Incineration system and method

Description

[0001] This invention relates to an incineration system, e.g. for the combustion of waste and to collect incineration heat therefrom for the production of e.g. steam or heat. It also relates to a method for operating such incineration system.

[0002] From the patent literature several incineration systems are known with a built-in bluff body. Exampes are disclosed in EP-A-0286077 (Temelli); DE-A-3038875 (Temelli); DE-A-4401821 (Kümmel). Generally, a bluff body is installed near the combustion chamber exit and the post-combustion chamber connecting thereto and is used to subdivide and cool the flow of flue gases and inject a process gas, such as secundary air. By this, the combustion is optimised towards e.g. efficiency or complete combustion.

[0003] Further prior art is disclosed by improving combustion and Boiler Performance of New and Existing EFW Plants with the Seghers-IBB-Prism", Mark Ferilleux, Glenn Creten, Joachim Kummel, 6^th European Conference on Industrial Furnaces and Boilers, Estoril, Portugal, 02-05 April 2002; and by "Optimierung der Sekundarlufteindusung in den Feuerraum einer Mullverbrennungsanlage bei Verwendung eines Sekundarluft-Dusenprismas", Gorner, Klasen, Kummel, 19. Deutschen Flammentag, Dresden, 14. und 15. September 1999.

[0004] The prior art discloses that the boiler walls and bluff body have in common a water circulation system for taking up incineration heat.

[0005] The object of this invention is to further develop the known incineration system. The advantages of this invention are versatile and concern e.g. one or more of the following improvements: efficiency, durability, maintainability, ease of construction, efficiency, complete combustion, reliability, manufacture, retrofit.

[0006] In one aspect the invention relates to the features of claim 1 or claim 8.

[0007] The invention is further illustrated by non-limiting embodiments, shown in the annexed drawing, showing in:

Fig. 1 a cross sectional view of a part of a waste incinerator;

Fig. 2 a cross sectional view of a bluff body;

Fig. 3 a perspective, cut away view of another bluff body;

Fig. 4 a cross sectional view of several designs of the bluff body;

Fig. 5 and 6 a water circulation system.

[0008] Fig. 1 shows an incinerator containing a bluff body 14, which is located above the fire grate 10 from below which primary air (arrow A) and from the left of which waste (arrow B) is supplied. Flue gases flow upwards (arrow C), the heat of which is taken up by steam pipes in the front and back walls 11 of the plant. The bluff body 14 is positioned such that it influences the incineration process in the combustion zone 12 or post-combustion zone 13 by its position, shape and/or injection of fluid jets 8. The bluff body 14 offers a more or less streamlined object inside the upward flow of flue gases. Further details of the incinerator or the bluff body 14 in general can be obtained from e.g. any of the above cited patent publications.

[0009] It should be appreciated, that generally the incinerator contains a combustion zone 12 with a grate 10 and with a waste supply (arrow B) disposed above said grate and with a flue gas exhaust (arrow C). Between the combustion zone and the flue gas exhaust there is an approximately horizontal connection opening 17 with a cross-section of flow approximately symmetrical relative to the axis of the exhaust C and provided between the combustion zone 12 and the flue gas exhaust C above the merge point of the waste supply B. The bluff body 14 is disposed inside said connection opening 17 such that the bluff body 14 extends transversely to the direction of flue gas flow.

[0010] In the incinerator according to fig. 1, a post-combustion zone is present directly downstream of the connection opening 17 and the bluff body 14. Different from earlier embodiments, this post-combustion zone is NOT Venturi tube-like, however such embodiment of the post-combustion zone also belongs to the invention.

[0011] The heat is also taken up by the boiler side walls 19 (only one visible).

[0012] Fig. 2 shows the bluff body 14 more in detail. As known as such, it is a hollow elongated body, extending in widthwise direction of the incinerator (direction normal to the plane of the paper of fig. 2) and delimited by membrane walls 1 provided by cooling tubes through which water is circulated from headers 15 connected to the natural circulation system 9 of the boiler. This cooling function, cool the flue gases in the combustion and/or post-combustion zone and the improvement of the combustion process, is also minimizing the fouling of the boiler heat surfaces.

[0013] As fig. 2 shows, the inner space of the bluff body 14 is subdivided into four segments 16 by separation panels 2, 4, yielding four separated sub channels 16 extending in the longitudinal direction of the bluff body 14. The panels 2, 4 have a simple connection 5, 6, mutually and to the membrane walls 1, such that these panels can easily be disassembled for e.g. repair or to get human access to the internal space of the bluff body 14. The connection 5, 6 can e.g. be provided by guide rails in which the edges of the panels 2, 4 are inserted and then fixedly bolted.

