BACKGROUND OF THE INVENTION
[0001] The present invention generally relates to a duplexer and a duplexer fabrication
method, and more specifically, to a high-integrated duplexer fabricated using an embedded
printed circuit board and a duplexer fabrication method thereof.
[0002] A duplexer is a representative example of elements which use a filter. The duplexer
splits signals transmitted/received through one antenna in a frequency division duplex
(FDD) type communication system so that it can serve to efficiently share the same
antenna.
[0003] The duplexer basically includes a transmitter filter and a receiver filter. The transmitter
filter is a band pass filter for passing only a frequency to transmit, and the receiver
filter is a band pass filter for passing only a frequency to receive. The duplexer
can perform the signal transmission/reception through the single antenna by varying
the frequencies passing through the transmitter filter and the receiver filter.
[0004] With the rapid spread of mobile appliances, such as cellular phones, demand for a
small-sized and lightweight duplexer used in such an appliance has been increasing.
Also, demand for a small-sized and lightweight filter has been increasing, which serves
as the transmitter filter and the receiver filter as internal components of the duplexer.
To implement the small size and the lightweight filter for high power, an FBAR (Film
Bulk Acoustic Resonator) is usually used because it can be mass-produced at a minimum
cost and can be implemented with a minimum size. The FBAR can obtain a high quality
factor (Q) value that is the principal characteristic of the filter, can be used in
a micro-frequency band, and can be implemented up to PCS (Personal Communication System)
and DCS (Digital Cordless System) bands.
[0005] Since the difference between the frequencies of the signals transmitted/received
through the transmitter filter and the receiver filter is small, the signals are quite
sensitive to inter-signal interference. Accordingly, a duplexer having an improved
performance can be fabricated by adding an isolation part that prevents the inter-signal
interference and by isolating the transmitter filter and the receiver filter from
each other. The isolation part implements a phase shifter using a capacitor and a
resistor, and prevents the inter-signal interference by making the phase difference
between the frequencies of the transmitted signal and the received signal 90°.
[0006] FIGS. 1A and 1B show the constructions of the duplexer fabricated by using the conventional
FBAR.
[0007] FIG. 1A shows the duplexer fabricated in a manner that a transmitter filter 30 and
a receiver filter 40 are prepared respectively, and bonded onto a printed circuit
board (PCB) 10 with an isolation part 20 for isolating the two filters 30, 40 from
each other.
[0008] The PCB 10 is a circuit board fabricated in a manner that various parts are densely
embedded onto a flat board which is made of a phenol resin or an epoxy resin, and
a circuit connecting the parts is densely integrated onto and fixed to the surface
of the flat board.
[0009] The transmitter filter 30 and the receiver filter 40 are respectively connected to
an external electrode through a wire bonding method. The transmitter filter 30 and
the receiver filter 40 are packaged separately and coupled to each other. The isolation
part 20, which is separately fabricated, is bonded onto the flat board in the same
process to fabricate the duplexer. However, in case of the wire bonding, there is
a problem that a performance of an element is deteriorated due to a loss in the wiring
and an increase in parasitic components. In addition, the final size of the duplexer
element is increased due to the packaging size of the respective filters 30, 40 and
the size of the isolation part 20 bonded between the filters 30, 40. Hence, the duplexer
is not suitable for use in the miniaturized appliance such as a cellular phone and
its fabricating cost is increased.
[0010] FIG. 1B shows a duplexer built on a substrate using a Bragg type FBAR, which has
a structure wherein a lower electrode 63, a piezoelectric layer 62, and an upper electrode
61 are deposited in order on a reflector layer 64 formed by depositing, in layers;
materials having a large difference in acoustic impedance, as a transmitter/receiver
filter. As shown in FIG. 1B, the receiver filter includes a serial resonator 60 and
a parallel resonator 90, and the transmitter filter includes a serial resonator 80
and a parallel resonator 90, all of which are integrated onto one substrate 50. The
Bragg type duplexer is fabricated on one substrate to realize a one-chip fabrication
and has a strong structure. However, the Bragg type duplexer has problems in that
it is difficult to accurately adjust the width of the respective layers, and the film
is easily cracked due to the stress caused by the forming of the thick reflector layer.
