fixed
onto one end of each stationary conductor, and the other end is led out from the rear
side of the housing 1 and forms a power supply side terminal 2a. Numeral 4 is a stationary
arcing conductor extending from the stationary conductor 2 toward an arc suppressor
described later, and numeral 5 is a stationary arcing contact fixed onto an end portion
of the stationary arcing conductor 4.
[0004] Numeral 6 is a moving contact that faces the stationary contact 3 and comes in contact
with and moves away from the stationary contact 3, numeral 7 is a moving member to
which the moving contact 6 is fixed, numeral 8 is a moving arcing conductor formed
by extending the moving member 7 toward the arc suppressor, and numeral 9 is a moving
arcing contact fixed onto an end portion of the moving arcing conductor 8.
[0005] Numeral 10 is a contact arm rotatably holding the moving member 7, and numeral 11
is a contact arm shaft rotatably supporting the contact arm 10 on the housing 1. Numeral
12 is a terminal conductor, and the terminal conductor is fixed onto the housing 1
and led out from the rear side of the housing 1, and forms a power supply side terminal
12a. Numeral 13 is a flexible conductor movably connecting the moving member 7 to
the terminal conductor 12. Numeral 14 is a contact pressure spring urging the moving
member 7 toward an opening direction, and numeral 15 is a switch mechanism, numeral
16 is a shaft acting as the turning center of the moving member 7. Numeral 17 is an
arc suppressor, and numeral 18 is a trip relay part.
[0006] The switch mechanism 15 is comprised of a well- known toggle link mechanism, and
opens and closes the moving member 7 in order to switch on and off the air circuit
breaker. Under the state that the air circuit breaker is switched on, the switch mechanism
15 is hitched on a latch (not shown) engaged with the trip relay part 18 to keep the
air circuit breaker on. If the hitched switch mechanism 15 is released from the latch,
the air circuit breaker is switched off. Numeral 19 is a closing spring where closing
drive force of the switch mechanism 15 is accumulated, and numeral 20 is a cam mechanism
where a handle 21 or a motor not shown compresses the closing spring 19 and accumulates
the force thereof.
[0007] This type of air circuit breaker detects an overcurrent flowing through a connected
load or an excessively large current due to an accident or the like, and the trip
relay part 18 releases the hitched switch mechanism 15 from the latch, whereby the
switch mechanism 15 comes to work. This pushes upward the contact arm 10 round the
contact arm shaft 11 by a force of the contact pressure spring 14, and the moving
member 7 is rotated counterclockwise round the shaft 16. Accordingly, the moving contact
6 is moved away from the stationary contact 3, and the electric current flowing between
the two contacts is interrupted.
[0008] The contact arm 10, the shaft 16, and the contact arm shaft 11 are located so that
the moving member 7 connected to the switch mechanism 15 oscillates in on-off operation.
Oscillating operation of the moving member 7 is hereinafter described.
[0009] When the air circuit breaker is on, the moving contact 6 is in contact with the stationary
contact 3, but the moving arcing contact 9 is spaced away from the stationary arcing
contact 5. When turning off, the switch mechanism 15 raises the contact arm 10, whereby
the moving contact 6 is slightly moved away from the stationary contact 3, and an
arc through between the two contacts conducts. Subsequently, the moving member 7 is
rotated clockwise round the shaft 16 pushed by the contact pressure spring 14 and,
and the moving arcing contact 9 comes in contact with the stationary arcing contact
5. By the raising operation of the switch mechanism 15, while the moving arcing contact
9 being kept in contact with the stationary arcing contact 5, the moving contact 6
is largely moved away from the stationary contact 3 using this contacting point as
a fulcrum, thereby the arc between the contacts is extended and the current flow shifts
mainly to the moving arcing contact 9 and the stationary arcing contact 5. By the
operation of the switch mechanism 15, the moving member 7 is rotated counterclockwise,
the moving arcing contact 9 moves away from the stationary arcing contact 5, and the
arc generated there is induced and extinguished by the arc suppressor 17.
[0010] When turning on, the moving member 7 rotates clockwise by the closing operation of
the switch mechanism 15, and therefore the moving arcing contact 9 comes in contact
with the stationary arcing contact 5 at first, whereby an electric current can conduct.
When the moving contact 6 is further pushed by the switch mechanism 15 and comes in
contact with the stationary contact 3, the moving member 7 rotates counterclockwise,
the moving arcing contact 9 moves away from the stationary arcing contact 5, and the
electric conduction shifts to the moving contact 6 and the stationary contact 3.
