Technical Field
[0001] The invention relates to a manufacturing process for wood and aluminium, or PVC frames,
or frames made of other materials.
[0002] The invention also concerns the frames made using the process.
Background Art
[0003] For some time now the prior art, quite apart from the traditional wooden or aluminium
frames, has taught and placed on the market developments of frames comprising components
made of both the above-mentioned materials, i.e. the parts of the frame directed internally
of the building are made of wood while the parts facing outwards are made of aluminium.
[0004] The main aim of this technology is to combine the beauty and "warmth" of wood with
the efficiency and high resistance to atmospheric wear of aluminium.
[0005] The new frame technology is characterised by two large categories, depending on whether
the basic element of the resulting structure is made of one or the other of the two
materials.
[0006] Where the structure is made of wood and external aluminium protection is then applied
thereto, a category which can be termed "wood-aluminium" is defined, whereas where
the bearing structure is made of aluminium, to which wooden cladding is applied, another
category which can be termed "aluminium-wood" is defined.
[0007] Frames belonging to the "wood-aluminium" category are basically obtained using traditional
wooden frame principles; they are specially shaped and glued to form the base structure
of the frame, whether this is in relation to a fixed frame, a wall, or to a mobiles
window or door with respect to a fixed frame. The wooden elements of the structures
are also subject to mechanical operations, made using specific tools to obtain the
details and special shaping required for fitting together with the aluminium protection
elements.
[0008] Frames made using the above methods are certainly better protected from weathering
with respect to traditional wooden frames, but involve increased production costs
due to the expensive tools needed, the machinery necessary for creating the special
elements, and also because of the level of waste associated with the above-mentioned
work operations.
[0009] Frames produced using the "aluminium-wood" approach are also characterised by high
production costs, largely because production with aluminium technology is more expensive
than with wood technology, but also because then wood has to be added to the internal
side of the frame. To make matters worse, the end product still has a "mechanical"
rather than the "warm" aspect one would traditionally associate with wood.
[0010] DE A-7000649 discloses "A manufacturing process for wood and aluminium window and door frames or
frames made of PVC or other materials, comprising the stage of:
- working of solid wood or wood-panel components to create housing with linear transversal
shaped for housing metal elemets, or PVC elements;
- assembly of the above-mentioned components to create fixed and mobiles frames, the
assembly being done by joining the cross-pieces and the uprights of the frames using
metal corner_brackets positioned at the four corners of the frames, and straps or
other elements which resist traction, stretched about the frames:
- fixture with screw means of the metal or PVC elements (7), in the housing made in
the internal sides of the fixed frames and the external frames of the mobile frames:
- application to the fixed and mobile frames of hinges seals and other mechanical components
destined to grarantee closure, opening and in general good functioning of the frames
[0011] DE-U-9308539 discoses a joint for union of cross-pieces and uprights, comprising a tension-rod
between movable blocks.
[0012] The main aim of the present invention is to provide a manufacturing process for frames
in wood and aluminium, or PVC or other materials, which employs simpler machinery
and results in lower production costs with respect to present processes.
[0013] A further aim of the invention is to provide a manufacturing process for obtaining
wood and aluminium, PVC or other material frames which are easy to assemble and just
as easily dismounted, so that assembly can be done at the workplace, as well as repairs,
maintenance or replacement of components.
[0014] A further aim of the invention is to provide wood and aluminium, or PVC or other
material frames which are aesthetically of high quality but which at the same time
offer the best possible characteristics of sealing, heat insulation and functional
reliability.
[0015] The above aims and more besides are achieved with a manufacturing process of frames
made of wood and aluminium, PVC or other materials according to claim 1.
[0016] The housings for the metal elements are transversally L-shaped and made by performing
longitudinal cuts with disc saws.
[0017] The process of the invention also involves the application of external aluminium
(or PVC) protection guards, terminal sides of which are pressure-fitted between the
metal elements and the wooden frame, or between the window glass frames and the wooden
frames.
[0018] The frames obtained using the above process exhibit high aesthetic qualities thanks
to the use of solid wood, or panels, for the composition of the structures of the
fixed and mobile frames. They are also made at relatively contained costs with respect
to the frames presently under production, as they do not require the use of complex
tools or special machine tools for carrying out the work operations to produce the
wooden components. The work operations involved produce, among other things, and differently
to what occurs at present, rectangular wooden rods or fillets which can be re-used
as window glass frames or uprights or cross-pieces for smaller-sized frames. The frames
obtained also exhibit the special and advantageous characteristic of being assembled
with removable means and components, so that if necessary they can be dismounted,
each component of the frame being re-mountable; this leads to enormous savings in
maintenance and repair costs.