Furthermore, the Bragg type duplexer has a considerably lower Q value in comparison
to a duplexer using an air gap type FBAR.
[0011] In addition, due to the absence of an isolation part to prevent interference between
the transmitter filters 60, 70 and the receiver filters 80, 90, much noise may be
generated.
SUMMARY OF THE INVENTION
[0012] According to the invention, there is provided a duplexer comprising:
a first filter operable to pass a signal of a transmitted frequency band;
a second filter operable to pass a signal of a received frequency band;
an embedded PCB having the first and second filters bonded onto an upper surface thereof
at a predetermined distance from each other, and an isolation part operable to prevent
signal interference between the first and second filters; and
a packaging substrate operable to package the entire upper surface of the embedded
PCB from above at a predetermined distance from the first and second filters.
[0013] The invention thus provides a duplexer fabricated using an embedded printed circuit
board (PCB) having an isolation part therein.
[0014] At least one of the first filter and the second filter includes at least one film
bulk acoustic resonator which is fabricated by depositing a lower electrode, a piezoelectric
layer, and an upper electrode in order. The first and second filters are bonded by
a bumping method using a conductive bump, which bonds the first and second filters
onto the upper side of the embedded PCB with a predetermined air gap therebetween.
[0015] The isolation part prevents interference by making a phase difference of 90° between
the frequencies of the signals inputted to the first and second filters.
[0016] The isolation part includes a capacitor and a coil. The capacitor and the coil are
fabricated by depositing a first metal layer, a dielectric, and a second metal layer
on both sides of the PCB in order. Alternatively, the isolation part includes a transmission
line fabricated between the plural PCBs deposited in order and having a length corresponding
to 1/4 of the frequency of the signal passed by the first filter or the second filter.
[0017] The invention also provides a duplexer fabrication method comprising:
(a) fabricating an embedded PCB having an isolation part built therein;
(b) forming plural pads on certain areas of an upper side of the embedded PCB, to
connect with an external terminal;
(c) separately fabricating a first filter and a second filter, each having at least
one film bulk acoustic resonator which is fabricated by depositing a lower electrode,
a piezoelectric layer, and an upper electrode in order;
(d) bonding the first and second filters respectively onto the plural pads formed
on the embedded PCB; and
(e) packaging an entire surface of the embedded PCB at a predetermined distance from
the first and second filters respectively.
[0018] The isolation part uses a LC part including a capacitor and a coil. The capacitor
and the coil are fabricated by depositing a first metal layer, a dielectric, and a
second metal layer on both sides of the PCB in order.
[0019] The step of fabricating the embedded PCB having the isolation part therein includes
the steps of depositing the first metal layer on both sides of the PCB, depositing
a photo resist layer on the first metal layer and forming a lower pattern of the coil
by etching, depositing a first prepreg and the dielectric in order on the lower pattern
of the coil, and patterning the dielectric in a predetermined pattern, depositing
a second prepreg and a second metal layer on the patterned dielectric in order, fabricating
an upper pattern of the coil by half-etching and patterning the second metal layer,
exposing the lower pattern of the coil by drilling an area where the second metal
layer is removed by the patterning, connecting the lower and upper patterns of the
coil by metal-plating the drilled area, fabricating the coil by partially etching
the metal-plated area, and depositing a third prepreg and a third metal layer on the
coil in order.
[0020] The isolation part includes a transmission line fabricated between the plural PCBs
deposited in order and having a length corresponding to 1/4 of the frequency of the
signal passed by the first filter or the second filter.
[0021] The step (b) includes the steps of forming two through-holes by penetrating certain
areas of the embedded PCB, plating upper and lower surfaces of the embedded PCB and
both sidewalls of the through-hole with a fourth metal layer, providing a solder resist
on an inside of the plated through-hole and the upper and lower surfaces of the embedded
PCB, and plating the upper and lower surfaces of the embedded PCB with a fifth metal
layer at an area where the solder resist is not deposited.
