Technical Field
[0001] The present invention relates to an elevating mechanism and an elevating method for
an elevator system. More particularly, it relates to an elevating mechanism and an
elevating method which are used when an elevator car is moved up and down.
Background Art
[0002] Figure 5 is a schematic view of a conventional elevating mechanism 210 for an elevator
system 200.
[0003] As shown in Figure 5, the elevator system 200 is provided with the elevating mechanism
210. Each end of a wire rope 30 of the elevating mechanism 210 is fixed to a rope
fixing portion 54 provided on the backside of a machine house floor 4 above an elevator
shaft 2. The wire rope 30 fixed to the fixing portion 54 is wound around a balance
weight pulley 16 provided on a balance weight 10 so that the balance weight 10 is
hung. The wire rope 30 wound around the balance weight pulley 16 is next wound around
a hoisting machine 50 provided in a machine house 6, and hangs down again to a lower
part below the machine house floor 4. The hanging wire rope 30 is wound around pulleys
14 provided at the lower part of a car 8 so that the car 8 is hung. The end of the
wire rope 30 wound around the pulleys 14 of the car 8 is fixed to the fixing portion
54.
[0004] Also, the hoisting machine 50 is provided with a control panel 52. By using this
control panel 52, the speed of the hoisting machine can be set, or the rotation of
the hoisting machine 50 can be stopped.
[0005] In the elevator system 200 constructed as described above, when the hoisting machine
50 rotates in the direction of arrow (1) in Figure 5, the wire rope 30 moves accordingly,
and the length of the wire rope 30 between the balance weight pulley 16 and the 'hoisting
machine 50 is decreased, by which the balance weight 10 is pulled up in the direction
of arrow (2). On the other hand, the length of the wire rope 30 between the hoisting
machine 50 and the car pulley 14 is increased, by which the car 8 is lowered in the
direction of arrow (3). When the hoisting machine 50 is rotated in the direction opposite
to arrow (1) in Figure 5, the balance weight 10 is lowered, and the car 8 is pulled
up. Thus, by the elevating mechanism 210, the car 8 and the balance weight 8 are moved
up and down in the elevator shaft 2.
[0006] In the elevating mechanism 210, it is sometimes necessary to make safety check, periodic
check, or the like in the state in which the hoisting machine 50 or the control panel
52 is stopped and the rotation of the hoistingmachine 50 is temporarily stopped. In
such a case, the car 8 cannot be moved up and down, so that the elevator itself must
be stopped during the work. Also, in the case where the rotation of the hoisting machine
must inevitably be stopped due to failure etc., similarly, the elevator itself is
stopped. If the elevator itself is stopped by check, failure, or the like in this
manner, inconvenience is given to the elevator users.
[0007] Also, in the elevator system 200, in order to secure necessary transportation capability,
the speed and capacity of the elevator is set depending on the environment of a building
in which the elevator system is provided and other factors. and the rotation of the
hoisting machine 50 is controlled so as to have a setting speed by the control panel
52 in accordance with the set speed and capacity of the elevator. However, the transportation
capability of the elevator is usually set in accordance with the time when waiting
user gather, i.e., the time when the load is highest in the up/down motion of the
car 8, so that the transportation capability is sometimes excessive in some time zone,
and hence energy is consumed wastefully.
Disclosure of the Invention
[0008] Accordingly, the present invention proposes an improved elevating mechanism for an
elevator system, in which the elevator can be operated even when the rotation of a
hoisting machine is stopped by an inspection such as safety check or a failure. Also,
the present invention proposes an improved elevating mechanism for an elevator system,
in which the transportation capability can be adjusted in accordance with the load
of elevator system in up/down motion.
[0009] In the present invention, an elevating mechanism for an elevator system comprises
two sets of hoisting machines for moving an elevator car and a balance weight up and
down; a control unit for independently controlling the rotation of each of the two
sets of hoisting machines; and a loop-shaped rope wound around the two sets of hoisting
machines. Of opposed two places held between the two sets of hoisting machines, at
one place, the rope is wound around a pulley for the car so that the car is hung,
and at the other place, the rope is wound around a pulley for the balance weight so
that the balance weight is hung.