Disclosure of Invention
[0019] These and other characteristics and advantages of the present invention will better
emerge from the detailed description that follows of a preferred but non-exclusive
embodiment of the invention, illustrated purely in the form of a non-exclusive and
non-limiting example in the accompanying figures of the drawings, in which:
figure 1 is a perspective view of a frame obtained according to the manufacturing
process of the invention;
figures 2a and 2b are two detailed views of a part of a frame according to the invention;
figures 3, 4 and 5 are sectioned views relating to three possible embodiments of frames
according to the invention;
figure 6 is a section performed along line VII-VII of following figure 7, concerning
a part of another frame obtainable according to the manufacturing process of the invention;
figure 7 is a section made according to line VII-VII of figure 6;
figure 8 is a perspective view of part of a frame made according to a further embodiment
of the invention;
figure 9 is a median section of figure 8;
figure 10 is a section made according to line XI-XI of following figure 11, relating
to a part of a further embodiment of a frame made according to the invention;
figure 11 is a section made according to line X-X of figure 10.
[0020] With reference to figure 1, 10 denotes a frame of a mobile door of a frame during
a manufacturing stage. The frame is composed of two uprights 11, 12 and two cross-pieces,
13 and 14, having an L-shaped transversal profile 15, assembled using metal corner
brackets 16 which are arranged at the four corners of the frame, and a strap 17, made
of metal and tightened about the uprights and cross-pieces using known methods.
[0021] Figure 2a illustrates a strap 18 which can be stretched between two ends 19, 20 of
a threaded pivot 21, arranged obliquely at the corner of the frame 10' and exerting
a traction of adequate intensity on the two sides of the corner, achieving a perfect
coupling of the two components 11' and 13' of the frame, thanks to the combined action
of the pivot 21, the corner bracket 16 and the strap 18.
[0022] A different solution for obtaining the blocking of each single corner of the frame
10' is illustrated in figure 2b. Here a threaded pivot 21' is used, arranged obliquely
between the two sides of the corner, together with a corner bracket 16' the ends of
which are constrained to pivots 51, 52, which can slide in small housings 53, 54,
entirely lodged in cavities therefor afforded in the wooden components 11',13', at
ends 19', 20' of the pivot 21'. After having fixed the pivot 21' to the two housings
53, 54, with the help of perforated cylinders 55, 56, similarly used in the previous
embodiment, the corner bracket 16' is positioned and the ends thereof constrained
to the pivots 51, 52, thus completing the assembly of the corner of the frame 10'
by exerting a traction force on the pivots by means of the screws 57, 58 interacting
between the housings 53, 54 and two slidable support shelves 59, 60, of the pivots
with respect to the housings 53, 54. The housings 53, 54 comprise slots 61, 62 for
passage of the pivot 21' with full freedom of movement, so as to enable easy assembly
of the frame even where there may be some constructional differences in the components
to be assembled. Before the above-mentioned coupling is done, the glass pane 22 is
inserted in the frame 10. The pane 22 can be inserted, for example, in a groove 23
channelled on the internal side of the uprights and the cross-pieces.
[0023] According to the process of the invention, the metal elements for guaranteeing perfect
sealing and insulation from the outside are mounted on the external sides of the uprights
and cross-pieces; as, for example, illustrated in figure 3. A metal element 24 is
applied to the upright 11, exactly superposed on the strap 17; the element 24 fits
flush against a second element 25 applied on the upright of the fixed frame 26, to
which the mobile frame 10 is rotatably constrained by a hinge 27.
[0024] The housing 28 for the metal elements in the fixed frame 26 exhibits a very linear
transversal conformation; this too is L-shaped and is arranged symmetrically to the
other housing 15 exhibited in the mobile frame 10. This considerably simplifies the
work needing to be done on the wood components of the frames, as the above housings
can be fashioned with longitudinal cuts made using simple disc saws.
[0025] The embodiment of figure 3 also illustrates a guard 29, 29' made of aluminium for
protecting the surfaces of the frame facing the outside of the building. The protection
is constrained to the frame by constraining the contacting edges between the metal
elements and the wooden frame. In particular, with reference to the guard 29 of the
fixed frame 26, we note that one terminal edge only of the guard is constrained between
the element 25 and the wooden frame 26, while the other terminal edge is in contact
with the structure 30, to which the fixed frame 26 is anchored. The guard 29' of the
mobile frame 11 is constrained to the frame by constraining one of the edges thereof
between the element 24 and the wooden frame 11 and constraining the other edge thereof
between the glass pane 22 and the frame 11 itself.
