Field of the invention
[0001] The present invention relates to a frozen aerated product in a container. The present
invention more particularly relates to products commonly referred to as aerosols.
Background of the invention
[0002] A frozen dessert packaged in a pressurised container is known from
US 6,558,729. Aerosol systems for dispensing aerated products have been proposed in the past.
EP1,061,006 discloses such a system wherein a container having at least two compartments (A)
and (B), gastightly separated from each other by a movable wall, compartment (A) containing
a propellant and compartment (B) containing an aerated dessert comprising a blowing
agent which is CO
2 or N
2O or mixtures thereof, possibly in combination with air or nitrogen. Preferably, the
wall is a piston or a flexible/elastic diaphragm. It can also be constituted by a
so-called bag-in can.
[0003] Apart from the fact that such a technology absolutely requires the use of a blowing
agent, it does not allow for an aerosol system for dispensing frozen aerated products
at a temperature of about -18°C to -22°C which is the temperature of domestic freezers.
[0004] There is thus a need for a aerosol system for dispensing aerated products at a temperature
of a domestic freezer.
[0005] It has been found that it is possible to achieve such a goal by carefully formulating
the frozen aerated product and by using a specific type of container.
Tests and definitions
Average molecular weight
[0006] For the purposes of this patent, the average molecular weight for a mixture of freezing
point depressants (fdps) is defined by the number average molecular weight <M>
n (equation1). Where w
i is the mass of species i, M
i is the molar mass of species i and N
i is the number of moles of species i of molar mass M
i.

Freezing point depressants
[0007] Freezing point depressants (fpds) as defined in this invention consist in:
- monosaccharides and disaccharides
- Oligosaccharides containing from 3 to ten monosaccharide units joined in glycosidic
linkage.
- Corn syrups with a dextrose equivalent (DE) of greater than 20 preferably > 40 and
more preferably > 60. Corn syrups are complex multi-component sugar mixtures and the
dextrose equivalent is a common industrial means of classification. Since they are
complex mixtures their number average molecular weight <M>n can be calculated from the equation below. (Journal of Food Engineering, 33 (1997) 221-226)

- Erythritol, arabitol, glycerol, xylitol, sorbitol, mannitol, lactitol and malitol.
Definition of overrun.
[0008] Overrun is defined by the following equation

[0009] It is measured at atmospheric pressure.
Valves
[0010] The three valves used in the examples were commercial aerosol valves mounted in 1
inch cups.
Valve i:
[0011] Standard aerosol whipped-cream valve from Precision Valve UK Ltd (Peterborough, UK).
Includes a stem (part no: 04-5390-00) with 3 x 0.050" holes in a crown inverted 4
x slot housing (part no: 07-6954-00). The valve was fitted with a standard whipped
cream actuator (Gothic Spout 02-1591-00) also from Precision Valve.
Valve ii:
[0012] Standard tilt (or "Clayton") valve supplied by Precision Valve UK Ltd as used conventionally
for highly viscous materials such as caulking compounds and aerosol cheese spreads.
Valve iii:
[0013] A high-discharge fire extinguisher aerosol valve (part no: BK261) supplied by Firemaster
Extinguisher Ltd (London, UK). This is a female valve and was used with the basic
actuator as supplied.
Valve Characterisation
[0014] The flow of a fluid through an aerosol valve is extremely complex owing to the intricate
geometries used. In addition many of the products currently used with high-discharge
valves, such as caulking compounds and foaming fire extinguishing compositions have
complex rheological behaviour. Therefore it is not possible to extrapolate discharge
rates from one valve/product combination to another and a product-independent measure
of the discharge rate is required.
