BACKGROUND OF THE INVENTION
[0001] The present invention relates to a method and an apparatus of storing a rotating
amount of a reeling member and a reel length of a reeled object in correspondence
therewith as reel information in a step of reeling a reeled object such as yarn or
the like to the reeling member and thereafter calculating a reel off length of the
reeled object from the above-described reel information in a procedure of utilizing
the reeling member.
[0002] In a related art, for example disclosed in JP-A-03-027150 (Japanese Patent Application
Publication Number: Hei03-027150), in a procedure of pile weaving, a weight of a pile
fabric per unit length is substituted for by a rate (pile magnification) of an amount
of using pile warp as compared with an amount of using ground warp and is controlled
by the pile magnification. The amounts of using ground warp and pile warp (reel off
lengths of warp) can be calculated by detecting a reel diameter of a warp beam and
calculated by a calculation from the detected reel diameter and a beam rotating amount.
The reel off length of warp is utilized in controlling the weight of the pile fabric
in a procedure of pile weaving.
[0003] According to the above-described related calculating means, accuracy of measuring
the reel off lengths of ground warp and pile warp is poor, the calculated values are
not accurate and therefore, it is difficult to make the weight of the pile fabric
(towel) per unit length constant in the procedure of controlling the weight of the
pile fabric. Further, in actual weaving, in order to measure the length of a warp
sheet, there is also a method of bringing warp into contact with a rotating roller,
measuring a moving amount of warp and detecting an amount using warp from a rotating
amount of the rotating roller, however, cost of such a measuring apparatus is high,
slip is liable to be brought about between the rotating roller and warp and invariably,
there pose a problem in accuracy of measuring a reel off length.
SUMMARY OF THE INVENTION
[0004] Therefore, it is an object of the invention that in a procedure of reeling a reeled
object of yarn or the like, a rotating amount of a reeling member and a reel length
of the reeled object in correspondence therewith are stored as reel information, and
in a procedure of utilizing the reeled obj ect of yarn or the like, a reel off length
of yarn can accurately be calculated from the reel information.
[0005] Under the above-described object, according to the invention, there is provided a
method of controlling data of a reel length and a reel off length, storing a rotating
amount (R1) of a reeling member (2) in a reel direction from reel start to reel end
of a reeled object (1) and a reel length (L1) of the reeled obj ect (1) in correspondence
with the rotating amount (R1), as reel information (D) inherent to the reeling member
(2), in a procedure of reeling the reeled object (1) to the reeling member (2), and
detecting a rotating amount (R2) of the reeling member (2) and calculating a reel
off length (L2) of the reeled object (1) relative to the rotating amount (R2) in a
reel off direction from the detected rotating amount (R2) and the reel information
(D), in a procedure of utilizing the reeled object (1) while reeling off the reeling
member (2).
[0006] Further, according to the invention, there is provided the method of controlling
data of a reel length and a reel off length, constituting the reeled object (1) by
yarn (11, 37), and storing the rotating amount (R1) of the reeling member (2) in the
reel direction from reel start to reel end of the yarn (11, 37) and the reel length
(L1) of the yarn (11, 37) in correspondence with the rotating amount (R1) as the reel
information (D) inherenttothereelingmember (2), inaprocedure of reeling the yarn (11,
37) to the reeling member (2), and detecting the rotating amount (R2) of the reeling
member (2) and calculating the reel off length (L2) of the yarn (11, 37) relative
to the rotating amount (R2) in the reel off direction from the detected rotating amount
(R2) and the reel information (D), in a procedure of mounting the reeling member (2)
to a weaving machine (10), inputting the reel information (D) of the reeling member
(2) and weaving by the yarn (11, 37) while reeling off the reeling member (2).