[0026] Figure 4 illustrates the contact zone between two mobile window frames, 10, 40, of
the frame of the invention. The upright 12 of the frame 10 is exactly opposite the
other upright 11 of the frame 10, illustrated in figure 3. A metal element 31 is constrained,
using screws, to the upright 12; the metal element 31 is also superposed over the
strap 17 joining the frame 10, and is conformed such as to join exactly with the metal
element 32, constrained to the mobile window frame 40. The metal element 32 also includes
a surface 33 which faces externalwise and on which a wooden strip 34 is removably
applied.
[0027] The strip 34 can be taken from the upright 12 or 11 if the latter are subjected to
reworking for obtaining the housings 15, 35 of the elements 24, 31.
[0028] Figure 5 is similar to figure 4. In this case, however, a complete thermal insulation
between outside and inside is achieved, thanks to the fact that with the metal elements
used, differently to what has been described up to now, there is no physical continuity
between inside and outside. Even a slight continuity can lead to thermal transmission
between the two sides of the frame. There can be no transmission here, because the
elements 35, 36 and 37, in contact with the outside environment, are connected to
each other by non-metallic connecting elements 41. The heat insulation is completed
by specially-shaped rubber seals 46, 47 inserted between the various elements.
[0029] In this case too the mobile frames 42, 43 of the frame are assembled using straps
44, 45, made of metal tape, and the housings for the metal elements exhibit a very
linear and simplified transversal profile.
[0030] Also, instead of the metal straps other traction-resistant elements could be used,
such as, for example, steel wire, polyester tapes, propylene, carbon fibre and other
materials.
[0031] Whatever material used, the advantages of the present invention remain evident, relating
to cost of production of the frames and the special dismountable characteristic offered.
It is also evident that the characteristics remain the same even where some modifications
and variations are applied.
[0032] More generally, each joint for union of elements to be used as cross-pieces 130 and
uprights 110 can preferably comprise: at least one joint pivot 210 having a tension-rod
function, housed snugly and coaxially inside a cylindrical housing 200 predisposed
in a coupled cross-piece 130 and upright 110; at least one block 530, 540, for interacting
with means which are associable to the ends of the joint pivot 210 for placing the
tension-rod in a state of tension. The block 530, 540 is predisposed to be snugly
housed in cavities 250 afforded in the cross-piece 130 and the upright 110.
[0033] In particular the block 530 is shaped so as to restore the shape of the element,
cross-piece 130 or upright 110 when housed in the relative cavity 250 in which the
cavity 250 is afforded. At a surface thereof facing externally, the block 530 exhibits
portions 510 and 520 of parts or wings of the element, cross-piece 130 or upright
110, so that when inserted in the cavity 250 the parts or wings are not discontinuous
over the whole length of the element in which the cavity 250 is afforded. If the element,
cross-piece 130 or upright 110 does not exhibit these parts or wings (as in the sides
which are brought into contact with or inserted in a wall) the housing 540 is externally
cylindrical and straight with the two parallel flat bases offering holed housings
for housing the ends of the joint pivot 210. Means of known type for placing the tension
bar under tension are provided at the ends of the joint pivot 210. Normally the means
comprise screws 300 with which an interaction can be actuated between the ends of
the joint pivot 210 and the blocks 530, 540 which enable the joint pivot 210 to be
placed under tension. The interpositioning of Belleville washers 350 keeps the tension
load practically constant.
[0034] In the embodiment of figures 10 and 11 the joint is realised using a single block
530, located on the upright 110 since the second end of the joint pivot 210 is threaded
and predisposed to screw into a nut predisposed in a pin so inserted in a housing
afforded on the cross-piece 130.
[0035] In each case the blocks 530 and 540 exhibit the characteristic of being delimited
by a straight circular cylindrical surface which is specially dimensioned to enable
a snug housing thereof in the cavities or the cylindrical housings 250 afforded in
the cross-pieces and the uprights 110. The simplicity of the shapes and the extreme
design simplicity (in particular the cavities 250) means that manufacturing work on
the elements as well as assembly are extremely simple and rapid.