[0022] The step (d) includes the steps of fabricating a conductive bump respectively on
an upper portion of the plural pads, and bonding the first and second filters respectively
to the conductive bump at a predetermined air gap with respect to the upper side of
the embedded PCB.
[0023] The step (e) may include the steps of fabricating a packaging substrate by etching
a certain area of an additional PCB, coating a bonding material on an area except
the etched area on the PCB, and bonding the packaging substrate to the embedded PCB
so that the first and second filters are located in the etched area and spread away
each other at a predetermined distance.
[0024] As a result, the high-integrated duplexer having the isolation part in the PCB is
fabricated.
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0025] The above aspects, and other features and advantages of the present invention will
become more apparent after a reading of the following detailed description when taken
in conjunction with the drawing figures, in which:
FIGS. 1A and 1B are cross-sectional views illustrating the structure of duplexers
fabricated according to a conventional method;
FIG. 2 is a cross-sectional view illustrating the structure of a duplexer using an
embedded printed circuit board (PCB) fabricated according to an embodiment of the
present invention;
FIGS. 3A to 3P are cross-sectional views illustrating different steps for fabricating
the embedded PCB having an inductor and a capacitor therein;
FIGS. 4A and 4B are cross-sectional views illustrating different steps for fabricating
a packaging substrate packaging the duplexer according to an embodiment of the present
invention; and
FIGS. 5A to 5C are cross-sectional views illustrating different steps for fabricating
the structure of the duplexer fabricated using the embedded PCB having the inductor
and the capacitor according to an embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0026] Hereinafter, the present invention will be illustrated in detail with reference to
the annexed drawing figures.
[0027] FIG. 2 is a view showing the structure of a duplexer finally fabricated according
to an exemplary embodiment of the present invention. Referring to FIG. 2, on an embedded
PCB (printed circuit board) 200 having an isolation part 110 and pads 160a, 160b,
a transmitter filter 120 and a receiver filter 130 are bonded using ball bumps 150a,
150b. A packaging substrate 140 is bonded to the embedded PCB 200 with a predetermined
distance from an upper portion of the transmitter filter (hereinafter, "first filter")
120 and the receiver filter (hereinafter, "second filter") 130.
[0028] The embedded PCB 200 is a PCB having passive elements such as an inductor, a capacitor
and a resistor therein. The PCB is fabricated in a manner that a layer such as a copper
diaphragm is attached on a side of a phenolic resin insulating board or an epoxy resin
insulating board and a required circuit is patterned by etching (removing except for
the circuit on the board) along a wiring pattern of the circuit. The embedded PCB
200 is fabricated by depositing the several PCBs and building an inductor and a capacitor
therein. In one embodiment, the embedded PCB 200 is fabricated in a structure having
the built-in isolation part 110 between the PCBs.
[0029] The first filter 120 and the second filter 130 are band pass filters which pass frequencies
to be transmitted/received and cut off other frequencies. In order to fabricate a
small-sized and lightweight duplexer having high efficiency, the first and second
filters 120, 130 may be fabricated using more than one film bulk acoustic resonator
(hereinafter, "FBAR").
[0030] The FBAR is fabricated in a structure that a lower electrode, a piezoelectric layer,
and an upper electrode are deposited in that order. If a voltage is applied to the
upper and lower electrodes, an electric field is generated between the two electrodes,
and the piezoelectric layer produces a piezoelectric phenomenon that converts the
electric field into a mechanical energy in the form of an acoustic wave to generate
resonance. Accordingly, the FBAR can serve as a band pass filter to selectively pass
signals of a frequency band in which resonance is generated. Meanwhile, the first
and second filters 120, 130 may be implemented as a single filter by connecting several
FBARs.
[0031] The first and second filters 120, 130 are respectively bonded to the pads 160a, 160b
fabricated on the embedded PCB 200 through a bumping method. The pads 160a, 160b are
fabricated to electrically connect the first the second filters 120, 130 with an external
electrode.