[0015] For a Newtonian fluid flowing along a pipe or through an orifice, the flow rate,
Q, is directly proportional to the pressure drop,
P, across the pipe/orifice and inversely proportional to the viscosity, □, of the fluid,
with the remaining factor being a function of the geometry (see for example,
H.A. Barnes, J.F.Hutton and K.Walters, "An Introduction to Rheology", 1989, Elsevier,
Amsterdam). Therefore a convenient way of characterising the discharge rate of aerosol valves
is to measure the flow rate of a Newtonian liquid at a given gauge pressure and calculate
the remaining (valve-dependant) factor, here called
N:

[0016] In order to calculate this factor for the valves used in this work, we have measured
the discharge rate of a Newtonian liquid through the valves at known pressures.
[0017] The liquid used was a 42 DE glucose syrup (C*Sweet 01136, batch NK6634, [Cerestar,
Manchester, UK]). The rheology of this material was measured at 20°C using an AR1000
controlled-stress rheometer (TA Instruments, Leatherhead, UK) operating with a cone-and-plate
geometry fitted with a solvent trap. A stress sweep from 0 to 5000 Pa in 5 minutes
revealed no significant dependence of the viscosity on stress, so confirming the Newtonian
nature of the syrup. Viscosity values from 3 specimens were averaged to give a mean
viscosity of 208±23 Pa s, where the uncertainty is the 95% confidence interval from
the three independent measurements.
[0018] Bag-in-can aerosol cans ("Sepro" cans with a bag capacity of 200 ml, from US Can
Ltd) were filled with the syrup and each valve-type fitted to three cans. The cans
were then bottom-gassed to a pressure of 10.2 barg with compressed air. Syrup was
then dispensed from each can directly onto a balance at a temperature of 20°C and
the mass recorded every 10 s for 2 minutes or until 20g are dispensed, whichever comes
first. The final gauge pressure of the can,
Pf, was then recorded. The mass dispensed was converted to volume by dividing by the
syrup density (1.39 g cm
-3) and for all samples, the plot of volume dispensed vs time was approximately linear.
The slope of this plot was calculated to give the
Q values. The
N factor for each can was then calculated for the average pressure during dispensing,
i.e.,
P = (10.2 barg -
Pf)/2. The mean
N value for each valve type, with the 95% confidence interval for three cans was:
Valve i: N = (4±2)×10-12 m3
Valve ii: N = (70±40)×10-12 m3
Valve iii: N = (121±4)×10-12 m3
Brief description of the invention
[0019] It is a first object of the present invention to provide a frozen aerated product
in a container, the container having at least two compartments (A) and (B), said compartments
being gastighlty separated from each other by an at least partially movable wall,
compartment (A) containing a propellant and compartment (B) containing the frozen
aerated product, compartment (B) being provided with a valve, wherein the frozen aerated
product contains freezing point depressants in an amount of between 20 % and 40 %
w/w, preferably above 25%, and between 0% and 15% fat, preferably between 2 and 12%,
even more preferably below 8% the freezing point depressants having a number average
molecular weight <M>
n following the following condition:

Wherein FAT is the fat level in percent by weight of the product.
[0020] Preferably the average molecular weight is below 250, more preferably below 230.
[0021] Preferably, the freezing point depressants are made at least a level of 98% (w/w)
of mono, di and oligosaccharides. Preferably, since fructose delivers a very sweet
taste, the frozen aerated product contains less that 10% w/w fructose, more preferably
less than 5% w/w fructose, even more preferably less than 2.5% w/w fructose.
[0022] Preferably also the frozen aerated product according to the invention contains less
than 1% (w/w)glycerol, preferably less than 0.5% (w/w), even more preferably less
than 0.25% (w/w), even more preferably less than 0.1% (w/w).
[0023] Preferably also, the frozen aerated product contains more than 2% and less than 8%
w/w proteins, preferably less than 6% w/w since it has been found that too high a
protein content leads to a chalky, cheesy texture which should be avoided.
[0024] In a preferred embodiment of the invention, the frozen aerated product has an overrun
of less than 150%, preferably less than 140% and more than 80%.