[0010] According to this elevating mechanism, even in a state in which the rotation of one
hoisting machine is stopped, the up-and-down movement of the car can be continued
by driving the other hoisting machine, and hence the elevator service can be improved.
Also, according to this elevating mechanism, the elevating capability of the elevator
can be adjusted by selectively rotating or stopping one hoisting machine, so that
the elevator can be operated while wasteful energy consumption is reduced.
[0011] Also, in the present invention, an elevating method for an elevator system, characterized
in that in an elevating mechanism for an elevator system having two sets of hoisting
machines provided in an elevator shaft of the elevator system, and a loop-shaped rope
wound around the hoisting machines to move an elevator car up and down. Of opposed
two places held between the two sets of hoisting machines, at one place, the rope
is wound around a pulley for the car so that the car is hung, and at the other place,
the rope is wound around a pulley for the balance weight so that the balance weight
is hung, and the two sets of hoisting machines are rotated or stopped selectively,
whereby the car and the balance weight are moved up and down.
[0012] According to this method, the elevating capability of the elevator can be adjusted
by selectively rotating or stopping each of the hoisting machines, so that the elevator
can be operated while wasteful energy consumption is reduced.
Brief Description of the Drawings
[0013]
Figure 1 is a perspective view of an elevator system in accordance with an embodiment
of the present invention;
Figure 2 is a schematic view of hoisting pulleys used for an elevating mechanism for
an elevator system in accordance with an embodiment of the present invention;
Figure 3 is a schematic view for illustrating the arranging relationship of awire
rope, hoisting pulleys, and running pulleys in an elevating mechanism for an elevator
system in accordance with an embodiment of the present invention;
Figure 4 is a schematic view for illustrating a case where a car is moved up and down
by an elevating mechanism for an elevator system in accordance with an embodiment
of the present invention; and
Figure 5 is a schematic view of a conventional elevating mechanism for an elevator
system.
Best Mode for implementing the Invention
[0014] An embodiment of the present invention will now be described with reference to the
accompanying drawings. In the figures, the same reference numerals are applied to
the same or corresponding elements, and the explanation thereof is simplified or omitted.
[0015] Figure 1 is a perspective view of an elevator system 100 in accordance with an embodiment
of the present invention. Figure 2 is a schematic view of hoisting pulleys 22 and
24 in an elevating mechanism 110 for the elevator system 100.
[0016] As shown in Figure 1, the elevator system 100 is provided with an elevator shaft
2. The upper part of the elevator shaft 2 is partitioned by a machine house floor
4, and a machine house 6 is provided.
[0017] In the elevator shaft 2, a car 8 and a balance weight 10 are hung. The car 8 is provided
with a car frame 12, and a car pulley 14 is provided above the car frame 12. Also,
a balance weight pulley 16 is provided above a balance weight 10.
[0018] The machine house floor 4 is formed with two wire rope through holes 18 and 20.
[0019] The machine house 6 is provided with the elevating mechanism 110.
[0020] The elevating mechanism 110 includes a main hoisting machine 22 and an auxiliary
hoisting machine 24. Also, a main control panel 26 is provided so as to correspond
to the main hoisting machine 22, and an auxiliary control panel 28 is provided so
as to correspond to the auxiliary hoisting machine 24.
[0021] As shown in Figure 2, the main hoisting machine 22 is constructed by rotatably installing
a large pulley 32 and a small pulley 34 on afixingmember 36. Similarly, the auxiliary
hoisting machine 24 is constructed by rotatably installing a large pulley 38 and a
small pulley 40 on a rotating member 42.
