BACKGROUND OF THE INVENTION
Field of the Invention.
[0001] The present invention relates to an improved reclosable, tamper-evident container
formed, at least in part, from a flexible material. Access to the interior of such
a container is provided by a security seal formed through the flexible material, and
the reclosable fastener of this invention is attached to the container in sealing
relation to that seal. The improved fastener of this invention is particularly characterized
by its structure comprising a pair of mating, reclosable sealing strips, both of which
are attached to a common surface of the container's flexible material. Preferably,
the reclosable fastener of this invention is disposed on the inside surface of the
container.
Description of the Prior Art.
[0002] Reclosable containers utilizing zipper-type fasteners are well known in the packaging
industry and are used for holding, displaying and dispensing a wide variety of products
ranging from hardware items to food products intended for human consumption. The construction
of virtually all such prior art fasteners comprises one or more female parts which
releasably receive one or more corresponding male parts. In order to provide access
to the interior of the container, those portions of the fastener bearing the respective
female and male parts must typically be attached to opposing sides of the container
such that the female and male parts will be in registry with each other. A typical
such construction is disclosed in U. S. Patent No. 4,909,017 to McMahon and Spanier.
[0003] Obviously, then, according to the present state of the packaging arts, great care
and precision are required in the placement and attachment of reclosable fasteners
to their related containers. Notwithstanding the existence of a great variety of such
fasteners and reclosable containers utilizing such fasteners, it is clear that there
remains a great need in the packaging arts for a reclosable, zipper-type fastener,
both parts of which can be attached to a single common surface of the material forming
a wall of the container before the container is even partially formed. Such a fastener
would significantly simplify the manufacturing process for reclosable containers by
not interfering with the operation of standard forming and filling machines.
SUMMARY OF THE INVENTION
[0004] The present invention relates to an improved tamper-evident container formed from
a flexible material and having a reclosable fastener. In a preferred embodiment, the
fastener of this invention comprises a pair of mating, reclosable sealing strips,
each comprising a strip base segment which is attachable to a common surface of the
material forming a wall of a reclosable container. Each of the sealing strips further
comprise a second segment integral with its corresponding base segment and free from
the container wall surface. One of the strips comprises a male fastener part, and
the other of the strips comprises a female fastener part in receiving relation to
the male part. Tamper-evident access to the interior of the container is provided
by a removable portion of the flexible material to form an aperture for access to
the reclosable fastener.
[0005] According to a first embodiment of the reclosable fastener, the male fastener part
is at the juncture of one of the base segments and its corresponding second segment,
and the female fastener part is formed on the second segment of the other sealing
strip. Both base segments are attached to a common interior surface of the flexible
material, and both second segments are free from the common surface.
[0006] According to a second embodiment, the female fastener part is formed on one of the
sealing strip second segments, and that second segment is attached to a second surface
of the flexible material opposite the common surface.
[0007] Also disclosed and claimed hereinafter is a method for attaching the reclosable zipper-type
fastener to the flexible material from which the container is made so as to provide
a tamper-evident reclosable seal.
[0008] The invention accordingly comprises the features of construction, combination of
elements, and arrangement of parts which will be exemplified in the constructions
hereinafter set forth, and the scope of the invention will be indicated in the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] For a fuller understanding of the nature and objects of the invention, reference
should be had to the following detailed description taken in connection with the accompanying
drawings, in which:
FIGURE 1 is a side elevation showing a segment of a first embodiment of the container of
this invention with the fastener attached to the inside of a segment of the flexible
material at least partially forming a reclosable container.
FIGURE 2 is a side elevation similar to that of Fig. 1 showing the segment of the reclosable
container with the tamper-evident portion removed and the fastener opened.
FIGURE 3 is a view similar to that of Fig. 1 showing a second embodiment of the container.
FIGURE 4 is a side elevation similar to that of Fig. 3 showing the segment of the reclosable
container with the tamper-evident portion removed and the fastener opened.
FIGURE 5 is a sectional view taken along line 5-5 of Fig. 6 showing attachment of the reclosable
fastener to a common interior surface of a reclosable container.
FIGURE 6 is a plan view of the reclosable container shown in Fig. 5.
[0010] Similar reference characters refer to similar parts throughout the several views
of the drawings.
DETAILED DESCRIPTION
[0011] A first embodiment of the improved tamper-evident container formed from a flexible
material and having a reclosable fastener is generally indicated as 10 in the views
of Figs. 1, 2, 5 and 6. The reclosable fastener is generally indicated as 12.
[0012] Referring to the view of Fig. 1, it can be seen that fastener 12 comprises a pair
of mating, reclosable sealing strips, generally indicated as 14 and 16, respectively.
Each of the sealing strips 14 and 16 comprise a base segment 18 and 20, respectively.
Base segment 18 is attached to interior surface 22 of flexible material 24, and base
segment 20 is similarly attached to the common interior surface 22. As shown in Fig.
1, attachment of the fastener 12 to common interior surface 22 is indicated by perimeter
seal 26.
