FIELD OF THE INVENTION
[0001] The present invention is generally directed to a connection assembly for coupling
a building element to a surface, and more particularly, a connection assembly for
coupling a building to a surface while permitting services to pass between the surface
and the building element.
BACKGROUND OF THE INVENTION
[0002] The illustrated embodiment of the present invention was developed to fulfill existing
needs in the bathroom industry. More specifically, the illustrated embodiment of the
present invention aids in fulfilling previously unsolved problems associated with
the installation of shower enclosures and other partitioning (e.g., partitions and
doors around showers, shower receptors (trays) baths and spas, etc.) and problems
associated with the varying installation practices of different countries and regions.
[0003] For instance, the U.S. and European markets follow substantially different sets of
trade practices for the installation of bathroom structures, such as shower receptors,
in each of the markets. One particular difference is how the plumbing and waste outlets
are routed to the shower receptor and enclosure in each of the markets. In Europe,
the norm is for all plumbing and waste pipes to be installed above floor level. A
removable access panel is usually provided which allows access to the underside of
the receptor for the connection of services such as plumbing and drainage.
[0004] In contrast, the U.S. market generally routes plumbing and waste conduits within
the floor itself, meaning that waste pipes, etc. are cast or positioned within the
floor. The U.S. methodology reflects a preferred installation of a shallow shower
receptor with the sill or front skirt directly on the floor, acknowledging a consumer
desire for the step into the shower enclosure to be as low as possible. There is no
access panel as is used in the European market. This alternate form of installation
also results in significant differences in the type of waste traps and how the various
plumbing is routed and connected. The shallow nature and limited access under the
receptor makes it difficult for subsequent tradesmen to attend to the connection of
plumbing elements (under the receptor or within recesses on its underside) once the
receptor has been installed. This problem becomes apparent when considering the commonly
practiced procedure for shower installation in the U.S. and a number of other countries.
[0005] A typical procedure for a U.S. installation follows the sequence delineated below:
(i) the builder roughs out the position of the receptor and installs the receptor;
(ii) the plumber connects the waste and terminates the supply plumbing (behind the
wall);
(iii) the builder completes the shower installation, including installing wet-wall
linings and sealants;
(iv) the tiler tiles the enclosure; and
(v) the plumber returns to complete all remaining plumbing (in front of the wall).
[0006] The initial installation of the receptor makes it difficult for subsequent tradespersons
who may not be present at that time. With such a high involvement of different tradespersons
it becomes difficult to ensure the cooperation necessary to provide for the timely
and professional installation of shower enclosures. This also imposes limitations
on what is achievable, particularly for design considerations affecting the routing
and connection of associated plumbing within the installation.
[0007] The greater access associated with European design and practice eases the requirements
for cooperation between the varying tradespersons. This practice is opposed to many
other countries, such as the United States, where tradespersons tend to perform their
specific tasks individually and somewhat independently. Accordingly, for the U.S.,
it is not unusual for the tradesperson installing the partitioning and attending to
the final connection of plumbing to arrive on site at the stage where the wall finishing
(for wall and comer showers) are in place, and the shower receptor or flooring (e.g.,
showers with tiled floors) are also substantially completed. Any plumbing at this
stage is virtually restricted to provided holes in the wall rather than on the underside
of the receptor or through the floor.
[0008] A difficulty which also presents itself to the tradesperson is how to erect fittings
such as supporting columns, elements, and other fixtures without damaging or dismantling
substantially finished surfaces. Attempting to fix vertical members to a floor has
been a difficult task and usually results in a visible mechanical connection, or increasing
reliance to be placed on overhead or wall connections. Furthermore, many mechanical
attachment techniques make the basal routing of plumbing to such vertical members
virtually impossible or impractical and for this reason the routing of plumbing to
vertical elements (which may contain horizontally directed body sprays) is almost
exclusively from overhead or wall outlets. Attempts to route plumbing under shallow
shower receptors sitting on the floor also present difficulties as it is difficult
to subsequently connect and redirect such plumbing to vertical elements which can
duct the plumbing to where needed. Market preference is directed towards as shallow
a tray as possible, so as to avoid a step up into the shower, and hence problems associated
with routing plumbing hidden under a tray is becoming more of an issue.
[0009] There are thus a number of problems facing the industry. These problems include:
- Providing a connection system for vertical elements and members which is substantially
hidden or invisible after installation;
- Providing a connection system which allows for the accurate positioning and placement
of vertical or other elements, particularly for attachment to finished or partly finished
surfaces;
- Providing a connection system which readily allows for plumbing or other services
to be routed to within, and connected to, the element or member;
- Providing a connection system which allows for connection of the element or member
in a quick and easy fashion;
- Providing a connection system which affords some mechanical strength and resists disconnection;
- Providing a connection system which allows the element or member to be connected to
a variety of different surfaces and finishes including (but not restricted to) metal,
porcelain (both solid ceramic and coated), plastic, laminate, composite, tile, cement,
masonry, various types of wall partitioning, suitable bath tubs, shower receptors,
etc.; and
- Providing an easy to use system which allows for the basal routing of plumbing under
structures such as shower receptors or base surrounds and to redirect this up into
subsequently attached vertical elements.
[0010] Thus, there exists a need for a connection system which allows for the substantially
trouble free installation of varying supporting elements and members associated with
structures, some suitable examples being shower and bathroom structures, and which
optionally may also include allowance for the connection and routing of plumbing or
other services. There also exists a need for a connection system suitable for use
on finished surfaces.
[0011] It is therefore an object of the present invention to consider the above problems
and provide at least one solution which addresses a plurality of these problems. Ideally
the present invention will also provide a connection system which allows for the substantially
trouble free installation of varying supporting elements and members associated with
shower and bathroom structures, and which optionally may also include allowance for
the connection and routing of plumbing and other services. Ideally the connection
system is suitable for use on finished surfaces.
GENERAL DESCRIPTION OF THE INVENTION
[0012] Further objects and advantages of the present invention will become apparent from
the ensuing description which is given by way of example only.
[0013] A number of terms will be referenced within this specification. It is known that
different countries adopt different terminology for common items. This is particularly
true in the building and construction trade, and for this reason the following glossary
is given to more precisely define the intentions of the applicant with regard to these
terms.
Glossary Of Terms Used
[0014] The following definitions are provided for certain terms and phrases used in this
application. These definitions are provided solely for convenience, and should not
be construed to provide a meaning having a scope less than would be understood by
a person of ordinary skill in the art.
cam portion |
an element having features which can interact to engage with a complementary engaging
portion in such a way as to impede the longitudinal movement of the cam portion in
relation to the complementary engaging portion. |
cam fixture |
the cam portion when fixed to a surface or structure. |
building element |
an element which one wishes to attach to a structure or surface. The building element
may include of more than one component and therefore can include an assembly of components.
The element may be hollow. For many applications the building element may be a post
or like component for use in a shower cubicle or partition. It may sometimes be a
horizontal member such as a rail or part of an overhead support structure. The building
element may also have various associated components and services pre-installed or
pre-assembled thereto. |
hollow member |
an element which has a cavity or channel for optionally housing services, such as
plumbing, wiring, etc. Hollow members may form part of bathroom (or like) structures
such as bath, spa and shower enclosures. These may be of varying cross-sections (i.e.
their shape may not be constant along their length), and may have circular, oval,
"D", "C", "U", or other shaped cross-sections. The cavity or channel may extend only
partly or substantially fully along the length of the hollow member. The member may
be a closed hollow member (where only access to the cavity is via the ends) or an
open hollow member where the cavity may be accessible at other points along the length
of the hollow member. More specifically, open hollow members may not be completely
closed along their whole length and may have "C", "U", "V", or other shaped cross-sections.
The open hollow members may interact with other walls or elements to further close
the cavity once installed. As mentioned above, the cavity may also be present only
along part of the length of the member, the member being solid or filled at other
points. Preferably, |
|
the hollow portion is present at least one end where connection to the cam portion
is to be made. |
plumbing |
an enclosed structure for conveying a fluid. Plumbing may include pipes and conduits
for carrying water, air, waste, or other fluids, such as pipes for conveying water
to be supplied to jets, nozzles, faucets, shower roses, etc. |
plumbing connector |
a device for coupling plumbing in fluid communication with another device. A plumbing
connector may include elbows and junctions. Many different types of plumbing connectors
are within the spirit and scope of the above definition, including push-fit and quick-connect
type devices, such as John Guest push-fit connectors. Preferably the plumbing connectors
allow for at least partial rotation of the plumbing connector after connection, permitting
rotation of the cam portion and its complementary engaging portion during installation
of the building element to the surface. |
engage by partial rotation |
engagement in which there is included, as part of the action required, a rotational
action. By partial is meant that rotation is only part of the relative movement of
the engaging portions when they are brought together and set to an engaged position.
A preferred example of partial rotational engagement is the bayonet type action defined
below. Preferably the relative rotation is less than 360°. |
bayonet type action |
in a bayonet type action there is both linear and rotational components in the relative
movement of the engaging members when they are brought into proximity and set into
an engaged position that resists at least longitudinal or linear withdrawal. There
are three preferred forms of bayonet type action suitable for use with an embodiment
formed in accordance with the present invention. The first is a 'flat bayonet action'
where overlapping components of the engaging components only start to overlap with
each other when rotation occurs after linear |
|
positioning. The second is the typical 'light bulb type' bayonet action where a guide
element substantially prevents or limits relative rotation until linear positioning
is completed. The third type is a 'helical bayonet action' in which rotation introduces
a linear component to the relative movement of the engaging portions - such as drawing
one portion down into the other. Reference is made to drawings later herein depicting
the three preferred forms of bayonet type action. |
translational movement |
a linear or sliding movement, as opposed to a rotational movement. The bayonet action
can be described as action having both translational movement and rotation movement
components. |
at the end |
in proximity to an end of an object. Typically this term is used in relation to the
annular attachment portion disposed 'at the end' of the hollow member or building
element. In this context, 'at the end' means provided in a manner allowing the hollow
member to be connected at its end to a surface or other object. The annular attachment
portion may therefore be fixed or formed on the end of the hollow member (and thus
be visible from outside) or housed internally within the member such that it is not
externally visible. Hence 'at the end' should be read to mean 'at or near the end'. |
annular attachment portion |
is an element or assembly which is preferably annular or ring like in overall appearance,
but need not necessarily be so. The term annular is used to functionally describe
the fact that this portion engages about the cam portion. Sleeves and hollow cylinders
fall within the definition. An annular attachment is a subset of the term 'engaging
portion'. |
Whirlpool |
in some countries being a generic term which includes jetted baths with an associated
pump for air and/or water, and in some |
|
countries referred to as a spa. The terms 'whirlpool' and 'spa' will be taken to be
equivalent when used herein. |
[0015] According to one aspect of one embodiment formed in accordance with the present invention,
there is provided an interacting arrangement of components for the connection of a
building element to a surface and providing for services to exit the surface and enter
the attached building element, the interacting arrangement including:
- a first cam-like engaging portion and a complementary annular-like engaging portion
which interact with each other in a partial rotational connection arrangement;
- one of the engaging portions being positionable at the attachment point on the surface,
and the other positioned at the end of the building element to be attached to the
surface;
- the engaging portions being configured to allow for services to pass axially therethrough;
- the arrangement defined such that when the building element is attached to the surface,
any said services and the cam portion are substantially shielded from view from the
exterior.