[0022] Referring to Figures 1 and 2, a wire rope 30 is formed into a loop shape, and, of
the opposed two places, one place is wound around the large and small pulleys 32 and
34 of the main hoisting machine 22, and the other place is wound around the large
and small pulleys 38 and 40 of the auxiliary hoisting machine 24. The wire rope 30
has a sufficiently high strength.
[0023] In the wire rope 30 connected in a loop shape, of two places held between the main
hoisting machine 22 and the auxiliary hoisting machine 24, one place hangs down in
the elevator shaft 2 through the wire rope through hole 18 in the machine house floor
4, and the other place hangs down in the elevator shaft 2 through the wire rope through
hole 20.
[0024] A portion of the wire rope 30 hanging down in the elevator shaft 2 through the wire
rope through hole 18 is wound around the car pulley 14 so that the car 8 is hung and
supported. On the other hand, a portion hanging down through the wire rope through
hole 20 is wound around the balance weight pulley 16 so that the balance weight 10
is hung and supported.
[0025] Figure 3 is a schematic view for illustrating the arranging relationship of the wire
rope 30, the hoisting pulleys 22 and 24, and the pulleys 14 and 16.
[0026] As shown in Figure 2, the wire rope 30, which is formed into 'a loop shape, is wound
around the small pulley 34 and the large pulley 32 of the main hoisting machine 22,
the car pulley 14, the large pulley 38 and the small pulley 40 of the auxiliary hoisting
machine 24, and the balance weight pulley 16 in that order, and returns to the small
pulley 34 of the main hoisting machine 22.
[0027] Thus, for the wire rope 30 of the elevating mechanism 110, the ends thereof are not
fixed unlike the conventional elevating mechanism for the elevator system, and the
wire rope 30 is configured so as to be formed into a loop shape and wound around the
hoisting machines and pulleys.
[0028] As described above, the elevating mechanism 110 of this embodiment is configured
so as to include the main hoisting machine 22, the auxiliary hoisting machine 24,
the main control panel 26, the auxiliary control panel 28, and the wire rope 30.
[0029] Figure 4 is a schematic view for illustrating a case where the car 8 is moved up
and down by the elevating mechanism 110.
[0030] For example, it is assumed that when the large and small pulleys 32 and 34 of the
main hoisting machine 22 are rotated at a predetermined speed in the direction of
arrow ① in Figure 4, the wire rope 30 between the large pulley 32 and the car pulley
14 is lowered through a distance α in the direction of arrow ② in a unit length of
time, and the wire rope 30 between the small pulley 34 and the balance weight pulley
16 is raised through a distance α in the direction of arrow ③ in a unit length of
time. On the other hand, it is assumed that when the pulleys of the auxiliary hoisting
machine 24 are rotated at a predetermined speed in the direction of arrow ④ in Figure
4, the wire rope 30 between the large pulley 38 and the car pulley 14 is lowered through
a distance β in the direction of arrow ⑤ in a unit length of time, and the wire rope
30 between the small pulley 40 and the balance weight pulley 16 is raised through
a distance β in the direction of arrow ⑥ in a unit length of time.
[0031] In this case, the car 8 is pulled down through a distance α+β in total in the direction
of arrow ⑦ in a unit length of time, and the balance weight 10 is pulled up through
a distance α+β in total in the direction of arrow ⑧.
[0032] Also, when the car 8 is pulled up, by rotating the pulleys 32, 34, 38 and 40 in the
same manner in the opposite direction, the car 8 can be pulled up through a distance
α+β in a unit length of time.
[0033] In this embodiment, the predetermined rotational speed of the main hoisting machine
22 is set so as to be high by the control panel 26, and the predetermined rotational
speed of the auxiliary hoisting machine 24 is set so as to be low by the control panel
28. Therefore, the travel distance α in a unit length of time is set so as to be large
to some degree, and the travel distance β is set so as to be small to some degree.
[0034] Therefore, at the time of elevator operation, when waiting user gather especially,
the main hoisting machine 22 and the auxiliary hoisting machine 24 are driven at the
same time. Thereby, the elevator can be operated at a speed such that the car 8 moves
through a distance α+β in a unit length of time.
