[0001] The present invention relates to a compaction device in particular for compacting
trash for example in a container and a container, in particular a trash container
comprising such a device.
[0002] In the art, a number of such devices are known. The general problem which these devices
addresses is the fact that both industry and private households produce an ever-increasing
amount of trash or refuse, and the costs of handling, transporting and storing are
ever-increasing. When trash is compacted, the frequency with which the trash containers
need to be emptied may be maintained or even reduced, the number of containers may
be reduced and the number of trucks needed in order to transport the trash from the
user to the landfills may also be reduced, and finally, the space occupied by the
compacted trash in the landfills may also be less. Consequently, there is a huge potential
both economically but also environmentally in being able to minimize the amount of
space the trash/refuse produced takes up.
[0003] In US 3 961 573, a portable refuse bin is disclosed wherein a compactor plate is
arranged in the lid of the container. The compactor plate is activated by two actuators
such that upon actuation, the plate will pivot about a point substantially in the
centre of the lid whereby the trash will be compacted and squeezed to the side and
downwards.
[0004] This construction requires that the lid, as well as the hinges and the latch mechanism
for closing the lid to the rest of the container are able to assimilate quite high
stresses arising from the compacting action. Due to the construction of the compactor
plate and the actuation means, quite high stresses will be transferred to the lid
construction itself and, thereby, also to the hinges and latch mechanism. Due to this,
the lid construction is made relatively strong and, thereby, heavy, which in use means
that it is not easy for people trying to deposit trash in the container to lift the
lid in that when wanting to gain access to the interior of the waste container both
the compactor plate, the actuation means and the reinforced lid construction needs
to be elevated and pivoted.
[0005] In WO 02090215, another waste container comprising a compaction device is disclosed.
In this waste container construction, a compaction beam is being guided by one or
more compaction guides such that the beam may travel upwards or downwards in order
to compact the trash as it is entered into the waste container. From the compaction
beam, a number of shield plates are arranged, which shield plates are connected to
the lids such that trash or refuse introduced into the container will not gain access
to the top side of the compaction beam. As the beam travels downwards, the shield
plates will telescopically extend in order to cover the distance between the lid and
the compaction beam. This device has a number of drawbacks, but the fact that the
lids cannot open fully such that the waste container may be emptied by the standard
trucks is one of the main problems.
[0006] A standard truck is equipped with means for gripping a container whereafter the container
is turned bottom up in order to empty the trash into the truck. For this purpose,
the lid will either manually or automatically be completely opened i.e. be parallel
with one of the sides in order for the trash to be able to leave the container in
a rational and quick way. A further disadvantage is the fact that the extendable shield
plates when compacting trash will be exposed to a rather high pressure from the compacted
trash whereby the shield plate construction needs to be quite strong in order to withstand
this pressure. This in turn makes the construction rather expensive, and furthermore,
the shield plate construction rather fragile.
[0007] It is, therefore, an object of the present invention to provide a compaction device
which effectively compacts the trash and, at the same time, does not unduly transfer
loads to the container and, furthermore, to provide a waste container where a high
degree of compaction may be achieved and, at the same time, the use of the container
will not require any special equipment in the form of garbage trucks. Furthermore,
the lid construction must be such that the user can easily gain access to the interior
of the container and not be hampered either by the weight of the lid or by constructions
placed in the container.
[0008] The present invention addresses this problem by providing a compaction device, in
particular for compacting trash for example in a container, where said device comprises
two separate items: a compaction beam and one or more compaction guides such that
the compaction beam comprises a compaction shield said shield having a surface adapted
for engagement with the trash, a motor means and engagement means for detachably engaging
and propelling said beam along one or more guides from a parked position to a compacting
position.
[0009] As the compaction beam is completely detachable from the compaction guides, it is
possible to move the compaction beam completely out of the way such that substantially
the complete opening area of the trash container will be accessible to a user. This
facilitates the possibility of placing rather large items inside the container as
for example cardboard boxes or the like. As the compaction beam comprises one single
motor means and the engagement means is driven by the output from the single motor
means, a uniform travel of the compaction beam along the compaction guides is achieved.
This in turn minimizes the impact on the structure to which the compaction guides
is fastened and, at the same time, minimizes the wear and tear of the entire construction
and, furthermore, facilitates an optimal compression in that the stresses arising
when the compaction beam engages the trash placed underneath the beam will be evened
out along the beam as the beam travels down along the compaction guides.