[0016] According to an additional aspect of the above-described embodiment, the partial
rotational engagement is a bayonet type action as defined herein.
[0017] According to an alternate embodiment formed in accordance with the present invention,
there is provided an internally pre-plumbed pillar for use in a shower or bath enclosure
which is modified for attachment to a substantially finished surface, the pillar comprising:
- a body with hollow interior housing said plumbing, and including at or near the end
of attachment a terminated section of plumbing in turn comprising an extendible length
of pipe or tube biased to retract to within the body;
- there being provided at or near the end of the body an engaging portion complementary
to a separate engaging portion fixable to said surface, and which interact to securely
connect the pillar to the surface to which the separate engaging portion is fixed;
- both engaging portions including removed sections allowing said plumbing to pass therethrough,
and wherein one engaging portion substantially accommodates the other within when
connected such that the plumbing and connection is substantially hidden from view
when the pillar is attached to the surface.
[0018] According to another embodiment formed in accordance with the present invention,
there is provided a method of attachment for a building element, said method including:
i) providing on the attachment end of the building element (as herein defined) a first
engaging portion which is configured to engage, as a consequence of at least relative
rotation, with
ii) a second engaging portion which is able to be affixed to the surface to which
the building element is to be connected, with attachment being achieved in a partial
rotational, and preferably bayonet type, manner including components of both linear
translation of the first engaging portion relative to the second engaging portion,
and rotation, and wherein one of the engaging portions includes a cam-like portion
and the other engaging portion includes a complementary annular-like portion.
[0019] According to another aspect of the present invention, there is provided the method
of attachment described above in which the cam portion comprises a disc-like portion
with at least one engaging portion of which the building element interacts.
[0020] According to another aspect of the present invention, there is provided the method
of attachment described above in which a said engaging portion of the building element
comprises a sleeve or annular portion.
[0021] According to another aspect of the present invention, there is provided the method
of attachment described above in which the cam portion includes a plumbing connection,
or means for including a plumbing connection, to which a water supply pipe or the
like can be connected.
[0022] According to another aspect of the present invention, there is provided the method
of attachment described above in which the cam portion includes provision for allowing
it to be affixed to a surface in a precise manner, allowing the building element to
be precisely positioned in relation to the surface when attached.
[0023] According to another aspect of the present invention, there is provided the method
of attachment described above wherein a surface comprises at least one of: a floor,
a shower receptor, a bath tub, a partial wall structure, a wall, a surround, a horizontal
support surface, an inclined support surface, and a vertical support surface.
[0024] According to another aspect of the present invention, there is provided the method
of attachment described above in which the building element is in, after attachment
to the cam portion, a substantially vertical, horizontal, or angled position, or possessing
components of one or more thereof.
[0025] According to another aspect of the present invention, there is provided the method
of attachment described above in which said building element houses plumbing, and
where the plumbing within the building element is modified such that its end, closest
to the end of the building element being attached, is either or both flexible and
extendible so as to be able to be temporarily withdrawn from the end of the building
element to allow attachment to a plumbing connection associated with the cam.
[0026] According to another aspect of the present invention, there is provided the method
of attachment described above in which the cam portion includes one or both of an
aperture, and removable portion providing an aperture, through which services may
pass, said services including but not restricted to plumbing and electrical conduits
or carriers.
[0027] According to another embodiment formed in accordance with the present invention,
there is provided a method for attaching a building element (as herein defined), forming
part of a shower assembly, to a support surface, said method including:
i) fixing a first engaging portion, such as a cam member to said support surface,
and where said building element houses plumbing, including a plumbing connection into
the cam fixture;
ii) providing a complementary second engaging portion, such as an annular connection
portion on the end (to be connected) of the building element, said second engaging
portion capable of engaging with the complementary portion in a partial rotational
engagement, and preferably bayonet type, action and which restricts or prevents longitudinal
movement of the hollow member when so engaged;
iii) modifying the internally housed plumbing within the building element to have
an end portion which can be extended from within the housing to allow for connection,
should the plumbing end portion not already be configured in this manner;
iv) bringing the end of the building element into proximity with the cam fixture and,
if present, connecting internal plumbing to the plumbing connection;
v) sliding the annular connection portion and end of the building element over the
cam fixture, and rotating so as to engage.
[0028] According to another embodiment formed in accordance with the present invention,
there is provided a method for attaching a building element (as herein defined), forming
part of a shower assembly, to a support surface, said method including:
i) fixing a first engaging portion, such as a cam member, to said support surface,
and where said building element houses plumbing, including a plumbing connection connectable
to a plumbing connection associated with the cam fixture;
ii) providing a complementary second engaging portion, such as an annular connection
portion on the end (to be connected) of the building element, said second engaging
portion capable of engaging with the complementary first engaging portion in a partial
rotational engagement manner, and preferably bayonet type manner, and in a manner
which restricts or prevents longitudinal movement of the hollow member when so engaged;
iii) modifying the internally housed plumbing within the building element to have
an end portion which is substantially rigid and to be so terminated as to form part
of a quick connect type arrangement;
vi) positioning the end portion and end of the building element over the affixed first
engaging portion, and rotating so as to engage, the positioning action also resulting
in connection of the terminated end plumbing portion within the building element to
a suitably terminated plumbing portion associated with the affixed engaging portion.
[0029] According to a further aspect of the present invention, there is provided a method
for attaching a building element (as herein defined), substantially as described above,
in which the quick connect type arrangement includes at least one of a: commercially
available quick connect system for pipe sections, a push-lock connector such as the
"John Guest" type for receiving an end pipe section, a push-fit type connection arrangement
for pipe sections, an O-ring type push-to-connect type arrangement, a male and female
type push-connect arrangement, or less preferably an olive and nut type connection
arrangement.
[0030] According to another aspect of the present invention, there is provided the method
of attachment described above in which the cam portion includes a provision for allowing
it to be affixed to a surface in a precise manner, such as regard with the angular
orientation of the cam portion relative to the surface, allowing the building element
to be precisely positioned in relation to the surface when attached.
[0031] According to another aspect of the present invention, there is provided the method
of attachment described above in which the building element is in, after attachment
to the cam portion, a substantially vertical, horizontal, or angled position, or possessing
components of one or more thereof.
[0032] According to another aspect of the present invention, there is provided the method
of attachment described above in which said building element houses plumbing, and
where the plumbing within the building element is modified such that its end, closest
to the end of the building element being attached, is either or both flexible and
extendible so as to be able to be temporarily withdrawn from the end of the building
element to allow attachment to a plumbing connection associated with the cam.
[0033] According to another aspect of the present invention, there is provided the method
of attachment described above in which the building element is substantially a hollow
member (as herein defined).
[0034] According to another embodiment formed in accordance with the present invention,
there is provided a method of installation of a shower enclosure which includes one
or more building elements which may either or both support other elements of the enclosure,
and house plumbing associated with the enclosure, said method including:
i) positioning and fixing to the floor, threshold, or base structure, cam portions
forming part of the attachment for the building element;
ii) subsequently, concurrently, and/or prior to step (i), attending to connection
of any plumbing leading to the cam fixture, other than that housed within the associated
building element;
iii) bringing the end of the building element into proximity to the cam fixture and,
if present, connecting the free end of any plumbing housed within the building element;
and
iv) affixing the building element to the cam fixture by engagement of an annular engaging
portion present at the end of the building element.
[0035] According to another aspect of the present invention, there is provided the method
of installation of a shower enclosure as described above in which the floor or base
structure is substantially finished prior to the positioning and fixing of the cam
portions.
[0036] According to another aspect of the present invention, there is provided the method
of installation of a shower enclosure as described above in which a floor of a building
forms a floor for the shower enclosure, the method including the positioning of waste
pipes and plumbing in the floor and terminating same substantially at the floor level,
and where the floor is substantially finished prior to installation of said building
elements which are preceded by the positioning and fixing of the cam portions; and
where plumbing is optionally routed, where appropriate, to or through the cam portions
to be connectable to plumbing within the building elements.
[0037] According to another aspect of the present invention, there is provided the method
of installation of a shower enclosure as described above in which plumbing supplied
to said building elements, and the engagement means for the building element including
the cam portion, are substantially hidden from view after the building element has
been engaged.
[0038] According to a further aspect of the present invention, there is provided a connection
assembly for use in the attachment of building elements, said assembly allowing provision
for the connection of plumbing when present within said building elements, said assembly
including a cam portion able to be fixed to an existing structure or surface to which
the building element is to be attached; the assembly also including a complementary
annular portion which engages with the cam portion so as to restrict longitudinal
separation of one from the other; the arrangement being further characterized in that
the annular portion is either formed into the building element or is fixable thereto.
[0039] According to another aspect of the present invention, there is provided the connection
assembly described above in which the cam portion includes at least one of:
i) a plumbing connection for the connection of plumbing within the building element
to allow its connection to at least one water supply pipe;
ii) an aperture allowing for plumbing, electrical, or other services to pass through;
iii) a removable portion allowing for options (i) or (ii) when required; and
iv) a mechanism for restricting rotation of the cam portion.
[0040] According to another aspect of the present invention, there is provided the connection
assembly as described above in which complementary plumbing connections are provided
on both the cam portion and plumbing associated with the building element, said connections
comprising a quick connect type of arrangement.
[0041] According to another embodiment formed in accordance with the present invention,
there is provided a building element (as herein defined) which is hollow along at
least part of its length for use in a connection assembly, said building element including
an extendible plumbing extension portion comprising a flexible and/or extendable section
of pipe which can be drawn from within the interior of the building element and free
of the end of the building element to allow connection to a plumbing fitting, said
extendible plumbing extension portion being attached or attachable to other plumbing
components associated with the building element.
[0042] According to another aspect of the present invention, there is provided the building
element described above in which the extendible plumbing extension portion includes
a retractable (to within the interior of the building element) section of pipe which
is biased to retract to within the hollow section.
[0043] According to another aspect of the present invention, there is provided the building
element described above in which connection for the extendible plumbing extension
portion allows for at least partial rotation of the extendible plumbing extension
portion relative to the plumbing fitting.
[0044] According to another aspect of the present invention, there is provided the building
element described above in which the extendible plumbing extension portion includes
a flexible coil of pipe, which may be of metal, non-metal, or part-metal construction.
[0045] According to another aspect of the present invention, there is provided the building
element described above which includes one or more jets, nozzles, or connections therefor,
coupled in fluid communication with the plumbing.
[0046] According to another aspect of the present invention, there is provided the building
element described above which includes, or provides for the connection of at least
one control device, a few suitable examples being a hand-held water delivery unit
(such as a hand shower), a fixed head water delivery unit, plumbing to an overhead
shower or other water delivery unit, and an electrical device, such as a switch.