[0036] The joining process of the invention also means that wooden profiles made not of
solid wood but also of glued-shaving wood elements (chipboard) with various types
of wood can also be used, clad with veneer in the on-view parts and with other protective
materials (PVC, steel, aluminium etc) in slender sheets in the parts, for example,
destined to be exposed to atmospheric agents.
[0037] The dimensions of the frames can certainly vary extremely flexibly, as the use of
uprights and cross-pieces made of wood with large-size transversal sections involves
no change in the manufacturing processes, the machine tools and machinery used.
[0038] The elements could obviously be made of PVC or steel, as could the protection guards
applied on the external surfaces of the frame.
[0039] The shape of the elements and the seals comprised therein can obviously be changed
according to application.
1. A manufacturing process for wood and aluminium window and door frames, or frames made
of PVC or other materials, comprising stages of:
- working of solid wood or wood-panel components to create housings with linear transversal
shapes for housing metal elements, or PVC elements;
- assembly of the above-mentioned components to create fixed and mobile frames, the
assembly being done by joining the cross-pieces (13') and the uprighs (11') the frames
(10') using metal corner-brackets (16), positioned at the four corners of the frames,
and straps (18), or other elements which resist traction, stretched about the frames;
- fixture with screw means of the metal or PVC elements, in the housings made in the
internal sides of the fixed frames and the external frames of the mobile frames;
- application to the fixed and mobile frames of hinges, seals and other mechanical
components destined to guarantee closure, opening and in general good functioning
of the frames,
wherein the assembly of the wooden components for making fixed and mobile frames is
done by joining the cross-pieces (13') and the uprights (11') of the frames (10) with
use of metal comer-brackets (16), threaded pivots (21) positioned obliquely at corners
of the frame, and straps (18) stretched between two ends (19, 20) of the threaded
pivots (21) in such a way as to exert a traction on two sides of the corner of an
intensity which obtains a perfect join of the cross-pieces (13') and the uprights
(11') forming the corner.
2. The manufacturing process for frames of claim 1, wherein the assembly of the wooden
components for realising the fixed and mobile frames is done by joining the cross-pieces
(13') and the uprights (11') of the frames (10') with the use of threaded pivots (21)
passing obliquely at corners of the frame, and comer-brackets (16') ends of which
are constrained to pivots (51, 52) which are slidable with respect to housings (53,
54) lodged entirely in cavities afforded in the cross-pieces (13') and in the uprights
(11') at positions corresponding to ends (19', 20') of the threaded pivot (21'); traction
being exerted by means of screws (57, 58) interacting between the housings (53, 54)
and supports (59, 60) of the pivots (1, 52), which traction guarantees an exact corner
coupling of the cross-pieces (13') and the uprights (11').
3. The manufacturing process for frames of claim 2, wherein the housings (15, 28, 35)
of the metal elements (24, 25, 31) are transversally L-shaped and are created by cutting
wooden components (11, 26, 12) of the frames (10) in a longitudinal direction.
4. The manufacturing process of any one of the preceding claims, comprising an application
of external protection guards (29, 29') made of aluminium or PVC, by pressure-constraining
the guards (29, 29') between the metal elements and the wooden frame, or between the
window glass frame channels and the wooden frames.
5. Wooden and aluminium frames, or PVC frames or frames made of another material, comprising:
frames made of solid wood or wood in panel form, assembled by joining cross-pieces
and uprights of the frames, with use of metal comer-brackets, positioned at four corners
of the frames, and straps, or other elements which are resistant to traction, stretched
about the frames;
housings with linear transversal profiles afforded in the wooden frames for housing
metal or PVC elements;
metal or PVC elements fixed by means of screws to fixed and mobile frames of the frames,
respectively in housings made in internal sides of the fixed frames and in external
sides of the mobile frames;
hinges, seals and other mechanical components for guaranteeing closure, opening and
operation of the frames, said
frames comprising fixed frames and mobile frames, assembled together by joining cross-pieces
(13') and uprights (11') of the frames (10') with use of metal corner-pieces (16),
threaded pivots (21) passing obliquely at corners of the frame, and straps (18) stretched
between two ends (19, 20) of the threaded pivots (21) in such a way as to exert a
traction on two sides of the corner of an intensity which obtains a perfect join of
the cross-pieces (13') and the uprights (11') forming the corner.