[0010] In a further advantageous embodiment of the invention, the compaction device is further
improved such that in each end of the compaction beam, a compaction guide is provided,
and corresponding engagement means is provided in the beam for engaging the guides
and further that one electrical motor means is provided substantially centrally on
the compaction beam such that drive means such as drive shafts, chains, belts or the
like transfers the motor means output to the engagement means, where the engagement
means comprises rotateable nuts which nuts are provided with an inner tread and on
the outside are provided with means for transferring the output from the drive means
to the engagement means, and that the compaction guides are treaded rods, where the
inner treads provided in the nuts can engage the tread on the rods, and thereby when
the nuts are rotated, said beam may be propelled along the compaction guides.
[0011] The treaded rods will readily engage the tread on the treaded rods of the compaction
guides such that by simply turning the nuts arranged in the compaction beam, the compaction
beam will pending on the direction of rotation, travel upwards or downwards along
the compaction guides. This is a very simple principle which, furthermore, is easy
to maintain should service be necessary.
[0012] The motor means as well as the means for transferring the output of said motor means
to the nuts are all comprised in the compaction beam. Therefore, the compaction guides
may be relatively simple constructions. Where the guides are to be arranged inside
the container, i.e. in the space where also trash is introduced, the treaded rods
may be placed inside a casing. The casing may for example comprise four sides, where
one side is adapted to be fastened to the side of the container, and in the opposite
side, vertical slits are provided. As the treaded rod in this way is protected on
all sides by the casing and only the slits allow access from the volume of the container
to the treaded rod, only very small particles and fluids will be able to gain access
to the treaded rod. In practice, it is shown that the slits may be of such a size
that particles and fluids entering into the inner space of the casing where the treaded
rod is placed, has no influence and does not interfere with the travel of the engagement
means arranged in the compacting beam.
[0013] The end of the compacting beam is designed such that it will be able to move up and
down the treaded rod by having the engagement means and the transfer means for transferring
the rotational force to the nuts arranged on two wings which will respectively fit
in the two slits provided in the casing for the treaded rod.
[0014] The wings in this manner serve a multitude of purposes. Firstly, they serve to transfer
the movement of the engagement section to the compaction beam. As the motor means
is activated, and thereby, the nuts are rotated due to the engagement of the tread
of the nuts and the corresponding tread on the guide rods, the engagement section
will move upwards or downwards depending on the direction of rotation. The wings which
are integral with both the engagement section and the compaction beam will, therefore,
transfer this movement to the compaction beam and, consequently, to trash, refuse
or the like placed underneath the compaction beam.
[0015] Secondly, the wings are being guided by the slits in the casing such that tilting
of the beam member may be avoided. Tilting can arise when an item placed under the
compaction beam engages an extremity of the engagement beam and, thereby, introduces
a moment in the beam. This moment is absorbed by the slits and for this purpose, the
wings may be constructed having a certain engagement surface with the slits in order
to transfer the load arising from such a moment to the casing and, thereby, to the
container construction itself.
[0016] In a further advantageous embodiment, means for reversing the compaction beam's travel
along the compaction guides is provided, and that said means may be preprogrammed
to reverse the travel when a certain predetermined load is detected by appropriate
load detection means and a further detection means is provided such that the motor
means will be shut off in the beams parked position.
[0017] By utilizing a simple principle of treaded rods engaging treaded nuts, it is possible
with even small amounts of force to translate this into quite high pressures exerted
by the compaction beam. In order for these forces not to destroy the surroundings,
i.e. for example a container wherein the compaction device is arranged, means are
supplied for reversing the travel direction of the compaction beam when a certain
maximum pressure is detected. A further advantage of this aspect is that although
compaction could be carried out to a higher degree such that the trash would take
up less space in the container, this may cause some disadvantages in that it may be
difficult to empty the container in a rational way, if the material placed in the
container has been compacted to such a degree that it is stuck within the inside of
the container.
[0018] Therefore, in a further advantageous embodiment of the invention, the detecting means
comprises a current measurement means connected to the motor means, such that when
a predetermined level of current is consumed by the motor means, a relay or switch
is activated whereby the motor means output is reversed, or that one or more load
measuring cells are arranged on the compaction shield on the side intended to engage
the material to be compacted, such that when a predetermined load is registered, means
are provided for reversing the output of the motor means.