[0035] At the normal time, the rotation of the auxiliary hoisting machine 24 is stopped,
and only the main hoisting machine 22 is driven. In this case, β is equal to 0, and
the car 8 can be moved up or down through a distance α in a unit length of time by
the rotation of the main hoisting machine 22 only. In this case, there is established
a state in which the elevator is operated by one set of the hoisting machine 22 and
the control panel 26 as if the wire rope 30 is fixed to the auxiliary hoisting machine
24.
[0036] On the other hand, when the number of waiting user is especially small, only the
auxiliary hoisting machine 24 is driven, and the main hoisting machine 22 is stopped.
In this case, α is equal to 0, and the car 8 can be moved up or down through a distance
β in a unit length of time by the rotation of the auxiliary hoisting machine 24 only.
[0037] By doing this, the elevating capability of the elevator can be set in accordance
with the crowded condition of the elevator, so that wasteful energy consumption can
be reduced.
[0038] Also, at the time of inspection including safety check, check is made in a state
in which only the rotation of the hoisting machine to be checked is stopped and the
other hoisting machine is rotated. Thereby, even at the time of check, the operation
of the elevator can be secured at least at a speed such that the car 8 moves through
a distance α or β in a unit length of time, so that inconvenience to elevator users
can be mitigated.
[0039] Also, even when one hoisting machine 22 or 24 cannot be rotated due to failure, as
at the time of check, the operation of elevator can be secured at least at a speed
such that the car 8 moves through a distance α or β in a unit length of time by the
rotation of the other hoisting machine, so that inconvenience to elevator users can
be mitigated.
[0040] In this embodiment, the main hoisting machine and the auxiliary hoisting machine,
which have a different rated speed, are provided. However, the configuration is not
limited to this, and two hoisting machines having the same speed may be provided.
In this case, even in the case where one hoisting machine is stopped by check or failure,
an operating speed that is one-half of the highest operating speed can be secured.
[0041] Also, in this embodiment, the case where the hoisting machines 22 and 24 and the
control panels 26 and 28 are arranged in the machine house 6 has been described. However,
the arrangement position is not limited to this. The hoisting machines may be located
at another place; for example, the hoisting machines 22 and 24 and the control panels
26 and 28 may be arranged directly in the elevator shaft 2.
[0042] Further, in the present invention, the control panels are provided so as to correspond
to the two hoisting machines. However, one control panel may be used to control the
two hoisting machines if the control panel can control the hoisting machines independently.
[0043] The arrangement positions and constructions of the car, car pulley, balance weight,
and balance weight pulley are not limited to those described in this embodiment.
[0044] In the present invention, two sets of hoisting machines correspond, for example,
to the main hoisting machine 22 and the auxiliary hoisting machine 24 in this embodiment,
and a loop-shaped rope corresponds, for example, to the wire rope 30. Also, in the
present invention, a control unit corresponds, for example, to the control panels
26 and 28 in this embodiment. Further, in the present invention, a pulley corresponds,
for example, to the car pulley 14 and the balance weight pulley 16.
Industrial Applicability
[0045] As described above, according to the present invention, the elevating mechanism for
the elevator system has two sets of hoisting machine and control units, and these
can be operated independently.
[0046] Therefore, even in a state in which one hoisting machine is stopped at the time of
checking work or by a failure, the up-and-down movement of the car can be continued,
and hence the elevator service can be improved.
[0047] Also, according to the present invention, two hoisting machines can be operated or
stopped selectively. Therefore, the elevating speed can be adjusted in accordance
with the crowded condition of the elevator, so that excessive energy consumption can
be reduced, and economical elevator operation can be achieved.
[0048] Further, according to the present invention, since two sets of hoisting machines
are provided independently, intricate and highly accurate control, such as agreement
of drive start/stop time and driving speed between the hoisting machines, is unnecessary.
Therefore, a convenient elevator can be provided more easily.