[0001] The present invention relates to a device for maintaining the position of guides
already aligned during the assembly step, in particular guides for lifts, elevators
and the like.
[0002] It is known that lifts and elevators travel on suitable straight guides defining
the elevator path. Generally these guides are defined by metal bars of a length of
some metres which are mounted in succession during installation of the elevator to
define the straight path followed by said elevator. These guides generally have an
inverted-T section in which from a base or bottom a jutting-out element centrally
emerges that will define the runway along which the lift moves.
[0003] It is clear that the geometry of the guide way or path directly affects the lift
performance in a substantial manner in particular as far as travel comfort is concerned.
Consequently, a correct installation of the guides during the lift assembly step is
of the greatest importance for maintenance of high qualitative standards above all
in terms of vibrations transmitted to the persons present in the elevator car.
[0004] In order to ensure alignment during assembling, the standard guides have male-female
couplings of mating shape at their ends and at the runway. In other words, the installator,
once the first guide has been mounted, aligns the second guide with the first one
causing the male-shaped end portion to be received in the corresponding end portion
of the subsequent female-shaped guide.
[0005] Since, as already mentioned, alignment of the guides is of the greatest importance
as regards the elevator performance, some devices exactly designed to enable and ensure
a better alignment of the guides themselves have had a wide spread.
[0006] The European Patent No. EP 381852 discloses an assembling system in which the end
portions of guides in succession are fastened by suitable screws to a connecting plate
disposed below and on either side of the guides themselves.
[0007] In order to ensure alignment during the assembling step a further metal shell is
also present that is disposed below the connecting plate and has a C-shaped section
embracing the connecting plate on three sides thereof and also containing the guide
bottom by means of the two end arms of the C-shaped configuration. This alignment
system at all events uses common guides with a male-female fitting.
[0008] Also experienced in recent times is a system for guide alignment during the assembly
step as described in patent WO 0147796. This assembly system uses guides having dedicated
working operations different from the standard ones, devoid of the male-female couplings.
[0009] In particular, the last-mentioned typology of alignment systems during the assembly
step utilises two plates that are opposite to the central core of the guide and disposed
on either side of the end portions of two guides in succession.
[0010] During the assembly step these plates are tightened by appropriate screws fastened
by a nut directly to the guide bottom so that a wing emerging at the central core
abuts against said core and exerts a high pressure thereon.
[0011] Due to the presence of two of the above plates disposed in opposite position at the
junction region, as well as to the relative arrangement of the wing under pressure
on the central core and the high tightening force utilised, alignment, during assembly,
of the two non-standard guides devoid of the male-female fitting is allowed.
[0012] The previously described assembly systems, while substantially ensuring a good alignment
during installation of the guides, could be improved under different points of view.
[0013] In particular, the assembly system using the two plates placed on either side of
the central core of the guide could not be able to maintain alignment of the guides
in a reliable manner after installation of the latter. In particular, in the presence
of settlings of the structure where the lift is installed or also due to vibrations
transmitted by the lift or the elevator, or to possible further external actions connected
with small seismic events or the like, the tightening forces ensured by the screws
are not always sufficient to control misalignment actions on the guides.
[0014] Once the guides have become misaligned with respect to each other, the system in
accordance with patent WO 0147796 is deemed no more in a position to exert any realigning
force and the structure reaches a new static balance in which the following guides
arrange themselves like a broken line formed of segments of the length of some metres.
[0015] This configuration of the column is however the one damaging the elevator's running
quality the most. In fact this configuration commonly referred to as "skew" necessarily
involves transmission of a trouble of the "triangular" type to the elevator car and
the resulting vibrations have particularly annoying amplitude and frequency for the
persons present in the elevator.
[0016] The trouble typology highlighted above in fact involves an almost instantaneous inversion
of the horizontal component of the elevator speed bringing about a very high deceleration/acceleration
value.
[0017] On the other hand, use of the alignment system during the assembly step as briefly
described above involves use of guides for lifts of the non-standard type so that
the product has higher costs and assembly operations of the non-standard type as well
are involved.
[0018] Accordingly, it is an object of the present invention to substantially solve all
the above mentioned drawbacks.
[0019] It is a main aim of the invention to develop a device for maintaining the position
of guides already aligned during the assembly step by means of conventional assembly
operations which is capable of offering a reaction of the elastic type to misalignment
forces generated during movement of the lift or elevator, or also due to settlings
or external forces.
