[0001] The present invention relates to an antipanic pushbar for mortice locks.
[0002] In particular the present invention relates to an antipanic pushbar of the type comprising
a horizontal bar adapted to rotate when pushed in order to open a lock.
[0003] Panic pushbars are subject to stringent standards as regards dimension, and in particular
to a maximum limit that the horizontal bar is permitted to project when in lock closed
position to prevent obstructing any transit, and to a minimum limit that the horizontal
bar is permitted to project when in lock open position to prevent injury to the hands
and fingers of the user activating the device.
[0004] Current panic pushbars for mortice locks known to the art possess pushbar spindle
action mechanisms that while having high rotation torque, also generate extreme internal
friction that limits the working life, making maintenance intervention or replacement
necessary after a reasonably short period.
[0005] This is often due to the fact that in order to create high rotation torsion, generally
a single intense rotation force must be applied on a tangent to the rotating element
that incorporates the pushbar spindle.
[0006] Another disadvantage that is criticised in antipanic pushbars for mortice locks currently
on the market, is linked with the fact that the pushbar spindle action mechanism varies
according to whether the latch-bolt is placed on the right or left hand side of the
lock.
[0007] Consequently the pushbar spindle return spring in closed position is also linked
to the specific type of mechanism and therefore cannot be separated from it.
[0008] Therefore for pushbar assembly it is always necessary to have two mechanism sets
available, one right hand and one left hand type, in order to be able to assemble
the type required in the particular circumstances. This situation obviously poses
considerable problems associated mainly with pushbar cost due to the fact that one
of the two mechanisms mounted will be of no use since it will never be used. The technical
aim of the present invention therefore, is to provide an antipanic pushbar for mortice
locks that eliminates the technical problems present in state of the art systems.
[0009] Within the context of this technical task, one aim of the invention is to create
an antipanic pushbar for mortice locks that remains within the dimensional limits
established by current standards, while providing high rotation torque at the same
time, reducing internal friction to a minimum in order to prolong its working life
as well as permitting its use with a lock with several locking points, in other words,
locks that require high torque on the pushbar spindle.
[0010] Another aim of the present invention is to provide an antipanic pushbar for mortice
locks having a single type of pushbar spindle mechanism action that can operate whether
positioned on the left or right hand side of the lock in order to reduce pushbar costs
considerably.
[0011] Yet another aim of the present finding is to provide an antipanic pushbar for mortice
locks that is safe and reliable. The last aim, but by no means the least, is to provide
an antipanic pushbar for mortice locks with an extremely compact and simple mechanism,
able to perform for a long period.
[0012] The technical scope, as well as these and other aims according to the present invention
can be achieved with the creation of an antipanic pushbar for mortice locks characterised
in that it comprises a lock plug that rotates and is fixed to the spindle of said
pushbar, and a first and a respectively second element to actuate said lock plug fixed
to and rotating on said pushbar and engaged to act against a first and respectively
second strike plate of said lock plug with a first and respectively second force of
rotation in a same direction, and applied on the opposite side of the hinge pin of
said pushbar in order to generate a same first and respectively second rotation moment
adapted to rotate said lock plug from the closed position to the open position of
the lock.
[0013] Moreover, other characteristics of the present invention are defined in the claims
below.
[0014] Further characteristics and advantages of the invention will be made clearer by the
description of a preferred but not exclusive embodiment of the antipanic pushbar for
mortice locks according to the finding, illustrated in an indicative but by no means
limitative manner in the appended drawings, wherein:
- Figure 1 shows a side view of a preferred embodiment of the action mechanism of an
antipanic pushbar spindle for mortice locks according to the present invention, in
the lock's closed position;
- Figure 2 shows a side view of the mechanism of figure 1 - in the lock's open position;
- Figure 3 shows a view in perspective of the mechanism in figure 1 in the lock's closed
position;
- Figure 4 shows a view in perspective of the mechanism in figure 1 in the lock's open
position;
- Figures 5 and 6 show views in perspective of the lock plug in which the pushbar spindle
is inserted; and
- Figure 7 shows a front view of the lock plug shown in figures 5 and 6.
[0015] With reference to the figures described, an antipanic pushbar for mortice locks is
identified throughout with the reference numeral 1.
[0016] Pushbar 1 comprises a horizontal bar 2 supported at opposite ends by two brackets
3, each of which is operationally fixed to a corresponding plate 4 for attachment
to the lock (not shown).
[0017] In particular, pushbar 1 comprises a rotation pin 12 that is supported by opposed
lugs 5 that both extend at right angles to a corresponding fixing plate 4.
[0018] One of the plates 4 includes a template 14 that can be overlaid on the keyhole of
the lock for key insertion.
[0019] Pushbar 1 comprises a lock plug 6 fixed to and rotating on the spindle (not shown)
of pushbar 1, and a first and respectively second actuator element of lock plug 6
fixed to and rotating on pushbar 1 and engaged to act against first - and second striker
plates 8 and 7 respectively of lock plug 6.
[0020] Lock plug 6 comprises a seat 10 axially set for pushbar 1 spindle insertion.