[0007] Further, according to the invention, there is provided the method of controlling
data of a reel length and a reel off length, constituting the reeled object (1) by
warp (11), and storing the rotating amount (R1) of a warp beam (21) in the reel direction
from reel start to reel end of the warp (11) and the reel length (L1) of the warp
(11) in correspondence with the rotating amount (R1) as the reel information (D) inherent
to the warp beam (21), in a procedure of reeling the warp (11) to the warp beam (21)
constituting the reeling member (2), and detecting the respective rotating amounts
(R2) of respective warp beams (22, 23) in the reel off direction and calculating the
reel off length (L2) of pile warp (12) and the reel off length (L2) of ground warp
(13) in correspondence with the respective rotating amounts (R2) from the detected
respective rotating amounts (R2) and the reel information (D) of the respective warp
beams (22, 23), in a procedure of utilizing two of the warp beams (21), mounting the
warp beams (21) to the weaving machine (10) for pile weaving as the warp beam (22)
for supplying the pile warp (12) and the warp beam (23) for supplying the ground warp
(13), inputting the reel information (D) of the two respective warp beams (21) to
a side of the weaving machine (10) and weaving by the pile warp (12) and the ground
warp (13) while reeling off the two warp beams (22, 23).
[0008] Further, there is provided the method of controlling data of a reel length and a
reel off length, corresponding data of the reel length (L1) of the reeled object (1)
to each constant amount of the rotating amount (R1) of the reeling member (2), or
corresponding the rotating amount (R1) of the reeling member (2) to each constant
amount of the reel length (L1) of the reeled object (1), further, it is also possible
to form a function from the rotating amount (R1) of the reeling member (2) and the
reel length (L1) of the reeled object (1), detect the rotating amount (R2) of the
reeling member (2) in the reel off direction and calculate the reel off length (L2)
of the reeled object (1) relative to the rotating amount (R2) from the detected rotating
amount (R2) and the function in a stage of utilizing the reeled object (1).
[0009] The invention can be realized also an apparatus. According to the invention, there
is provided an apparatus of controlling data of a reel length and a reel off length,
comprising: a detecting means (6, 15, 17) that detects a reel length (L1) of a reeled
object (1), a detecting means (16, 18) that detects a rotating amount (R1) of a reeling
member (2) in a reel direction from reel start to reel end of the reeled object (1),
and a recording apparatus (19) that stores the rotating amount (R1) of the reeling
member (2) and the reel length (L1) of the reeled object (1) in correspondence with
the rotating amount (R1) as reel information (D) inherent to the reeling member (2)
, in a procedure of reeling the reeled object (1) to the reeling member (2), a transmitting
means (43, 44) that transmits the reel information (D) stored in the recording apparatus
(19) to an apparatus (10) of utilizing the reeling member (2), a detecting means (30,
31) that detects a rotating amount (R2) of the reeling member (2) in a reel off direction,
and a processor (25) that calculates a reel off length (L2) of the reeled object (1)
relative to the rotating amount (R2) of the reeling member (2) in the reel off direction
from the detected rotating amount (R2) and the transmitted reel information (D), in
a procedure of utilizing the reeled object (1) while reeling off the reeling member
(2) in the utilizing apparatus (10). A result of the calculation is utilized in controlling
the utilizing apparatus (10).
BRIEF DESCRIPTION OF THE DRAWING
[0010]
Fig. 1 is an explanatory view when reel information D of warp in sizing and drying
steps (preceding steps) of warp is utilized at a pile weaving step (succeeding step).
Fig. 2 is a graph of a rotating amount R1 of a warp beam-a reel length L1 of warp.
Fig. 3 is a block diagram of a control apparatus 20.
Fig. 4 is a graph of a rotating amount R2 of a warp beam-a reel off length L2 of warp.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0011] Fig. 1 shows a procedure of constituting a reeled object 1 by warp 1 and reeling
warp 11 as sized and dried by a warp beam 21 constituting a reeling member 2 and a
state of mounting two of the warp beams 21 to a weaving machine 10 as an apparatus
of utilizing warp 11 as a warp beam 22 for supplying pile warp 12 and a warp beam
23 for supplying ground warp 13.
[0012] Anumber of pieces of warp 11 is brought into a sheet-like shape, subjected to a sizing
step by a sizer 3 and a drying step by a dryer 4 and thereafter, is reeled by the
warp beam 21 of a warp reel apparatus 8 by passing a press roll 5, a length measuring
roll 6 and a press roll 7. The length measuring roll 6 is rotated by a drive motor
9 under a constant rotational number (rotational speed). Further, the warp beam 21
is driven by a reel motor 14 and is rotated to gradually constitute low speed in accordance
with an increase in a reel diameter of the warp beam 21 by reeling warp 11 by controlling
a rotational number (rotational speed) of the reel motor 14.
