TECHNICAL FIELD:
[0001] The present invention relates to a method for measuring the relative positions of
a first component and a second component. The invention can for example be applied
in alignment of components, for example in the form of machines such as engines, pumps
or couplings.
[0002] The present invention also relates to an apparatus for measuring the relative positions
of a first component and a second component.
BACKGROUND OF THE INVENTION:
[0003] In various fields of technology there is a need for correct alignment of different
components and machines in relation to each other. For example, during operation of
large engines, pumps and similar equipment, it is essential that an output shaft of
a propelling unit, for example in the form of an engine, is correctly aligned with
respect to an input shaft of a propelled unit, for example in the form of a pump.
In this manner, the output power of the engine can be transferred via the rotational
movement of the engine shaft to the input shaft of the pump in an optimal manner.
Any misalignment of the two shafts may result in a poor efficiency and an increased
risk for wear and damage to the engine or the pump.
[0004] Consequently, in the above-mentioned field of technology, there is a demand for correct
alignment of the engine output shaft in relation to the input shaft of the pump. In
this regard, it should be noted that the two shafts may present alignment errors of
generally two different kinds. To be precise, the shafts may be disposed at a certain
angle with respect to each other, which is referred to as an angular error, i.e. a
"horizontal angular error" and a "vertical angular error". Secondly, even though the
shafts may be parallel to each other, they may be slightly displaced with respect
to each other so that they extend along two separated directions, i.e. in a parallel
manner. This is referred to as "horizontal offset" and "vertical offset". If these
errors exceed predetermined limit values, it can be assumed that the shafts, and their
corresponding machines, are poorly aligned with reference to each other.
[0005] Consequently, there is a general demand for systems and methods for aligning various
pieces of machinery comprising rotatable shafts. Such systems and methods may be used
for engines and pumps and similar equipment. Generally, they may be used in power
plants, chemical plants and oil refineries, in particular in applications which comprise
high speed or in applications comprising expensive, process critical machines which
are necessary to align.
[0006] According to prior art, alignment of two rotatable shafts of two machines can be
carried out by means of a measuring apparatus which comprises a first measuring unit
arranged for mounting on a first machine and comprising a light source for generation
of light radiation in the direction towards a second measuring unit arranged for mounting
on a second machine and also comprising a second light source for generation of light
radiation in the direction towards the first measuring unit. Furthermore, each of
the measuring units comprises a detection device for emitted light radiation. By means
of this apparatus, the alignment of the two shafts of the machines can be investigated.
[0007] The above-mentioned type of measuring equipment is intended to be used when the relevant
machines are standing still, i.e. when they are relatively cold and not in use for
the moment.
[0008] However, it should be noted that in many applications, the alignment between an engine
and a pump, for example, may change as these machines are started and operated and
gradually become hot, i.e. from cold and shutdown to normal operation. For example,
the alignment may vary depending on the operating temperature of the machines. The
alignment may also vary depending on changes in discharge pressure (if alignment is
carried out on a pump or a compressor). Also, piping strain in the shafts may cause
changes in alignment between cold and hot operating conditions.
[0009] The change in alignment between a cold and a hot condition may also be influenced
if the relevant machines operate in parallel, or if any changes in electrical loading
or rotational forces should occur during operation.
[0010] Consequently, there are thermal factors and other parameters which affect the alignment
of the machines. In particular, as explained above, a problem exists in that a correct
alignment of a still-standing machine may not necessarily correspond to a correct
alignment of the same machine when it is operated. This means that it will be necessary
to carry out some type of adjustments in order to compensate for the fact that alignment
changes will occur between a cold and a hot condition.
[0011] A previously known system for measuring the difference in alignment from a cold start
condition to a hot operating condition is manufactured by the company Prüftechnik
and comprises two units constituting combined transmitters and detectors to be mounted
on a first, stationary machine, suitably on a bearing housing on said first machine.
The transmitters comprise laser light sources. Corresponding prisms are mounted on
a second, moveable machine which is intended to be adjusted so as to obtain correct
alignment.
[0012] The lasers are set up, one in the vertical plane and one in the horizontal plane.
The horizontal head must point toward 3 o'clock, and the vertical head must point
toward 12 o'clock. After this set up, each prisms have to be aligned to reflect its
corresponding laser beam into the corresponding detector. The units comprising the
transmitters and detectors are connected to a control unit which transmits the data
to a computer, for example of the PC type. A particular software program is used to
trend the data streaming from the transmitters and detectors. This results in measuring
information in the form of graphs indicating positional changes during operation of
the relevant machines.
[0013] A disadvantage with this previously known system relates to the fact that it comprises
four different units which must be mounted and adjusted before measurements can be
carried out. This means that this system is relatively complicated and time-consuming
to set up and use. In fact, the setup of this previously known system takes an experienced
user about two hours per coupling to set up. This does not include the time spent
by the operator programming alignment formulas into the computer. The system also
requires high amounts of training to be used properly as well as extensive knowledge
of computer use for an operator. It is also relatively expensive.
[0014] A further disadvantage with this previously known system relates to the fact that
a separate graph is required from each alignment parameter to be monitored. This means
that on a typical single coupling measurement, four different graphs are required.
This results in a time-consuming operation as well as a time-consuming and complicated
evaluation of the measurement data.
[0015] Another previously known system is disclosed in
US 5077905, which teaches a laser alignment mount assembly comprising a first measuring unit
and a second measuring unit. This known assembly is adapted for alignment of two coupled
shafts during a first operational condition and a second operational condition. By
means of the system, an initial "zeroing" of the equipment is carried out in said
first operational condition by setting a laser beam in coincidence with a target.
In this manner, a zero reference is determined. When the coupled shafts are in said
second operational condition, a "re-zeroing" is made by displacing one of the measuring
units so as to be aligned with the target and by mechanically measuring the positional
change resulting from the movement off the zero reference point when the system enters
the second operational condition.