6. The frames of claim 5, comprising fixed frames and mobile frames assembled by joining
the cross-pieces (13') and the uprights (11') of the frames (10) with the use of threaded
pivots (21) passing obliquely at corners of the frame, and corner-brackets (16') ends
of which are constrained to pivots (51, 52) which are slidable with respect to housings
(53, 54) lodged entirely in cavities afforded in the cross-pieces (13') and in the
uprights (11') at ends (19', 20') of the pivot (21'); traction being exerted by means
of screws (57, 58) interacting between the housings (53, 54) and supports (59, 50)
of the pivots (51, 52), which traction guarantees an exact corner coupling of the
cross-pieces (13') and the uprights (11').
7. A joint for union of elements to be used as cross-pieces (130) and uprights (110)
comprising: at least one joint pivot (210) having a tension-rod function, housed snugly
and coaxially inside a cylindrical housing (200) predisposed in a reciprocally-coupled
cross-piece (130) and an upright (110); at least one block (530, 540), for interacting
with means which are associable to the ends of the joint pivot (210) for placing the
tension-rod in a state of tension; said means, normally, comprising screws (300), with which an interaction can be actuated between the ends of the joint pivot (210) and the at least one block (530, 540) which enable the joint pivot (210) to be placed under tension; the at least one block (530, 540) being predisposed to be snugly housed in cavities
(250) afforded in the cross-piece (130) and the upright (110); the at least one block
(530, 540) being shaped in such a way as to restore the shape of the element, cross-piece
130 or upright (110) when housed in the relative cavity (250) in which the cavity
(250) is afforded.
8. The joint of claim 7, wherein the means associable to the ends of the joint pivot
(210) for realising the tensioning of the joint pivot (210) comprise screws (300).
9. The joint of claim 8, wherein the at least one block (530, 540) is delimited by a
straight circular cylindrical surface dimensioned in order to afford a snug housing
thereof in the cavities located in the cross-piece (130) and the upright (110).
1. Ein Herstellungsverfahren für Holz- und Aluminium-Fenster- und Türrahmen oder Rahmen,
die aus PVC oder anderen Materialien hergestellt sind, das folgende Schritte umfasst:
- Bearbeitung von Vollholz- oder Holztafel-Komponenten zur Herstellung von Gehäusen
mit linearen transversalen Formen für die Aufnahme von Metallelementen oder PVC-Elementen;
- Zusammenbau der oben erwähnten Komponenten zur Herstellung fester und beweglicher
Rahmen, wobei der Zusammenbau durch Verbindung der Querstücke (13') und der Vertikalen
(11') der Rahmen (10') mit Hilfe von Metall-Eckstücken (16), die an den vier Ecken
der Rahmen positioniert sind, und Bändern (18) oder anderen Elementen durchgeführt
wird, die Zug widerstehen und um die Rahmen gespannt sind;
- Befestigung, mit Schraubmitteln, der Metall- oder PVC-Elemente in den Gehäusen,
die in den Innenseiten der festen Rahmen und den Außenseiten der beweglichen Rahmen
erstellt sind;
- Anbringung, an den festen und beweglichen Rahmen, von Scharnieren, Versiegelungen
und anderen mechanischen Komponenten, die dazu bestimmt sind, Verschluss, Öffnen und
allgemein gute Funktion der Rahmen zu gewährleisten;
wobei der Zusammenbau der hölzernen Bestandteile zur Herstellung fester und beweglicher
Rahmen durchgeführt wird durch Verbindung der Querstücke (13') und der Vertikalen
(11') der Rahmen (10') unter Verwendung von Metall-Eckstücken (16), Gewindezapfen
(21), die schräg an Ecken des Rahmens positioniert sind, und Bändern (18), die zwischen
zwei Enden (19, 20) der Gewindezapfen (21) derart gespannt sind, dass sie einen Zug
auf zwei Seiten der Ecke mit einer Intensität ausüben, die eine perfekte Verbindung
der Querstücke (13') und der Vertikalen (11'), die die Ecke bilden, erzielt.
2. Das Herstellungsverfahren für Rahmen gemäß Anspruch 1, wobei der Zusammenbau der hölzernen
Komponenten zur Bildung der festen und beweglichen Rahmen durchgeführt wird durch
Verbindung der Querstücke (13') und der Vertikalen (11') der Rahmen (10') mit Hilfe
von Gewindezapfen (21), die schräg an Ecken des Rahmens hindurchdringen, und Eckstücken
(16'), deren Enden an Zapfen (51, 52) befestigt sind, welche im Verhältnis zu Gehäusen
(53, 54) verschiebbar sind, die sich vollständig in Hohlräumen befinden, welche in
den Querstücken (13') und in den Vertikalen (11') in Positionen bereitgestellt sind,
die Enden (19', 20') des Gewindezapfens (21') entsprechen; wobei Zug mit Hilfe von
Schrauben (57, 58) ausgeübt wird, die zwischen den Gehäusen (53, 54) und Trägern (59,
60) der Drehzapfen (51, 52) interagieren, wobei der Zug eine exakte Eckverbindung
der Querstücke (13') und der Vertikalen (11') gewährleistet.