[0013] Rotating amounts of the drive motor 9 and the reel motor 14 are detected by rotation
detectors 15, 16 of encoders or the like respectively connected thereto and counters
17, 18 respectively connected to the rotation detectors 15, 16. The counter 17 measures
a reel length L1 of warp 11 from the rotating amount of the length measuring roll
6 and transmits the data to a recording apparatus 19. Further, the counter 18 transmits
a rotating amount R1 of the warp beam 21 in a reel direction from reel start to reel
end of warp 11. Further, in measuring the length, the length measuring roll 6 is rotated
in cooperation with rotation of the warp beam 21 by pinching warp 11 while being pressed
by the two press rolls 5, 7 and therefore, slip is hardly present between the length
measuring roll 6 and warp 11 in the sheet-like shape.
[0014] The recording apparatus 19 stores the accumulated reel length L1 of warp 11 along
with the rotating amount R1 of the warp beam 21 in the reel direction at each constant
rotating amount of the warp beam 21. In this way, data of the rotating amount R1 of
the warp beam 21 in the reel direction from reel start to reel end of warp 11 of the
warp beam 21 and the accumulated reel length L1 of warp 11 in correspondence with
the rotating amount R1 are stored to the recording apparatus 19 as reel information
D inherent to each of a number of the warp beams 21.
[0015] Here, the recording apparatus 19 stores the data of the reel length L1 of warp 11
at each constant amount of the rotating amount R1 of the warp beam 21 constituting
the reel member 2, for example, each rotation or 90°, 45° or 10° in correspondence
therewith, or forms a function from the data of the reel length L1 in correspondence
with the rotating amount R1 as it is, or forms a function by utilizing a complementally
method and stores the function. As described above, the rotating amount R1 is the
rotation number or the rotation angle and is preferably constituted by a small rotation
angle in order to ensure necessary accuracy. Further, the function may not be formed
at the sizing and drying steps (preceding step) but may be formed at a weaving step
(succeeding step) thereafter.
[0016] Fig. 2 shows a relationship between the rotating amount R1 of the warp beam 21 and
the accumulated reel length L1 of warp 11 in correspondence therewith as a graph.
At each increase in the rotating amount R1 of the warp beam 21, the reel length L1
is increased exponentially. Further, when the rotating amount R1 of the warp beam
21 is increased, by an increase in a reel diameter of the warp beam 21, a change amount
of the reel length L1 as compared with an amount of an increase in the rotating amount
R1 is increased and therefore, when necessary accuracy cannot be maintained, the recording
apparatus 19 automatically changes an interval for detecting the reel length L1 of
warp 11, that is, the rotating amount R1 (rotation angle) to gradually reduce in accordance
with the increase in the reel diameter of the warp beam 21 as necessary. Further,
the accumulated reel length L1 can be calculated from a count value of the counter
18 and a roll diameter of the lengthmeasuring roll 6.
[0017] In the sizing and drying steps, when reeling by a necessary number of the warp beams
21 has been finished, two of the warp beams 21 among them are mounted to the weaving
machine 10 for pile weaving as the warp beam 22 for supplying pile warp 12 and as
the warp beam 23 for supplying ground warp 13.
[0018] Here, the reel information D inherent to the warp beam 22 for supplying pile warp
12 and the reel information D inherent to the warp beam 23 for supplying ground warp
13 both mounted to the weaving machine 10 for pile weaving are read from the recording
apparatus 19 to transmit to a control apparatus 20 (data memory 24 at inside of the
control apparatus 20 in Fig. 3, mentioned later) of the weaving machine 10 for pile
weaving constituting a succeeding step.