[0016] A disadvantage with the system shown in
US 5077905 relates to the fact that it relies on both a laser measurement system and a mechanical
measurement device to gather alignment change data, i.e. for providing the result
of the above-mentioned "re-zeroing". Also, the "re-zeroing" is carried out following
a mechanical manipulation of a mounting bracket.
[0017] US 3704522 A describes a method and apparatus for aligning kinematic trains of industrial apparatus
by establishing a reference line of sight adjacent the devices and obtaining precise
measurements to the shortest distance to the reference points on the several devices
by optical measurements.
[0018] US 6040903 A describes a method for detecting the relative position of two bodies with an electro-optical
measuring instrument which has a light beam transmitter and a single-axis or multi-axis
optoelectronic position detector.
[0019] US 6046799 A describes a device for ascertaining misalignments of two shafts arranged one behind
the other having a light emitter rigidly fixed on one shaft and which transmits an
alignment measurement beam onto an optoelectronic position detector. The device further
comprises an optical inclinometer.
[0020] US 5980094 A describes a method for analyzing alignment data to determine machine condition information
that is not necessarily related to alignment.
[0021] GB 2128324 A describes a method and apparatus for statically aligning, checking or monitoring
the alignment of a first shaft with a second shaft.
[0022] US 6223102 B1 describes a method and an apparatus for alignment of a shaft of a rotating machine
in a predetermined nominal position by moving the machine on the base, as well as
an apparatus for carrying out the method.
[0023] US 4709485 A describes an alignment device having a cylindrical alignment housing fixed to a housing
of one of two axially aligned items of equipment. A cylindrical bearing housing and
a shaft are rotated together in concert, and measurements are taken using a laser
and a prism to determine whether the shafts are properly aligned with each other.
[0024] US 5715609 A discloses an apparatus for aligning stationary in-line machine shafts. The sensor
is mounted on the shaft of the machine.
[0025] US 5148232 A describes an apparatus and method for aligning a crankpin grinding machine. The apparatus
is comprised of a laser, a photoelectric target, an input-output unit and special
adapters to mount the laser and target on the crankpin grinding machine.
[0026] US 5026998 A describes a method for checking the coaxial alignment of tandem-arranged shafts.
SUMMARY OF THE INVENTION:
[0027] An object of the present invention is to provide a method and apparatus, respectively,
by means of which an improved measurement of the changes in relative positions of
two components, in particular for carrying out shaft alignment of co-linear centers
of rotation of two or more shafts, is accomplished. A particular object is to provide
alignment during normal (hot) operating conditions.
[0028] The above-mentioned object is accomplished by means of a method for measuring the
relative positions of a first component and a second component, said method comprising:
mounting a first measurement unit on a housing forming part of said first component
by means of a first bracket, said first measurement unit being rotatably arranged
in relation to said first bracket and defining a first rotational axis; and mounting
a second measurement unit on a further housing forming part of said second component
by means of a second bracket, said second measurement unit being rotatably arranged
in relation to said second bracket and defining a second rotational axis. The method
according to the invention further comprises: measuring, in a first state of operation
of said first component and said second component, the relative position of said first
component in relation to said second component by detecting the position of said first
axis and by detecting the position of said second axis; providing measurement values
corresponding to the positions of said first rotational axis and said second rotational
axis, measuring, in a second state of operation of said first component and said second
component, the relative position of said first component in relation to said second
component by detecting the position of said first axis and by detecting the position
of said second axis; and obtaining information related to the relative positions of
said first component in relation to said second component based on the measurements
made in said first state of operation and the measurements made in said second state
of operation. The measurement values are obtained, in both the first state of operation
and said second state of operation, by rotating the measurement units between different
positions in which measurement values are registered. The above-mentioned object is
also accomplished by means of an apparatus for measurements of the relative positions
of a first component and a second component by means of a first measurement unit and
a second measurement unit, said apparatus comprising: a first measurement unit and
a second measurement unit; a first bracket for mounting the first measurement unit
on a housing forming part of said first component; a second bracket for mounting the
second measurement unit on a further housing forming part of said second component;
each measurement unit being fixedly mounted on a rotatable element which is arranged
in each corresponding bracket, thereby defining a first rotational axis for the first
measurement unit in relation to the first bracket and a second rotational axis for
the second measurement unit in relation to the second bracket. According to the invention,
said measurement units are adapted for measuring, in a first state of operation of
said first component and said second component, the relative positions of said first
component in relation to said second component by detecting the position of said first
axis and by detecting the position of said second axis, and for measuring, in a second
state of operation of said first component and said second component the relative
positions of said first component in relation to said second component by detecting
the position of said first axis and by detecting the position of said second axis.
Each rotational element with each respective measurement unit is arranged so as to
assume different rotational positions with respect to each corresponding bracket during
measurements for obtaining measurement values related to the positions of said first
rotational axis and said second rotational axis. An important advantage with the present
invention is that it constitutes a simple solution which is also compact and easy
to operate. In particular, the system according to the invention is easy to set up,
mount and break down. The invention also provides very accurate alignment with the
user of relatively simple, visible laser system. The system according to the invention
is easy to install and easy to adjust prior to actual measurements. Furthermore, the
system according to the invention requires no particular computer programming for
the operator using it, and consequently constitutes a user-friendly system.
[0029] A particular advantage of the invention relates to the fact that it allows the use
of measurement equipment of the same kind as used during normal shaft alignments at
a single operating condition (normally a cold, non-operative state). The invention
also allows the same measuring process as according to prior art to be used when carrying
out the present invention. The invention can be adapted to all measurements units
which are available on the market today, which means that the invention constitutes
a simple and flexible solution.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0030] The invention will now be described with reference to a preferred embodiment and
the appended drawings, in which:
- Fig. 1
- shows in a schematic manner an alignment set-up in which the present invention is
used;
- Fig. 2
- shows an apparatus according to the present invention, in a partially assembled state;
and
- Fig. 3
- shows how a measurement unit according to the invention can be mounted; and
- Figs. 4a-c
- show how the measurement units can be moved between three different position for obtaining
measurement values.