[0047] According to another aspect of the present invention, there is provided the building
element described above which is pre-plumbed.
[0048] According to another aspect of the present invention, there is provided the building
element described above in which the engagement portion and the building element are
configured such that the cam portion is substantially hidden within the interior of
the hollow member after engagement.
[0049] According to a further aspect of the present invention, there is provided a cam portion
for use in a connection assembly as described above, said cam portion comprising a
disc-like portion, and wherein portions of the disc may be removed or absent, the
disc-like portion able to interact with an engagement portion in such a manner that
engagement may occur after the cam portion has been affixed to a surface.
[0050] According to another aspect of the present invention, there is provided the cam portion
described above in which there is included fixing means, or provision for the use
of separate fixing means, for affixing the cam portion to a surface.
[0051] According to another aspect of the present invention, there is provided the cam portion
described above in which, when affixed, the disc-like portion is raised slightly above
or clear of the surface to which the cam portion is attached.
[0052] According to another aspect of the present invention, there is provided the cam portion
described above, the cam portion including raised elements to assist in the positioning
of the hollow member.
[0053] According to another aspect of the present invention, there is provided the cam portion
described above, in which the cam portion includes an attached or integrated pipe
connection.
[0054] According to another aspect of the present invention, there is provided the cam portion
described above which includes rotation resisting means which interacts with features
on the engagement means associated with the building element to resist disengagement
and/or rotation.
[0055] According to another aspect of the present invention, there is provided the cam portion
described above in which the rotation resisting means comprises part of at least one
of: a ratchet type arrangement, a full locking arrangement, or more preferably a detent
arrangement.
[0056] Embodiments of the present invention include many aspects and variations. While initially
developed to provide means for the simple after-installation of supports and pillars
for shower, spa, and bath enclosures during building construction or renovation, and
in a manner where the connection was hidden, the principles lend themselves to a variety
of embodiments which can help accommodate a greater range of user choice during design,
or modification of existing components to take advantage of the present invention.
A consideration was also the ability to route services such as plumbing or electrical
wiring into these pillars or supports when necessary, and thus aspects of the present
invention consider the situations where such services may, or may not, be present.
Variations of the invention will be described in more detail below, with a summary
of some of the variations considered to be within the scope of the invention. One
embodiment of a quick connect assembly formed in accordance with the present invention
is provided. The quick connect assembly may be used for connecting a building element
to a surface. The quick connect assembly includes a first locking member coupled to
one of a building element or a surface, the first locking member having a first passageway
extending through the first locking member. The quick connect assembly further includes
a second locking member coupled to the other of the building element or the surface,
the second locking member having a second passageway extending through the second
locking member. The first and second locking members have cooperative cam locking
elements to reversibly couple the building element to the surface.
One embodiment of a quick connect assembly formed in accordance with the present invention
is provided. The quick connect assembly may be used for connecting a building element
to a surface while permitting services to pass between the surface and the building
element through the quick connect assembly. The quick connect assembly includes an
interference member coupled to the building element or the surface, the interference
member having a protrusion. The quick connect assembly further includes a receiving
member coupled to the other of the building element or the surface. The receiving
member has an engagement member, wherein the interference member may be positioned
in a first position such that the protrusion may be longitudinally moved past at least
a portion of the receiving member. The interference member may also be positioned
in a locked position in which the interference member has been rotated a predetermined
angular displacement from the first position such that the protrusion engages the
engagement member to interlock the building element to the surface.
One embodiment of a connection assembly formed in accordance with the present invention
is provided. The connection assembly may be used for connecting a building element
to a surface and providing for services to pass between the surface and the building
element. The connection assembly includes a building element having a cavity and a
surface for supporting the building element. The connection assembly further includes
a quick connect assembly for coupling the building element to the surface, the quick
connect assembly having a passageway passing through the quick connect assembly. The
connection assembly additionally includes a conduit for transferring services between
a location disposed below the surface and the building element, the conduit passing
through the cavity and the passageway.
[0057] One embodiment of a connection assembly formed in accordance with the present invention
is provided. The connection assembly may be used in connecting a building element
to a surface and providing for services to be transferred between the building element
and the surface. The connection assembly includes a cam engaging portion and a complementary
engaging portion which interact with each other in a quick connect manner from an
unlocked connection to a locked connection. One of the engaging portions is coupled
to the surface, and the other engaging portion is positioned at an end of the building
element to be attached to the surface. The engaging portions are configured to allow
for services to pass therethrough.
One embodiment of an internally pre-plumbed pillar formed in accordance with the present
invention is provided. The internally pre-plumbed pillar may be used for coupling
to a surface and for passing service therebetween via a service conduit. The internally
pre-plumbed pillar includes a body with a hollow interior for housing at least a portion
of the service conduit, the body including at or near one end a terminated section
of plumbing comprising an extendible length of pipe biased to retract within the body.
The internally pre-plumbed pillar further includes an engaging portion disposed at
or near the one end of the body, the engaging portion complementary to a separate
engaging portion fixable to the surface. The engaging portions interact to securely
connect the pillar to the surface, wherein both engaging portions include open sections
allowing the service conduit to pass therethrough.
One embodiment of a connection assembly formed in accordance with the present invention
is provided. The connection assembly may be used in attachment of a building element
to a structure, the connection assembly allowing for passage of plumbing associated
with the building element through the connection assembly. The connection assembly
includes a cam portion able to be fixed to the structure to which the building element
is to be attached. The connection assembly further includes a complementary portion
which engages with the cam portion so as to restrict longitudinal separation of one
from the other. The complementary portion is either formed into the building element
or is fixable thereto. The complementary portion and the cam portion each contain
an aperture for allowing passage of the plumbing associated with the building element
therethrough.
One embodiment of a building element formed in accordance with the present invention
is provided. The building element may be used for use in a connection assembly. The
building element includes a hollow section disposed along at least part of a length
of the building element. The building element further includes an extendible plumbing
extension portion. The extendible plumbing extension includes a movable section of
pipe which can be extended from a retracted position wherein a distal end of the movable
section of pipe is substantially within the hollow section of the building element
to an extended position wherein the distal end is substantially outside of the hollow
section of the building element. The extendible plumbing extension also includes a
plumbing connection coupled to the distal end, the plumbing connection adapted to
allow connection of the plumbing connection to a complementary plumbing connection.
[0058] One embodiment of a method of coupling a building element to a surface performed
in accordance with the present invention is provided. The method includes coupling
on an attachment end of the building element a first engaging portion. The method
further includes attaching on the surface a second engaging portion which is configured
to engage the first engaging portion to reversibly couple the building element to
the surface. The engaging portions are coupled to one another in a bayonet type manner.
The method additionally includes installing a service conduit for passing a service
between the building element from a point below the surface to a point within the
building element. The service conduit passes through the first and second engaging
portions such that the service conduit is hidden from view when the building element
is coupled to the surface.
[0059] One embodiment of a method for attaching a building element forming part of a shower
assembly and housing plumbing to a support surface performed in accordance with the
present is provided. The method includes fixing a first engaging portion and a plumbing
connection to the support surface. The method further includes connecting a complementary
second engaging portion to one end of the building element. The method additionally
includes installing plumbing within the building element with an end portion moveable
outward from the building element to allow for connection of the plumbing to the plumbing
connection fixed to the surface. The method further yet includes bringing the end
of the building element into proximity with the first engaging portion and connecting
the end portion of the plumbing to the plumbing connection. The method still further
yet includes coupling the first and second engaging portions in a quick to connect
manner to couple the building element to the surface.
[0060] One embodiment of a method performed in accordance with the present for attaching
a building element of a shower assembly to a support surface, the building element
housing plumbing, is provided. The method includes fixing a first engaging portion
to the support surface and fixing a first plumbing connection to the support surface.
The method further includes attaching a complementary second engaging portion capable
of interlocking with the first engaging portion on the building element. The method
additionally includes providing the plumbing within the building element with an end
portion which is substantially rigid and fixing a second plumbing connection to the
end portion. The method still further includes positioning the second engaging portion
of the building element over the first engaging portion coupled to the support surface.
The method also includes rotating the building element for interlocking the first
engaging portion with the second engaging portion, wherein the positioning and rotating
action also results in connection of the first and second plumbing connections to
one another.
[0061] One embodiment of a method performed in accordance with the present invention of
installing a shower enclosure which includes one or more building elements, wherein
the building elements house plumbing associated with the enclosure, and wherein the
building elements are coupled to a base structure, is provided. The method includes
positioning and fixing to the base structure a cam portion for attaching the building
element to the base structure. The method further includes bringing an end of the
building element into proximity to the cam portion and connecting the plumbing housed
within the building element to a plumbing connection associated with the base structure.
The method additionally includes affixing the building element to the cam portion
by engagement of a complementary engaging portion present at the end of the building
element with the cam portion.
[0062] One embodiment formed in accordance with the present invention may be described as
a connection system comprising engaging portions, one of which portions is associated
with a member to be attached to a surface or structure, and the other portion attachable
to said surface or structure (which may be during or post-construction depending on
the embodiment), and which portions preferably interact and engage with a partial
rotational (and preferably bayonet type) action.
[0063] In one embodiment formed in accordance with the present invention, the connection
arrangement is substantially hidden, except by user choice, when the member is ultimately
attached to the surface or structure by engagement of the portions. Preferably one
portion can be considered a cam or cam-like arrangement which interacts with the second
portion which can be likened to an annular sleeve. The components are preferably hollow
or have removed portions to allow plumbing or services to pass from the surface (or
structure) through to the building element being attached and which element may be
pre-plumbed and/or pre-wired.
[0064] One method performed in accordance with the present invention provides for the attachment
of a member or element to a surface, and preferably in a manner where the means of
attachment or fastening is substantially hidden. The method will typically also be
suitable for use in applications where there is limited or no access to the interior
or underside of the existing surface or structure to which the element or member is
to be attached-such as when the surface has been finished. Preferably the method also
allows for the option of fixing, casting, or integrating components associated with
the method into the surface (or underlying structure) at the time of surface preparation
or finishing, as well as providing embodiments which will allow for implementation
of the method to an already finished or substantially finished surface or structure.
[0065] One method performed in accordance with the present invention includes a method for
the attachment of a building element, which may be substantially hollow, to an existing
surface. Typically such building elements may comprise a support element, with one
preferred type of support element constituting a vertical supporting member for a
shower or bath enclosure, and to which other panels may be attached. However, preferred
embodiments also include the instance where substantially free standing elements are
provided. Quite often these elements or members are substantially vertical in orientation
though the present invention also includes instances where these may be inclined (with
respect to the vertical), or horizontal.
[0066] Embodiments of the present invention preferably utilizes interacting 'cam' and 'annular'
engaging portions to effect a connection. In preferred embodiments, the annular portion
is associated with the building element while the cam portion is associated with the
surface structure at the point of attachment (of the building element). It is, however,
envisioned that this association can be reversed such that the cam portion could be
associated with the element, and the annular engaging portion with the surface or
structure. The same principles of interaction and general design as discussed within
this specification are applicable. It is considered that the skilled tradesperson,
when armed with the description herein, will be able to implement such reversed embodiments
of the invention from the description of the preferred embodiments. Accordingly, for
simplicity and to avoid confusion, the remainder of the specification will largely
refer to orientation of the preferred embodiments.