[0032] In connecting using conventional wire bonding method, there are problems such as
limitation in expanding lead (a passage for transmitting an electrical signal) and
loss at the wire. Hence, in the present embodiment, the first and second filters 120,
130 are electrically connected to the embedded PCB 200 using the bumping method.
[0033] The bumping method is performed by forming conductive balls 150a and 150b, which
are external terminals in the form of protrusions having a size ranging from tens
of µm to hundreds of µm, on the pads 160a, 160b with a metal material such as gold
or solder and connecting the pads 160a, 160b with the two filters 120, 130 by the
bumps 150a, 150b. In detail, the electrodes of the first and second filters 120, 130
are respectively connected to the conductive pads 160a, 160b on the embedded PCB 200
through the conductive bumps 150a, 150b alone. Hence, the length of the electrical
wiring is shortened and an electrical resistance and noise are lessened to thereby
enhance the electrical performance.
[0034] The bumping method can be divided into an electroplating method which extracts metal
by using a rectifier, and an electroless plating method which extracts metal by using
a reducing agent. According to the metal material being used, the bumping method may
be classed into a gold (Au) bumping method, a solder bumping method, and a Ni/Cu bumping
method. The gold (Au) bumping method is classified into a gold (Au) electroplating
bumping method and an Au Stud bumping method. The solder bumping method is classed
into a vapor deposition method, an electroplating method, a printing method, and a
robotic ball placement method. In this embodiment, the electroplating method of the
solder bumping method may be used, which is suitable for the mass production and the
accurate bumping fabrication.
[0035] In bonding the first and second filter 120, 130 by using the conductive bumps 150a,
150b, an air gap may be defined among the embedded PCB 200 and the first filter 120
and the second filter 130. The air gap prevents an acoustic wave generated in the
first and second filters 120, 130 from being absorbed by the embedded PCB 200, to
thereby obtain a high quality factor Q.
[0036] The isolation part 110 in the embedded PCB 200 prevents inter-signal interference
from being generated between the signals processed by the first filter 120 and the
second filter 130. In a system transmitting/receiving the signals using a single antenna
such as cellular phones, the interference generated between the transmitted signal
and the received signal causes much noise. To prevent this, the isolation part 110
is included.
[0037] The isolation part 110 may be used as a phase shifter which shifts the phases of
the frequencies to the transmitter and the receiver so that the phases of the frequencies
have a phase difference of 90°. If the transmitted signal to the receiver is in the
form of sinθ, the receiver signal having the phase difference of 90° by the isolation
part 110 becomes cos
θ(
∵ sin(90 + θ) = cos θ). As a result, for sin θ * cos θ = 0 , the signals do not affect
each other.
[0038] The isolation part 110 may be implemented by fabricating a LC part in which a capacitor
and a coil are deposited in order, or by a quarter-wave (λ/4) transmission line.
[0039] In detail, the phase difference of 90° is obtained with respect to an input by the
LC parallel circuit which is formed by depositing the capacitor and the coil in order.
Alternatively, The phase difference of 90° is obtained by implementing the transmission
line having a quarter length of the wave λ of the transmitter signal and delaying
the signal from the transmitter. A conventional duplexer has the structure with the
isolation part 110 separately fabricated and bonded onto the PCB 200. According to
the present embodiment, the isolation part 110 is built in the PCB 200 to reduce the
entire size of the duplexer.
[0040] Meanwhile, the packaging substrate 140 is bonded at the upper portion of the embedded
PCB 200 on which the first and second filters 120, 130 are bonded, at a predetermined
distance from the first filter 120 and the second filter 130. The duplexer of FIG.
2 is fabricated by bonding the packaging substrate 140 so that the packaging substrate
140 seals and packages the PCB 200 to protect the PCB 200 from an external impact
and to have the physical function and size, because the micro circuits such as the
conductive bumps 150a, 150b, the first filter 120, and the second filter 130 are fragile.
[0041] A process of fabricating the duplexer of FIG. 2 is discussed below.