PREFERRED EMBODIMENTS:
[0031] The present invention will now be described, firstly with reference to Fig. 1, which
shows in a schematic manner an arrangement in which the invention suitably can be
used. Said arrangement comprises a first machine 1 which can be constituted by an
engine, the output power of which is intended to be transferred to a second machine
2. Said second machine 2 is suitably constituted by a pump or some other form of propelled
unit, such as for example a generator. The invention is not limited to be used with
an engine and a pump, but can be implemented for all types of measurements of the
relative position between a first component and a second component during various
types of operational conditions.
[0032] The output power of the engine 1 is transferred to the pump 2 via an output shaft
3 of the engine 1, a coupling 4 and an input shaft 5 of the pump 2.
[0033] As mentioned initially, there is a demand for correct alignment of the engine's 1
output shaft 3 in relation to the input shaft 5 of the pump 2. In particular, the
alignment can be evaluated by determining the angular errors and offset values of
the two shafts 3, 5. There is also a need for determining whether these parameters
are within predetermined allowed limit values.
[0034] The invention is not limited to be used with any particular type of propelling or
propelled machine or other equipment. The equipment for which the invention is used
does not itself form part of the invention. Generally, the invention can be used in
any situation in which there is a demand for aligning two components arranged for
transmitting power in any direction between the components. In particular, the invention
is used for alignment of co-linear centers of rotation of two or more shafts. For
example, the invention can be used for alignment of machines such as engines and pumps.
The invention can also be used in situation in which no transmission of power is intended.
For example, the relative position between two components (for example a machine and
its support structure) can generally be measured at different states of operation.
[0035] As explained above, the invention is particularly suitable for cooperating with many
different types of known measurement units. As indicated in Fig. 1, the invention
may for example be used with a first measuring unit 6 which is mounted in a certain
position with respect to a housing 7 of the engine 1 during alignment of the engine
1 and the pump 2. Furthermore, the apparatus according to the invention is also intended
to be used with a second measuring unit 8 intended to be mounted in a position with
respect to a housing 9 of the pump 2. As will be described below, the invention comprises
brackets for mounting the measuring units 6, 8.
[0036] It can be noted that either one of the engine 1 and the pump 2, for example the engine
1, is stationary, i.e. it is not intended to be moved. The other apparatus, i.e. the
pump 2 in this case, is movable. The invention can thus be used for an application
in which a measurement unit is mounted on a stationary apparatus and another measurement
unit is mounted on a movable apparatus. However, the invention is not limited to such
applications, but can also be used with non-movable machines.
[0037] The first measurement unit 6 comprises a first light source 10, which is preferably
a laser light source which is adapted for providing a first laser beam 11 directed
towards the second measurement unit 8. For this reason, the second measurement unit
8 comprises a light detector 12 arranged for detecting any incoming light from the
first light source 10. Furthermore, the second measurement unit 8 comprises a second
laser light source 13 for producing a further laser light beam 14 intended to be directed
towards the I first measurement unit 6, in particular towards further light detector
15 arranged in said first measurement unit 6 and adapted for detecting any incoming
light from the second laser light source 13.
[0038] The invention can alternatively be adapted to be used with other types of measurement
units. For example, measurement units of the type which do not use laser light but
some other form of light source can be used by means of the invention. The set of
measurement units can be constituted by a first measurement unit comprising a light
source, which cooperates with a second measurement unit comprising a light reflector.
The reflected light is detected by means of a light detector on the first measurement
unit. As an alternative, the detector unit may be manually operated, i.e. it may comprise
a target in the form of a number of lines which are used by an operator for visually
detecting whether the measurement units are aligned. As an alternative to measurements
involving a light source, a mechanical alignment equipment comprising the so-called
mechanical dial indicator method, can also be used with the invention.
[0039] The measurement units 6, 8 are mounted on the engine 1 and the pump 2, respectively,
by means of a first mounting arrangement 16 and a second mounting arrangement 17,
respectively. The mounting arrangements 16, 17 are indicated in a simplified and schematic
manner in Fig. 1, but will now be described in greater detail with reference to Fig.
2. As indicated in Fig. 2, which shows an arrangement partly assembled, just before
mounting of the measurement units 6, 8, the invention according to the preferred embodiment
comprises a first mounting ball 18 which is attached to the housing 7 of the engine
1. A first mounting clamp 19 is adapted to be fastened on the mounting ball 18. In
this regard, the position of the first mounting clamp 19 can be adjusted and fine-tuned,
and then tightened by means of a tightening screw 20. The opposite end of the first
mounting clamp 19 is intended to be fastened to a first base bracket 21. As will be
described in greater detail below, the first base bracket 21 acts as a support for
the first measurement unit 6. When the first base bracket 21 has been positioned in
a correct position, it can be locked to the first mounting clamp 19 by means of a
further tightening screw 22 in said mounting clamp 19.
[0040] In a similar manner as described above, the arrangement according to the preferred
embodiment comprises a second mounting ball 23 which is attached to the housing 9
of the pump 2. A second mounting clamp 24 is arranged to be fastened on the second
mounting ball 23. The position of the second mounting clamp 24 can be adjusted and
fine-tuned, after which it can be tightened by means of a tightening screw 25. The
opposite end of the second mounting clamp 24 is intended to be fastened to a second
base bracket 26. As will be described in greater detail below, the second base bracket
26 will act as a support for the second measurement unit 8. When the second base bracket
26 has been positioned in a correct position, it can be locked to the second mounting
clamp 24 by means of a further tightening screw 27 in said second mounting clamp 24.