[0014] Through known as such openings or nozzles (not shown) in the membrane walls 1, fluid from the sub channels 16 can be injected as the fluid jets 8. These fluid jets can have any desired orientation (e.g. upward or downward). Preferably, the jets 8 at one level provide a more or less gap-free grating.

[0015] In fig. 3 a bluff body 14 is subdivided into six segments 16, wherein only a part of the membrane walls 1 are shown.

[0016] Fig. 4 shows different arrangements of the partition walls 2-4, such that e.g. ten or even more sub channels 16 can easily be obtained. In stead of being plane as shown, the partition walls 2-4 can also be non-plane.

[0017] Installing two or more bluff bodies next to each other is possible, to e.g. further improve the incineration process.

[0018] The water supply of the membrane walls 1 of the bluff body 14 differs from the prior art. According to the prior art (viz. fig. 5 which schematically shows the prior art water circulation system of the boiler with the steam drum 20 and (for reasons of clarity) only one boiler side wall 19 and one boiler front or back wall 11), the membrane walls 1 are a part of the water/steam circulation system of the cooled boiler side walls 19 of the plant. This situation can be illustrated by fig. 2, showing a lower and upper pipe stud 9, mutually in line. These pipes are part of a vertical boiler side wall 19 containing a plurality of parallel, upward extending such pipes to delimit the combustion chamber. Such wall 19 is typically prefabricated and to connect the membrane wall 1 to the circulation system of the wall 19, the pipe part 9', integrally extending between the upper and lower pipe studs 9, is removed from one or several adjacent pipes and the remaining studs 9 are sealed with sealing caps 18 and connected to the membrane wall 1 as fig. 2 shows, such that the water/steam flows according to the full and dashed lines. Thus the supply and exhaust pipes connecting to the headers or manifolds 15 are directly heated by the incinerating process.

[0019] Now (viz. fig. 6 providing a similar view as fig. 5) it is proposed for the first time to arrange that the fluid inlet and outlet of the membrane wall 1 of the bluff body 14 is not connected to a relevant pipe 9 of a boiler side wall 19 (and also not connected to a relevant pipe 9 of a boiler front or back wall 11), such that it is not part of the circulation system of the wall 11. Instead, the membrane wall 1 is connected to supply 21 and exhaust tubes 22 separate from the pipes of the wall 19. Indeed, as fig. 6 shows, these tubes belong to the water circulation system of the boiler, such that the heat taken up from the membrane wall 1 will be removed from the fluid circulating within these tubes, brought externally from the zone directly heated by the incinerating process within the combustion chamber and related chambers, e.g. the post combustion and flue exhaust. As a sub circuit separated from the sub circuits of the boiler walls 11, 19, it is directly connected to the common steam drum 20 of the boiler system. In this manner the fluid capacity can be optimised for the membrane wall 1, separate from walls 11, 19.

[0020] Preferably, the connection of the membrane wall 1 to the separate fluid circuit takes place by providing that the manifolds 15 extend through the opposite side walls 19 of the plant such that the supply (lower manifold 15) and exhaust (upper manifold 15) is possible from both longitudinal ends of the bluff body, and the tubes 21, 22 connecting to these manifolds 15 are outside the heated walls and so are protected against direct heating by the incinerating process.

Claims

1. An incineration system, e.g. to collect incineration heat, comprising:

- an incineration space delimited by boiler walls (11, 19) provided with pipes (9) that are part of a water circulation system for taking up incineration heat; and

- a bluff body (14) provided with a membrane wall (1) and arranged within said incineration space and having a longitudinally extending supply channel for injection, through mutually spaced nozzles, of a fluid into the flue gases in e.g. a combustion chamber (12) or a post-combustion chamber (13) of the incinerator space, said supply channel being subdivided into two or more sub-channels (16) and said membrane wall (1) being part of a water circulation system for taking up incineration heat,

characterised in that,
the membrane wall (1) is connected to supply (21) and exhaust (22) tubes which are separate from the pipes (9) of the boiler wall (11, 19), such that the heat taken up from the membrane wall (1) by its water circulation system is removed externally from the zone directly heated by the incinerating process.

2. A system according to claim 1, wherein the water circulation system of the membrane wall (1) is directly connected to the common steam drum (20) of the boiler system.

3. A system according to claims 1 or 2, wherein the manifolds (15) of the membrane wall (1) extend through the opposite boiler side walls (19) such that the supply and exhaust of the water circulation system is possible from both longitudinal ends of the bluff body (14), and the tubes (21, 22) connecting to these manifolds (15) are outside the heated walls and so are protected against direct heating.

4. A system according to claim 1, 2 or 3, wherein a sub-channel (16) debouches at another zone to obtain differences in fluid injection from said bluff body in its circumferential and/or longitudinal direction.

5. A system according to any of claims 1-4, wherein said sub-channels are non-concentric or the one sub-channel is present outside the other sub-channel.