[0020] Therefore the invention aims at preventing formation of a cusp at the junction regions
between different guides, by promoting a guide arrangement in the form of arcs of
a circumference tending to a straight configuration as much as possible.
[0021] The invention further aims at making available a device particularly adapted in all
applications for lifts/elevators intended for regions with seismic risks.
[0022] A still further aim of the invention is to maintain the geometries of the junction
region after assembling, which assembling takes place following substantially standard
procedures of a type hitherto known and common in the lift-manufacture industry.
[0023] It is another aim of the device to constitute an absolute reference and generate
recovery actions only in the presence of corresponding misaligning actions on the
guides.
[0024] Another aim of the invention is to enable use of standard guides made in accordance
with the UNI regulations 7465:1997 (E) and subsequent ones, so as to enable application
of same to already existing structures which however need an improvement in the running
performance.
[0025] Among the auxiliary aims of the invention there is offering a greater resistance
to bending and enabling micrometric adjustment of the positioning of the different
components.
[0026] The foregoing and further aims that will become more apparent in the course of the
present description are substantially achieved by a device for maintaining the position
of guides, in particular guides for lifts, elevators and the like, in accordance with
the features set out in the appended claims.
[0027] Further features and advantages will be best understood from the detailed description
of a preferred but not exclusive embodiment of a device for maintaining the position
of guides in accordance with the present invention. This description will be made
hereinafter with reference to the accompanying drawings given by way of non-limiting
example, in which:
- Fig. 1 is a view partly in section of the device for maintaining the position of guides
in accordance with the invention;
- Fig. 2 shows a stud bolt used in the device in Fig. 1;
- Fig. 3 is a sectional view of an alternative embodiment of the device in Fig. 1;
- Fig. 4 is a perspective view of the device in accordance with the invention;
- Fig. 5 shows a position-maintaining element;
- Fig. 6 is an exploded view of the invention; and
- Fig. 7 is an exploded view of an alternative embodiment in accordance with the invention.
[0028] With reference to the drawings, a device for maintaining the position of guides,
in particular guides for lifts, elevators and the like has been generally identified
by reference numeral 1.
[0029] As can be seen from the accompanying drawings, the device first of all comprises
two guides 2 of the standard type in accordance with the UNI regulations 7465:1997
(E) and subsequent ones, each guide having a base 3 and a portion 4 emerging from
said base.
[0030] Looking at Fig. 2 it is possible to see that the section in a plane normal to the
extension axis of the guides has a substantially inverted-T shape where the emerging
portion 4 consists of the guide neck 4a (a generally unworked coarse surface) directly
supporting the runway 4b of the guide itself.
[0031] As viewed from the drawings normal male-female fitting elements are present exactly
at the emerging portions 4 at the opposite ends of each guide (Figs. 4 and 6).
[0032] As previously mentioned these male-female fitting elements perform the function of
enabling alignment of the guides during the assembly steps thereof.
[0033] The device further comprises a connecting plate 5 engaged at the lower part of base
3 of said guides 2. In particular, the connecting plate 5 is longitudinally interposed
between two guides in succession (to be joined together) and has such a width that
it laterally projects on both sides from the overall dimensions of the guide base
3.
[0034] As also shown, the connecting plate 5 has at least one, and preferably two, grooves
10 having an extension substantially parallel to the guide axis when guide 2 is in
engagement with plate 5. These grooves 10 are symmetrically opposite to the emerging
portion 4 of the guides and are also external to the overall dimensions of base 3.
[0035] Further included in the present device are two position-maintaining elements 6 defined
by a plate-like central body 7 interposed between two end portions 8, 9. The two position-maintaining
elements 6 are positioned on either side of the two guides symmetrically disposed
in mirror image relationship with respect to the longitudinal axis of the guides themselves.
[0036] Said elements are suitably shaped and sized so that the first of the end portions
8, during the assembly step, faces the runway of the guide without substantially exerting
any pressure thereon. The second end portion 9 of each position-maintaining element
6 is on the contrary in engagement with the connecting plate 5 to generate, as better
specified in the following and as a result of displacements of the guides, at least
one elastic reaction tending to bring guide 2 back to the original position.
[0037] In particular, the second end portion 9 is defined by a wing with a major extension
transverse to the extension of the central body 7.