[0067] Preferred embodiments of the invention make use of a cam portion which, in the normal
method of performing the method of the invention, is attached to the surface to which
the building element is to be attached. The method of fixing is typically by either
or both mechanical and adhesive fastening. Mechanical fastening methods include screwing,
bolting, and various equivalents and alternatives thereof. A variety of suitable construction
adhesives are known and these may used instead of, or in conjunction with, other mechanical
fastening means. As a further variation, the cam portion may be formed, integrated,
or cast into the surface at the time of its construction. For instance, a modified
cam portion may be used which is positioned into cast concrete flooring. This may
include a suitable anchor portion which is embedded in the concrete. It may also include
distancing means so that the engaging portion of the cam is positioned above the floor
surface. This may also take into account any floor finishing, such as tiles, which
may be subsequently laid or put into place before attachment of the hollow member
or element.
[0068] The cam portion will typically, in addition to means for fastening to the surface,
include an engagement portion which can be disc-like in configuration, or include
a central body portion with outwardly extending features or projections. This disc
or body portion may also include removed portions which extend to or from the periphery
of the disc or body. Apertures may also be provided within the disc or body, though
this will be discussed later with reference to allowing services to pass through the
cam portion. In other variations, multiple disc-like or repeating body portions may
be provided and these may also have similar or dissimilar configurations. It is envisioned
that the provision of two or more axially displaced co-axial disc-like or repeating
body portions can improve the strength of the resulting attachment of the building
element to the surface, though such an arrangement will typically also increase fabrication
costs.
[0069] Preferably the disc-like (or alternate configurations) of the engagement portion
will be positioned away from the surface to allow engagement with the attachment end
of the building element to occur. Such spacing may be provided in a number of manners,
including the provision of one or more stem portions, spacers, and/or body features.
Whether services are to pass through the cam portion will also influence the specific
body design.
[0070] In summary, most cam portions according to preferred embodiments of the present invention
will include an engagement portion, which is preferably disc-like in appearance (though
may have removed portions), an affixment portion allowing it to be affixed to the
surface, and a spacing portion which distances the engagement portion from the surface.
Other features may be provided including positioning pins, features, or faceted indentations
to allow for the more ready alignment and/or positioning of the cam portion with respect
to the surface. This becomes particularly important for cam portions used for the
attachment of pillars which may have features present for the attachment of glass
panels or doors. In this case, accurate alignment of the cam portion (which will also
influence the rotational alignment of the attached member) is as important as the
correct positioning of the cam portion on the surface.
[0071] It should be appreciated that the cam portion may comprise a single piece, or be
constructed of separate components. The cam portion may be made of a number of materials
including suitable plastics, metals, and composites which typically have properties
of stiffness and rigidity, as well as strength commensurate to the task. Resilience
is not normally a requirement except where this forms part of or contributes to the
prevention of or resistance to rotation of the attached element with respect to the
cam portion, or to resisting its removal therefrom. A certain amount of resilience
in some components can also allow for greater tolerances in manufacturing, with deformation
by component resilience compensating for too tight a tolerance. However the preference
is for accurate and precise manufacturing.
[0072] An engaging portion is provided to interact with the cam portion. This may be a separate
element or elements attached to the building element to be subsequently connected,
or alternatively formed into the building element during its fabrication. When separately
attachable engaging portions are provided, adaptors may be provided to allow its attachment
to a hollow end portion of building elements of different internal configurations.
This will increase the versatility of the present invention, and thus allow a single
cam and insert (engaging portion) set to be used on a variety of differently configured
hollow member building elements. Any means of attaching the engaging portion to the
building element (including mechanical fastening, adhesive fastening and/or mechanical
interaction between parts) should ideally be hidden from exterior view.
[0073] In the context of the present invention, the building element (to be attached) may
only be hollow in the vicinity of where engagement with the cam portion occurs. In
this case the remainder of the member may be solid or filled. However, for the types
of applications provided herein, provision needs (in most cases) to be made for services
such as plumbing, electrical wiring, etc., to pass through the attachment arrangement
and also the building element to be attached. This will be discussed in more detail
later.
[0074] Typically the engaging portion (associated with the building element) will substantially
encircle the cam portion when fitting and attachment occurs. Accordingly the engaging
portion may be sleeve like, with the sleeve often being represented by the interior
wall of an insert, or the interior wall of a hollow member building element itself.
Typically inwardly directed features are provided on the inward face of the engaging
portion to interact with removed portions in the engaging portion of the cam.
[0075] For most embodiments of the present invention, the preferred method of attachment
results from a partial rotational, and preferably bayonet type, action between the
engaging portion and cam portion. More specifically, this represents axial sliding
of the engaging portion over the cam portion, followed by subsequent partial rotation.
After rotation, features on the engaging portion and/or cam portion interact (usually
overlap) to prevent the two portions from becoming axially separated. If removal is
allowed, then a reversal of the bayonet type fitting action will be required. In preferred
embodiments however, rotation resisting features may be provided to prevent or resist
one or more of these actions. A variety of rotation resisting mechanisms are known
in the trade, including detent, ratchet, and similar mechanisms. One or more of these
may be employed (for instance) to help lock the engaged component, or to resist release
and separation.
[0076] When multiple disc-like or repeating body portions are provided on the cam portion,
it is possible that the partial rotational action may be provided in respect of all
the disc-like or repeating body portions. However, it is also possible that some of
the disc-like and repeating body portions may not necessarily so engage. Instead they
may merely serve to increase the relative strength of the attachment, so as to resist
pivoting of the building element about the cam portion by increased surface contact
between the components (at different points along the length of the member).
[0077] Accordingly, in preferred embodiments of the present invention, there is provided
a cam portion which is fixable to a surface, and an engaging portion which may be
inserted or formed into a building element. The two portions may be engaged through,
preferably, a bayonet type action which involves relative sliding and rotation of
the member (and associated engaging portion) over the cam portion. Providing that
the engaging portion is suitably positioned within the interior of the building element
to be attached, the result is an attached member with virtually no, or substantially
no, visible evidence of the connection arrangement except by user choice.
[0078] Modifications may also be made to the arrangements of the invention such as by the
provision of seals to help seal the base of the building element against the ingress
of water or foreign material. These seals may be substantially invisible, or intended
to be visible, in the attached assembly. These may be separate annular type members
which are positioned over the cam portion (like a washer) prior to the attachment
of the building element. Alternatively these may also form part of the cam portion.
[0079] Other cam portions may be configured so that the building element to be attached
will, instead of being substantially perpendicular to the surface to which the cam
portion is attached, be aligned at a predetermined angle to the perpendicular. This
increases the versatility of the system, and the manner by which it may be used. These
variations are also likely to find more use for the attachment of the building element
to walls, and vertical and inclined surfaces other than just floors. An adjustable
unit in which the resulting angle can be adjusted by movement and subsequent locking
or tightening of the component is within the spirit and scope of the present invention.
[0080] It is envisaged for most applications that plumbing or other services will need to
be routed to a wall or floor structure (to which the cam portion is to be attached)
and to the building element. In this case, the building element is typically substantially
hollow along its length to allow the provision of internal plumbing and services.
The problem which is then introduced is how to allow for these services (or plumbing)
to pass through the attachment arrangement, and also how suitable connections (for
the plumbing or type of services) can be made in situ at the time of attaching the
building element. Ideally this attachment should not interfere with the substantially
hidden nature of the arrangement once the building element is attached. Further, the
method of attachment of the services and plumbing should not interfere with the attachment
mechanism and be able to cope with a bayonet type attachment operation. Most preferably,
the arrangement should also be able to cope with situations where the building element
may be pre-wired, or pre-plumbed, etc. However, not all embodiments of the present
invention take into account this option. Some variations of the present invention
which deal with these issues will now be discussed.
[0081] Embodiments of the present invention are adaptable to allow services to pass from
an existing structure ( or below a surface) to within the building element to be attached.
While this could be accomplished in a number of ways, the preferred arrangement is
to provide an aperture or removable portion allowing various services (including plumbing)
to pass through the cam portion. This may be accomplished by the provision of one
or more apertures in the engagement portion and any appropriate portions of the cam
portion. Slots and removed portions are also possible. Removable 'knock-out' portions
may also be provided so that the apertures are only present when required.
[0082] In a preferred embodiment there is a substantially centrally positioned aperture
through which plumbing from the existing structure/surface can penetrate. This should
be of sufficient dimension to allow the appropriate plumbing and/or other services
to pass through. In practice, for plumbing, a cut off section of the pipe may protrude
from the surface to which the building element is to be attached. The cam portion
can then be positioned over this cut off portion of pipe. Ideally the aperture and/or
other removed portion of the cam should be larger than the outside diameter of the
pipe. This will allow some provision for movement of the cam portion with respect
to the pipe so that the cam portion can be precisely positioned and located, even
if the pipe is not.
[0083] Typically at the next stages the pipe will be terminated with an appropriate fitting
or modification made to allow the plumbing from within the member to be connected.
It is also possible that the suitable terminating connector can be integrated into
the cam portion so that other plumbing from the member may be directly connected to
the cam portion itself. However, not all types of plumbing, plumbing connection systems,
and situations may allow this particular variation. It is envisioned that more often
than not (currently) a separate connector piece will be attached to the free end of
the cut off pipe section.
[0084] Typically next, the connecting end of the building element will be brought into proximity
to the cam portion which by now should have been secured to the surface. Taking the
case of a pre-plumbed element, it is desirable that the internal plumbing can be extended
free of the end of the building element so that connection can be made with the terminated
plumbing associated with the cam portion. This is especially true for connection systems
which may require a tool such as a spanner to complete the connection. However, there
are also quick-to-connect and push-fit connection systems available which may be employed
with the present invention. Providing suitable guidance, for alignment of the various
components, is provided such that it is possible that adequate connection of plumbing
sections can be completed by merely pushing the building element over the cam portion
in order to complete the bayonet fastening arrangement. In such cases it will not
be necessary to pull the internal plumbing section free of the end of the building
element. However it is generally desirable that some visual confirmation of a secure
connection can be made and thus it is envisioned that this would not normally be a
preferred embodiment except where visible inspection and/or adjustment can be made
through the wall of the building element itself. This is not a desirable arrangement
as it complicates the fabrication process for the member, and also disturbs the aesthetics
and smooth finish of most elements used in bathroom structures.
[0085] In one embodiment formed in accordance with the present invention, the plumbing is
free to extend beyond the connecting end of a pre-plumbed building element. The modification
is preferably made to facilitate such extension but to also allow withdrawal back
into the building element once the connection (of the plumbing) is completed and the
element is attached to the cam portion. This can be achieved by providing a coiled
and extendable section of plumbing which can be pulled free from the connecting end
of the building element to allow attachment to the pipe section associated with the
cam portion. This extending section of plumbing is preferably of a resilient plastic
material, though it may be metal, and ideally have a natural bias such that the coils
are in close proximity or touching each other when in a rest state. Examples of such
plastics are coiled air-line hoses used in spray painting and with air driven tools.