[0021] In the preferred illustrated embodiment lock plug 6 has a cylindrical form.
[0022] Advantageously the first and respectively second actuators act against the first
and respectively second strike plates 8 and 7 of lock plug 6 with a first and respectively
second force of rotation in a same direction and applied on the opposite side of the
hinge pin 12.
[0023] In this manner the first and respectively second actuator elements generate a first
and respectively second same moment of rotation adapted to rotate the lock plug 6
from the closed position of the lock to open position.
[0024] The first and respectively second actuators are formed by first and respectively
second pins 11 and 13 aligned with each other.
[0025] In particular the first and respectively second pins 11 and 13 are aligned and coplanar
with the hinge pin 12 of pushbar 1.
[0026] The first and respectively second strike plates 8 and 7 are obtained from a first
and respectively second release mechanism of the lock plug 6 in which the first and
respectively second pins 11 and 13 perform a sliding action.
[0027] The first and respectively second release mechanisms are crosswise to the axis of
lock plug 6 and extend at an angle along a first and respectively second sector of
the side surface of the lock plug 6 in an axially and offset manner.
[0028] The lock plug 6 also comprises a third release mechanism 9 inside which slides the
hinge pin 12.
[0029] The third release mechanism 9 is also set crosswise to the lock plug axis and extends
at an angle along a third sector of the side surface of lock plug 6 axially interposed
between the first and second sector and at least partially overlaid on the first and
second sector in an angular manner.
[0030] Practically speaking, the second release mechanism forms a closed slot along the
side surface of lock plug 6, the third release mechanism forms two closed symmetrical
slots along the side surface of lock plug 6, while the first release mechanism forms
an open slot directly on the end of lock plug 6 opposite to the end that engages the
spindle.
[0031] The preferred embodiment shows a pushbar that produces a spindle rotation of 30°.
Naturally it is understood that it is possible to produce rotations other than 30°.
[0032] The first and respectively second sectors are angularly and symmetrically opposite
each other while the third sector is angularly and symmetrically overlaid between
the first and respectively second sector.
[0033] In particular the first and respectively second sectors extend along the side surface
of the lock plug 6 with an angle that is wider than 180° while the third sector extends
with an angle of approximately 60°.
[0034] Advantageously the contact point of the first and respectively second actuators with
the first and respectively second strike plates when the pushbar 1 is in lock closed
position, should be located at the radially external limit of lock plug 6 in order
to obtain the maximum leverage possible for the first and respectively second force
of rotation.
[0035] Preferably the first and respectively second release mechanisms comprise a first
and respectively second flat contact surface 17 and 20 with a first and respectively
second flattened portion 19 and 18 of the side surface of the first and respectively
second pins 11 and 13.
[0036] The first and respectively second flat portions 17 and 20 are aligned with the first
and respectively second flattened portions 19 and 18 of the side surface of the first
and respectively second pins 11 and 13 when the pushbar 1 is in the lock open position,
and not aligned when the pushbar is in lock closed position.
[0037] Advantageously it is foreseen that the extended flat contact surfaces between the
first and second pins and the relative strike plates limits the contact pressure between
the parts thus preserving them from rapid wear:
[0038] Also advantageously, the spindle insertion seat 10 comprises a plurality of offset
spindle indentations at an angle in order to connect lock plug 6 with the spindle
in a selective manner in one of the plurality of relative angular positions. In more
detail, the spindle insertion seat 10 comprises at least a first and a second indentation
that is rotated at a 30° angle compared to the first indentation.
[0039] Pushbar 1 also comprises arrest means in its closed and open lock positions.
[0040] Such arrest means comprise a first and respectively a second pair of opposite slots
16 and 15 respectively cut in the opposite lugs 5 in which the ends of the first and
respectively second pins 11 and 13 perform slide action and are supported.
[0041] The safety aspect of the pushbar of the present invention is considerable. In fact,
compared to traditional antipanic pushbars that foresee only one single limit stop
for end and start of run, the arrest means described above provide four distinct end
of run limits in lock open position and four distinct start of run limits in lock
closed position.
[0042] The pushbar 1 function according to the invention is made very clear by the description
and illustrations, and in particular the basic concept is conceived as follows.
[0043] When the user pushes on the horizontal bar 2, the pins 11 and 13 located at the opposite
ends in relation to the hinge pin 12, act on lock plug 6 with a thrust of the same
strength in - the opposite direction.
[0044] Therefore, lock plug 6 is activated by two rotation torques in the same direction
and of the same strength.
[0045] Lock plug 6 activates the rotation of the pushbar 1 spindle that controls the retraction
of the latch bolt and therefore the opening of the lock.
[0046] When the user releases the horizontal bar 2, a return spring (not shown) acts on
the spindle that activates the lock plug 6 in counter-rotation returning it to the
lock closed position.
[0047] The pushbar divides the user's thrust into two forces of rotation applied in a wide
leverage and from the opposite side in relation to the rotation pin, in a manner so
that the total rotation torque results as very strong, even though the single rotation
forces are of relatively limited strength.