3. Das Herstellungsverfahren für Rahmen gemäß Anspruch 2, wobei die Gehäuse (15, 28,
35) der Metallelemente (24, 25, 31) transversal L-förmig sind und durch Schneiden
hölzerner Komponenten (11, 26, 12) der Rahmen (10) in einer Längsrichtung hergestellt
werden.
4. Das Herstellungsverfahren gemäß einem beliebigen der obigen Ansprüche, das Folgendes
umfasst: eine Anbringung äußerer Schutzvorrichtungen (29, 29'), die aus Aluminium
oder PVC bestehen, durch Druckpressen der Schutzvorrichtungen (29, 29') zwischen den
Metallelementen und dem Holzrahmen oder zwischen den Kanälen des Fensterglasrahmens
und den Holzrahmen.
5. Holz- und Aluminiumrahmen oder PVC-Rahmen oder Rahmen, die aus einem anderen Material
hergestellt sind, Folgendes umfassend:
Rahmen, die aus Vollholz oder Holz in Tafelform bestehen, zusammengebaut durch die
Verbindung von Querstücken und Vertikalen der Rahmen, mit Hilfe von Metall-Eckstücken,
positioniert an vier Ecken der Rahmen, und Bändern oder anderen Elementen, die resistent
gegen Zug und um die Rahmen gespannt sind;
Gehäuse mit linearen transversalen Profilen, bereitgestellt in den Holzrahmen zur
Aufnahme von Metall- oder PVC-Elementen;
Metall- oder PVC-Elemente, mit Schrauben an festen und beweglichen Rahmen der Rahmen
befestigt, in Gehäusen, die in Innenseiten der festen Rahmen beziehungsweise in Außenseite
der beweglichen Rahmen erstellt sind;
Scharniere, Versiegelungen und andere mechanische Komponenten zur Gewährleistung des
Verschlusses, des Öffnens und der Bedienung der Rahmen, wobei
die Rahmen feste Rahmen und bewegliche Rahmen umfassen, zusammengebaut durch Verbindung
von Querstücken (13') und Vertikalen (11') der Rahmen (10') mit Hilfe von Metall-Eckstücken
(16), Gewindezapfen (21), die schräg an Ecken des Rahmens hindurchdringen und Bändern
(18), die zwischen zwei Enden (19, 20) der Gewindezapfen (21) derart gespannt sind,
dass sie einen Zug auf zwei Seiten der Ecke ausüben, mit einer Intensität, die eine
perfekte Verbindung der Querstück (13') und der Vertikalen (11'), welche die Ecke
bilden, erzielt.
6. Die Rahmen gemäß Anspruch 5, die feste Rahmen und bewegliche Rahmen umfassen, zusammengebaut
durch Verbindung der Querstücke (13') und der Vertikalen (11') der Rahmen (10') unter
Verwendung von Gewindezapfen (21), die schräg an Ecken des Rahmens hindurchdringen,
und Eckstücken (16'), deren Enden an Zapfen (51, 52) befestigt sind, welche zu Gehäusen
(53, 54) verschiebbar sind, vollständig in Hohlräumen untergebracht, die in den Querstücken
(13) und in den Vertikalen (11') an Enden (19', 20') des Zapfens (21') bereitgestellt
sind; wobei Zug mit Hilfe von Schrauben (57, 58) ausgeübt wird, die zwischen den Gehäusen
(53, 54) und Trägern (59, 60) der Zapfen (51, 52) interagieren, wobei der Zug eine
exakte Eckverbindung der Querstücke (13') und der Vertikalen (11') gewährleistet.