[0041] The dimensions of the mounting clamps 19, 24 may vary, and are adapted so as to allow
fine-tuning of the positions of the measurement units depending on for example the
geometry of the machines. In this manner, the actual positions of the measurement
units can be adapted to each situation in which the invention is used.
[0042] Fig. 3 indicates the manner in which the first measurement unit 6 is mounted in its
corresponding first base bracket 21. The first measurement unit 6 is attached to a
first support unit 28 which in turn is provided with a generally cone-shaped mounting
member 29. This mounting member 29 is shaped so as to be fitted into a correspondingly
shaped recess in a rotatable component 30 (see also Fig. 2) which is rotatably supported
in the first base bracket 21. Furthermore, the measurement unit 6 with its support
unit 28 are fixedly mounted in the rotatable compooent 30. In this manner, the first
base bracket 21 constitutes a support element for the relevant measurement unit, which
in turn is rotatable. The internal cone in the rotatable component 30 is consequently
rotatably arranged in the first base bracket 21. The mounting member 29 is also arranged
so as to be fastened in the recess in the rotatable component 30 by means of a locking
screw (not shown in Fig. 3) which is arranged to cooperate with a corresponding screw
hole 31 in the centre of the cone-shaped mounting member 29. In this manner, the symmetrical
axis of rotation of the cone-shaped mounting member 30 constitutes a fixed centre
point during measurements with the invention. In particular, the entire support unit
28 (with its first measurement unit 6) can be turned about said axis of rotation so
as to allow measurements to be provided at various rotational positions of the measurement
unit 6. Due to the arrangement with the cone-shaped mounting member 29 and the corresponding
recess, the mounting member 29 and the first measurement unit 6 is always correctly
aligned to the centre of the cone-shaped recess 30.
[0043] Fig. 3 indicates the manner in which the first measurement unit 6 is mounted and
fine-tuned before measurements with the invention. In a similar manner, the second
measurement unit 8 is mounted by means of a further cone-shaped mounting member arranged
to be mounted in a further recess 32 (see Fig. 2) provided in a further support unit.
[0044] The fastening of the support unit 28 for the first measurement unit 6 (and the fastening
of a corresponding support unit for the second measurement unit) does not have to
be implemented by means of a cone-shaped element being inserted into an internal cone.
This fastening can be made by means of any type of mounting which secures the support
unit in fixed manner to the rotatable component 30 in the first bracket 21 (and a
corresponding rotatable component 32 in the second bracket 26).
[0045] Consequently, both measurement units 6, 8 can be mounted in an easy and quick manner.
The type of mounting of these units 6, 8 will then, as described above, allow rotation
of the measurement units 6, 8 with respect to the recesses 30, 32.
[0046] The first measurement unit 6 is electrically connected to a display unit 33 via a
electrical cable 34. In a similar manner, the second measurement unit 8 is electrically
connected to the display unit 33 via a further electrical cable (not shown in Fig.
3). As indicated schematically in Fig. 3, the display unit 33 is provided with a display
35 which is arranged so as to present values representing the vertical angle, horizontal
angle, vertical offset and horizontal offset between the two shafts.
[0047] The operation of the invention will now be described in greater detail. The invention
is arranged in a manner so as to allow the first measuring unit 6 and the second measuring
unit 8 to be mounted on the engine 1 and the pump 2, respectively, after which these
two pieces of machinery are aligned in a first (or initial) state of operation, which
is preferably a cold, non-operation condition of the engine 1 and the pump 2..
[0048] As will be described below, the invention is also adapted for aligning the engine
1 and the pump 2 in a second state of operation, which is preferably a hot, operative
condition of the engine 1 and the pump 2.
[0049] In the first state of operation, i.e. the cold condition according to the preferred
embodiment of the invention, the horizontal angle, horizontal offset, the vertical
angle and vertical offset are determined. In particular, these measurements are carried
out by collecting an initial set of alignment readings in which the measurement units
6, 8 are positioned in three rotational positions in the respective base brackets
21, 26. The measurement unit 6 is then moved between these three positions. The three
positions correspond to 9 o'clock, 12 o'clock and 3 o'clock according to the "clock
method" or other known, suitable measurement methods. This is indicated in Figs. 4a-c,
which show the manner in which the measurement units 6, 8 are rotated in relation
to their brackets 21, 26 during these measurements. In each of the three positions
shown in Figs. 4a-c, measurements are made as regards the position of the rotational
axis being defined by the first measurement unit 6 being rotatably arranged in relation
to the first bracket 21, and the position of the rotational axis being defined by
the second measurement unit 8 being rotatably arranged in relation to the second bracket
26. In this manner, said initial set of alignment readings is provided.
[0050] The results of the above-mentioned readings are programmed into the display unit
33 and are used as a "reference" state, or "zero" setting, which consequently is related
to the cold condition of the machines 1, 2. These initial readings from the display
unit 33 correspond to the positions of the rotational shafts being defined in the
first bracket 21 and the second bracket 26, respectively.
[0051] After measuring the errors in the cold condition, the engine 1 and pump 2 are started.
When the machines 1, 2 are in their hot, operating conditions, the errors are measured
once again. This second measurement of the errors is carried out in exactly the same
manner as the first measurement. The results of the second readings are then stored
in the display unit 33.
[0052] It should be noted that alignment readings can be collected at any time while the
engine 1 is running. The measurement units 6, 8 can also be removed between readings
(provided that the brackets are kept in their fixed positions) if this is desired.
[0053] If the initial bracket alignment readings were programmed into the display unit 33
as targets, the results displayed on the display unit 33 will reflect the change in
the alignment condition of the machines as they progress from the cold to the hot
condition. Consequently, the actual on-line changes in the alignment values can be
measured while the machine is online under normal operating conditions. Information
as regards the difference between the alignment in the cold and hot condition can
thus be obtained by means of the invention.