[0019] The principle of measuring the current supplied to the motor means is a very effective
way of determining the force with which the compaction beam engages items such as
trash or refuse placed underneath the compaction shield. By knowing the level of current
when the compaction beam is not engaging for example trash but traveling freely along
the guide rods, it is possible to determine a reference level. According to the circumstances,
the pressure with which it is desirable that the compaction beam should engage material/items
placed under the compaction shield for example trash or refuse may relatively simple
be correlated to the current consumption. This level of current will then trigger
a switch or relay which will reverse the rotational direction of the nut engaging
the guide rods such that the compaction beam will be forced to travel away from its
engagement with the items under the compaction shield.
[0020] As an alternative to the current measuring, one or more load measuring cells may
be arranged. The use of load sensing/measuring cells arranged in the shield may also
provide a safe operation of the device. The signals registered by the load measuring/sensing
cells are then transmitted to appropriate circuitry in the control box where the switch
is activated as a consequence of the input from the load measuring/sensing cells whereby
the travel direction of the compaction beam is reversed. A third alternative way of
detecting that a certain pressure and, thereby, level of compaction has been achieved
is by placing an air hose in the compaction shield, such that when the air flowing
in the air hose is disconnected this will trigger a switch and, thereby, reverse the
traveling direction of the compacting beam. This principle is known from safety installations
in connection with conveyors.
[0021] In a further advantageous embodiment, the output from the motor means is transferred
to the engagement means by a worm drive.
[0022] In this manner, it is possible to transfer the output to the nuts of the engagement
means such that rotation of the nuts will be assured. At the same time, by dimensioning
the axle by which the rotation of the motor means is transferred to the worm drive
and thereby to the nut such that the axle will be able to fit inside the slits provided
in the casing which is arranged around the compaction guide rods whereby a safe and
reliable force transmission means is provided. In the worm drive, the nut having the
internal thread will also be provided with appropriate exterior thread or a part of
a thread such that rotation of the axle where the axle is provided with corresponding
thread or a section of thread will engage the exterior thread on the nut and, thereby,
cause the nut to rotate in either direction depending on the axle's rotation direction.
[0023] In other embodiments, it might be advantageous to have a chain drive, where the chain
is arranged such that the chain will coincide with the wings and rotate the nut by
teeth arranged on the exterior part of the nut. Hereby, is facilitated that by the
coinciding chain and wings that the compaction beam will be able to travel in the
slits provided in the casing for the guide rods.
[0024] In a further advantageous embodiment, the compaction shield has a length between
the engagement means and a width perpendicular to the length, such that the width
of the shield is smaller than the length of the shield, and furthermore, that the
shield may be curved in the width direction, such that said shield engages the trash
with a concave-like profile.
[0025] The concave-like profile has proven especially useful when compacting trash comprising
a number of smaller items in that the items will not have a tendency to roll back
on top of the beam as the beam is propelled downwards towards compacting the material
underneath the shield of the beam. The effectiveness of the compaction beam having
a shield with a concave-like profile has proven to be relatively effective such that
even though the compaction beam and the compaction shield only engage a limited area
of the trash/refuse to be compacted an effective compaction of substantially the entire
mass of trash will be effective.
[0026] In order to further improve and partly protect the upper part of the compaction beam,
a second shield is provided pivotably fastened to the shield or beam, for covering
part of the beam facing away from the concave-like surface of the shield.
[0027] Although the shield itself and especially the concave-like profile shield have an
effective impact on material placed underneath the compaction shield, in some instances,
items might be pushed up on top of the beam where it could otherwise come to rest
had not the second shield been provided. The second shield effectively creates an
inclined surface such that any items being pushed up on top of the beam and, thereby,
up on the second shield will as the travel direction of the compaction is reversed
fall back into the mass of trash. Advantageously, the second shield can be slightly
biased upwards such that when the beam is in its parked position the second shield
will be compressed towards the upper surface of the beam and as the beam travels downwards,
the second shield will be released and the inclined surface will be effected.
[0028] The present invention also relates to a very important application of the compaction
device as described above, namely, where the device is fitted inside a container in
particular, a trash container where said container has four sides, a bottom and one
or more lids pivotably fastened to a side, where said container comprises a compaction
device according to any of claims 1 to 7 wherein two compaction guides are provided,
one attached to each of the adjacent sides of the side to which the lids are pivotably
fastened, and that in the lids, treaded rods are fastened, said rods having a diameter
corresponding to the treaded rods provided in the compaction guides, such that the
engagement means of the compaction beam may engage only the rods in the lid or both
the guide rods and the rods provided in the lid or only the guide rods and that control
means for controlling the motor means are provided on the outside of said container,
and where said control means further comprises means for supplying power to the motor
means.