7. Eine Verbindung zur Koppelung von Elementen, die als Querstücke (130) und Vertikale
(110) verwendet werden sollen, Folgendes umfassend: mindestens einen Drehzapfen (210)
mit einer Zugstabfunktion, gut passend und koaxial in einem zylindrischen Gehäuse
(200) untergebracht, der im Voraus in einem reziprok gekoppelten Querstück (130) und
einer Vertikalen (110) bereitgestellt ist; mindestens einen Block (530, 540) zum Zusammenwirken
mit Mitteln, die mit den Enden des Drehzapfens (210) verbunden werden können, um den
Zugstab in einen Zug-Zustand zu versetzen; wobei die Mittel normalerweise Schrauben
(300) umfassen, mit denen eine Interaktion zwischen den Enden des Drehzapfens (210)
und dem mindestens einen Block (530, 540) aktiviert werden kann und die es dem Drehzapfen
(210) ermöglicht, unter Zug gesetzt zu werden; wobei der mindestens eine Block (530,
540) im Voraus bereitgestellt ist, um gut passend in Hohlräumen (250) untergebracht
zu werden, die in dem Querstück (130) und der Vertikalen (110) bereitgestellt sind;
wobei der mindestens eine Block (530, 540) so geformt ist, dass er die Form des Elements,
Querstücks (130) oder der Vertikalen (110) wiederherstellt, wenn er in dem jeweiligen
Hohlraum (250) untergebracht ist, in dem der Hohlraum (250) bereitgestellt ist.
8. Die Verbindung gemäß Anspruch 7, wobei die Mittel, die mit den Enden des Drehzapfens
(210) verbunden werden können, um die Spannung des Drehzapfens (210) durchzuführen,
Schrauben (300) umfassen.
9. Die Verbindung gemäß Anspruch 8, wobei der mindestens eine Block (530, 540) von einer
geraden kreisförmigen zylinderischen Oberfläche begrenzt wird, die eine Größe hat,
um eine gut passende Unterbringung davon in den Hohlräumen zu ermöglichen, die sich
im Querstück (130) und der Vertikalen (110) befinden.
1. Procédé de fabrication de cadres de fenêtres et de portes en bois et en aluminium,
ou de cadres en PVC ou autres matériaux, comprenant des étapes consistant à :
- travailler des pièces en bois massif ou en panneau de bois pour réaliser des logements
à forme transversale linéaire afin de loger des éléments en métal ou des éléments
en PVC ;
- assembler lesdites pièces pour créer des cadres fixes et mobiles, l'assemblage se
faisant en réunissant les traverses (13') et les montants (11') des cadres (10') à
l'aide d'équerres métalliques (16) d'angles, disposées aux quatre angles des cadres,
et de sangles (18) ou autres éléments résistant à la traction, tendus autour des cadres
;
- fixer, à l'aide de moyens formant vis, les éléments en métal ou en PVC dans les
logements ménagés dans les faces internes des cadres fixes et les faces externes des
cadres mobiles ;
- appliquer, sur les cadres fixes et mobiles, des charnières, des joints d'étanchéité
et autres pièces mécaniques destinés à assurer la fermeture, l'ouverture et de façon
générale le bon fonctionnement des cadres,
l'assemblage des pièces en bois pour fabriquer des cadres fixes et mobiles s'effectuant
en réunissant les traverses (13') et les montants (11') des cadres (10') à l'aide
d'équerres métalliques (16) d'angles, de pivots filetés (21) placés obliquement dans
des angles du cadre, et de sangles (18) tendues entre deux extrémités (19, 20) des
pivots filetés (21) de manière à exercer, sur deux côtés de l'angle, une traction
d'une intensité qui donne un assemblage parfait des traverses (13') et des montants
(11') formant l'angle.
2. Procédé de fabrication de cadres selon la revendication 1, dans lequel l'assemblage
des pièces en bois pour réaliser les cadres fixes et mobiles s'effectue en réunissant
les traverses (13') et les montants (11') des cadres (10') à l'aide de pivots filetés
(21) passant obliquement dans des angles du cadre, et d'équerres d'angles (16') dont
les extrémités sont assujetties à des pivots (51, 52) qui peuvent coulisser par rapport
à des boîtiers (53, 54) entièrement logés dans des cavités ménagées dans les traverses
(13') et dans les montants (11') à des endroits correspondant à des extrémités (19',
20') du pivot fileté (21') ; une traction étant exercée à l'aide de vis (57, 58) en
interaction entre les boîtiers (53, 54) et des supports (59, 60) des pivots (51, 52),
cette traction garantissant un assemblage précis des traverses (13') et des montants
(11') dans les angles.
3. Procédé de fabrication de cadres selon la revendication 2, dans lequel les logements
(15, 28, 35) des éléments métalliques (24, 25, 31) sont transversalement en L et sont
réalisés en découpant longitudinalement les pièces en bois (11, 26, 12) des cadres
(10).