[0038] In particular this wing is designed to be directly engaged in the respective groove
10 present in the connecting plate 5 (Figs. 1 and 4). In other words, an abutment
surface 9a of the wing abuts and rests against a side wall 10a of groove 10 still
for generating said counter-reaction to a possible displacement of guides 2 from the
original position.
[0039] It is also to be noted that the present device can be provided with adjusting means
16 to precisely define the faced position of the first end portion 8 with respect
to the emerging portion 4 of guide 2. In particular, this adjusting means will comprise
micrometric screws 17 engaged in threaded seats present in the first end portion 8.
This lateral micrometric-adjustment system will allow checking and adjustment of the
horizontal guide alignment.
[0040] Also generally present are further adjusting means 18 interposed between the guides
2 and connecting plate 5 to establish position thereof relative to a vertical alignment.
This further adjusting means 18 too are generally defined by appropriate micrometric
screws.
[0041] Finally, also provided is the presence of engagement means 11 between the central
body 7 and the connecting plate 5 to be preferably defined by a stud bolt 12.
[0042] As shown in the accompanying figures, the stud bolt 12 is provided with a first portion
12a designed to rigidly pack the base 3 of guide 2 together with the connecting plate
5 by means of tightening nuts as shown. The second portion 12b (opposite to the first
portion 12a of the stud bolt 12) will pass through a through seat 13 present in the
central body 7 of the position-maintaining element 6. This through seat 13 will generally
have greater radial sizes than the second portion 12b of the stud bolt 12 and will
be devoid of any threading because its function is substantially to constitute a passage
point for engagement of the position-maintaining elements 6 with the connecting plate
5.
[0043] In this connection it is to be pointed out that a vibration-damping bush 14 made
of synthetic material can be also directly inserted between the second portion 12b
of the stud bolt 12 and the position-maintaining element 6. The bush will be for example
at least partly inserted in the through seat 13 so as to reduce spreading of vibrations
between the position-maintaining elements 6 and connecting plate 5.
[0044] In preferred embodiments of the position-maintaining elements 6 the presence of a
given number of stiffening ribs 15 directly interposed between the first end portion
8 and central body 7 may be also provided.
[0045] After describing the invention from a structural point of view, operation of the
device for maintaining the guide position is the following.
[0046] Pointing out that the procedures for installation of the guides and the device do
not greatly differ from those presently used by a great number of installators for
standard material, it is also to be noted that under assembly conditions of the device
in accordance with the present invention, in the presence of a precise alignment of
the guides the position-maintaining elements 6 do not exert any reaction on the guides
2 themselves.
[0047] However in the presence of misaligning actions of any nature during use, the two
grooves 10 present in the plate of particular manufacture are able to hold wings 9
that in turn exert a holding action on the runway 4 restraining the guides from mutual
rotation.
[0048] In other words, following misalignment of the two guides, the latter generate a force
on elements 6 and in particular on the end portions 8; these portions, through the
central body 7 and the second end portions 9 interact with the connecting plate 5
generating setting up of a reaction of the elastic type aiming at counteracting the
misalignment action.
[0049] This elastic reaction is transmitted to wings 8 tending to bring the guides back
to the original alignment configuration. Under optimal conditions, the two position-maintaining
elements 6 should be able to generate elastic reaction actions of such a nature that
the guides are brought back to a condition of perfect alignment.
[0050] At all events the presence of the two opposite elements is capable of avoiding arrangement
of successive guides in such a manner as to form a broken line of segments, in favour
of an arrangement forming arcs of a circumference. In this way the actions transmitted
to the elevator car following passage at the junction regions of the guide appear
to be greatly reduced, thereby increasing the elevator performance and passenger comfort.
[0051] The invention achieves important advantages.
[0052] First of all the device of the invention enables use of standard guides in accordance
with the previously quoted ISO regulations that do not require either additional working
operations on the guides or removal of the male-female fitting elements, therefore
enabling application of the present device also to already existing structures for
which improved performance is needed.
[0053] The particular operation of the device that constitutes, as already said, an absolute
reference and generates recovery actions only and exclusively in the presence of misalignments,
makes the device particularly suggested for applications in seismic regions.
[0054] The high moment of inertia of the system, together with the presence of threaded
holes for a precise fastening between the plate and guide make the system particularly
adapted in all applications in the above mentioned regions. In fact, the device enables
the conditions generated during the assembly step to be maintained even after repeated
cycles of use of the elevators.