[0029] Containers of this type are widely used and presently an effective system of distributing
and collecting and emptying these containers is in place. By further installing the
compaction device, as described above, it will in many instances be possible to either
reduce the number of containers at each location or reduce the number of times, the
container needs to be emptied in that the compaction device may be fitted either from
the factory or in-situ to the container.
[0030] In the container, the lid is provided with relatively short rods such that when the
compaction beam is propelled all the way to the top, its parked position will be when
the nuts have engaged with the rods provided in the lid of the container whereby,
the engagement means of the compaction beam are free of the guide rods arranged inside
the container adjacent to the side wall. By this arrangement, it is possible to open
the lid completely. The compaction beam will be fastened to the lid by the nuts' engagement
to the small rod provided in the lid and the container may be emptied in the usual
way.
[0031] On the sides of the container, the guide rods may be fastened and furthermore, the
casings surrounding and protecting the guide rods may be fastened to the inner side
of the containers. By utilizing casings, it may be avoided that trash and other foreign
debris enter the casing and thereby, interfere with the guide rods which could ultimately
hamper the correct operation of the device.
[0032] By arranging the guide rods offset from a center line for example closer to the side
where the lid is pivotably hinged to the side of the container, the beam in its parked
position will also be placed close to the pivotably fastening. The consequence is
that for a user wanting to gain access to the container, lifting the lid is relatively
light in that the downward load deriving from parking the compaction beam in the lid
is relatively small in that the beam is placed relatively close to the hinge.
[0033] Furthermore, by providing a compaction shield which only covers a part of the opening
area of the container, the weight of the beam construction may be kept at a relatively
low weight. In practice, it has shown that an efficient compaction trash/refuse placed
in a container comprising a compaction shield having a concave-like configuration
where the shield only covers substantially half of the opening area of the container,
a very effective compaction of the refuse/trash may be attained. Tests have shown
that for containers used for office refuse approximately 30 % more waste may be placed
in a container with a compaction device according to the invention than in containers
not having such a compaction device.
[0034] In order to further improve the reliability of the device, the top of the casings
surrounding the guide rods may be provided with cover plates, and furthermore, the
engagement means of the compaction beam may also be provided with cover plates. These
cover plates will automatically be positioned such that they will cover the upper
opening of the casings and, respectively, the opening in the engagement means when
the compaction beam is in its parked position in the lid such that the lid may be
opened for the introduction of more refuse or waste. By having these cover plates,
it may also be avoided that trash by mistake arrives inside the casings.
[0035] When the compaction device is activated, electrical means slides the covering plates
away from the openings whereby the engagement means, i.e. the nuts due to the rotation
caused by the motor means may firstly be propelled off the rods arranged in the lid
and, thereafter, engage the guide rods fastened to the side of the container. Cover
plates covering the casings will be slit into double track rails provided on the underside
of the compaction shield such that both the cover plate covering the engagement means
of the compaction beam and the cover plates covering the casings surrounding the guide
rods will be held in the double track rails provided on the compaction shield during
the compaction process. As the compaction beam returns to its parked position, i.e.
in engagement with the short rods provided in the lid and free from the guide rods
in the casings, the cover plates will be slid back into position where they cover
the openings to the casings respectively in the engagement means after which the lid
may be opened and trash/refuse placed in the container without the risk of interference
with the workings of the compaction device.
[0036] The lid may be provided with an electrically activated latch mechanism such that
the lid may only be opened after the compaction procedure has been finished. When
a user opens the lid and places trash/refuse in the container, the user will, thereafter,
close the lid and press a button on the control box. By pressing the button, the user
activates firstly the electric latch mechanism such that the lid may not be opened,
thereafter, the retraction of the cover plates after which the motor means will cause
rotation of the nuts such that the compaction beam will be propelled downwards along
the guide rods in the casings. As the compaction beam and especially the compaction
shield engages and compresses the waste and refuse placed in the container, the current
consumption will increase due to the resistance provided from the waste/refuse placed
in the container. As the predetermined level of current consumption is reached, a
switch in the control box will reverse the motor means, and thereby, reverse the rotational
direction of the nuts, such that the compaction beam will be propelled upwards and
away from the compacted trash/refuse at the bottom of the container. As the compaction
beam travels upwards it will engage the small rods provided in the lid and ultimately
activate a switch such that the rotation of the nuts is stopped. The triggering of
the sensing means in the lid also in addition to stopping the rotation of the nuts,
slides the cover plates back in position where they cover the top of the casings and
the engagement means. As this is completed, the latch means is released such that
a user can gain access to the interior of the container again. The container is, thereby,
ready for another cycle.