[0025] In another preferred embodiment of the invention the frozen aerated product has an
overrun of more than 150%, preferably more than 170%.
[0026] In a particularly preferred embodiment of the invention, the valve has a N value
(ratio of the flow rate of a Newtonian fluid and the viscosity to the pressure drop
across the valve) greater than 50 x 10^(-12) m
3 and less than 10^(-7)m
3, and preferably greater than 100 x 10^(-12) m
3.
[0027] In a preferred embodiment of the invention, the container is at least partially covered
by a thermally insulating coating having a thermal conductivity of 0.01 to 0.1 W /
m K, more preferably around 0.03 W / m K. Preferably this coating is in the form of
a label having a thickness of between 100 and 200 microns, more preferably around
150 microns. More preferably, the thermally insulating coating covers at least 50
% of the surface of the container. This allows for the container to be immediately
handled and manipulated by a consumer once taken of a freezer compartment while not
generating in the fingers of the consumer too cold a feeling.
[0028] It is a second object of the present invention to provide a process for filling a
frozen aerated product into a container, this container having at least two compartments
(A) and (B), said compartments being gastighlty separated from each other by an at
least partially movable wall, compartment (A) containing a propellant and compartment
(B) containing the frozen aerated product, compartment (B) being provided with a valve,
wherein the propellant is first introduced into compartment (A), up to where a pressure
of at between 1 barg and 10 barg is reached, then the frozen aerated product is introduced
into compartment (B) until a pressure of between 5 barg and 12 barg, preferably above
8 barg, is reached.
[0029] In the description 'barg' means 'bar gauge' and the pressure was measured at a temperature
of -10°C.
[0030] This process allows for filling more fully the container than if the product was
first introduced into compartment (B) and then propellant was introduced into compartment
(A) since it allows for reaching higher pressure than the resilience of the movable
wall would allow for if the product was first introduced in compartment (B) and then
propellant was added into compartment (A).
[0031] Such a process also allows for the air inside compartment (B) to be expelled before
the frozen aerated product is introduced. This greatly simplifies and speeds up the
filling process since no vent is required to remove the air from compartment (B) while
the frozen aerated product is introduced.
[0032] It is a third object of the invention to provide a frozen aerated confection having
an overrun of above 80% and below 250%, preferably above 100%, containing;
. less than 0.5% w/w glycerol
. freezing point depressants in an amount of between 25 % and 37 % w/w, and
. between 0% and 15% fat, preferably between 2% and 12%, even more preferably below
8%
. the freezing point depressants having a number average molecular weight <M>n following the following condition:

[0033] Wherein FAT is the fat level in percent by weight of the product.
[0034] Preferably the freezing point depressants have a number average molecular weight
<M>
n below 250 and even more preferably below 230.
[0035] Preferably the freezing point depressants are made at least a level of 98% (w/w)
of mono, di and oligosaccharides. Preferably, since fructose delivers a very sweet
taste, the frozen aerated product contains less that 10% w/w fructose, more preferably
less that 5% w/w fructose, even more preferably less than 2.5% w/w fructose.
[0036] Preferably also the frozen aerated confection according to the invention contains
less than 0.25% glycerol, even more preferably less than 0.1%.
[0037] Preferably also, the frozen aerated product contains more than 2% and less than 8%
w/w proteins, preferably less than 6% w/w since it has been found that too high a
protein content leads to a chalky, cheesy texture which should be avoided.
[0038] In a preferred embodiment of the invention the frozen aerated product has an overrun
of less than 150%, more preferably less than 140%.
[0039] In another preferred embodiment of the invention the frozen aerated product has an
overrun of more than 150%, more preferably more than 170%.
Detailed description of the invention
[0040] The present invention will be further described with reference to the following examples.
Example 1
[0041] The following formulations were tested wherein all concentrations are % (w/w). In
formulations A-D the fat content was kept constant while the average molecular weight
and amount of the freezing point depressants varied.