[0019] The transmission is carried out by utilizing record media 43 of a flexible disk,
a memory card or the like and switching a corresponding one of the record media 43
between the recording apparatus 19 and the control apparatus 20 (data memory 24),
or utilizing a wired or wireless exclusive channel 44 connecting the recording apparatus
19 and the control apparatus 20 and a weave cloth factory control system by a host
computer, registering the reel information D inherent to each of the warp beams 21
to a server or the like relatedly along with a beam ID thereof and calling the corresponding
one of the reel information ID by the beam ID by way of the channel 44 from the succeeding
step. Further, when the warp beam 21 is embedded with a memory chip as readable and
writable record media 43, the reel information D is stored thereto and operation of
removing the warp beam 21 from the warp reeling apparatus 8 and mounting the warp
beam 21 to the weaving machine 10 also constitute transmission of the reel information
D as it is.
[0020] Next, Fig. 3 shows an example of the control apparatus 20. The control apparatus
20 is constituted by a processor 25, a display 26 and a weaving machine controller
27 other than the data memory 24 for storing the reel information D. The processor
25 is connected to the data memory 24 and the weaving machine controller 27 in a transmittable
and receivable state on input and output sides thereof, connected to a rotation detector
30 connected to a feed motor 28 of the warp beam 22 and a rotation detector 31 connected
to a feed motor 29 of the warp beam 23 on the input side and further connected to
the display 26 on the output side.
[0021] According to the weaving machine 10 for pile weaving of Fig. 1, in weaving, ground
warp 13 is supplied from the warp beam 23 and is guided to loom front of weaving weave
cloth 35 of a pile structure after passing a ground tension roll 32, a heald 33 and
a reed 34. Further, pile warp 12 is supplied from the pile beam 22 and is guided to
loom front of weaving the weave cloth 35 of a pile structure after passing a guide
roll 45, a pile tension roll 36, a heald 33 and the reed 34. Further, the warp beams
22, 23 are respectively driven by the feed motors 28, 29 and rotation thereof is detected
by the rotation detectors 30, 31.
[0022] Ground warp 13 and pile warp 12 intersect with weft 37 at inside of an shedding by
shedding motion of the heald 33 to constitute the weave cloth 35 of the pile structure.
The weave cloth 35 of the pile structure is frontwardly and rearwardly moved along
with a terry motion roll 39 and the ground tension roll 32 by a terry motion apparatus
38 in the case of a cloth moving type for forming pile by pile warp 12 and is reed
by a cloth reel roll 42 by way of a surface roll 40 and a guide roll 41.
[0023] Intheweavingprocedure, theprocessor 25 inputs signals from the rotation detector
30 and the rotation detector 31, respectively detects a rotating amount R2 in a reel
off (feed) direction of the warp beam 22 and a rotating amount R2 in a reel off (feed)
direction of the warp beam 23 by counting rotational signals, calculates a reel off
length L2 of pile warp 12 and a reel off length L2 of ground warp 13 relative to the
respective rotating amounts R2 at the same timing in reference to the reel information
D for the respective warp beams 22, 23 from the data memory 24 and transmits the signals
to the display 26 and simultaneously transmits the signals also to the weaving machine
controller 27. Further, the processor 25 calculates a pile magnification from a ratio
of the reel off length L2 of pile warp 12 to the reel off length of ground pile 13
and transmits the signal to the display 26 and transmits the signal also to the weaving
machine controller 27 as necessary.
[0024] Fig. 4 shows a relationship between the rotating amount R2 of the warp beam 22 or
the warp beam 23 and the reel off length L2 of pile warp 12 or ground warp 13 in correspondence
therewith as a graph. As is seen in the graph, at each increase in the rotating amount
R2 of the warp beam 22 or the warp beam 23, the reel off length L2 per unit rotational
number of pile warp 12 or ground warp 13 is exponentially reduced.
[0025] Hence, the display 26 displays the reel off length L2 of pile warp 12 and the reel
off length L2 of ground warp 13 and the pile magnification as necessary. Thereby,
the operator can confirm a weaving situation by optically recognizing consumption
amounts of pile warp 12 and ground warp 13 and the pile magnification from a display
content of the display 26 therefrom, and manually adjusts factors for changing the
respective reel off lengths L2 per unit time (reed escape amount of the terry motion
apparatus 38, set tension of the ground tension roll 32, set tension of the pile tension
roll 36 and the like) with regard to a corresponding one of the weaving machines 10
as necessary. Thereby, control of tension of feeding off pile warp 12 or feeding off
ground warp 13 is adjusted to respective pertinent states.