[0037] The device may be installed in containers which are already in use, in that the casings
comprising the guide rods may easily be applied to the interior of the container simply
by appropriate fastening means such as bolts or the like. In the same manner, the
rods in the lid may be attached to the lid, for example by bolts going through the
lid.
[0038] The compaction beam can be placed after the installation of the guide rods simply
by placing the pre-made control box on the outside, where the control box includes
the activating button and passing an electrical wire through the wall of the container
and connecting it to the motor means in the compaction beam. In this manner, a very
simple and efficient installation may be achieved quite rapidly.
[0039] Also with respect to service, the present invention presents a number of advantages
in comparison to prior art devices in that simply by disengaging the electrical means
from the compaction beam, a replacement compaction beam may be installed in-situ such
that the container does not need to be taken away to a workshop in order to be repaired
if the problem relates to the functioning of the compaction beam. In this connection,
it should be mentioned that the guiding rods and casings are relatively simple constructions
purposely made so in order to minimize maintenance and thereby things that will break
or needs to be replaced. It is, therefore, likely that if any breakdowns should occur,
it will be either in the control box or in the compaction beam. A service man will,
therefore, relatively easy be able to replace the compaction beam in that this is
a completely loose member which is not bolted or in any other way fastened to the
container. Replacement therefore only involves taking the compaction beam out of the
container and putting in a new. The non-functioning beam may hereafter be repaired
at leisure in the workshop.
[0040] The invention will now be explained in more detail with reference to the accompanying
drawing wherein
- fig. 1
- illustrates a container pivotally with a device according to the invention,
- fig. 2
- illustrates a isometric top view of the compaction beam,
- fig. 3
- illustrates the container in its closed position,
- fig. 4
- illustrates the container in an open position, and
- fig. 5
- illustrates a container with the compaction beam in its closed position.
[0041] The same reference numbers will be used for the same or corresponding technical features
throughout the detailed description.
[0042] For purpose of illustration, the waste container illustrated in fig. 1 is illustrated
in a semitransparent view whereby it will be possible to see the different parts of
the device and how these parts should be fitted inside a waste container of this type.
[0043] The waste container 1 is usually made from a plastic material which may or may not
be reinforced for example by adding glass fibers in the production stage. The container
1 may comprise means 2 which is used by the crew emptying the container for attaching
the container to the garbage truck. On the truck there are pivotal members which will
engage the means 2 and tilt and turn the container upside down in order to empty the
container into the storage space provided in the garbage trucks.
[0044] The lid 3 of the container is fully openable such that the lid may be brought into
a position where it is substantially parallel with the back side of the container
by pivoting about hinge means 4 provided between the lid and the side. In the lid
of the container 3, the compaction beam 5 is mounted on rods 6 (see fig. 5). The engagement
means of the compaction beam has engaged the rods 6 for example by an inner tread
provided in the engagement means engaging an outer tread provided on the rod.
[0045] The electrical connections, control box and so forth necessary for propelling the
compaction beam is not illustrated for clarity reasons.
[0046] Inside the container itself, the guide rods 7 are arranged inside of a guide rod
casing 8. The guide rod casing is supplied with two longitudinal slits 9,10. Furthermore,
a casing cover plate 11 may be provided as well. For clarity reasons, the casing in
the right hand side of the container 1 in fig. 1 is shown without the cover plate
in order to illustrate the arrangement of the guide rod 7.
[0047] The guide plates 11 serve to cover the opening in the casing as illustrated in the
lefthand side of the container in fig. 1 such that waste or refuse does not enter
the space around the guide rod whereby the compaction beam's travel might be hampered.