[0054] Consequently, a first measurement is carried out in the cold condition and a second
measurement is carried out in the hot condition. The differences in position are set
at "target values" for the final shaft alignment procedure.
[0055] It can be noted that the invention constitutes a simple system which can be used
with generally any laser-based alignment system for aligning two components, for example
of the type as described above. By means of the invention, two imaginary axes (i.e.
in the form of the above-mentioned first rotational axis and second rotational axis)
are determined when the first component and the second component are in a first state
of operation, which is normally a cold, still-standing state of operation. In this
state of operation, the relative position of the first component in relation to the
second component is determined by detecting the position of the first rotational axis
and the second rotational axis. As mentioned above, this can be carried out by means
of a laser alignment system comprising a first measurement unit in which a laser beam
is guided to a light detector on a second measurement unit, and wherein a further
laser beam (originating in said second measurement unit) is guided to a further light
detector on said first measurement unit. This first measurement constitutes a reference
for the cold state of operation.
[0056] Furthermore, when the first component and the second component is in a second state
of operation (normally a hot, running state of operation), the positions of the two
imaginary axes will be changed. In this state of operation, the invention is operated
in a manner so that the positions of the first rotational axis and second rotational
axis are once again determined by the same alignment system and are used so as to
determine the relative position of the first component in relation to the second component.
The change as resulting from the fact that the components being are their hot condition
can then be determined. The positions of the first rotational axis and the second
rotational axis are for example detetermined by using the "clock method", as described
above.
[0057] The invention is not limited to the embodiment described above, but may be varied
within the scope of the appended claims. For example, the invention can be used for
measuring the alignment or relative positions between two components, in two or more
distinct states of operations. The above-mentioned embodiment indicates two distinct
states of operations (i.e. a cold and a hot condition) but the invention can be applied
during measurements in any operational conditions, not just a "cold" and "hot" one.
[0058] With reference to the above-mentioned embodiment, in which two machines are aligned
as they progress from a cold to a hot condition, it should be noted that alignment
as they progress from a hot to a cold condition is also possible.
[0059] Generally, the invention can be used to determine the change in the relative position
of a first component in relation to a second component. For example, the invention
may thus be used for measuring the position of a machine in relation to its support
structure. Also, the invention may be used for detecting the position of a ship engine
in relation to its hull structure. Furthermore, the invention may be used for determining
the relative positions of different components on a machine.
1. Method for measuring the relative positions of a first component (1) and a second
component (2), said method comprising:
mounting a first measurement unit (6) on a housing (7) forming part of said first
component (1) by means of a first bracket (21), said first measurement unit (6) being
rotatably arranged in relation to said first bracket (21) and defining a first rotational
axis; and
mounting a second measurement unit (8) on a further housing (9) forming part of said
second component (2) by means of a second bracket (26), said second measurement unit
(8) being rotatably arranged in relation to said second bracket (26) and defining
a second rotational axis;
characterized in that said method comprises:
measuring, in a first state of operation of said first component (1) and said second
component (2), the relative position of said first component (1) in relation to said
second component (2) by detecting the position of said first axis and by detecting
the position of said second axis;
providing measurement values corresponding to the positions of said first rotational
axis and said second rotational axis,
measuring, in a second state of operation of said first component (1) and said second
component (2), the relative position of said first component (1) in relation to said
second component (2) by detecting the position of said first axis and by detecting
the position of said second axis; and
obtaining information related to the relative positions of said first component (1)
in relation to said second component (2) based on the measurements made in said first
state of operation and the measurements made in said second state of operation,
wherein the measurement values are obtained, in both the first state of operation
and said second state of operation, by rotating the measurement units (6, 8) between
different positions in which measurement values are registered.
2. Method according to claim 1, wherein said measurements are carried out for a first
component (1) in the form of a machine comprising an output shaft (3) and a second
component (2) in the form of a second machine comprising an input shaft (5).
3. Method according to claim 1 or 2, wherein said first state of operation is constituted
by a cold, non-operating condition of said components (1, 2) and said second state
of operation is constituted by a hot, operating condition of said components (1, 2),
said first and second components (1, 2) being operated so that they progress from
said cold condition to said hot condition, or vice versa.
4. Method according to any one of the preceding claims, wherein said measuring the relative
positions in said first state of operation and said second state of operation is carried
out by:
operating a source (10) of light on said first measurement unit (6), said light being
detected by means of a detector unit (12) on said second measurement unit (8); and
operating a source (13) of light on said second measurement unit (8), said light being
detected by means of a detector unit (15) on said first measurement unit (6).
5. Method according to any one of claims 1-3, wherein said measuring the relative positions
in said first state of operation and said second state of operation is carried out
by:
operating a source of light on said first measurement unit, said light being reflected
by means of a reflector unit on said second measurement unit; and
detecting said light by means of a detector unit on said first measurement unit.
6. Method according to any one of claims 1-3, wherein said measuring the relative positions
in said first state of operation and said second state of operation is carried out
by operating a mechanical dial indicator.