[0026] Further, the weaving machine controller 27 compares a target consumption amount and
an actual consumption amount of pile warp 12 and compares a target consumption amount
and an actual consumption amount of ground warp 13, calculates deviations of respectives
and automatically controls the factors (the reed escape amount of the terry motion
apparatus 38, the set temperature of the ground tension roll 32, the set tension of
the pile tension roll 36 and the like) for changing the respective reel off lengths
L2 in accordance with magnitudes of the respective deviations when shifts from allowable
values of the respective deviations are detected as necessary. Thereby, the feed tension
control of pile warp 12 or the feed tension control of ground warp 13 is operated
in a direction of resolving the respective deviations and therefore, the weave cloth
35 of the pile structure is converged to a target weight per unit length.
[0027] Further, when accident is brought about at the preceding step (sizing and drying
step) and a defect is brought into warp 11, it is predicted that an influence is effected
on woven fabric quality in the succeeding step (weaving procedure). In order to deal
therewith, it is also possible to produce a pertinent operating state such that the
influence is not effected on the woven fabric quality by storing the rotating amount
R1 of the warp beam 21 or the reel length L1 of warp 11 at that time and predicting
and specifying the portion beforehand at the succeeding step.
[0028] In the above-described example, the reel length L1 of warp 11 relative to the constant
rotating amount R1 of the warp beam 21 is stored. However, in the storing operation,
the rotating amount R1 of the warp beam 21 relative to the constant reel length L1
of warp 11 may be stored. Further, although in the above-described example, since
the weaving machine 10 is a pile weaving machine, pile warp 12 and ground warp 13
are used, in the case of a weaving machine which is not a pile weaving machine, the
above-described ground warp 13 is used as single warp 11.
[0029] Further, the reeled object 1 is not limited to warp 11 but may be weft 37, or wool
yarn utilized not in the weaving machine but in a warp knitting machine or the like
in the succeeding step and the invention is applicable to an object in a sheet-like
shape such as a film.
[0030] As an application of the invention, a number of reeling weft to a reeling member
(bobbin, pirn, cone or the like) of weft 37 can also be utilized in a filling insertion
apparatus at a succeeding step as inherent information of a package. For example,
a reel off amount (rotating amount R2) of weft can be calculated by relating a number
of times of reeling single weft (rotating amount R1) of a package of bobbin, pirn,
cone or the like and a reel length L1 of weft at a preceding step to store as reel
information D, transmitting the reel information D to the weaving machine control
apparatus 20 and detecting a number of times of reel off turns from the package at
a weft length measuring and storing apparatus in a weaving procedure at a succeeding
step. Therefore, in reeling off weft, reel end of the package can be predicted beforehand
from the reel off amount (rotating amount R2) of weft. Thereby, reel off speed can
be retarded or a weft input timing or the like can be changed beforehand by predicting
an instance of switching the package beforehand and therefore, the constitution can
contribute to a reduction in the defect of the woven fabric. Although in switching
the package, a package at reel end having a small reel diameter is switched to a new
package at reel start having a large reel diameter and therefore, a weft error is
liable to be brought about by a difference in weft tension, the weft error can be
prevented beforehand by adjusting the reel off speed or changing a filling insertion
timing or the like.
[0031] According to the invention, in the procedure of reeling the reeled object to the
reeling member, the rotating amount of the reeling member and the reel length of the
reeled object are stored as the reel information inherent to the reeling member, thereafter,
in the procedure of utilizing the reeling member, the reel off length of the reeled
object is calculated from the rotating amount of the reeling member and the reel information
and therefore, a special length measuring apparatus is not needed in the procedure
of utilizing the reeling member and the accurate reel off length is provided for each
reeling member.
[0032] Further, according to an another aspect of the invention, the reeled obj ect is warp
or weft or the like, the reel information inherent to the reeling member is stored
in the preceding step of the yarn, the reel off length of yarn is calculated from
the rotating amount of the reelingmember and the reel information in the procedure
of weaving by the weaving machine at the succeeding step and therefore, even when
a length measuring apparatus is not attached to the weaving machine, a weaving situation
or weaving can also be controlled from the data of the reel off length.