Corresponding upper plates 12 are provided in order to cover the engagement means
13 on the compaction beam 5 for the same reasons as described above. Before activating
the compaction beam, i.e. activating the motor means such that the engagement means
13 will engage the guide rod 7 and thereby, be propelled downwards against the waste
or refuse placed inside the container, the cover plates 11,12 must be brought out
of the covering position and into a storage position. This is facilitated by sliding
the cover plates 11,12 along double track rails 14 provided on the shield side of
the compaction beam. This may be done electrically by electrical actuators arranged
inside the compaction beam 5.
[0048] In a preferred embodiment of the invention, the sliding of the cover plates 11,12
only takes place once the lid 3 is in its closed position.
[0049] In order to have the compaction beam 5 provide pressure to the waste or refuse placed
in the container in an effective way, the guide rods 7 are placed at a distance from
the back wall of the container. In order to bridge the gap between the casing of the
guide rods and the back wall, spacer elements 15 are provided such that waste or refuse
will not become stuck between the casing and the back wall. This is an important aspect
since normal household waste may contain objects which may over time give rise to
unhygienic circumstances.
[0050] Turning to fig. 2, a detailed view of the upper side of the compaction beam is illustrated.
The compaction beam 5 is equipped with engagement means 13 in both ends. Approximately
in the center of the beam a motor means 16 is arranged. The engagement means in this
preferred embodiment comprises a treaded nut having a downward open end 17. Inside
the nut is arranged a tread which tread corresponds to a tread provided on the outside
of the guiding rods 7. Inside the engagement means 13 is provided a worm gear drive
(not shown) such that the output from the motor means 16 in the shape of rotation
is transferred via the drive shafts 18 through the worm drive whereby it is translated
into the rotation of the nut such that the open end 17 of the nut will turn and, thereby,
be able to for example engage the guide rod 7 in order to be propelled downwards against
the trash or refuse placed in the container.
[0051] In order to more effectively compress and compact the waste/refuse placed in the
container, the compaction beam is equipped with a shield 19. The shield may advantageously
be concave-like shaped in that tests have shown that this provides for the optimal
distribution of the pressure in the trash/refuse placed in the button of the container.
Furthermore, returning to the cover plates as discussed with reference to fig. 1,
the actuating means for providing the cover plates 11,12 is illustrated at the rear
side of the compaction beam by the axles 20,21, the actual means for effecting the
slide, is not illustrated.
[0052] A further advantageous feature with the device according to the invention is the
provision of the wings 22,23,24,25. These wings have a thickness corresponding substantially
to the width of the slits 9,10 provided in the casings 8 arranged inside the container.
Furthermore, in their mounted position, they extend in their vertical direction such
that an effective stabilizing effect may be achieved by the interaction of the wings
against the sides of the slits 9,10. When arranging the compaction beam inside the
container, the engagement means 13 will be placed completely inside the casing 8,
and the guide rod 7 will engage the open-ended section 17 of the nut. Due to the provision
of cover plates and casings, a substantial pollution-free inner casing is provided
such that the compaction beam will travel substantially unhindered up and down inside
the casing.
[0053] Turning to fig. 3, the container 1 is illustrated in its closed position.
[0054] The activating button for initiating the compaction cycle may be arranged in the
handle 26 where also an electrically activated latch mechanism (not illustrated) may
be arranged.
[0055] The compactions beam 5 is illustrated in its parked position. The nuts 27 arranged
in the engagement means 13 are engaging the rods 6 provided in the lid 3 of the container.
[0056] The nuts 27 are connected to the drive shaft 18 via the worm gear 28. When the motor
means are activated, the drive shaft 18 will rotate and thereby translate its rotational
direction in the worm gear to a rotation of the nut 27, whereby the compaction beam
5 will be caused to travel downwards. The compaction beam will be able to travel downwards
to a position as illustrated in fig. 5.
[0057] Returning to fig. 3, the second shield 29 is illustrated in its compressed stage.
[0058] In the position of the compaction beam 5 as illustrated in fig. 3, it is possible
for a user to open the container as illustrated in fig. 4. The lid 3 is pivoted by
means of the hinges 4 such that it is possible to gain access to the interior of the
container 1. As the compaction beam 5 is arranged close to the hinge 4, the weight
the user has to lift in order to gain access to the interior of the container 1 is
limited. In practice, it has been shown that the compaction beam will have a weight
of about 8-9 kilos. When a user has to lift this weight, he will have help from the
extension of the lift, which will function as a lever in order to lift the lid including
the compaction beam 5.