6. A system according to any of claims 1-6, wherein the bluff body (14) has a sectional shape with substantially parallel walls, e.g. it has an almost constant width over a substantial part of its height, while it is substantially symmetrical relative to a horizontal axis, preferably being substantially symmetrical both in a horizontal and vertical sense.

7. A system according to any of claims 1-6, having a post-combustion zone NOT Venturi tube-like.

8. A method for operating an incineration system, e.g. to collect incineration heat, said incineration system comprising:

- an incineration space delimited by boiler walls (11, 19) provided with pipes (9) that are part of a water circulation system for taking up incineration heat; and

- a bluff body (14) provided with a membrane wall (1)and arranged within said incineration space and having a longitudinally extending supply channel for injection, through mutually spaced nozzles, of a fluid into the flue gases in e.g. the combustion chamber (12) or post-combustion chamber (13) of the incinerator space, said supply channel being subdivided into two or more sub-channels (16) and said membrane wall (1) being part of a water circulation system for taking up incineration heat;

said method being carried out such that
heat taken up from the membrane wall (1) by its water circulation system is removed externally from the zone directly heated by the incinerating process by means of supply (21) and exhaust (22) tubes which are separate from the pipes (9) of the boiler wall (11) and to which tubes (21, 22) the membrane wall (1) is connected.

Ansprüche

1. Verbrennungsvorrichtung, z.B. zum sammeln von Verbrennungswärme, mit:

- eine Verbrennungsraum, begrenzt von Kesselwände (11, 19) mit Leitungen (9) welche Unterteil sind einer Wasserzirkulationsysteem für aufnehmen von Verbrennungswärme; und

- einer Dusenbalken (14) mit eine Membranwand (1) und aufgestellt in dem Verbrennungsraum und mit ein in die Länge sich erstreckende Zufuhrkanal fuhr die Injektion, durch gegenseitig beabstandete Düsen, einer Fluid in den Verbrennungsgasen in z.B. eine Verbrennungskammer (12) oder eine Nachverbrennungskammer (13) des Verbrennungsraums, welche Zufuhrkanal verteilt ist in zwei oder mehrere Subkanale (16) und welche Membranwand (1) Teil einer Wasserzirkulationsystem für aufnehmen von Wärme ist, dadurch gekennzeichnet, dass der Membrandwand (1) verbunden ist mit Zufuhr (21) und Abfuhr (22) Leitungen welche separiert sind von den Leitungen (9) der Kesselwand (11, 19), sodass die von dem Membranwand (1) von der Wasserzirkulationsystem aufgenommen wärme nach außen von der direkt von die Verbrennungsverfahren aufgewärmte Zone weggenommen wird.

2. Vorrichtung gemäß Anspruch 1, wobei das Wasserzirkulationsystem der Membranwand (1) direkt verbunden ist mit dem gemeinschaftlichen Dampfkessel (20) der Heiswassersystem.

3. Vorrichtung gemäß Anspruch 1 oder 2, wobei die Verteilungkanale (15) der Membranwand (1) sich durch die gegenüberliegende Kesselseitewande (19) erstrecken, sodass die Zu- und Abfuhr der Wasserzirkulationsystem an beide Kopfenden der Düsenbalken (14) möglich ist, und die Leitungen (21, 22) welche mit diesem Verteilungkanal (15) verbunden sind, sind außen der verwarmde Wände und darum abgeschirmt von direkte Heißung.

4. Vorrichtung gemäß eine der Ansprüche 1-3, wobei eine Sub-Kanal (16) bei eine andere Zone mundet um unterschiede in Fluidinjektion ab der Düsenbalken in seine umfangsrichting und/oder Langerichtung zu bekommen.

5. Vorrichtung gemäß einem der Ansprüche 1-4, wobei die Subkanale nicht-konzentrisch sind oder der eine Subkanal außen der andere Subkanal positioniert ist.

6. Vorrichtung gemäß eine der Ansprüche 1-5, wobei der Düsenbalken (14) eine Durchschnittform mit hauptsachlich parallele Wände hat, z.B. hat es eine ungefähr konstante Weite über einem wesentlichen Teil seiner Höhe, und ist hauptsachlich symmetrisch relativ zu eine waagerechte Asche, bevorzugt hauptsachlich symmetrisch in waagerechte und senkrechte Richtung.