(a) The embedded PCB 200 is fabricated having the isolation part 110 therein. (b)
The pads 160a, 160b are fabricated, and (c) the first filter 120 and the second filter
130 are separately fabricated, which include more than one FBAR on which the lower
electrode, the piezoelectric layer, and the upper electrode are deposited in order.
Next, (d) the fabricated first and second filters 120, 130 are respectively bonded
to the pads 160a, 160b formed on the embedded PCB 200, and (e) entire surface of the
embedded PCB 200 is packaged.
[0042] FIGS. 3A to 3P illustrate one exemplary embodiment of the present invention, in which
the embedded PCB 200 is fabricated using the LC part as the isolation part 110 (FIGS.
3A to 3K), and the pads 160a, 160b are fabricated (FIGS. 3I to 3P). FIGS. 4A and 4B
show the process of fabricating the packaging substrate 140, and FIGS. 5A to 5C show
the process of bonding the embedded PCB 200, the first filter 120 and the second filter
130, and the packaging substrate 140.
[0043] FIG. 3A shows the structure that a first metal layer 220 is deposited on both sides
of a PCB 210. Generally, copper is used for the first metal layer 220. Next, a photo
resist layer 225 is deposited on a surface of the first metal layer 220 in a predetermined
pattern as shown in FIG. 3B, and.exposed and developed. Then, the first metal layer
220 is etched in a predetermined pattern, and lower patterns 220a, 220b of a coil
are fabricated as shown in FIG. 3C. In the exposure process, the micro circuit pattern
formed on a photo resist-mask is transcribed to the coated photo resist layer 225
by irradiating light within an ultraviolet ray area of the light through the photo
resist mask. The development is a process of resolving a PR area which has a weakened
connection due to the exposure, by using a solvent.
[0044] FIG. 3D shows the process of depositing a first prepreg 230 and a dielectric 240
on the lower patterns 220a, 220b of the coil in order, and patterning them. The first
prepreg 230 is a material having a proper adhesive property used for fabricating a
multi-layer printed wiring board. The first prepreg 230 is softened by impregnating
a thermosetting resin on a material such a glass fabric. The dielectric 240 is deposited
to form the capacitor and may use a general insulating material.
[0045] A second prepreg 250 and a second metal layer 260 are deposited on the dielectric
240 in order (FIG. 3E), and the second metal layer 260 is half-etched (FIG. 3F). The
half-etching process is performed to maintain an appropriate thickness of the second
metal layer 260.
[0046] The half-etched second metal layer 260 is etched in a predetermined pattern to form
an upper pattern 260 of the coil (FIG. 3G), and drilled to expose the lower patterns
220a, 220b of the coil (FIG. 3H). A drilling process forms a hole (via hole) so that
the upper/lower circuits of the board are electrically connected. For this, a simple
mechanical drilling method, a laser drilling method or a plasma drilling method may
be used. A laser drilling method using a CO2 laser is widely practiced. The laser
drilling method may use Nd-YAG laser for the micro fabrication.
[0047] Next, portion 267, exposed by the drilling, is metal-plated to connect the lower
patterns 220a, 220b and the upper pattern 260 of the coil (FIG. 3I), and the upper
pattern 260 is patterned to complete the coil (FIG. 3J). Next, a third prepreg and
a third metal layer are deposited in order (FIG. 3K).
[0048] Through the above processes, the embedded PCB 200 has the LC part built therein.
[0049] FIGS. 3L to 3P show the process of fabricating the pads 160a, 160b on the embedded
PCB 200. Plural through-holes 285 are formed penetrating through the embedded PCB
200 (FIG. 3L). As shown in FIG. 3L, two through-holes 285 are formed, but the number
of the through-holes 285 may be adequately adjusted for use. To form the through-hole
285, the aforementioned drilling methods can be used.
[0050] A fourth metal layer 287 is plated on both sidewalls of the through-hole 285 and
the entire surface of the embedded PCB 200 (FIG. 3M), and patterned (FIG. 3N).