[0059] When the lid is closed and the compaction cycle activated by pressing the button
on the not illustrated control box, the compaction beam will be propelled along the
guide rod 7. Eventually, the compaction beam 5 will arrive at the position as illustrated
in fig. 5. Here the second shield 29 is in its operational stage, where an inclined
surface is created such that any trash items, which may jump up or otherwise be pushed
up during the compaction process, will, as the travel direction of the compaction
beam 5 is reversed, roll back into the bottom of the container.
[0060] In this embodiment the guide rod 7 extends only partially down the container. Tests
have shown that a sufficient compression will be achieved when only beginning the
compactions process as the container is partly filled up. Compressing only a very
limited amount of trash/refuse placed in the bottom of a container has a minimal effect
which does not always correspond to the energy used for compacting the trash.
[0061] In the embodiments illustrated in the figure the container is provided with wheels
30. It should, however, be mentioned that the container illustrated is only for illustration
purposes and that the compaction device arranged in the interior of a container is
just as suitable for other types of containers where it is possible to arranged the
guide rods substantially parallel in order to guide the travel of the compaction beam
towards the material which it is desirable to compact.
[0062] Furthermore, the detailed description of the invention has mainly been concerned
with a system where a threaded nut is brought to rotate and thereby be propelled along
a threaded guide rod. It is also contemplated within the scope of the present invention
that the compaction beam may be pulled down towards the trash/refuse to be compacted
by hydraulic telescopic cylinders arranged in the casings.
1. Compaction device, in particular for compacting trash for example in a container,
where said device comprises two separate items: a compaction beam and one or more
compaction guides such that the compaction beam comprises a compaction shield said
shield having a surface adapted for engagement with the trash, a motor means and engagement
means for detachably engaging and propelling said beam along the one or more guides
from a parked position to a compacting position.
2. Compaction device according to claim 1, wherein in each end of the compaction beam
a compaction guide is provided, and corresponding engagement means are provided in
the beam for engaging the guides and further that one electrical motor means is provided
substantially centrally on the compaction beam such that drive means such as drive
shafts, chains, belts or the like transfers the motor means output to the engagement
means, where the engagement means comprises rotateable nuts which nuts are provided
with an inner tread and on the outside are provided with means for transferring the
output from the drive means to the engagement means, and that the compaction guides
are treaded rods, where the inner treads provided in the nuts can engage the tread
on the rods, and thereby when the nuts are rotated said beam may be propelled along
the compaction guides.
3. Compaction device according to claim 1 or 2, wherein means for reversing the compaction
beam's travel along the compaction guides is provided, and that said means may be
preprogrammed to reverse the travel when a certain predetermined load is detected
by appropriate load detection means and a further detection means is provided such
that the motor means will be shut off in the beams parked position.
4. Compaction device according to claim 3, wherein the detection means comprises a current
measurement means connected to the motor means, such that when a predetermined level
of current is consumed by the motor means, a relay or switch is activated whereby
the motor means output is reversed, or that one or more load measuring cells are arranged
on the compaction shield on the side intended to engage the material to be compacted,
such that when a predetermined load is registered means are provided for reversing
the output of the motor means.
5. Compaction device according to any preceding claim, wherein the output from the motor
means is transferred to the engagement means by a worm drive.
6. Compaction device according to any preceding claim, wherein the shield has a length
between the engagement means and a width perpendicular to the length, such that the
width of the shield is smaller than the length of the shield, and furthermore that
the shield may be curved in the width direction, such that said shield engages the
trash with a concave-like profile.
7. Compaction device according to any preceding claim, wherein a second shield is provided
pivotably fastened to the shield or beam, for covering part of the beam facing away
from the concave-like surface of the shield.
8. Container, in particular trash container, where said container has four sides, a bottom
and one or more lids pivotably fastened to a side, where said container comprises
a compaction device according to any of claims 1 to 7 wherein two compaction guides
are provided, one attached to each of the adjacent sides of the side to which the
lids are pivotably fastened, and that in the lids treaded rods are fastened, said
rods having a diameter corresponding to the treaded rods provided in the compaction
guides, such that the engagement means of the compaction beam may engage only the
rods in the lid or both the guide rods and the rods provided in the lid or only the
guide rods and that control means for controlling the motor means are provided on
the outside of said container, and where said control means further comprises means
for supplying power to the motor means.