Formulations A-E:
| |
A |
B |
C |
D |
E |
| SMP |
10.00 |
10.00 |
10.00 |
10.00 |
10.00 |
| Vanilla Flavour |
0.01 |
0.01 |
0.01 |
0.01 |
0.01 |
| Coconut Oil |
10.00 |
10.00 |
10.00 |
10.00 |
20.00 |
| Monoglyceride Emulsifier |
0.30 |
0.30 |
0.30 |
0.30 |
0.30 |
| LBG |
0.20 |
0.20 |
0.20 |
0.20 |
0.20 |
| Dextrose |
21.50 |
15.20 |
8.50 |
0 |
11.00 |
| Sucrose |
10.75 |
7.60 |
4.75 |
9.80 |
5.50 |
| 42 DE Glucose Syrup |
0 |
0 |
0 |
19.60 |
0 |
| Water |
47.24 |
56.69 |
66.24 |
50.09 |
52.99 |
| FDP Solids: |
37.3 |
27.8 |
18.3 |
30.6 |
21.5 |
| Mn (g mol-1) |
225 |
229 |
241 |
383 |
234 |
Formulation F
| Butter Fat |
11.00 |
| SMP |
11.00 |
| Fructose |
03.00 |
| Sorbitol |
10.80 |
| 40 DE Glucose Syrup Powder |
10.00 |
| MC Cellulose (Avicel RC581) |
00.25 |
| 220 Bloom Gelatin |
00.15 |
| LBG |
00.07 |
| Guar Gum |
00.05 |
| Carrageenan (L100) |
00.02 |
| Monoglyceride Emulsifier |
00.40 |
| Polysorbate 80 |
00.05 |
| Water |
53.21 |
| (FDP Solids |
29.3) |
| (Mn (g mol-1) |
257 ) |
[0042] Specialist materials were as follows:
- LBG was Viscogum FA supplied by Degussa Texturant Systems, France.
- Guar was supplied by Meypro, Zaandam, the Netherlands.
- Carrageenan was Genulacta L100 supplied by CPKelco, Lille Skensved, Sweden.
- Gelatin (220 Bloom) was supplied by Systems Bio-Industries, Newbury, UK.
- Micro-crystalline cellulose was Avicel RC581 supplied by FMC, Philidelphia, USA.
- Monoglyceride emulsifier was ADMUL MG 40-04 supplied by Quest International, Bromborough
Port, UK.
- 42 DE glucose Syrup was C*Sweet 01136, had a moisture level of 20% and was supplied
by Cerester, Manchester, UK.
- 40 DE glucose syrup powder was C*Pur 01934, had a moisture level of <3% and was supplied
by Cerester, Manchester, UK.
Manufacturing process
[0043] All ingredients except from the fat and emulsifier are combined in an agitated heated
mix tank. The fat is melted and emulsifier added to the liquid fat prior to pouring
into the mix tank. Once all of the ingredients are blended together, the mix is subjected
to high shear mixing at a temperature of 65°C for 2 minutes. The mix is passed through
a homogeniser at 140 bar and 70°C and then subjected to pasteurisation at 83°C for
20 s before being rapidly cooled to 4°C by passing through a plate heat exchanger.
The mix is held at 4°C for 2 hours in a churn prior to freezing. The formulation is
frozen using a typical ice cream freezer (Hoyer MF75) operating with an open dasher
(series 80), a mix flow rate of 20 1 / hour, an extrusion temperature of between -6
and -11°C and an overrun (at 1 bar) of 100%.
[0044] Product was extruded directly into bag-in-can aerosol cans ("Sepro" cans with a bag
capacity of 200 ml, from US Can Ltd [Southhall, UK]) from the ice cream freezer, with
each can being filled to the brim. The cans were then loosely capped with aluminium
foil (to prevent microbiological contamination) before being hardened in a blast freezer
(air temperature of -35°C) for 2 hours.