These can be suitably modified and may be appropriate (e.g., using the appropriate
materials to convey hot, cold, or mixed/tempered water) for use with plumbing code
compliance and standards.
[0086] Various types of connection systems including various types of quick-to-connect systems,
though more conventional threaded systems can still be employed when using extendable
pipe embodiments of the present invention.
[0087] Also included within the present invention are modified building elements such as
previously described and/or for use in conjunction with cam portions such as described
herein. These include hollow members which are hollow primarily at or near the connection
point to the cam portion only to fully tubular structures. Both closed and open structures
are envisioned, with open structures including tubular members with removed portions
which may extend along only part or all of the length of the member.
[0088] It is also envisioned that the building elements need not be straight and long and
may also include curved and variously configured arrangements, including pre-assembled
structures.
[0089] Building elements intended to house one or more elements, one suitable example being
a building element housing plumbing and services, and those which house nothing, may
be used and are included within the scope of the present invention. Those which carry
services may be pre-plumbed, or pre-wired, etc. Various types of connection systems
may be used for services other than plumbing. The same principles as described above
for plumbing may be used though with connection systems for other types of services.
It is envisioned that most other services than plumbing will be of an electrical nature
and will tend to (in a bathroom situation) constitute power sources, or control signal
sources for associated equipment such as thermostats, flow control, heating devices,
sensors, manual or electronic control switches, etc.
[0090] Construction of a bathroom structure such as a shower enclosure can proceed, when
aspects of the present invention are employed, in a number of manners. It is envisioned
that embodiments of the present invention can cater to the various types of installation
procedures adopted and performed throughout the world, as the system does not require
access to the interior or underside of the surface itself providing the various services
clear the surface or are otherwise accessible for connection. Accordingly, embodiments
formed in accordance with the present invention are suitable for retrofitting as well
as being integrated at an earlier stage of construction. It is also envisioned that
the majority of embodiments allow for connection substantially without tools, or minimum
tools, which simplifies the secure attachment of members to cam portions which have
already been fastened to the surface. If the cam portions are, in case of a shower
enclosure, installed at the factory (i.e., pre-plumbed) then the time taken by the
plumber to install such plumbing is substantially eliminated, and the subsequent erection
of the members is simplified. This makes it very easy for subsequent trades people,
or the resident, to subsequently install various building elements and/or structures.
It is envisioned that embodiments of the present invention may also be used for mounting
other articles within the house, and particularly where provision for the introduction
of services must be made at the attachment point.
[0091] It is also envisaged that the cam portion may be modified to interact with shower
receptors, bathtubs, and bases for other structures, etc. These receptors and components
may be fabricated to include suitable mounting points for a cam portion according
to the present invention. These may also include locating lugs, facets, or recesses
which complement lugs, facets, and recesses which may be provided on the cam portion.
This can help the secure and precise placement of the cam portions, as well as ensuring
their correct orientation - particularly when other components (such as shower doors
and panels) are to be fitted at precise orientations to the member attached to the
cam portions.
[0092] A preferred embodiment of the present invention ideally realizes one or more of the
features listed below. Various embodiments may realize different combinations or other
features than those listed following:
1. The engaging portion referred to as a cam is preferably attached, connected, or
integrated with the supporting surface (e.g., floor, wall, shower receptor, bath tub,
etc.);
2. The engaging portion referred to as the cam preferably has more than one flange
portion which at least engages complementary features on the other engaging portion;
3. The engaging portions interact with a bayonet type interaction;
4. The rotation for engagement is preferably less than 360°;
5. There is preferably resistance to rotation or disengagement once the engaging portions
have been coupled;
6. The engaging portions have a provision for the passage of plumbing and services
therethrough;
7. Once the engaging portion referred to as the cam has been fastened or otherwise
affixed to the supporting surface, preferably hidden plumbing and services are accessible
from the exposed face(s) of the cam engaging portion;
8. In pre-plumbed building elements, preferably the connecting of plumbing is through
a pull down section or plumbing or services which can be extended from the building
element for connection to plumbing or services associated with the alternate (affixed)
engaging portion to be made;
9. The pull down section of plumbing or services is preferably biased to retract to
within the building element;
10. The connection of the engaging portions is substantially hidden from view in the
connected arrangement;
11. The arrangement preferably allows for both accurate vertical and horizontal positioning
of the building element, and stability of connection with respect to movement in the
vertical and horizontal directions, and preferably also against pivoting from the
vertical about the connection point; and
12. The engaging portion referred to as the cam portion is preferably a separate component
(or assembly), though it may also be designed to be an integral component of the supporting
surface.
BRIEF DESCRIPTION OF THE DRAWINGS
[0093] The foregoing aspects and many of the attendant advantages of this invention will
become better understood by reference to the following detailed description, when
taken in conjunction with the accompanying drawings, wherein:
- FIGURE 1
- is a partially exploded, partial cross-sectioned view of one embodiment of a connection
assembly formed in accordance with the present invention showing the connection of
an embodiment of a pre-plumbed hollow member to an existing surface;
- FIGURE 2
- is an assembled view of the embodiment depicted in FIGURE 1;
- FIGURE 3
- is a partially exploded, partial cross-sectioned view of an alternate embodiment of
a connection assembly formed in accordance with the present invention showing the
connection of an embodiment of a pre-plumbed hollow member to an existing surface.
- FIGURE 4
- is a partial cross-sectional side view of an alternative embodiment of a connection
assembly formed in accordance with the present invention depicting a cam portion interacting
with an engaging portion insert disposed on the inside of an embodiment of a building
element;
- FIGURE 5
- is a partial perspective view of a set of flanges disposed on the cam portion interacting
with a set of flanges disposed on the engaging portion insert of the embodiment depicted
in FIGURE 4;
- FIGURE 6
- is a partial side cross-section view of an alternative embodiment of a cam portion
formed in accordance with the present invention;
- FIGURE 7
- is an exploded perspective view of one embodiment of a connection assembly formed
in accordance with the present invention;
- FIGURE 8
- is a perspective view of a bottom side of the cam portion depicted in FIGURE 7;
- FIGURE 9
- is an elevation view of one embodiment of a capping piece formed in accordance with
the present invention, the capping piece including a cam portion;
- FIGURE 10
- is an alternative embodiment of a capping piece formed in accordance with the present
invention having a separable cam portion shown in cross-section;
- FIGURE 11
- is an elevation view of one embodiment of an interlocking member formed in accordance
with the present invention for joining hollow members, the interlocking member fashioned
from a plurality of cam portions, the cam portions shown in cross-section;
- FIGURE 12
- is an elevation view of one embodiment of a cam portion formed in accordance with
the present invention used for connecting hollow members at a predetermined angle
from a surface; and
- FIGURE 13
- illustrates the preferred types of bayonet coupling action performed according to
the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0094] Although embodiments of the present invention are described as implemented with regard
to shower systems, one skilled in the relevant arts will appreciate that the disclosed
connection assembly and the disclosed embodiments are illustrative in nature and should
not be construed as limited to application with regard to shower systems. It should
therefore be apparent that the connection assembly has wide application, and may be
used in any situation where connecting two objects together while permitting services
to pass therethrough is desired.
[0095] FIGURES 1 and 2 illustrate one embodiment of a shower assembly 200 formed in accordance
with the present invention. Generally stated, the shower assembly 200 includes plumbing
204 and 206 for transferring shower water from a water source (not shown) to a nozzle
33, wherein the plumbing 204 and 206 is hidden from view below a surface 13 and within
a building element 30, to which the nozzle 33 is attached. The shower assembly 200
includes a connection assembly 202 which permits the coupling of the building element
30 to the surface 13 in a quick connect manner while permitting the plumbing 204 and
206 to pass hidden from view between the surface 13 and the building element 30 through
the connection assembly 202.
[0096] Focusing on the plumbing 204 and 206, the plumbing 204 and 206 may be subdivided
into an upper portion 204 associated with the building element 30 and a lower portion
206 associated with the surface 13. The lower portion includes a supply pipe 2 terminated
in a plumbing fitting 1. The plumbing fitting 1 is a standard flanged terminating
elbow as is commonly used within wall cavities and other structures for supplying
water to subsequently attached fittings. Cooperating with the plumbing fitting 1 is
a threaded adapter 3 which threads into a threaded female portion 4 of the plumbing
fitting 1. Disposed at the top end 5 of the threaded adapter 3 is an appropriate fitting
208 for connecting to a connector 6 of the upper portion 204 of the plumbing. Preferably
the threaded adapter 3 couples to the connector 6 of the upper portion 204 of the
plumbing in a quick-to-connect arrangement, one suitable example being what is known
in the trade as a JOHN GUEST® fitting. The threaded adapter 3 is generally fitted
to the plumbing fitting 1 prior to installation of the other components.
[0097] Although specific fittings are described and illustrated for coupling the upper portion
204 and the lower portion 206 of plumbing in fluid communication with one another,
it should be apparent to those skilled in the art that any number of coupling systems
may be utilized for coupling the upper and lower portions 204 and 206 to one another
and are therefore within the spirit and scope of the present invention. A few suitable
examples of alternate coupling methods include coupling a connector 6 upon the upper
section that is adapted to rotate upon the distal end of the upper portion 204 such
that a set of external threads of the connector 6 may directly engage the internally
threaded female portion 4 of the plumbing fitting 1, thereby eliminating the need
for the adapter 3. Further, the upper and lower portions 204 and 206 may be a continuos
unbroken section of piping, passing between the surface 13 and the building element
30 without the need of connectors.
[0098] The upper portion 204 of the plumbing will now be discussed in greater detail. The
upper portion 204 of the plumbing includes a flexible section 34 of pipe and a rigid
section of pipe 7 coupled to one another via a plumbing connection 210. Coupled to
a distal end of the flexible section 34 of pipe is the connector 6 for coupling to
the threaded adapter 3 as described above. The flexible section 34 of pipe is selectively
extendable, expandable, and/or adjustable in overall length such that the connector
6 may be moved longitudinally relative to the building element 30. Preferably, the
flexible section 34 is adjustable in length such that the connector 6 may be moved
longitudinally into an extended position wherein the connector 6 is at least partially
disposed outward of the building element 30, as shown in FIGURE 1. In the extended
position, the connector 6 may be accessed by the user to couple the connector 6 to
the threaded adapter 3 prior to the coupling of the building element 30 to the surface
13 via the connection assembly 202.
[0099] Preferably, the flexible section 34 is biased to pull the connector 6 from the extended
position to a retracted position, wherein the connector 6 is at least partially disposed
within the building element 30 as shown in FIGURE 2. Thus, when the building element
30 is coupled to the surface 13, the connector 6 and flexible section 34 are automatically
withdrawn into the building element 30. This ensures that the connector 6 and flexible
section 34 are out of the way of the building element 30 and the surface 13, and therefore
do not interfere during the coupling of the building element 30 to the surface 13.