[0011] In the conventional air circuit breaker as described above, the arc generated at
the time of turning off shifts to the moving arcing contact 9 and the stationary arcing
contact 5, and the arc is induced and extinguished by the arc suppressor 17. Therefore,
for the purpose of resisting to the wear due to arc spark generated at the time of
turning off and preventing an arcing contact from being welded described later, it
is necessary to use contacts made of a tungsten-silver alloy as the stationary arcing
contact 5 and the moving arcing contact 9.
[0012] The present invention was made to solve such a problem and has an object of providing
an air circuit breaker at a reasonable cost, in which it is not necessary to use any
contact made of a tungsten-silver alloy as the arcing contact through which an arc
is induced by the arc suppressor 17, an arc is easily suppressed by current-limiting,
and welding of the arcing contacts hardly occurs.
Disclosure of Invention
[0013] An air circuit breaker according to the invention includes: a stationary contact
fixed on a stationary conductor; a moving member onto which a moving contact that
is connected and disconnected with the mentioned stationary contact is fixed; a switch
mechanism that opens and closes the moving member by osc illation; a stationary arcing
contact disposed at an end portion of a stationary arcing conductor extending from
the stationary conductor through a first resistor; and a moving arcing contact disposed
at an end portion of a moving arcing conductor extending from the moving member through
a second resistor, and
in which when the switch mechanism switches on the moving member, the moving arcing
contact comes in contact with the stationary arcing contact, and after bringing the
moving contact into contact with the stationary contact, the moving arcing contact
moves away from the stationary arcing contact; and when the switch mechanism switches
off the moving member, the moving arcing contact comes in contact with the stationary
arcing contact, and after moving the moving contact away from the stationary contact,
the moving arcing contact is connected and disconnected with the stationary arcing
contact by oscillation.
[0014] It is preferable that the resistor is disposed either on the moving member side or
on the stationary conductor side.
Brief Description of Drawings
[0015]
Fig. 1 is a sectional view of an essential part of an air circuit breaker according
to the present invention.
Fig. 2 is a perspective view of a current-carrying part of the air circuit breaker
according to the invention.
Figs. 3 (A), (B) and (C) are explanatory views to explain opening and closing operation
of the air circuit breaker according to the invention.
Fig. 4 is a side sectional view of an air circuit breaker according to a prior art.
Best Mode for Carrying Out the Invention
Embodiment 1.
[0016] Fig. 1 is a sectional view of an essential part of an air circuit breaker according
to the present invention, Fig. 2 is a perspective view of a current-carrying part
of the air circuit breaker according to the invention, and Figs. 3 (A), (B) and (C)
are explanatory views to explain opening and closing operation of the air circuit
breaker according to the invention.
[0017] In the drawings, reference numerals 1 to 4, 6 to 8, and 10 to 17 are the same as
those in the above-mentioned conventional air circuit breaker, and further explanation
of them is omitted here. Numeral 4a is a stationary arcing contact formed at an end
portion of the stationary arcing conductor 4, and numeral 31 is a first resistor held
in a conductible manner between the stationary conductor 2 and the stationary arcing
conductor 4. Numeral 8a is a moving arcing contact formed at an end portion of the
moving arcing conductor 8, and numeral 32 is a second resistor arranged in a conductible
manner between the moving member 7 and the moving arcing conductor 8.
[0018] Operation of the air circuit breaker according to the invention is hereinafter described
with reference to Figs. 3 (A), (B) and (C). Fig. 3 (A) shows a state that the air
circuit breaker is on. Referring to the drawing, the moving contact 6 is in contact
with the stationary contact 3, and the moving arcing contact 8a is spaced away from
the stationary arcing contact 4a. In this state, the electric current flows in order
through the stationary conductor 2, the stationary contact 3, the moving contact 6,
the moving member 7, the flexible conductor 13, and the terminal conductor 12.
[0019] When starting an interrupting operation upon detection of any excessive current,
the switch mechanism 15 raises the shaft 16, and the moving member 7 turns clockwise
by the urging force of the contact pressure spring 14. Accordingly, the moving contact
6 is slightly moved away from the stationary contact 3 and the electric current flows
between the two contacts through an arc. When turning the moving member 7 further,
the moving arcing contact 8a comes in contact with the stationary arcing contact 4a
as shown in Fig. 3 (B). In this state, the current flows in order through the stationary
conductor 2, the first resistor 31, the stationary arcing conductor 4, the stationary
arcing contact 4a, the moving arcing contact 8a, the moving arcing conductor 8, the
second resistor 32, the moving member 7, the flexible conductor 13, and the terminal
conductor 12. Resistance of the first resistor 31 and the second resistor 32 interposed
in the mentioned current flow limits the conduction of current.