[0045] Prior to gassing and testing, the filled cans were stored at -25°C for three days
and then at -18°C for three days.
Dispensability Measurements
[0046] The filled cans were taken, one at a time, from the -18°C store and valves swaged
onto the openings (3 cans for each formulation /valve combination). The can was then
bottom-gassed to 10 barg with compressed air and re-equilibrated at -18°C for 5 hours.
One can at a time was then removed from -18°C and immediately tested by actuating
the valve and measuring the mass of product dispensed in 20 s. The average mass extruded
(in grams) for each valve/formulation combination (along with the 95% confidence interval
calculated from the three measurements) is summarised in the following table:
| |
Formulation |
| A |
B |
C |
D |
E |
F |
| Valve i |
6±5 |
6±3 |
0 |
0 |
0 |
0 |
| Valve ii |
10±4 |
2.8±0.4 |
0 |
0 |
0 |
0 |
| Valve iii |
26±3 |
8±1 |
0 |
0 |
0.1±0.3 |
0 |
[0047] From this, it can be seen that formulations C, D, and F never flowed at all. Formulation
C shows that a minimum amount of freezing point depressants is required. Formulation
D and F show that freezing point depressant with a too high molecular weight do not
work. Formulation E shows that it is only for very wide nozzles that the product starts
to flow and that too much fat, bringing too much viscosity, is to be avoided.
Example 2
[0048] In this example various fat levels were tested together with various freezing point
depressant average molecular weight to study the relation between the two with regard
to the flowability out of a defined aerosol can.
[0049] All concentrations are % (w/w).
[0050] Specialist materials were as follows:
- LBG was Viscogum FA supplied by Degussa Texturant Systems, France.
- Monoglyceride emulsifier was ADMUL MG 40-04 supplied by Quest International, Bromborough
Port, UK.
- Low Fructose Corn Syrup was C*TruSweet 017Y4, had a moisture level of 22%, a DE of
63 and was supplied by Cerester, Manchester, UK.
10% Fat Formulations:
[0051]
| |
H1 |
H2 |
H3 |
| SMP |
10.0 |
10.0 |
10.0 |
| Coconut Oil |
10.0 |
10.0 |
10.0 |
| LBG |
0.2 |
0.2 |
0.2 |
| Monoglyceride Emulsifier |
0.2 |
0.2 |
0.2 |
| Low Fructose Corn Syrup |
10.0 |
17.0 |
23.0 |
| Dextrose |
16.0 |
11.0 |
6.0 |
| Water |
53.6 |
51.6 |
50.6 |
| |
|
|
|
| FDP Solids: |
28.8 |
29.3 |
28.9 |
| Mn (g mol-1) |
220 |
240 |
262 |
7% Fat Formulations:
[0052]
| |
M1 |
M2 |
M3 |
| SMP |
10.0 |
10.0 |
10.0 |
| Coconut Oil |
7.0 |
7.0 |
7.0 |
| LBG |
0.20 |
0.2 |
0.2 |
| Monoglyceride Emulsifier |
0.20 |
0.2 |
0.2 |
| Low Fructose Corn Syrup |
18.5 |
26.0 |
31.0 |
| Dextrose |
11.5 |
6.5 |
2.0 |
| Water |
52.6 |
50.1 |
49.6 |
| |
|
|
|
| FDP Solids: |
30.9 |
31.8 |
31.2 |
| Mn (g mol-1) |
240 |
261 |
283 |
5% Fat Formulations:
[0053]
| |
L1 |
L2 |
L3 |
| SMP |
10.0 |
10.0 |
10.0 |
| Coconut Oil |
5.0 |
5.0 |
5.0 |
| LBG |
0.20 |
0.2 |
0.2 |
| Monoglyceride Emulsifier |
0.20 |
0.2 |
0.2 |
| Low Fructose Corn Syrup |
24.0 |
32.0 |
30.0 |
| Dextrose |
9.0 |
3.0 |
- |
| Sucrose |
- |
- |
5.0 |
| Water |
51.6 |
49.6 |
49.6 |
| |
|
|
|
| FDP Solids: |
32.7 |
33.0 |
33.4 |
| Mn (g mol-1) |
252 |
278 |
301 |
Process
[0054] All ingredients except from the fat and emulsifier are combined in an agitated heated
mix tank. The fat is melted and emulsifier added to the liquid fat prior to pouring
into the mix tank. Once all of the ingredients are blended together, the mix is subjected
to high shear mixing at a temperature of 65°C for 2 minutes.