7. Apparatus for measurements of the relative positions of a first component (1) and
a second component (2) by means of a first measurement unit (6) and a second measurement
unit (8), said apparatus comprising:
a first measurement unit (6) and a second measurement unit (8); a first bracket (21)
for mounting the first measurement unit (6) on a housing (7) forming part of said
first component (1);
a second bracket (26) for mounting the second measurement unit (8) on a further housing
(9) forming part of said second component; and
each measurement unit being fixedly mounted on a rotatable element which is arranged
in each corresponding bracket, thereby defining a first rotational axis for the first
measurement unit in relation to the first bracket (21) and a second rotational axis
for the second measurement unit in relation to the second bracket (26);
characterized in that:
said measurement units (6, 8) are adapted for measuring, in a first state of operation
of said first component (1) and said second component (2), the relative positions
of said first component (1) in relation to said second component (2) by detecting
the position of said first axis and by detecting the position of said second axis,
that said measurement unit are adapted for measuring, in a second state of operation
of said first component (1) and said second component (2), the relative positions
of said first component (1) in relation to said second component (2) by detecting
the position of said first axis and by detecting the position of said second axis,
where each rotational element with each respective measurement unit (6, 8) is arranged
so as to assume different rotational positions with respect to each corresponding
bracket (21, 26) during measurements for obtaining measurement values related to the
positions of said first rotational axis and said second rotational axis.
8. Apparatus according to claim 7, wherein said first component (1) is constituted by
a first machine comprising an output shaft (3) and said second component (2) is constituted
by a second machine comprising an input shaft (5).
9. Apparatus according to any one of claims 7-8, wherein
said first measurement unit (1) comprises a source of light (10);
said second measurement unit (2) comprises a detector (12) for said source of light
(10);
said second second measurement unit (8) comprises a further source of light (13);
and
said first measurement unit (6) comprises a detector (15) for said further source
of light (13).
10. Apparatus according to any one of claims 7-8, wherein
said first measurement unit comprises a source of light;
said second measurement unit comprises a reflector for said light; and
said first measurement unit comprises a detector for the light reflected on said reflector.
11. Apparatus according to any one of claims 9 or 10, wherein said sources of light comprises
laser light sources.
12. Apparatus according to any one of claims 7-8, wherein said first measurement unit
and said second measurement unit comprises are of the type comprising a mechanical
dial indicator.
13. Apparatus according to any one of claims 7-11, wherein said measurement units (6,
8) are adapted for communicating with a display unit (33) for displaying obtained
information related to the measurements made in said first and second states of operation.
1. Verfahren zum Messen der relativen Positionen einer ersten Komponente (1) und einer
zweiten Komponente (2), wobei das Verfahren umfasst:
Anbringen einer ersten Messeinheit (6) an einem Gehäuse (7), das einen Teil der ersten
Komponente (1) bildet, mittels einer ersten Halterung (21), wobei die erste Messeinheit
(6) drehbar in Bezug auf die erste Halterung (21) angeordnet ist und eine erste Drehachse
definiert; und
Anbringen einer zweiten Messeinheit (8) an einem weiteren Gehäuse (9), das einen Teil
der zweiten Komponente (2) bildet, mittels einer zweiten Halterung (26), wobei die
zweite Messeinheit (8) drehbar in Bezug auf die zweite Halterung (26) angeordnet ist
und eine zweite Drehachse definiert;
dadurch gekennzeichnet, dass das Verfahren umfasst:
Messen, in einem ersten Betriebszustand der ersten Komponente (1) und der zweiten
Komponente (2), der relativen Position der ersten Komponente (1) in Bezug auf die
zweite Komponente (2) durch Erfassen der Position der ersten Achse und durch Erfassen
der Position der zweiten Achse;
Bereitstellen von Messwerten, die den Positionen der ersten Drehachse und der zweiten
Drehachse entsprechen,
Messen, in einem zweiten Betriebszustand der ersten Komponente (1) und der zweiten
Komponente (2), der relativen Position der ersten Komponente (1) in Bezug auf die
zweite Komponente (2) durch Erfassen der Position der ersten Achse und durch Erfassen
der Position der zweiten Achse; und
Erhalten von Informationen, die sich auf die relativen Positionen der ersten Komponente
(1) in Bezug auf die zweite Komponente (2) beziehen, auf Grundlage der Messungen,
die in dem ersten Betriebszustand ausgeführt werden, und der Messungen, die in dem
zweiten Betriebszustand ausgeführt werden,
wobei die Messwerte in sowohl dem ersten Betriebszustand als auch dem zweiten Betriebszustand
durch ein Drehen der Messeinheiten (6, 8) zwischen unterschiedlichen Positionen erhalten
werden, in welchen die Messwerte aufgezeichnet werden.
2. Verfahren nach Anspruch 1, wobei die Messungen für eine erste Komponente (1) in der
Form einer Maschine, die eine Ausgangswelle (3) umfasst, und eine zweite Komponente
(2) in der Form einer zweiten Maschine, die eine Eingangswelle (5) umfasst, ausgeführt
werden.
3. Verfahren nach Anspruch 1 oder 2, wobei der erste Betriebszustand durch eine kalte,
nicht-arbeitende Bedingung der Komponenten (1, 2) ausgebildet ist, und der zweite
Betriebszustand durch eine heiße, arbeitende Bedingung der Komponenten (1, 2) ausgebildet
ist, wobei die erste und zweite Komponente (1, 2) derart betrieben werden, dass sie
von der kalten Bedingung in die heiße Bedingung übergehen, oder umgekehrt.
4. Verfahren nach einem der vorhergehenden Ansprüche, wobei das Messen der relativen
Positionen in dem ersten Betriebszustand und dem zweiten Betriebszustand ausgeführt
wird durch:
Betreiben einer Lichtquelle (10) an der ersten Messeinheit (6), wobei das Licht mittels
einer Detektoreinheit (12) an der zweiten Messeinheit (8) erfasst wird; und
Betreiben einer Lichtquelle (13) an der zweiten Messeinheit (8), wobei das Licht mittels
einer Detektoreinheit (15) an der ersten Messeinheit (6) erfasst wird.
5. Verfahren nach einem der Ansprüche 1 bis 3, wobei das Messen der relativen Positionen
in dem ersten Betriebszustand und dem zweiten Betriebszustand ausgeführt wird durch:
Betreiben einer Lichtquelle an der ersten Messeinheit, wobei das Licht mittels einer
Reflektoreinheit an der zweiten Messeinheit reflektiert wird; und
Erfassen des Lichts mittels einer Detektoreinheit an der ersten Messeinheit.
