The present invention relates to a method and device for keeping a spray nozzle in a printing press spray beam clean.
A spray beam is arranged in the proximity of a printing press roller for spraying fountain solution thereon. This fountain solution is needed for obtaining the intended printing function in the printing press, as is well known in the art. (Other liquids than fountain solution could alternatively be sprayed.)
It is also well known in the art that at the high speed rotation of the different rollers in the printing press, it is difficult to obviate the formation of a mist of printing ink and other matters in and around the press. The printing ink also causes certain problems in the operation of the press.
The printing ink mist causes clogging of the spray nozzles of the spray beam, so that their intended spray function gradually deteriorates and the spray pattern of the spray beam is changed.
A prior attempt to solve the problem with clogged spray nozzles in a special situation is revealed in
A method and a device as defined in the preamble of claims 1 and 2, respectively, is disclosed in
According to the invention the above mentioned problem can be solved in that air with a certain overpressure is supplied to a cover surrounding the spray nozzle, the spray cone from the spray nozzle leaving the cover undisturbed through a slot therein.
A device for carrying out this method is characterized by a cover, which surrounds the spray nozzle and has a slot for the spray cone from the spray nozzle to leave the cover undisturbed, and by means for supplying air with a certain overpressure to the cover.
Favourable embodiments appear from the dependent claims.
The invention will be described in further detail below under reference to the accompanying drawings, in which
A so called spray beam 1 is shown in a very diagrammatic cross section in
The purpose of the spray casing 4 is to keep the fountain solution properly confined but also to prevent printing ink mist and other contaminants from reaching the spray nozzles 3.
However, in spite of these measures it is a known problem that the spray nozzles 3 may be clogged after a certain operation time and may fail to function properly, leading among other things to an impaired distribution of fountain solution over the width of the roller 2 to be sprayed.
Measures accordingly need to be taken to ensure that the nozzles 3 are kept clean.
An elongated, generally closed cover 5 is mounted over all the spray nozzles 3 on the spray beam 1. The cover 5 can be formed of stainless steel plate or the like, but the choice of material is of no significance. The cover 5 is provided in its back wall with openings 6 for the spray nozzles 3 and in its front wall with oblong holes or slots 7 enabling the spray cones from the spray nozzles 3 to leave the cover 5 undisturbed.
Clean air with a certain overpressure is supplied to the interior of the cover 5 by means of an air conduit 8 from a main valve with a pressure regulator 9 and a throttle valve 10 for controlling the air flow. In order to obtain the desired result, several air conduits 8 from the throttle valve 10 may be evenly distributed over the length of the cover 5. It may possibly be desired to provide the bottom of the cover 5 with a number of drainage holes (not shown).
The air will create a certain overpressure in the cover 5 and escape through its slots 7 without disturbing the spray cones from the spray nozzles 3. In this way contaminants are effectively prevented from reaching the spray nozzles 3, which accordingly will be kept clean for an extended period of time .
A first embodiment of the invention is shown in
A cover 13 is individually provided for each spray nozzle 3. In the present case it has the form of a short sleeve 14, connected in a way not shown (but possibly by means of a bayonet joint) to the cap 12 and possibly made of a plastic material, and an end plate 15 inserted in a circumferential groove in the end of the sleeve 14. The end plate 15 has an oblong slot 16 for the spray cone from the spray nozzle 3 to pass through.
An air conduit 17 for the supply of clean air with a certain overpressure is connected to the sleeve 14. The air conduit 17 can be provided with a main valve with a pressure regulator 18 and a throttle valve 19 for controlling the air flow. The members 18 and 19 may be common for several air conduits 17 to several spray nozzles 3. Means may be provided in the cover 13 for evenly distributing the air inside the cover.
The sleeve 14 may be provided with a drainage hole 20 in its bottom portion.
The provision of a separate end plate 15 is based on manufacturing considerations.
The embodiment according to
The embodiment according to
The cap device 23 for connecting the spray nozzle 3 with the spray valve 11 is integrated with the cover arrangement 24, possibly having an end plate 25 provided with a slot 26.
A partition wall bearing against the spray nozzle 3 has a number of through holes 27 for supplying air into the cover 24, which may be provided with a drainage hole 28.
It is believed that favourable results can be obtained with an air pressure in the region of 1.0- 1.5 bar, probably 1.2 bar, and an air flow of for example up to 1 litre/min or more, but these figures are in no way meant to be limiting for the scope of the invention.
This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.