[0055] The mix is passed through a homogeniser at 140 bar and 70°C and then subjected to
pasteurisation at 83°C for 20 s before being rapidly cooled to 4°C by passing through
a plate heat exchanger.
[0056] The mix is held at 4°C for 24 hours in a churn prior to freezing.
[0057] The formulation is frozen using a typical ice cream freezer (Hoyer MF75) operating
with an open dasher (series 80), a mix flow rate of 25 1 / hour, an extrusion temperature
of between -8 and -11°C and an overrun (at 1 bar) of 100%.
[0058] Product was extruded directly into bag-in-can aerosol cans ("Sepro" cans from US
Can Ltd [Southhall, UK]) from the ice cream freezer, with each can being filled to
the brim. The cans were then loosely capped with aluminium foil (to prevent microbiological
contamination) before being hardened in a blast freezer (air temperature of -35°C)
for 2 hours.
[0059] Prior to gassing and testing, the filled cans were stored at -25°C for three days
and at -18°C for three days.
Dispensability measurements
[0060] Valve iii was used (
N-value of (121±4)×10
-12 m
3).
[0061] The filled cans were taken, one at a time, from the -18°C store and valves swaged
onto the openings (3 cans for each formulation). The can was then bottom-gassed to
6 barg with compressed air and re-equilibrated at -18°C for 5 hours. One can at a
time was then removed from -18°C and immediately tested by actuating the valve and
measuring the mass of product dispensed in 20 s. The average mass extruded for each
formulation (along with the 95% confidence interval calculated from the three measurements)
is summarised in the following table:
| Formulation |
% Fat |
Mn (g mol-1) |
Mass Extruded (g) |
| H1 |
10 |
220 |
1.2±0.2 |
| H2 |
10 |
240 |
0.6±0.2 |
| H3 |
10 |
262 |
0.03±0.06 |
| |
|
|
|
| M1 |
7 |
240 |
1.9±0.3 |
| M2 |
7 |
261 |
1.8±0.2 |
| M3 |
7 |
283 |
0.4±0.5 |
| |
|
|
|
| L1 |
5 |
252 |
2.5±0.5 |
| L2 |
5 |
278 |
0.7±0.3 |
| L3 |
5 |
301 |
0.5±0.6 |
[0062] It can be deduced from these data that the limit of flowability is Mn ∼ 250 g mol
-1 at 10% fat, Mn ∼ 270 g mol
-1 at 7% fat and Mn ∼ 290 g mol
-1 at 5% fat.
[0063] This implies that there is a linear relationship between the amount of fat,
f, (% w/w) and the Mn of the freezing point depressants below which the product will
flow at an appreciable rate:

Example 3:
[0064] This example describes the use of a formulation according to the invention wherein
the container is filled under pressure
Formulation
[0065] All concentrations are % (w/w).
[0066] Specialist materials were as follows:
- LBG was Viscogum FA supplied by Degussa Texturant Systems, France.
- Monoglyceride emulsifier was ADMUL MG 40-04 supplied by Quest International, Bromborough
Port, UK.
- Acetic acid ester of monoglyceride was Grinsted ACETEM 50-00 A supplied by Danisco
Cultor, Wellingborough, UK.