[0013] Also shown in the view of Fig. 1 is a removable portion 28 of flexible material 24
by which access to the interior of container 10 may be obtained once portion 28 is
removed to form an aperture providing access to strips 14 and 16 whereby they may
be separated from each other. This is clearly illustrated in the "opened" view of
Fig. 2. Referring to the view of Fig. 6, it can be seen that removable portion 28
is defined by a plurality of cuts formed through flexible material 24. In the preferred
embodiment, these cuts comprise a plurality of perforations 30 and at least one slit
32, though a pair of opposed slits 32 are illustrated in the view of Fig. 6. Slit
32 provides a free segment of flexible material 24 whereby portion 28 may be removed
to provide access to fastener 12. The perforations 30 are preferably formed within
the area defined by line A-A, and the slit, or slits, 32 are preferably formed within
the area between arrows B.
[0014] Returning to the view of Fig. 1, sealing strip 14 further comprises a second segment
34 integrally formed therewith, but not attached to common interior surface 22. Sealing
strip 16 also comprises-a second segment 36 integral with its base segment 20, but
not attached to common interior surface 22. A female fastener part 38 is formed on
second segment 34, and a corresponding male fastener part 40 is formed on sealing
strip 16 at the juncture of base segment 20 with second segment 36.
[0015] As further shown in the view of Fig. 1, container 10 further includes another segment
of flexible material 24' forming another wall thereof, and a seam 42 is provided by
the joining of flexible material 24 to a corresponding segment of flexible material
24'. Referring to the views of Figs. 5 and 6, a similar seam 42' is formed at the
bottom of container 10.
[0016] Referring to the view of Fig. 6, and remembering that a principal end use for the
container 10 is to hold food products intended for human consumption, the formation
of an hermetic seal is a particular advantage of this invention. As shown in Fig.
6, the perimeter seal 26 extends around the perimeter of fastener 12. However, a broadened
segment 44 can be seen at each end of perimeter seal 26. Broadened segment 44 is frequently
referred to in the packaging industry as a "splotch" seal. Such a splotch seal involves
the application of heat and pressure to the distal ends of sealing strips 14 and 16
so as to form a flattened, broadened segment 44. Then, when the fastener 12 is attached
to common interior surface 22 of flexible material 24 by the perimeter seal 26, an
hermetic seal is formed in completely surrounding relation to the removable portion
28.
[0017] Referring now to the views of Figs. 3 and 4, a second embodiment of the tamper-evident
container is generally indicated as 10'. Inasmuch as the structural elements of container
10' are essentially identical to those of first embodiment 10, identical reference
numerals have been used for their identification. As clearly shown in the views of
Figs. 3 and 4, second embodiment 10' further comprises a tack seal 46 to bond second
segment 34 to inside surface 48 of flexible material 24' forming the opposite side
of container 10'. Such a construction virtually eliminates any probability of material
contained within container 10' becoming wedged or caught in the gap otherwise present
between second segment 34 and flexible material 24'.
[0018] From the above description of the structure of first and second embodiments of the
container 10 and 10', respectively, attention is now invited to the following description
of the method for attaching fastener 12 to a flexible material 24 for providing a
tamper-evident reclosable opening therethrough. First, a segment of flexible material
24 is selected for forming a container 10. A plurality of cuts comprising perforations
30 and at least one slit 32 are made to define a removable portion 28. Next, a reclosable
zipper-type fastener 12 is selected and cut to a predetermined length sufficient to
overlie the removable portion 28. Opposed distal ends of fastener 12 are then "splotched"
and the splotched length of fastener is disposed in adjacent, overlying relation to
removable portion 28. The perimeter seal 26 is formed by the application of pressure
and heat. If desired, tack seal 46 would be made in a subsequent step. From that point
on, the container would be formed and filled using standard form and fill apparatus
and methods. No further manipulation of fastener 12 and its related removable portion
28 is required.
[0019] It will thus be seen that the objects set forth above, among those made apparent
from the preceding description, are efficiently attained, and, since certain changes
may be made in the above construction without departing from the scope of the invention,
it is intended that all matter contained in the above description or shown in the
accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
[0020] It is also to be understood that the following claims are intended to cover all of
the generic and specific features of the invention herein described, and all statements
of the scope of the invention which, as a matter of language, might be said to fall
therebetween.
[0021] Now that the invention has been described,
1. A method for attaching a reclosable zipper fastener (12) to a flexible material (24)
from which a container is made so as to provide a tamper-evident reclosable seal,
which is separate from the side edges of the container, said method comprising the
steps of:
(a) selecting a segment of flexible material (24) to be used for forming a container;
(b) forming a plurality of cuts (30, 32) through said segment of flexible material
(24) to define a removable portion (28);
(c) selecting a reclosable zipper fastener (12) comprising a pair of mating, reclosable
sealing strips (14, 16);
(d) cutting said fastener (12) to a predetermined length greater than aid removable
portion (28) and sufficient to and remain separate from the side edges of the container;
(e) forming a flat, broad seal (44) at opposed distal ends of said strips (14, 16)
at each end of said length by the application of heat and pressure to yield a flattened,
broadened segment (44) at each of said opposed distal ends;
(f) placing said sealed fastener (12) adjacent said flexible material (24) proximate
to said cuts (30, 32); and
(g) attaching said sealed fastener (12) to said flexible material (24) by
(h) forming an hermetic perimeter seal (26) around said removable portion (28), said
perimeter seal (26) being located where said fastener (12) and said flexible material
(24) are joined to each other.