6. Verfahren nach einem der Ansprüche 1 bis 3, wobei das Messen der relativen Positionen
in dem ersten Betriebszustand und dem zweiten Betriebszustand durch Betreiben einer
mechanischen Skalenanzeige ausgeführt wird.
7. Vorrichtung zur Messung der relativen Positionen einer ersten Komponente (1) und einer
zweiten Komponente (2) mittels einer ersten Messeinheit (6) und einer zweiten Messeinheit
(8), wobei die Vorrichtung umfasst:
eine erste Messeinheit (6) und eine zweite Messeinheit (8);
eine erste Halterung (21) zum Anbringen der ersten Messeinheit (6) an einem Gehäuse
(7), das einen Teil der ersten Komponente (1) bildet;
eine zweite Halterung (26) zum Anbringen der zweiten Messeinheit (8) an einem weiteren
Gehäuse (9), das einen Teil der zweiten Komponente bildet; und
wobei jede Messeinheit fest an einem drehbaren Element angebracht ist, welches in
jeder entsprechenden Halterung angeordnet ist, wodurch eine erste Drehachse für die
erste Messeinheit in Bezug auf die erste Halterung (21) und eine zweite Drehachse
für die zweite Messeinheit in Bezug auf die zweite Halterung (26) definiert ist;
dadurch gekennzeichnet, dass:
die Messeinheiten (6, 8) ausgelegt sind zum Messen, in einem ersten Betriebszustand
der ersten Komponente (1) und der zweiten Komponente (2), der relativen Position der
ersten Komponente (1) in Bezug auf die zweite Komponente (2) durch Erfassen der Position
der ersten Achse und durch Erfassen der Position der zweiten Achse,
die Messeinheiten ausgelegt sind zum Messen, in einem zweiten Betriebszustand der
ersten Komponente (1) und der zweiten Komponente (2), der relativen Position der ersten
Komponente (1) in Bezug auf die zweite Komponente (2) durch Erfassen der Position
der ersten Achse und durch Erfassen der Position der zweiten Achse,
wobei jedes Drehelement mit jeder der jeweiligen Messeinheit (6, 8) derart angeordnet
ist, dass sie unterschiedliche Drehpositionen bezüglich jeder entsprechenden Halterung
(21, 26) während Messungen zum Erhalten von Messwerten einnimmt, die sich auf die
Positionen der ersten Drehachse und der zweiten Drehachse beziehen.
8. Vorrichtung nach Anspruch 7, wobei die erste Komponente (1) durch eine erste Maschine
ausgebildet ist, die eine Ausgangswelle (3) umfasst, und die zweite Komponente (2)
durch eine zweite Maschine ausgebildet ist, die eine Eingangswelle (5) umfasst.
9. Vorrichtung nach einem der Ansprüche 7 bis 8, wobei
die erste Messeinheit (1) eine Lichtquelle (10) umfasst;
die zweite Messeinheit (2) einen Detektor (12) für die Lichtquelle (10) umfasst;
die zweite Messeinheit (8) eine weitere Lichtquelle (13) umfasst; und
die erste Messeinheit (6) einen Detektor (15) für die weitere Lichtquelle (13) umfasst.
10. Vorrichtung nach einem der Ansprüche 7 bis 8, wobei
die erste Messeinheit eine Lichtquelle umfasst;
die zweite Messeinheit einen Reflektor für das Licht umfasst; und
die erste Messeinheit einen Detektor für das Licht umfasst, das an dem Reflektor reflektiert
wird.
11. Vorrichtung nach einem der Ansprüche 9 oder 10, wobei die Lichtquellen Laserlichtquellen
umfassen.
12. Vorrichtung nach einem der Ansprüche 7 bis 8, wobei die erste Messeinheit und die
zweite Messeinheit von dem Typ sind, der eine mechanische Skalenanzeige umfasst.
13. Vorrichtung nach einem der Ansprüche 7 bis 11, wobei die Messeinheiten (6, 8) ausgelegt
sind zum Kommunizieren mit einer Anzeigeeinheit (33) zum Anzeigen von erhaltenen Informationen,
die sich auf die Messungen beziehen, die in dem ersten und zweiten Betriebszustand
ausgeführt werden.
1. Procédé de mesure des positions relatives d'un premier composant (1) et d'un second
composant (2), ledit procédé comprenant :
le montage d'une première unité de mesure (6) sur un boîtier (7) faisant partie dudit
premier composant (1) au moyen d'un premier support (21), ladite première unité de
mesure (6) étant agencée avec faculté de rotation par rapport audit premier support
(21) et définissant un premier axe de rotation ; et
le montage d'une seconde unité de mesure (8) sur un autre boîtier (9) faisant partie
dudit second composant (2) au moyen d'un second support (26), ladite seconde unité
de mesure (8) étant agencée avec faculté de rotation par rapport audit second support
(26) et définissant un second axe de rotation ;
caractérisé en ce que ledit procédé comprend :
la mesure, dans un premier état de fonctionnement dudit premier composant (1) et dudit
second composant (2), de la position relative dudit premier composant (1) par rapport
audit second composant (2) par détection de la position dudit premier axe et par détection
de la position dudit second axe ;
la délivrance des valeurs de mesure correspondant aux positions dudit premier axe
de rotation et dudit second axe de rotation ;
la mesure, dans un second état de fonctionnement dudit premier composant (1) et dudit
second composant (2), de la position relative dudit premier composant (1) par rapport
audit second composant (2) par détection de la position dudit premier axe et par détection
de la position dudit second axe ;
l'obtention d'informations concernant les positions relatives dudit premier composant
(1) par rapport audit second composant (2) d'après les mesures effectuées dans ledit
premier état de fonctionnement et les mesures effectuées dans ledit second état de
fonctionnement,
les valeurs de mesure étant obtenues, dans le premier état de fonctionnement ainsi
que dans ledit second état de fonctionnement, par rotation des unités de mesure (6,
8) entre les différentes positions dans lesquelles les valeurs de mesure sont enregistrées.