[0033] Further, according to an another aspect of the invention, in the step of reeling
warp by the warp beam, the rotating amount of the warp beam and the reel length of
warp in correspondence with the rotating amount are stored as the inherent reel information,
two of the beams are mounted to the pile weaving machine for supplying pile warp and
ground warp, in the procedure of pile weaving, the reel off length of pile warp and
the reel off length of ground warp can be calculated from the rotating amounts of
the respective warp beams and the respective reel information and therefore, even
when the weaving machine is not provided with a length measuring apparatus, a situation
of consuming pile warp and ground warp can accurately be confirmed and when the weaving
machine is adjusted based on the respective reel off lengths, the weight of pile weave
cloth (towel) per unit length can accurately be grasped and a product having excellent
quality can be produced.
[0034] Further, in a weave cloth factory having a large number of weaving machines, it is
not necessary to attach an apparatus of measuring a length of warp to each of the
weaving machines and therefore, a reduction in facility cost can be archived.
[0035] Further, according to an another aspect of the invention, the reel length of the
reeled object is stored at each constant rotating amount of the reeling member and
therefore, a signal of the constant rotating amount (number of times of rotations
rotation angle) of the reeling member can be utilized as reel length storing instruction.
[0036] Further, according to an another aspect of the invention, the rotating amount of
the reeling member is stored at each constant reel length of the reeled object and
therefore, even when an outer diameter of the reeling member is increased, the reel
length of the reeled object becomes constant and the correspondence between the rotating
amount and the reel length is maintained pertinently also numerically.
[0037] Further, according to an another aspect of the invention, the function is formed
from the rotating amount of the reeling member and the reel length of the reeled object
and therefore, in the stage of utilizing the reeled object, the reel off length of
the reeled object relative to the rotating amount can be calculated from the rotating
amount of the reeling member and the function. In forming the function, by utilizing
the complementally method,continuousdataisprovided andtherefore, the reel off length
of the reeled object relative to the rotating amount can finely be calculated.
[0038] Further, according to an another aspect of the invention, the method of controlling
data of the reel length and the reel off length is embodied as a apparatus. Therefore,
in the procedure of reeling the reeled object to the reeling member, the rotating
amount of the reeling member and the reel length of the reeled object are stored as
the reel information inherent to the reeling member, thereafter, in the procedure
of utilizing the reeling member, the reel off length of the reeled object is calculated
from the rotating amount of the reeling member and the reel information and therefore,
a special length measuring apparatus is not needed in the procedure of utilizing the
reeling member and the accurate reel off length is provided for each reeling member.
1. A method of controlling data of a reel length and a reel off length, comprising the
steps of:
storing a rotating amount (R1) of a reeling member (2) in a reel direction from reel
start to reel end of a reeled object (1) and a reel length (L1) of the reeled object
(1) in correspondence with the rotating amount (R1), as a reel information (D) inherent
to the reelingmember (2), in a procedure of reeling the reeled object (1) to the reeling
member (2), and
detecting a rotating amount (R2) of the reeling member (2) , and calculating a reel
off length (L2) of the reeled object (1) relative to the rotating amount (R2) in a
reel off direction from the detected rotating amount (R2) and the reel information
(D), in a procedure of utilizing the reeled object (1) while reeling off the reeling
member (2).
2. The method of controlling data of a reel length and a reel off length according to
claim 1, wherein the reeled object (1) is yarn (11, 37), further comprising the steps
of:
storing the rotating amount (R1) of the reeling member (2) in the reel direction from
reel start to reel end of the yarn (11, 37) and the reel length (L1) of the yarn (11,
37) in correspondence with the rotating amount (R1) as the reel information (D) inherent
to the reeling member (2) in a procedure of reeling the yarn (11, 37) to the reeling
member (2),
mounting the reeling member (2) to a weaving machine (10) and inputting the reel information
(D) of the reeling member (2), and
detecting the rotating amount (R2) of the reeling member (2), and calculating the
reel off length (L2) of the yarn (11, 37) relative to the rotating amount (R2) in
the reel off direction from the detected rotating amount (R2) and the reel information
(D), in a procedure of weaving by the yarn (11, 37) while reeling off the reeling
member (2).