[0048] In this way internal friction is reduced to a minimum, the pushbar will perform for
a long working life, and is adapted to be applied to locks with more than one locking
point.
[0049] Moreover, the same spindle mechanism action of the pushbar can be used in spite of
whether the latch bolt is located on the right hand or left hand side of the lock.
[0050] On application, it is sufficient to insert the spindle in an appropriate indentation
selected from the two indentations incised in the insertion seat of the lock plug.
[0051] For example, the spindle is inserted in its first indentation when the latch-bolt
is on the right hand side of the lock, but inserted in its second indentation rotated
to 30° compared to the first indentation, when the latch-bolt is on the left hand
side of the lock.
[0052] Lastly, the possibility of using the mechanism action of the universal spindle, in
other words, that is identical no matter what the position of the latch-bolt, permits
the separation of the return spring from the rest of the mechanism action in such
a manner that the total pushbar . structure is rendered more compact.
[0053] In particular, the spindle return spring to lock closure position and the rest of
the mechanism can be positioned at the opposite ends of the pushbar.
[0054] The antipanic pushbar for mortice locks conceived in this manner can be subject to
numerous modifications and variations while remaining within the context of the invention;
moreover all elements can be replaced by others that are technically equivalent.
[0055] Basically, the materials employed,as well as their size could be of any kind according
to needs and technical conditions.
1. Antipanic pushbar for mortice locks characterised in that it comprises a lock plug fixed in rotation with the spindle of said pushbar, and
a first and respectively second actuator element of said lock plug fixed in rotation
with said pushbar and engaged against a first and respectively second strike plate
of said lock plug with a first and relatively second force of rotation in the same
direction and applied on the opposite side in relation to the hinge pin of said pushbar
in a manner so that it generates a first and respectively second same moment of rotation
adapted to rotate said lock plug from the lock closed position to open position.
2. Antipanic pushbar according to claim 1 characterised in that said first and respectively second actuators are configured by a first and respectively
a second pins aligned with each other.
3. Antipanic pushbar according to one or more previous claims characterised in that said first and respectively second pins are aligned and coplanar with said hinge
pin of said pushbar.
4. Antipanic pushbar according to one or more previous claims characterised in that said lock plug comprises an axially positioned insertion seat for said spindle.
5. Antipanic pushbar according to one or more previous claims characterised in that the point of contact of said first and respectively second actuator with said first
and respectively second strike plate is set at the radially external limit of said
lock plug when said pushbar is in lock closed position, in order to obtain the maximum
leverage possible for said first and respectively second force of rotation.
6. Antipanic pushbar according to one or more previous claims characterised in that said first and respectively second strike plates comprise a first and respectively
second release mechanism inside which said first and respectively second pins slide,
said first and respectively second release mechanisms being set crosswise to the said
lock plug axis and extended at an angle along a said first and respectively second
sector of the side surface of said lock plug axially and offset at an angle.
7. Antipanic pushbar according to one or more previous claims characterised in that said lock plug has a third release mechanism inside which the hinge pin slides, said
third release mechanism being set crosswise to the axis of said lock plug and extended
at an angle along a third sector of the side surface of said lock plug axially interposed
between first and respectively second sector, and at least partially overlaid on said
first and second sector at an angle.
8. Antipanic pushbar according to one or more previous claims characterised in that said first and respectively second sector are symmetrically and angularly opposed
and that said third sector is symmetrically and angularly overlaid between said first
and respectively second sector.
9. Antipanic pushbar according to one or more previous claims characterised in that said first release mechanism opens on the end of said lock plug opposite that which
engages the said spindle.
10. Antipanic pushbar according to one or more previous claims characterised in that said first and respectively second release mechanisms form a first and respectively
second flat contact - surface with a first and respectively second flattened portion
of the side surface of said first and respectively second pin.
11. Antipanic pushbar according to one or more previous claims characterised in that said first and respectively second flat surfaces are aligned with said first and
respectively second flattened portion of the side surface of said first and respectively
second pin when said pushbar is in said open lock position and not aligned when said
pushbar is in said open lock position.
12. Antipanic pushbar according to one or more previous claims characterised in that said spindle insertion seat includes a plurality of indentations of said spindle
offset in an angular manner in order to connect said lock plug to said spindle selectively
in one of the plurality of relative angular positions.
13. Antipanic pushbar according to one or more previous claims characterised in that said plurality of indentations comprise at least one indentation and a second indentation
rotated by 30°.
14. Antipanic pushbar according to one or more previous claims characterised in that it comprises means of arrest for said spindle in both open and closed position of
said lock.
15. Antipanic pushbar according to one or more previous claims characterised in that said means of arrest comprise a first and respectively second pair of opposed slots
each cut in a corresponding lug of a pair of opposed lugs that extend at right angles
to a corresponding plate of a pair of opposed plates that support said hinge pin,
said first and respectively second pair of slots supporting and permitting slide action
of the ends of said first and respectively second pins.
16. Antipanic pushbar according to one or more previous claims characterised in that said lock plug has a cylindrical configuration.
17. Antipanic pushbar for mortice locks according to aforesaid descriptions and claims.