In the illustrated embodiment, the flexible section 34 is a flexible coil of plastic
tubing, however it should be apparent to those skilled in the art that other types
of sections of piping adapted to extend in length are within the spirit and scope
of the present invention, one suitable example being a telescoping section of pipe.
[0100] The rigid section of pipe 7 is affixed to the building element 30, and therefore
does not move relative to the building element 30. The rigid section of pipe 7 passes
through a central cavity 212 of the building element 30, delivering water to at least
one control device, some suitable examples of control devices being fixed or handheld
roses, mixing valves, faucets, and spray nozzles 33, which are plumbed within the
building element 30.
[0101] This detailed discussion will now focus upon the connection assembly 202. The connection
assembly 202 generally includes a locking member, a receiving member, or a cam portion
10 which interlocks with a locking member, an interference member, or an engaging
portion 20. The cam portion 10 in the illustrated embodiment is coupled to the surface
13 and the engaging portion 20 is coupled to the building element 30. The cam portion
10 may be selectively engaged with the engaging portion 20 to couple the building
element 30 to the surface 13 in such a manner as to at least resist the longitudinal
movement of the building element 30 relative to the surface 13, i.e., to resist their
separation.
[0102] Still referring to FIGURES 1 and 2, the cam portion 10 includes a passageway, open
center, or substantially hollow interior 11. The hollow interior 11 is sized and configured
to permit the threaded adapter 3 to be moved longitudinally through the hollow interior
11. Attached to the cam portion 10 is an alignment mechanism, such as a locating pin
12. The locating pin 12, which may be broken free when not required, helps the correct
positioning and/or alignment (rotationally) of the cam portion 10 during fitting.
More specifically, the locating pin 12 is adapted to cooperatively interact with an
alignment device, such as receiving apertures 214 disposed in the surface 13 and the
plumbing connection 1.
[0103] The cam portion 10 is affixed to the surface 13, which may represent a floor structure,
lip or mounting point on a shower tray, bath tub surround, or a variety of other anchoring
surfaces. Mechanical fasteners 14 are used to fasten the cam portion 10 to the surface
13 and/or the plumbing connection 1. An adhesive sealant may additionally be used
around the base of the cam portion 10 as normal trade practice dictates.
[0104] The cam portion 10 is disc-like in appearance. The cam portion 10 includes outwardly
extending protrusions or flange portions 15 disposed at the top of the cam portion
10. Preferably they are outwardly extending flange portions 15 which interact with
similar protrusions or flanges 23 on the engaging portion 20.
[0105] This detailed description will now focus upon the engaging portion 20. The engaging
portion 20 is shown already attached to the building element 30. The building element
30 may have cross-sections which may vary according to user choice, a few suitable
examples of cross-sections within the spirit and scope of the present invention include
"O", oval, "D", "C", "U", and "V", as well as cross-sections which varying along the
height of the building element 30. In the illustrated embodiment, a circular cross-section
profile is described and illustrated for simplicity.
[0106] Bolts or other mechanical fasteners 21 are used to secure the engaging portion 20
to the building element 30. In the illustrated embodiment, the mechanical fasteners
21 engage a pair of u-shaped screw pipes 31 disposed on the inside wall of the building
element.
[0107] Raised portions, such as locating tabs 32 may be provided to help position and locate
the building element 30 with regard to the engaging portion 20. Preferably, the locating
tabs 32 are located such that the locating tabs are disposed within the central cavity
212 of the building element 30 when the building element 30 is attached to the surface
13, such that the locating tabs 32 are hidden from view. It should also be noted that
although in the illustrated embodiment the engaging portion 20 is sized and configured
such that the engaging portion is sandwiched between the building element 30 and the
surface 13 and visible after installation, it should be apparent to those skilled
in the art that connection assembly 202 may be modified slightly so that once connected,
the engaging portion 20 is recessed entirely (and hence fully hidden) within the building
element 30 and/or the surface 13.
[0108] The engaging portion 20 of the illustrated embodiment is annular in shape and includes
a passageway, open center portion, or central aperture 22 to permit the plumbing 204
and 206, and/or other services, such as electrical services, to pass therethrough.
Extending radially inward into the central aperture 22 are flange portions 23 which
are sized and configured to cooperatively interact with the flange portions 15 associated
with the cam portion 10, thereby interlocking the cam and engaging portions 10 and
20 to one another.
[0109] In light of the above discussion of the structure of the shower assembly 200, the
installation of the shower assembly 200 will now be described. First, the plumbing
fitting 1 is coupled to the cam portion 10 via fasteners 14, thereby sandwiching the
surface 13 between a flange of the plumbing fitting 1 and the cam portion 10. The
alignment pin 12 is disposed within the alignment apertures 214, thereby ensuring
that the cam portion 10 is correctly aligned relative to the surface 13 and/or the
plumbing fitting 1. A seal 36 may be disposed in a recess 232 in the engaging portion
20 so as to aid in impeding contaminants, such as water and debris, from entering
the shower assembly 200. The threaded adapter 3 is screwed into the threaded female
portion 4 of the plumbing fitting 1.
[0110] The next step in the method of installation is to couple the engaging portion 20
to the end of the building element 30 via fasteners 21. Then the connector 6 is withdrawn
from the building element 30 and coupled to the complementary shaped end piece 5 of
the threaded adapter 3. The building element 30, with its associated plumbing 204
and engaging portion 20, may then be lowered downwardly over the cam portion 10. The
building element should be positioned (i.e., rotated) so that the flanges 23 of the
engaging portion 20 do not interfere with the flanges 15 of the cam portion 10 as
the assembly is being lowered upon the cam portion 10. Moreover, the flanges 23 of
the engaging portion 20 should be aligned with clearance cuts (i.e. the open spaces
250 (see FIGURE 8) in the cam portion 10 permitting the flanges 23 of the engaging
portion 20 to pass between the flanges 15 of the cam portions 10) such that the flanges
15 and 23 may be linearly moved past each other.
[0111] Once lowered, the building element 30 is rotated so that the flanges 23 of the engaging
portion 20 engage the flanges 15 of the cam portion 10 in an overlapping relationship,
interlocking the cam portion 10 with the engaging portion 20 as shown in FIGURE 2
. This arrangement impedes the building element 30 from being removed from the cam
portion 10, while permitting the passage of the plumbing 204 and 206 between the surface
13 and the building element 30. The arrangement results in the coupling of the building
element 30 securely to the surface 13 with no externally visible evidence of attachment
and of the plumbing 204 and 206 running therethrough.
[0112] It can be appreciated the method of attachment is very simple once the cam portion
10 has been fastened to surface 13, and engaging portion 20 has been fastened to the
building element 30. It is envisaged that the coupling of the engaging portion 20
to the building element 30, and the cam portion 10 to the surface 13 will preferably
be completed at an earlier stage by the various trades persons, or during the manufacturing
and assembly process of the shower assembly 200 for pre-plumbed embodiments. When
the plumber or resident is ready to finally erect the building element 30, all that
is required is the simple coupling of the connector 6 to the threaded adapter 5, and
a bayonet type fitting action of the building element 30 to the cam portion 10. This
arrangement makes installation substantially easier in the instance where not all
trade persons are present on site at the same time. The use of fitting templates for
the accurate positioning of the cam portions 10 can also facilitate the ease of installation
for trade persons present at earlier stages, and ensure a more accurate subsequent
fitting of components during final erection of a shower enclosure, partitioning, etc.
[0113] FIGURE 3 illustrates an alternate embodiment of a connection assembly 300 formed
in accordance with the present invention. The connection assembly 300 of FIGURE 3
is substantially similar in operation and construction to the connection assembly
202 depicted in FIGURES 1 and 2, with a couple of exceptions. Therefore, for the sake
of brevity, this detailed description will focus on the features which deviate from
the previously described embodiment.
[0114] Generally stated, the connection assembly 300 of FIGURE 3 differs from the embodiment
of FIGURES 1 and 2 in that the flexible section 34 of pipe of FIGURES 1 and 2 has
been replaced with a rigid section 334 of pipe. Further, the threaded adapter 3 of
FIGURES 1 and 2 has been replaced with a quick connect or push connect fitting 303.
Likewise, the threaded female portion 4 of FIGURES 1 and 2 has been replaced with
a quick connect or push connect fitting 304 selected to cooperatively couple in fluid
communication with fitting 303 in a quick connect manner.
[0115] In operation, the connection assembly 300 is configured such that it is possible
that adequate connection of plumbing sections can be completed by merely pushing the
building element 330 over the cam portion 310 in order to complete the bayonet fastening
arrangement. In contrast to the embodiment of FIGURES 1 and 2, in the embodiment of
FIGURE 3, it will not be necessary to pull the internal plumbing section free of the
end of the building element 330. Since it is generally desirable that some visual
confirmation of a secure connection be made, it is envisioned that this connection
assembly 300 would be preferably used in situations where visible inspection and/or
adjustment can be made through the wall of the building element itself.
[0116] Although a rigid and straight piece of pipe is used to form the rigid section 334
of pipe in the illustrated embodiment, it should be apparent to those skilled in the
art that other forms of the rigid section 334 are within the spirit and scope of the
present invention. For instance, copper tubing formed in a helical manner as depicted
in FIGURES 1 and 2 may be used, such that the helical shape of the rigid section 334
acts as a stiff spring, slightly biasing the push connect fitting 303 towards the
corresponding push connect fitting 304 to aid in the coupling of the fittings 303
and 304 to one another while allowing for some tolerance to handle some miss-alignment
of the fittings 303 and 304.
[0117] Referring to FIGURE 4, an alternate embodiment of a connector assembly 260 formed
in accordance with the present is provided. The connector assembly 260 includes an
engaging portion insert 216 which can be positioned and held within the building element
30. The building element 30 shown in FIGURE 4 includes barbs 37 disposed on an interior
wall of the building element 30 which interact with cooperatively shaped recesses
248 disposed in the engaging portion insert 216 to help maintain the insert in place.
A plurality of such interacting features may be used to help retain the engaging portion
insert 216 in position. Other fixing and fastening methods may also be considered
and are within the spirit and scope of the present invention.
[0118] In FIGURE 4, the cam portion 10 also includes a base 50 which helps tidy the end
of the building element 30. The base 50 rests on the surface into which the cam portion
10 is cast. Downwardly extending anchors 49 are embedded into the floor to secure
the base 50 in place when the floor is cast. A washer type seal 36 may be used to
provide a seal between the base 50 and the building element 30.
[0119] FIGURE 5 is a detail view of a flange 15 of the cam portion 10 interacting with a
flange 23 of the engaging portion 20 of the embodiment depicted in FIGURE 4. Of note,
the inwardly directed flange 23 is provided on an interior wall 29 of the engaging
portion insert 216 as best shown in FIGURE 4. These interacting flanges 15 and 23
are suitable for use with the embodiments described in FIGURES 1-3. Visible on each
flange 15 of the cam portion 10 is a downwardly directed projection 40. Assuming for
illustrative purposes, rotation of the building element (and thus the engaging portion
20) in a clockwise direction for fitting and securing of the building elements upon
the cam portion 10, the leading edge 41 of the flange 15 may be inclined while the
trailing edge 42 is substantially perpendicular to the bottom face of the flange 15.