7. Vorrichtung gemäß eine der Ansprüche 1-6, mit eine Nachverbrennungzone NICHT venturirohrartig.

8. Verfahren zum betreiben einer Verbrennungsystem, z.B. zum sammeln von Verbrennungswärme, wobei die Verbrennungvorrichtung umfasst:

- eine Verbrennungsraum, begrenzt von Kesselwande (11, 19) mit Leitungen (9) welche Unterteil sind einer Wasserzirkulationsysteem für aufnehmen von Verbrennungswärme; und

- einer Düsenbalken (14) mit eine Membranwand (1) und aufgestellt in dem Verbrennungsraum und mit ein in die Länge sich erstreckende Zufuhrkanal für die Injektion, durch gegenseitig beabstandete Düsen, einer Fluid in den Verbrennungsgasen in z.B. eine Verbrennungskammer (12) oder eine Nachverbrennungskammer (13) des Verbrennungsraums, welche Zufuhrkanal verteilt ist in zwei oder mehrere Subkanale (16) und welche Membranwand (1) Teil einer Wasserzirkulationsystem für aufnehmen von Warme ist,

wobei der Verfahren betrieben wird, sodass
Wärme aufgenommen von der Membranwand (1) von seiner Wasserzirkulationsysteem nach außen von der direkt von den Verbrennungsverfahren aufgewärmten Zone weggenommen wird durch Zufuhr (21) und Abfuhr (22) Leitungen welche separiert sind von den Leitungen (9) der Kesselwand (11) und mit welche Leitungen (21, 22) der Membranwand (1) verbunden ist.

Revendications

1. Système d'incinération, par exemple pour collecter chaleur d'incinération, comportant :

- un espace d'incinération, délimiter par parois de boîte (11, 19) avec des tubes (9) d'une système de circulation d'eau pour prendre chaleur d'incinération, et

- une colonne à buses (14) avec une paroi membrane (1) et localisé dans l'espace d'incinération et avec un canal d'amenée, s'étendre longitudinaux pour injecter, par des buses espace, d'une fluide dans les gaz d'incinération dans par exemple une chambre d'incinération (12) ou une chambre de post-incinération (13) de l'espace d'incinération, lequel canal d'amenée est divise dans deux ou mieux subcanaux (16) et la paroi membrane (1) est une composant de la système de circulation d'eau pour prendre chaleur d'incinération,

caractériser en ce que la paroi est connecter à tubes d'amenée (21) et de fuite (22) sépare des tubes (9) des parois de boite (11, 19) pour que le chaleur prendre de la paroi membrane (1) par la système de circulation d'eau est évacuer externe du zone immédiatement échauffe par la procède d'incinération.

2. Système selon la revendication 1, en ce que la système de circulation d'eau de la paroi membrane (1) est immédiatement connecte avec la boîte a vapeur (20) de la système.

3. Système selon la revendication 1 ou 2, en ce que les canaux diviser (15) de la paroi membrane (1) s'étendre par les parois face a face (19) pour que l'amenée et fuite de la système de circulation d'eau est possible depuis le faces longitudinaux de la colonne à buses (14), et les tubes (21, 22) connecte a les canaux division (15) sont extérieur les parois échauffer et sont protège de chauffage immédiate.

4. Système selon l'une quelconque des revendications 1-3, en ce que un subcanal (16) débouche a un autre zone pour obtenir différences en injection de fluide depuis la colonne à buses (14) dans la direction circumference et/ou longitudinaux.

5. Système selon l'une quelconque des revendications 1-4, en ce que les subcanaux sont non-concentrique ou le subcanal est localise externe 'un autre subcanal.

6. Système selon l'une quelconque des revendications 1-5, en ce que la colonne à buses (14) a une forme en section avec parois principalement parallèles, par exemple un taille d'environ invariable depuis un part principale de la hauteur, et en ce que elle est principalement symétrique par un axis horizontale, de préférence principalement symétrique en directions horizontal et vertical.

7. Système selon l'une quelconque des revendications 1-6, avec un zone de post-incinération non comme un tube de venturi.

8. Procède pour activer une système d'incinération, par exemple pour collecter chaleur d'incinération, la système d'incinération comportant :

- un espace d'incinération, délimiter par parois de boite (11, 19) avec des tubes (9) d'une système de circulation d'eau pour prendre chaleur d'incinération, et

- un colonne à buses (14) avec une paroi membrane (1) et localiser dans l'espace d'incinération et avec un canal d'amenée, s'étendre longitudinaux pour injecter, par des buses espace, d'une fluide dans les gaz d'incinération dans par exemple une chambre d'incinération (12) ou une chambre de post-incinération (13) de l'espace d'incinération, lequel canal d'amenée est divise dans deux ou mieux subcanaux (16) et la paroi membrane (1) est une composant de la système de circulation d'eau pour prendre chaleur d'incinération,

la procède est ménage pour que
chaleur prendre depuis la paroi membrane (1) par la système de circulation d'eau est évacue externe du zone immédiatement échauffe par la procède d'incinération par tubes d'amenée (21) et de fuite (22) sépare des tubes (9) des parois de boite (11) et avec quelles (21, 22) la paroi membrane (1) est connecte.

Drawing