[0051] Next, a solder resist 290 is deposited on an inside of the through-hole 285 and the
entire surface of the embedded PCB 200, that are plated with the fourth metal layer
287, and patterned in a predetermined pattern (FIG. 3O). The solder resist 290 is
a thermal-resistant cladding material to cover certain areas of the PCB 200. Since
solders cannot adhere to the certain areas of the PCB 200 covered by the solder resist
290, the certain areas of the PCB 200 are protected from solding.
[0052] Next, an area where the solder resist 290 has been removed by the patterning is plated,
with a fifth metal layer 295, and as a result, the embedded PCB 200 is finalized as
shown in FIG. 3P. The metal layers 220 to 295 may be copper.
[0053] Meanwhile, the process of fabricating the first and second filter 120, 130 may be
performed according to a well-known FBAR fabrication process. In detail, the FBAR
fabrication process is performed in a manner that an insulating layer is deposited
on a separate silicon substrate, and a lower electrode, a piezoelectric layer and
an upper electrode are deposited in order on the silicon substrate. An air gap type
FBAR may be used, which is fabricated in a manner that a sacrificial layer is deposited
on an insulating layer, and a lower electrode, a piezoelectric layer and an upper
electrode are deposited, and the sacrificial layer is etched through a via hole.
[0054] FIG. 4 shows the process of fabricating the packaging substrate 140 to protect the
duplexer. Referring to FIG. 4, a specific area of a separate PCB 140 is etched by
using the photo resist layer (FIG. 4A), and a bonding material 141 is coated on a
non-etched area for bonding. An adhesive such as an epoxy may be used as the bonding
material.
[0055] FIG. 5 shows the final process of fabricating the duplexer according to an embodiment
of the present invention, in which separately-made first and second filters 120, 130
are bonded on the embedded PCB 200 of FIG. 3 and the packaging substrate 140 of FIG.
4 is bonded thereon.
[0056] Specifically, FIG. 5A shows the process of fabricating the conductive bumps 150a,
150b on the pad 295 which is exposed on the embedded PCB 200. Next, the first and
second filters 120, 130 are respectively connected to each conductive bumps 150a,
150b. Lower and upper electrodes of the first filter 120 are respectively connected
to the conductive bump 150a, and the lower and upper electrodes of the second filter
130 are respectively connected to the conductive bump 150b.
[0057] Next, the packaging substrate 140 is bonded to the embedded PCB 200 using the bonding
material 141, and the entire duplexer is packaged (FIG. 5C) to complete the process
of fabricating the duplexer according to an embodiment of the present invention.
[0058] The isolation part 110 may be implemented with a quarter-wave (λ/4) transmission
line instead of the LC part. The embedded PCB 200 having the quarter-wave (λ/4) transmission
line therein is fabricated in a manner that a metal layer is plated on a PCB and patterned,
and then a PCB is additionally bonded thereon. The process of fabricating the embedded
PCB 200 having the quarter-wave (λ/4) transmission line therein is generally well
known, and therefore a detailed illustration thereof will be omitted for conciseness.
[0059] By using the embedded PCB having the isolation part therein, the duplexer can have
a reduced size. Hence, the high-integrated duplexer is achieved.
[0060] As described above with respect to a few embodiments of the present invention, by
using the embedded PCB having the isolation part built therein, the duplexer can have
the reduced size and the integration and the isolation effect. Further, since the
transmitter/receiver filters do not require additional packaging, the cost is reduced
and the processes are simplified. Also, the parasitic components are decreased, because
the filters are connected using the bump.
[0061] Although a few embodiments of the present invention have been shown and described,
it would be appreciated by those skilled in the art that changes may be made in these
embodiments without departing from the invention, the scope of which is defined in
the claims.
1. A duplexer comprising:
a first filter operable to pass a signal of a transmitted frequency band;
a second filter operable to pass a signal of a received frequency band;
an embedded PCB having the first and second filters bonded onto an upper surface thereof
at a predetermined distance from each other, and an isolation part operable to prevent
signal interference between the first and second filters; and
a packaging substrate operable to package the entire upper surface of the embedded
PCB from above at a predetermined distance from the first and second filters.