As can be appreciated, this ratchet type design will resist anti-clockwise turning
should projection 40 extend into a recess 43 such as is shown on the flange 23 of
the engaging portion 20. Similarly, one face 44 of the recess 43 is substantially
vertical to resist anti-clockwise turning once the projection 40 is present within
the recess 43. This provides a rotation resisting function resisting subsequent rotation
and removal of the attached building element 30 and its associated components. As
should be apparent to those skilled in the art, the leading and trailing angles can
be varied to suit the requirements of the user. For instance, the height and angle
of the leading and trailing angles can be varied such that once the cam portion 10
is interlocked with the engaging portion 20, the cam portion 10 is in a fully locked
arrangement with the engaging portion 20, such that cam portion 10 is substantially
permanently coupled to the engaging portion 20.
[0120] Even where a rotation resisting provision is not made, the provision of interacting
features (such as projection 40 and recess 43) may be desirable to help ensure the
correct degree of rotation during assembly. Other methods including stops and raised
end projections (on the flange portions and elsewhere within the various components)
may also be considered to achieve the same effect so as to ensure that connected components
end up in the correct rotational position.
[0121] FIGURE 6 illustrates another embodiment of the cam portion 10 formed in accordance
with the present invention. The cam portion 10 of FIGURE 6 includes multiple disc-like
portions for further impeding the building element 30 from pivoting with respect to
the cam portion 10. This embodiment is used in situations where a stronger or more
rigid coupling of the building element 30 to the surface is desired. In the illustrated
embodiment, in addition to the disc-like portion 54 of the cam portion 10, an additional
disc-like portion 55 is provided. This upper disc-like portion 55 may include outwardly
extending flanges (not shown) which also interact with inwardly directed flange portions
on the building element 30 or its insert. In the embodiment of FIGURE 6, no such features
are provided, with the outer periphery of the upper annular disc-like portion 55 configured
to bear against the inside wall of the building element 30. Removed portions extending
inwardly from the periphery (not visible in the diagram) should be provided to permit
the flange portions on the engaging portion to travel past.
[0122] Still referring to FIGURE 6, the building element 30, which has not been completely
lowered into place, is depicted to illustrate how the outer periphery of portion 55
bears against the inside of the building element 30. It can be appreciated that the
two points of contact further stabilizes the arrangement and helps prevent pivoting
of the building element 30 with respect to the cam portion 10.
[0123] As a variation, the upper disc-like portion 55 and a separating body portion 56 may
be removable/attachable to lower disk-like portion 54. This may be by means of a threaded
or other arrangement. It is further possible that additional elements 58 (disc-like
portion 55 and/or separating body portion 56) may be stacked sequentially one upon
the other to extend the height of the cam portion 10 and thus alter its relationship
with the building element 30.
[0124] FIGURE 7 illustrates one embodiment of an engaging portion 20 formed in accordance
with the present invention and suitable for use with the embodiments of FIGURES 1-3.
As can be seen, the primary body 70 of the engaging portion is substantially annular
in appearance. Three inwardly extending flange portions 23 are present and again positioned
to correspond with the position of the flanges 15 associated with the cam portion
10.
[0125] Centering tabs 72 are disposed on the upper face of body 70 to correctly position
the wall of the building element 30 (see FIGURE 1). Apertures 73 are provided for
fasteners 21 to pass through and secure the annular engaging portion 20 to the building
element. Open hollow tubular features of substantially "C", "U", or "V" (other shapes
can be considered) cross section are provided on the interior of the building element
into which the fasteners 21 may be screwed.
[0126] The various components associated with the present invention may be constructed from
different materials. Metals may be used, though metals that are preferably corrosion
resistance are preferred. Materials such as aluminum and its alloys, various stainless
steels, bronzes and brasses, etc., may all be employed. They may be fabricated by
casting, machining, combinations of both, and/or by other suitable manufacturing processes.
Such materials may be utilized for the cam portion and associated components, the
engaging portion and associated components, as well as the building element.
[0127] Other materials may also be considered. Plastic materials are especially suitable
and again, many are known which are suitable for casting, machining, and for various
other fabrication techniques. High impact thermoplastic materials may be considered
for use. Materials worthy of consideration include many nylons, polyurethanes, as
well as composite materials, and resin based materials.
[0128] Seals and washers, if provided, may be manufactured from normally utilized materials
for these types of components. Sealant materials (e.g., caulks, etc.) may also be
used.
[0129] The building element may be substantially constructed of one or more components,
with the same choice of materials as the cam and the engaging portions described above.
However, other materials may also be considered, as well as different fabrication
techniques. Where the building element is of substantially constant cross section,
extruded lengths and sections may be considered. In the preferred embodiment of FIGURE
1, the building element is an extruded section of aluminum, though it may be formed
from an alternative material, such as discussed above.
[0130] FIGURE 8 illustrates a bottom perspective view of the cam portion 10 depicted in
FIGURE 7. FIGURE 8 illustrates the annular shaped main body 60 of the cam portion
10 and the outwardly extending flanges 15 of the cam portion 10. The flanges 15 each
include a distension, tooth or protrusion 218 which engages a cooperatively shaped
detent or recess disposed in each of the flanges of the engaging portion to impede
rotation of the engaging portion relative to the cam portion 10 in the unlocking direction.
A limit stop 220 associated with each flange 15 impedes additional rotation in the
locking direction of the engaging portion relative to the cam portion 10 once the
two portions are in the engaged/locked position. Apertures 61 allow for fastening
screws or bolts to pass therethrough.
[0131] In FIGURE 8, the central portion 63 has a removable plate 230 which may be punched
or knocked out should it be necessary to pass services therethrough. As can also be
seen, the flanges 15 are distanced from the main body 60 of the cam portion 10 by
a selected distance 64. This allows for the flange portions of the engaging portion
to be positioned underneath, and also to compensate for the thickness of any seals
which are used during installation.
[0132] Three outwardly extending flange portions 15 are shown, though other quantities are
suitable for use with and within the spirit and scope of the present invention, including
quantities greater or less than three. While these may be spaced equidistantly about
the periphery, non-equidistant spacing may be preferable to ensure that the attached
member can only be positioned and attached in a single angular orientation. This will
help prevent building elements being fitted in incorrect orientations, a particular
problem where hinges, jets or supports are provided on the building element.
[0133] FIGURE 9 illustrates one embodiment of a capping member 222 formed in accordance
with the present invention. The capping member 222 is a further variation of the previously
described cam portions. Some building elements formed in accordance with the present
invention will have a top or alternate end which may be open. If this is to be capped,
it may be desirable to accomplish this without visible connection means. FIGURE 9
illustrates one embodiment of a capping member 222 which may be used to cap the opening.
The capping member 222, in its simplest form, represents substantially a cam portion
such as illustrated in FIGURE 1 (as item 10) though without locating pin 12. Fastening
apertures 61 (see FIGURE 8) may not be present either. Flange portions 82 (corresponding
to flanges 15 in FIGURE 1) are also provided on the main body 81 of the capping member
222. An aesthetically pleasing and appropriate cover piece 83 is provided on the ultimate
end of the body 81, which would normally be the end which would contact the floor
or surface 13 in FIGURE 1.
[0134] The building element (not shown for simplicity in FIGURE 9) would also be modified
to include an engaging portion with which the capping member 222 can interact. Accordingly,
substantially the same component may, with minimal (or no) modification, be used for
fixing the building element to a surface, as well as for capping/closing an open end
of the building element.
[0135] An alternate embodiment of a capping member 224 formed in accordance with the present
invention is shown in FIGURE 10. The alternate embodiment depicted in FIGURE 10 is
substantially identical to the embodiment depicted in FIGURE 9, with the exception
that the cover piece 83 is separable from the primary body 81 of the capping member
224. In this arrangement, an internal aperture 84 of the capping member 224 is threaded
to allow the cap 83 to be screwed in by virtue of its projecting stem piece 86. In
this arrangement, the primary body 81 may also serve as a capping portion and therefore
can be used at either or both ends of the building element. As a further variation,
the internal aperture 84 of the primary body 81 need not be threaded, but instead,
the downwardly directed stem portion 86 can be configured to allow an interference
fit, or another type of connection to maintain the cover piece 83 in place.
[0136] FIGURE 11 illustrates an arrangement utilizing the internally threaded cam portion
81 of FIGURE 10. If two of these threaded cam portions 90 and 91 are connected by
a threaded tube or rod 92, the result is a connector enabling two sections of building
element to be quickly connected to one another. This increases the versatility of
the cam portion and allows it to be used in a number of manners.
[0137] FIGURE 12 illustrates an embodiment of the cam fixture 100 which may be used for
connecting building elements at an angle to the surface 13. Here the main hollow body
portion 101 is inclined at an angle to the main base portion 102, which is also configured
to seat the base of the building element. These embodiments may be available in a
variety of angles to suit different types of construction of enclosures, which will
compensate for surfaces at different angles from the perpendicular or horizontal.
Some angles (measured with respect to the surface) may be relatively shallow (e.g.,
1.5 to 5 degrees) and thus these fixtures may compensate for natural inclines in the
surface for water drainage. In other instances they may be configured to follow the
contour of an irregular or non-planar surface mounting position. This is likely to
be where the cam portion is not fixed to a wall or floor, but to a tray, tub, or installed
article.
[0138] FIGURE 13 illustrates, in a conceptual schematic form, the preferred types of bayonet
action discussed earlier. FIGURE 13A illustrates the 'flat bayonet action' where overlapping
components of the engaging components only start to overlap with each other when rotation
occurs after linear positioning. FIGURE 13B represents the typical 'light bulb type'
bayonet action where a guide element substantially prevents or limits relative rotation
until linear positioning is completed. FIGURE 13C represents a 'helical bayonet action'
in which rotation introduces a linear component to the relative movement of the engaging
portions - such as drawing one portion down into the other.
[0139] While the preferred embodiments of the invention have been illustrated and described,
it will be appreciated that various changes can be made therein without departing
from the spirit and scope of the invention substantially as defined in the appended
claims.
[0140] It should also be understood that the term "comprise" where used herein is not to
be considered to be used in a limiting sense. Accordingly, 'comprise' does not represent
nor define an exclusive set of items, but includes the possibility of other components
and items being added to the list.
[0141] This specification is also based on the understanding of the inventor regarding the
prior art. The prior art description should not be regarded as being an authoritative
disclosure of the true state of the prior art but rather as referring to considerations
in and brought to the mind and attention of the inventor when developing this invention.
1. A quick connect assembly for connecting a building element to a surface, the quick
connect assembly comprising:
(a) a first engaging member able to be coupled to one of a building element or a surface,
the first engaging member having a first passageway extending through the first engaging
member; and
(b) a second engaging member able to be coupled to the other of the building element
or the surface, the second engaging member having a second passageway extending through
the second engaging member, the first and second engaging members having co-operative
cam locking portions to reversibly couple the engaging members to each other and subsequently
the building element to the surface.