[0020] As a result of this current-limiting action, while an accidental electric current
and so on being limited, the moving arcing contact 8a moves away from the stationary
arcing contact 4a as shown in Fig. 3 (C). In this state, an arc is generated between
the stationary arcing contact 4a and the moving arcing contact 8a. However, since
the arc energy is reduced as a result of limiting the electric current, the arc is
suppressed easily.
[0021] Welding of the contacts may occur at the time of turning on under the condition that
a considerable large amount of current is flowing through the mentioned air circuit
breaker. This welding is reduced according to the construction of the invention. The
reason is now described below. By the closing operation of the switch mechanism 15,
first themoving arcing contact 8a comes in contact with the stationary arcing contact
4a, whereby a current flows between the two contacts.
[0022] The two contacts are slightly opened due to impact and repulsion at the time of the
closing operation, and the current flowing through this opening generates an arc.
This arc has a high temperature that melts surface of the two contacts. In such a
state, when the two contacts are connected again and the arc is extinguished, the
molten portions on the surface of the contacts are cooled, and the welding occurs.
In order to cope with this phenomenon, silver alloy contacts that hardly melt have
been conventionally used in the art.
[0023] On the other hand, in the construction of the invention, the moving member 7 is arranged
to oscillate at the time of on-off operation. Therefore, the current that flows when
the moving arcing contact 8a comes in contact with the stationary arcing contact 4a
is limited by the first resistor 31 and the second resistor 32, whereby the arc energy
that causes welding is reduced.
[0024] Even if welding occurs at the portion where the moving arcing contact 8a is in contact
with the stationary arcing contact 4a, the moving member 7 is pushed down counterclockwise
using the contact portion as a fulcrum until the moving contact 6 comes in contact
with the stationary contact 3, and therefore the contact portion once welded is separated
by the action of levers. When the moving contact 6 comes in contact with the stationary
contact 3, the current shifts to the moving contact 6 and the stationary contact 3
where resistance is small and, subsequently, the portion where the moving arcing contact
8a is in contact with the stationary arcing contact 4a is separated. As a result,
this portion is free from generation of any arc, and wear of the two contacts caused
by an arc does not take place.
[0025] It is, therefore, possible to employ any conductive material mainly composed of copper
as the stationary arcing conductor 4 including the stationary arcing contact 4a and
the moving arcing conductor 8 including the moving arcing contact 8a. Consequently,
it is not necessary to use any arc contact made of a tungsten-silver alloy.
[0026] It is also preferable that the first resistor 31 and the second resistor 32 are made
of sheet steel having a specific resistance higher than that of a copper material
instead of a specific resistance alloy.
[0027] Although both stationary arcing conductor 4 and moving arcing conductor 8 are provided
with the first resistor 31 and the second resistor 32 respectively in the foregoing
description, it is a matter of course that the same advantage is obtained in the case
that either conductor is provided with a resistor.
Industrial Applicability
[0028] As described above, the air circuit breaker according to the invention is provided
with a switch mechanism 15 that opens and closes a moving member 7 in an oscillating
manner, a first resistor 31 interposed between a stationary conductor 2 and a stationary
arcing contact 4a, and a second resistor 32 interposed between a moving member 7 and
a moving arcing contact 8a. In this circuit breaker, when the switch mechanism 15
switches on the moving member 7, a moving contact 6 comes in contact with a stationary
contact 3 while keeping the moving arcing contact 8a in contact with the stationary
arcing contact 4a, and thereafter the moving arcing contact 8a moves away from the
stationary arcing contact 4a, and when the switch mechanism 15 switches off the moving
member 7, the moving arcing contact 8a comes in contact with the stationary arcing
contact 4a, and after the moving contact 6 moves away from the stationary contact
3, the moving arcing contact 8a is connected and disconnected with the stationary
arcing contact 4a in an oscillating manner. As a result, an electric current flowing
through the two contacts at the time of opening and closing is limited by the first
resistor 31 and the second resistor 32, thereby facilitating extinction of arc and
preventing welding of the arcing contacts, and consequently, it is no more required
to employ any contact made of a tungsten-silver alloy as the arcing contacts, which
makes it possible to obtain an air circuit breaker at a reasonable cost.