3. The method of controlling data of a reel length and a reel off length according to
claim 1, wherein the reeled object (1) is warp (11), further comprising the steps
of:
storing the rotating amount (R1) of the warp beam (21) in the reel direction from
reel start to reel end of the warp (11) and the reel length (L1) of the warp (11)
in correspondence with the rotating amount (R1) as the reel information (D) inherent
to the warp beam (21), in a procedure of reeling the warp (11) to a warp beam (21)
that is the reeling member (2),
mounting two warp beams (21) to a to the weaving machine (10) for pile weaving, as
a warp beam (22) for supplying pile warp (12) and warp beam (23) for supplying a ground
warp (13),
inputting the reel information (D) of the two respective warp beams (22, 23) to the
weaving machine (10), and
detecting the respective rotating amounts (R2) of the respective warp beams (22, 23)
in the reel off direction, and calculating the reel off length (L2) of the pile warp
(12) and the reel off length (L2) of the ground warp (13) in correspondence with the
respective rotating amounts (R2) from the detected respective rotating amounts (R2)
and the reel information (D) of the respective warp beams (22, 23), in a procedure
of weaving by the pile warp (12) and the ground warp (13) while reeling off the two
warp beams (22, 23).
4. The method of controlling data of a reel length and a reel off length according to
anyone of the preceding claims,
wherein data of the reel length (L1) of the reeled object (1) corresponds to each
constant amount of the rotating amount (R1) of the reeling member (2).
5. The method of controlling data of a reel length and a reel off length according to
anyone of claims 1 to 3,
wherein the rotating amount (R1) of the reeling member (2) corresponds to each
constant amount of the reel length (L1) of the reeled object (1).
6. The method of controlling data of a reel length and a reel off length according to
anyone of the preceding claims further comprising the steps of:
forming a function from the rotating amount (R1) of the reeling member (2) and the
reel length (L1) of the reeled object (1),
detecting the rotating amount (R2) of the reeling member (2) in the reel off direction,
when the reeled object (1) is utilized, and
calculating the reel off length (L2) of the reeled obj ect (1) relative to the rotating
amount (R2) from the detected rotating amount (R2) and the function.
7. An apparatus of controlling data of a reel length and a reel off length comprising:
means (6, 15, 17) for detecting a reel length (L1) of a reeled object (1), in a procedure
of reeling the reeled object (1) to the reeling member (2),
means (16, 18) for detecting a rotating amount (R1) of a reeling member (2) in a reel
direction from reel start to reel end of the reeled object (1), in a procedure of
reeling the reeled object (1) to the reeling member (2),
a recording apparatus (19) that stores the rotating amount (R1) of the reeling member
(2) and the reel length (L1) of the reeled object (1) in correspondence with the rotating
amount (R1) as reel information (D) inherent to the reeling member (2),
means (43, 44) for transmitting the reel information (D) stored in the recording apparatus
(19) to an apparatus (10) of utilizing the reeling member (2),
means (30, 31) for detecting a rotating amount (R2) of the reeling member (2) in a
reel off direction, in a procedure of utilizing the reeled object (1) while reeling
off the reeling member (2) in the utilizing apparatus (10), and
a processor (25) for calculating a reel off length (L2) of the reeled object (1) relative
to the rotating amount (R2) of the reeling member (2) in the reel off direction from
the detected rotating amount (R2) and the transmitted reel information (D).
8. An apparatus of controlling data of a reel length and a reel off length according
to claim 7, wherein the reeled object (1) is yarn (11, 37).
9. An apparatus of controlling data of a reel length and a reel off length according
to claim 7, wherein the reeled object (1) is warp (11).
10. A reeling member (2), for reeling a reeled object (1), comprising:
a media (43) that stores a rotating amount (R1) of the reeling member (2) and the
reel length (L1) of the reeled object (1) in correspondence with the rotating amount
(R1) as reel information (D) inherent to the reeling member (2), and
wherein the media (43) is embedded in the reeling member (2).