2. The quick connect assembly of Claim 1, wherein the first and second engaging members
are adapted to reversibly couple to one another through a bayonet type action.
3. The quick connect assembly of Claim 1, wherein when the first and second engaging
members are reversibly coupled to one another, the first and second passageways are
substantially aligned with one another to permit services to pass between the surface
and the building element through the first and second passageways.
4. The quick connect assembly of Claim 1, wherein one of the engaging members includes
a distension and the other of the engaging members includes a detent for receiving
the distension when the engaging members are reversibly coupled to one another to
provide a selected amount of rotational resistance to impede relative rotation of
the engaging members.
5. The quick connect assembly of Claim 1, wherein one of the engaging members includes
an alignment mechanism, wherein the alignment mechanism interfaces with a cooperatively
shaped alignment device disposed on either the building element or the surface such
that the engaging member having the alignment mechanism is adapted to be coupled in
a selected orientation relative to the building element or the surface having the
alignment device.
6. The quick connect assembly of Claim 1, further including plumbing for transferring
fluids between the surface and the building element, the plumbing extending from below
the surface to within the building element and passing through the first and second
passageways, wherein the plumbing includes a first fitting adapted to couple in fluid
communication to a second fitting.
7. The quick connect assembly of Claim 6, wherein the first fitting is coupled to the
plumbing disposed below the surface and the second fitting is coupled to the plumbing
disposed within the building element, and further wherein wherein the first fitting
is stationary relative to the second engaging member and the second fitting is movable
relative to the first fitting such that the second fitting may be longitudinally displaced
from the first fitting.
8. The quick connect assembly of Claim 1, wherein the second engaging member includes
a limit stop, wherein the limit stop is located to engage the first engaging member
when the first and second engaging members are reversibly coupled to one another to
impede further rotation of the first and second engaging members relative to one another
in a selected direction.
9. The quick connect assembly of Claim 1, wherein the first and second passageways and
at least one of the engaging members are hidden from view from a user viewing an exterior
surface of the building element when the engaging members are reversibly coupled to
one another.
10. A quick connect assembly for connecting a building element to a surface while permitting
services to pass between the surface and the building element through the quick connect
assembly, the quick connect assembly comprising:
(a) an interference member able to be coupled to the building element or the surface,
the interference member having a protrusion; and
(b) a receiving member able to be coupled to the other of the building element or
the surface, the receiving member having an engagement member, wherein the interference
member may be positioned in a first position such that the protrusion may be longitudinally
moved past at least a portion of the receiving member, and a locked position in which
the interference member has been rotated a predetermined angular displacement from
the first position such that the protrusion engages the engagement member to interlock
the building element to the surface
the interference and receiving members including internal passageways allowing for
services to pass therethrough.
11. The quick connect assembly of Claim 10, wherein the interference member includes a
recess for receiving a seal for substantially sealing the interference member to either
the surface or the building element.
12. The quick connect assembly of Claim 10, wherein the receiving member is transitioned
between the first position and the locked position by a bayonet type action.
13. A connection assembly for connecting a building element to a surface and providing
for services to pass between the surface and the building element, the connection
assembly comprising:
(a) a building element having a cavity;
(b) a surface for supporting the building element;
(c) a quick connect assembly for coupling the building element to the surface, the
quick connect assembly having a passageway passing through the quick connect assembly;
and
(d) a conduit for transferring services between a location disposed below the surface
and the building element, the conduit passing through the cavity and the passageway.
14. The connection assembly of Claim 13, wherein the quick connect assembly includes:
(a) an interference member able to be coupled to the building element or the surface,
the interference member having a protrusion; and
(b) a receiving member able to be coupled to the other of the building element or
the surface, the receiving member having an engagement member, wherein the interference
member may be positioned in a first position such that the protrusion may be longitudinally
moved past at least a portion of the receiving member, and a locked position in which
the interference member has been rotated a predetermined angular displacement from
the first position such that the protrusion engages the engagement member to reversibly
interlock the building element to the surface.
15. The connection assembly of Claim 13, wherein the conduit includes an adjustable section
adjustable in length associated with either the building element or the surface and
a second section associated with the other of the building element or the surface.
16. The connection assembly of Claim 15, further comprising a control device coupled to
the building element and in communication with the adjustable section of the conduit,
the control device adapted to regulate passage of services through the conduit, wherein
the control device is coupled to the adjustable section prior to coupling of the building
element with the surface, wherein the adjustable section may be manipulated to adjust
a separation distance of the first coupling member from the control device to permit
the first coupling member to be placed in the extended and retracted positions.
17. The connection assembly of Claim 13, wherein when the building element and the surface
are coupled to one another, the conduit and the receiving member are substantially
hidden from view.
18. The connection assembly of Claim 13, further including an alignment member coupled
to either the interference or receiving member, wherein the alignment member is adapted
to cooperatively interact with a cooperatively formed alignment member disposed on
the surface or the building element, wherein the alignment members are configured
to cooperatively interact with one another only when the interference or receiving
member having the alignment member is oriented at a selected angular displacement
relative to the surface or building element having the cooperatively formed alignment
member such that when the building element is coupled to the surface, the building
element is oriented in a selected orientation relative to the surface.
19. A connection assembly for connecting a building element to a surface and providing
for services to be transferred between the building element and the surface, the connection
assembly comprising:
(a) a cam engaging portion and a complementary engaging portion which interact with
each other in a quick connect manner from an unlocked connection to a locked connection;
(b) one of the engaging portions being coupled to the surface, and the other engaging
portion positioned at an end of the building element to be attached to the surface;
(c) the engaging portions being configured to allow for services to pass therethrough,
and
wherein the engaging portions interact with one another in a bayonet type action.
20. An building element comprising an internally pre-plumbed pillar for coupling to a
surface, by means of the connection assembly of claim 22, and providing for passing
service therebetween via a service conduit, the internally pre-plumbed pillar comprising:
(a) a body with a hollow interior for housing at least a portion of the service conduit,
the body including at or near one end a terminated section of plumbing comprising
an extendible length of pipe biased to retract within the body; and
(b) an engaging portion disposed at or near the one end of the body, the engaging
portion complementary to a separate engaging portion fixable to the surface, wherein
the engaging portions interact to securely connect the pillar to the surface, wherein
both engaging portions include open sections allowing the service conduit to pass
therethrough.
21. A building element for use in a connection assembly, wherein the building element
comprises:
(a) a hollow section disposed along at least part of a length of the building element;
and
(b) an extendible plumbing extension portion further including:
(i) a movable section of pipe which can be extended from a retracted position wherein
a distal end of the movable section of pipe is substantially within the hollow section
of the building element to an extended position wherein the distal end is substantially
outside of the hollow section of the building element; and
(ii) a plumbing connection coupled to the distal end, the plumbing connection adapted
to allow connection of the plumbing connection to a complementary plumbing connection.
22. The building element of Claim 21, wherein the extendible plumbing extension portion
comprises a retractable section of pipe which is biased to retract within the hollow
section.
23. The building element of Claim 21, further including one or more nozzles coupled in
fluid communication with the extendable plumbing extension portion for discharging
a fluid from the building element.
24. The building element of Claim 21, further including an engagement portion coupled
to the building element, the engagement portion adapted to couple to a cam portion
disposed on a surface to interlock the building element to the surface.
25. A method of coupling a building element to a surface comprising:
(a) coupling to an attachment end of the building element a first engaging portion;
(b) attaching on the surface a second engaging portion which is configured to engage
the first engaging portion to reversibly couple the building element to the surface
in a bayonet type manner; and
(c) installing a service conduit for passing a service between the building element
from a point below the surface to a point within the building element, wherein the
service conduit passes through the first and second engaging portions such that the
service conduit is hidden from view when the building element is reversibly coupled
to the surface.
26. The method of Claim 25, wherein one of the engaging portions includes a cam portion
and the other engaging portion includes a complementary portion and wherein the cam
portion includes an alignment provision for allowing the cam portion to be affixed
to the surface or the building element in a selected orientation.
27. The method of Claim 25, wherein the surface is selected from the group consisting
of:
a floor, a shower receptor, a bath tub, a partial wall structure, a wall, a surround,
a horizontal support surface, an inclined support surface, and a vertical support
surface.
28. The method of Claim 25, wherein the building element houses plumbing, and wherein
the plumbing is modified such that at an end of the plumbing closest to the end of
the building element being attached to the surface is movable so as to be able to
be temporarily withdrawn from the end of the building element to allow attachment
to a service comprising a plumbing connection.
29. A method for attaching a building element forming part of a shower assembly to a support
surface, said method including:
(a) fixing a first engaging portion and a plumbing connection to the support surface;
(b) connecting a complementary second engaging portion to one end of the building
element;
(c) installing plumbing within the building element with an end portion moveable outward
from the building element to allow for connection of the plumbing to the plumbing
connection fixed to the surface;
(d) bringing the end of the building element into proximity with the first engaging
portion and connecting the end portion of the plumbing to the plumbing connection;
(e) coupling the first and second engaging portions to one another in a quick to connect
manner to couple the building element to the surface, and
wherein the first and second engaging portions engage one another in a bayonet type
manner.
30. A method for attaching a building element of a shower assembly to a support surface,
the building element housing plumbing, said method including:
(a) fixing a first engaging portion to the support surface;
(b) fixing a first plumbing connection to the support surface;
(c) attaching a complementary second engaging portion capable of interlocking with
the first engaging portion on the building element;
(d) providing the plumbing within the building element with an end portion which is
substantially rigid and fixing a second plumbing connection to the end portion;
(e) positioning the second engaging portion of the building element over the first
engaging portion coupled to the support surface;
(f) interlocking the first engaging portion with the second engaging portion, wherein
the interlocking of the engaging portions also results in connection of the first
and second plumbing connections to one another, and
optionally further including aligning a provision of the cam portion with a complementary
provision associated with the surface, wherein alignment of the provisions permits
the building element to be oriented in a selected orientation relative to the surface
when the building element is attached to the surface.
31. A method of installing a shower enclosure which includes one or more building elements,
wherein the building elements house plumbing associated with the enclosure, and wherein
the building elements are coupled to a base structure, said method including:
(a) positioning and fixing to the base structure a cam portion for attaching the building
element to the base structure;
(b) bringing an end of the building element into proximity to the cam portion and
connecting the plumbing housed within the building element to a plumbing connection
associated with the base structure,
(c) affixing the building element to the cam portion by engagement of a complementary
engaging portion present at the end of the building element with the cam portion,
and
(d) passing plumbing services between said base structure and building elements through
said cam portions
32. The method of Claim 31, wherein the base structure is substantially finished prior
to the positioning and fixing of the cam portion upon the base structure.
33. The method of Claim 31, wherein a floor of a building forms the base structure for
the shower enclosure, the method further including positioning of a waste pipe and
additional plumbing in the floor and terminating the waste pipe and the additional
plumbing substantially flush with the floor.