4. Procédé de fabrication selon l'une quelconque des revendications précédentes, comprenant
une application de dispositifs de protection (29, 29') en aluminium ou en PVC, en
assujettissant par compression les dispositifs de protection (29, 29') entre les éléments
métalliques et les cadres en bois, ou entre les rainures des cadres de vitres et les
cadres en bois.
5. Cadres en bois et en aluminium, ou cadres en PVC ou cadres en autre matériau, comprenant
:
des cadres en bois massif ou en bois sous forme de panneaux, assemblés en réunissant
des traverses et des montants des cadres, à l'aide d'équerres métalliques d'angles,
disposées aux quatre angles des cadres, et de sangles ou autres éléments résistant
à la traction, tendus autour des cadres ;
des logements à profil transversal linéaire ménagés dans les cadres en bois pour loger
des éléments en métal ou en PVC ;
des éléments en métal ou en PVC respectivement fixés à l'aide de vis à des cadres
fixes et mobiles des cadres dans des logements réalisés dans des faces internes des
cadres fixes et dans des faces externes des cadres mobiles ;
des charnières, joints d'étanchéité et autres pièces mécaniques pour garantir la fermeture,
l'ouverture et les manipulations des cadres, lesdits cadres étant constitués par des
cadres fixes et des cadres mobiles, assemblés les uns avec les autres en réunissant
des traverses (13') et des montants (11') des cadres (10') à l'aide d'équerres métalliques
(16) d'angles, de pivots filetés (21) passant obliquement dans des angles du cadre,
et de sangles (18) tendues entre deux extrémités (19, 20) des pivots filetés (21)
de manière à exercer sur deux côtés de l'angle une traction d'une intensité qui donne
un assemblage parfait des traverses (13') et des montants (11') formant l'angle.
6. Cadres selon la revendication 5, comprenant des cadres constitués par des cadres fixes
et des cadres mobiles, assemblés les uns avec les autres en réunissant des traverses
(13') et des montants (11') des cadres (10') à l'aide de pivots filetés (21) passant
obliquement dans des angles du cadre, et d'équerres (16') d'angles assujetties à des
pivots (51, 52) qui peuvent coulisser par rapport à des boîtiers (53, 54) entièrement
logés dans des cavités ménagées dans les traverses (13') et dans les montants (11')
à des endroits correspondant à des extrémités (19', 20') du pivot (21') ; une traction
étant exercée à l'aide de vis (57, 58) en interaction entre les boîtiers (53, 54)
et des supports (59, 60) des pivots (51, 52), cette traction garantissant un assemblage
précis des traverses (13') et des montants (11') dans les angles.
7. Assemblage pour réunir des éléments destinés à servir de traverses (130) et de montants
(110), comprenant : au moins un pivot d'assemblage (210) ayant une fonction de tige
de tension, logé de manière ajustée et coaxialement à l'intérieur d'un logement cylindrique
(200) préalablement disposé dans une traverse (130) et un montant (110) montés l'un
part rapport à l'autre ; au moins un bloc (530, 540) destiné à coopérer avec des moyens
associables aux extrémités du pivot (210) d'assemblage afin de mettre en tension la
tige de tension lesdits moyens étant normalement constitués par des vis (300), avec
lesquelles une interaction peut être provoquée entre les extrémités du pivot d'assemblage
(210) et au moins un bloc (530, 540), qui permettent au pivot d'assemblage (210) d'être
mis en tension, le/les blocs (530, 540) étant préalablement disposé(s) de manière
à être logé(s) d'une manière ajustée dans des cavités (250) ménagées dans la traverse
(130) et le montant (110) , et le/les blocs (530, 540) ayant une forme conçue pour
rétablir la forme de l'élément, de la traverse (130) ou du montant (110) quand il
est/ils sont logé(s) dans la cavité correspondante ménagée (250).
8. Assemblage selon la revendication 7, dans lequel les moyens associables aux extrémités
du pivot d'assemblage (210) pour réaliser la mise en tension du pivot d'assemblage
(210) sont constitués par des vis (300).
9. Assemblage selon la revendication 8, dans lequel le/les bloc(s) est/sont délimité(s)
par une surface circulaire cylindrique rectiligne dont les dimensions assurent un
montage ajusté de celui-ci/ceux-ci dans les cavités situées dans la traverse (130)
et le montant (110) .