2. Procédé selon la revendication 1, dans lequel lesdites mesures sont effectuées pour
un premier composant (1) sous la forme d'une machine comprenant un arbre de sortie
(3) et un second composant (2) sous la forme d'une seconde machine comprenant un arbre
d'entrée (5).
3. Procédé selon la revendication 1 ou la revendication 2, dans lequel ledit premier
état de fonctionnement est constitué par un état froid, de non fonctionnement desdits
composants (1, 2), et ledit second état de fonctionnement est constitué par un état
chaud, de fonctionnement desdits composants (1, 2), lesdits composants (1, 2) étant
actionnés de façon à ce qu'ils passent dudit état froid audit état chaud ou vice versa.
4. Procédé selon l'une quelconque des revendications précédentes, dans lequel ladite
mesure des positions relatives dans ledit premier état de fonctionnement et ledit
second état de fonctionnement est mise en oeuvre par :
l'actionnement d'une source (10) de lumière sur ladite première unité de mesure (6),
ladite lumière étant détectée au moyen d'une unité de détecteur (12) sur ladite unité
de mesure (8) ; et
l'actionnement d'une source (13) de lumière sur ladite seconde unité de mesure (8),
ladite lumière étant détectée au moyen d'une unité de détecteur (15) sur ladite première
unité de mesure (6).
5. Procédé selon l'une quelconque des revendications 1 à 3, dans lequel ladite mesure
des positions relatives dans ledit premier état de fonctionnement et ledit second
état de fonctionnement est mise en oeuvre par :
l'actionnement d'une source de lumière sur ladite première unité de mesure, ladite
lumière étant réfléchie au moyen d'une unité de réflecteur sur ladite second unité
de mesure ; et
la détection de ladite lumière au moyen d'une unité de détecteur sur ladite unité
de mesure.
6. Procédé selon l'une quelconque des revendications 1 à 3, dans lequel ladite mesure
des positions relatives dans ledit premier état de fonctionnement et ledit second
état de fonctionnement est mise en oeuvre par l'actionnement d'un comparateur à cadran
mécanique.
7. Appareil de mesure des positions relatives d'un premier composant (1) et d'un second
composant (2) au moyen d'une première unité de mesure (6) et d'une seconde unité de
mesure (8), ledit appareil comprenant :
une première unité de mesure (6) et une seconde unité de mesure (8) ;
un premier support (21) pour monter la première unité de mesure (6) sur un boîtier
(7) faisant partie dudit premier composant (1) ;
un second support (26) pour monter la seconde unité de mesure (8) sur un autre boîtier
(9) faisant partie dudit second composant (1) ;
chaque unité de mesure étant montée fixée sur un élément rotatif qui est agencé dans
chaque support correspondant, en définissant ainsi un premier axe de rotation pour
la première unité de mesure par rapport au premier support (21) et un second axe de
rotation pour la seconde unité de mesure par rapport au second support (26) ;
caractérisé en ce que :
lesdites unités de mesure (6, 8) sont conçues pour mesurer, dans un premier état de
fonctionnement dudit premier composant (1) et dudit second composant (2), les positions
relatives dudit premier composant (1) par rapport audit second composant (2) par détection
de la position dudit premier axe et par détection de la position dudit second axe
;
lesdites unités de mesure étant conçues pour mesurer, dans un second état de fonctionnement
dudit premier composant (1) et dudit second composant (2), les positions relatives
dudit premier composant (1) par rapport audit second composant (2) par détection de
la position dudit premier axe et par détection de la position dudit second axe ;
chaque élément rotatif avec chaque unité de mesure respective (6, 8) étant agencé
de façon à prendre différentes positions de rotation par rapport à chaque support
(21, 26) correspondant pendant les mesures pour obtenir des valeurs de mesure concernant
les positions dudit premier axe de rotation et dudit second axe de rotation.
8. Appareil selon la revendication 7, dans lequel ledit premier composant (1) est constitué
d'une première machine comprenant un arbre de sortie (3) et ledit second composant
(2) est constitué d'une seconde machine comprenant un arbre d'entrée (5).
9. Appareil selon l'une quelconque des revendications 7 et 8, dans lequel
ladite première unité de mesure (1) comprend une source de lumière (10) ;
ladite seconde unité de mesure (2) comprend un détecteur (12) pour ladite source de
lumière (10) ;
ladite seconde unité de mesure (8) comprend une autre source de lumière (13) ; et
ladite première unité de mesure (6) comprend un détecteur (15) pour ladite autre source
de lumière (13).
10. Appareil selon l'une quelconque des revendications 7 et 8, dans lequel
ladite première unité de mesure comprend une source de lumière ;
ladite seconde unité de mesure comprend un réflecteur pour ladite lumière ;
ladite première unité de mesure comprend un détecteur pour ladite lumière réfléchie
sur ledit réflecteur.
11. Appareil selon l'une quelconque des revendications 9 et 10, dans lequel lesdites sources
de lumière comprennent des sources de lumière laser.
12. Appareil selon l'une quelconque des revendications 7 et 8, dans lequel ladite première
unité de mesure et ladite seconde unité de mesure sont du type comprenant un comparateur
à cadran mécanique.
13. Appareil selon l'une quelconque des revendications 7 à 11, dans lequel lesdites unités
de mesure (6, 8) sont conçues pour communiquer avec une unité d'affichage (33) destinée
à afficher les informations obtenues concernant les mesures effectuées dans ledit
premier et ledit second état de fonctionnement.