- Low Fructose Corn Syrup was C*TruSweet 017Y4, had a moisture level of 22%, a DE
of 63 and was supplied by Cerester, Manchester, UK.
| SMP |
10.00 |
| Coconut Oil |
05.00 |
| Dextrose |
08.80 |
| Low Fructose Corn syrup |
22.60 |
| Monoglyceride Emulsifier |
00.70 |
| Acetic Acid Esters |
00.40 |
| LBG |
00.20 |
| Vanilla Flavour |
00.01 |
| Water |
52.29 |
| |
|
| (FDP Solids |
31.4 ) |
| (Mn (g mol-1) |
251 ) |
Packaging
[0067] Aluminium aerosol cans of the piston-type (CCL Container, Ontario, Canada) were used
(675 ml brim-fill capacity, 18 bar burst pressure). These cans had a wall-wiping piston
(175 ml volume, giving a maximum product volume of 500 ml) and hole to accommodate
a bottom-plug. Prior to use, an adhesive insulating label was applied to the body
of each can. The labels used were of the expanded-polystyrene type [FoamTac II S2000
(Avery Dennison Group, Pasadena, California, USA)] and had a thickness of around 150µm
and a thermal conductivity of around 0.03 W m
-1 K
-1 at 273 K.
[0068] The valves used were high-discharge valves (Precision Valve, Peterborough, UK) with
a 4.8 mm I.D. stem having 2 orifices of 3.2 × 4.6 mm (part no: 04-2116-XE), located
in a standard 1-inch cup and having a housing with 4-slots and a tailpiece orifice
(part no:07-2662-XE). When used in combination with the actuator, this valve has an
N-value of (500 ± 100) ×10
-12 m
3.
Process
Mixing
[0069] All ingredients except from the fat and emulsifiers were combined in an agitated
heated mix tank. The fat was melted and emulsifiers added to the liquid fat prior
to pouring into the mix tank. Once all of the ingredients were blended together, the
mix was subjected to high shear mixing at a temperature of 65°C for 2 minutes.
Homogenisation and Pasteurisation
[0070] The mix was passed through a homogeniser at 150 bar and 70°C and then subjected to
pasteurisation at 83°C for 20 s before being rapidly cooled to 4°C by passing through
a plate heat exchanger.
Ageing
[0071] The mix is held at 4°C for 5 hours in an agitated tank prior to freezing.
Gassing
[0072] Before attaching the valves, a positive air pressure was applied to the bottom hole
of each can to ensure that the piston is pushed to the top. The valves were then clinched
onto the cans in the usual manner to give a gas-tight seal. The cans were then bottom
gassed to 2.5 barg with compressed air and simultaneously plugged using a Pamasol
P593 X two-chamber propellant filler (DH Industries, Laindon, Essex, UK).
Freezing
[0073] The formulation was frozen using a typical ice cream freezer (scraped surface heat
exchanger, SSHE) operating with an open dasher (series 80), a mix flow rate of 150
l / hour, an extrusion temperature of -9°C and an overrun (at atmospheric pressure)
of 135%.
Filling
[0074] From the freezer, the ice cream was fed directly into an aerosol-dosing chamber (DH
Industries, Laindon, Essex, UK) at a line pressure of 12 barg. When full, the dosing
chamber was then pressurised to 60 barg (by means of an intensifier) and a known volume
of ice cream injected through the valve into the can. The volume injected was around
475 ml, giving a final can pressure of around 9.5 barg at -10°C. Each can was then
fitted with an actuator and then transferred to a -25°C store for hardening and storage.
Storage
[0075] Cans were stored at -25°C for 1 week and then tempered at either -18°C or -12°C for
24 hours before use.
Final Product
[0076] The average flow rate determined by recording the mass dispensed in 10 s at -18°C
was 4.7 ± 0.3 g s
-1. The products had good stand-up when dispensed at both -12°C and -18°C. Also, owing
to the use of the insulating label, the cans were comfortable to handle directly on
removal from the cold store.