2. The duplexer of claim 1, wherein at least one of the first filter and the second filter
comprises at least one film bulk acoustic resonator fabricated by depositing a lower
electrode, a piezoelectric layer, and an upper electrode in order.
3. The duplexer of claim 1 or 2, wherein the first and second filters are bonded by a
bumping method using a conductive bump; which bonds the first and second filters onto
the upper surface of the embedded PCB with a predetermined air gap therebetween.
4. The duplexer of any preceding claim, wherein the isolation part prevents an interference
by making a phase difference of 90° between the respective frequencies of the signals
inputted to the first and second filters.
5. The duplexer of claim 4, wherein the isolation part comprises a capacitor and a coil,
the capacitor and the coil being fabricated by depositing a first metal layer, a dielectric,
and a second metal layer on both sides of the PCB in order.
6. The duplexer of claim 4, wherein the isolation part comprises a transmission line
fabricated between the plural PCBs deposited in order and having a length corresponding
to 1/4 of the frequency of the signal passed by the first filter or the second filter.
7. A duplexer fabrication method comprising:
(a) fabricating an embedded PCB having an isolation part built therein;
(b) forming plural pads on certain areas of an upper side of the embedded PCB, to
connect with an external terminal;
(c) separately fabricating a first filter and a second filter, each having at least
one film bulk acoustic resonator which is fabricated by depositing a lower electrode,
a piezoelectric layer, and an upper electrode in order;
(d) bonding the first and second filters respectively onto the plural pads formed
on the embedded PCB; and
(e) packaging an entire surface of the embedded PCB at a predetermined distance from
the first and second filters respectively.
8. The method of claim 7, wherein the isolation part comprises a capacitor and a coil,
the capacitor and the coil being fabricated by depositing a first metal layer, a dielectric,
and a second metal layer on both sides of the PCB in order.
9. The method of claim 8, wherein the step (a) comprises:
depositing the first metal layer on both sides of the PCB;
depositing a photo resist layer on the first metal layer and forming a lower pattern
of the coil by etching;
depositing a first prepreg and the dielectric in order on the lower pattern of the
coil, and patterning the dielectric in a predetermined pattern;
depositing a second prepreg and a second metal layer on the patterned dielectric in
order;
fabricating an upper pattern of the coil by half-etching and patterning the second
metal layer;
exposing the lower pattern of the coil by drilling an area where the second metal
layer is removed by the patterning;
connecting the lower and upper patterns of the coil by metal-plating the drilled area;
fabricating the coil by partially etching the metal-plated area; and
depositing a third prepreg and a third metal layer on the coil in order.
10. The method of claim 7, wherein the isolation part comprises a transmission line fabricated
between the plural PCBs deposited in order and having a length corresponding to 1/4
of the frequency of the signal passed by the first filter or the second filter.
11. The method of any one of claims 7 to 10, wherein the step (b) comprises:
forming two through-holes by penetrating certain areas of the embedded PCB;
plating upper and lower surfaces of the embedded PCB and both sidewalls of the through-hole
with a fourth metal layer;
depositing and patterning a solder resist on an inside of the plated through-hole
and the upper and lower surfaces of the embedded PCB; and
plating the upper and lower surfaces of the embedded PCB with a fifth metal layer
at an area where the solder resist is not deposited.
12. The method of any one of claims 7 to 11, wherein the step (d) comprises:
fabricating a conductive bump on an upper portion of each of the plural pads; and
bonding the first and second filters respectively to the conductive bump at a predetermined
air gap with respect to the upper side of the embedded PCB.
13. The method of any one of claims 7 to 12, wherein the step (e) comprises:
fabricating a packaging substrate by etching a certain area of an additional PCB;
coating a bonding material on an area except the etched area on the PCB; and
bonding the packaging substrate to the embedded PCB so that the first and second filters
are located in the etched area and separated from each other by a predetermined distance.