[0055] It is also to be pointed out that such a device is particularly advantageous if used
with Monteferro guides called "Match", that are previously coupled at the factory
with a dedicated technology.
[0056] Compared with plates of the traditional type, the device offers a greater resistance
to bending because the additional wings help in increasing the bending moment of inertia
of the whole junction.
[0057] Use of a threaded plate, instead of a plate provided with holes enables reduction
in the effect due to a wrong arrangement of the guides caused by a backlash present
between the screws and holes in the standard devices presently on the market making
use of holed plates.
[0058] Use of lateral adjusting screws and rear adjusting dowels enables gaps at the junction
region to be greatly reduced. In addition, these lateral adjusting screws allow the
device in accordance with the invention to be also applied to unrefined surfaces such
as the guide neck, for example.
[0059] Finally, due to the presence of a bush of synthetic material, spreading of vibrations
at the junction region is also reduced.
1. A device for maintaining the position of guides, in particular guides for lifts, elevators
and the like, comprising:
- at least one guide (2) having a base (3) and a portion (4) emerging from said base
(3);
- a connecting plate (5) in engagement with the lower part of the base (3) of said
guide (2);
- at least one position-maintaining element (6) having a central body (7) interposed
between two end portions (8, 9), the first one (8) of said end portions facing the
emerging portion (4) of the guide (2), characterized in that the second end portion (9) is in engagement with said connecting plate (5) to generate,
following displacement of the guide (2), at least one elastic reaction aiming at bringing
the guide (2) back to the original position.
2. A device as claimed in claim 1, characterized in that the connecting plate (5) has at least one, and preferably two, opposite grooves (10),
the second one of said end portions (9) being engaged in said groove (10).
3. A device as claimed in claim 2, characterized in that said grooves (10) have an extension substantially parallel to the guide axis under
engagement conditions of the guide (2) with the connecting plate (5).
4. A device as claimed in claim 1, characterized in that the second one of said end portions (9) is defined by a wing having a major extension
transverse to the extension of the central body (7).
5. A device as claimed in claims 2 and 4, characterized in that an abutment surface (9a) of the wing abuts and rests against a side wall (10a) of
the groove (10) to generate a counter-reaction to a possible displacement of the guide
(2) from the original position.
6. A device as claimed in claim 1, characterized in that it comprises two position-maintaining elements (6) opposite to each other with respect
to the emerging portion (4) of the guide (2).
7. A device as claimed in claim 1, characterized in that it further comprises engagement means (11) between the central body (7) and the connecting
plate (5), preferably defined by a stud bolt (12).
8. A device as claimed in claim 7, characterized in that said stud bolt (12) has a first portion (12a) designed to rigidly pack the base (3)
of the guide (2) and the connecting plate (5) together.
9. A device as claimed in claim 8, characterized in that the stud bolt (12) has a second portion (12b) opposite to the first portion (12a)
and passing through a through seat (13) present in the position-maintaining element
(6).
10. A device as claimed in claim 9, characterized in that it further comprises a vibration-damping bush (14) interposed between the second
portion (12b) of the stud bolt (12) and the position-maintaining element (6), said
bush (14) being at least partly inserted in the through seat (13).
11. A device as claimed in anyone of the preceding claims, chacterized in that it comprises
at least two of said guides (2) and in that the connecting plate (59 joins two end
stretches of said guides (2) together.
12. A device as claimed in anyone of the preceding claims, characterized in that said position-maintaining element (6) comprises a predetermined number of stiffening
ribs (15) between the first end portion (8) and the central body (7).
13. A device as claimed in anyone of the preceding claims, characterized in that it comprises adjusting means (16) to precisely define the faced position of the first
end portion (8) with respect to the emerging portion (4) of the guide (2), reproducing
the same situation as in the standard assembly procedure.
14. A device as claimed in claim 13, characterized in that the adjusting means (16) comprises micrometric screws (17) engaged in threaded seats
of the first end portion (8), reproducing the same situation as in the standard assembly
procedure.
15. A device as claimed in anyone of the preceding claims, characterized in that it comprises further adjusting means (18) interposed between the guide (2) and the
connecting plate (5) to establish the relative positioning thereof.
16. A device as claimed in anyone of the preceding claims, characterized in that it enables a step of pre-coupling at the factory to be reproduced prior to the assembly
step in situ.