[0001] The invention relates to a blank, particularly to such a blank as is formed into
a flat, folded, assembled state, and which can subsequently be erected to provide
a pack for transit and display of products.
[0002] It will be understood that the term "transit" refers to storage, packaging and transport
of products from a supplier thereof to an end user.
[0003] The products may be consumer items such as food products, for example chocolate bars,
snacks and other such comestibles, though the invention herein is not limited to such
products. Whatever the product, it is the case that in modem retailing, those products
are not only provided for transit in the pack, but remain therein for display purposes.
[0004] It is thus necessary for a pack to be readily convertible to a display pack in such
a way that the pack is readily converted from a transit mode to a display mode at
the point of use.
[0005] It will be understood that in the transit mode, the pack must be strong, to protect
the products, and yet must be quickly converted to the display mode at point of use,
for example in a supermarket.
[0006] According to a first aspect of the invention, there is provided a blank which can
be formed into flat, folded, assembled state and which can subsequently be erected
to provide a pack for products and which is adapted for transit and display of products,
comprising a first section and a second section, which sections are connected to one
another by connection elements integral therewith so that said elements are externally
arranged with respect to a pack erected from the blank.
[0007] It will be understood that the flat, folded, assembled state may preferably be achieved
by securing means such as glue.
[0008] The blank may be generally elongate and there may preferably be two connection elements
spaced apart longitudinally of the blank. This provides for ease of erection, particularly
when there may be fold lines by which each connection element may be connected to
the respective sections.
[0009] The fold lines may be foldable to provide a fold of generally z-configuration when
the blank is erected to form a pack.
[0010] There may be a position on one of the sections for securing to an adjacent connection
element. This provides for ease of securing of an erected blank in the erected mode,
particularly when the securing position may comprise a position for application of
an adhesive securing means, such as glue.
[0011] The first and second sections may each comprise flaps and panels for providing respective
top or bottom faces, front or rear faces and side faces of an erected pack.
[0012] The first and second sections may also suitably provide a respective top or hood
and base or tray of the erected pack whereby the top can be removed from the base
to expose product for display.
[0013] The first and second sections may overlap prior to erection to form an erected pack.
[0014] There may be a zone of weakness connecting the connection elements and the section
forming the top, whereby on lifting the top the zone of weakness is adapted to allow
the top to be removed from the base, thereby to display product. This provides for
a relatively rapid conversion of the pack to a display mode at a site for display
of product.
[0015] There may be a cushion crease adapted to provide folds for providing the base on
erection of the pack.
[0016] The section providing the base may have a part which may provide an aperture through
which product can be accessed in the erected pack. This provides for ease of display,
and selection of product by consumers, particularly when the part may comprise a cut
out in a wall part of the blank.
[0017] The part comprising the aperture of the blank may initially be connected to a wall
part of the blank by a rupturable device. This provides for protection of products
in transit, whereby when the rupturable device may comprise a line of perforations
of a desired configuration, an aperture of desired configuration may be provided for
display of and access to the products.
[0018] The blank may comprise a fluted board material, such as a cardboard or corrugated
fibreboard material.
[0019] Suitably, the flutes may run in a direction substantially at right angles to the
length of the blank.
[0020] According to a second aspect of the invention there is provided a pack, whenever
erected from a blank as hereinbefore defined.
[0021] The top may be removed from the base, for display of a product.
[0022] A blank embodying the invention is hereinafter described, by way of example, with
reference to the accompanying drawings.
Fig. 1 is a plan view of a blank according to the invention;
Figs. 2A - 2D show schematically steps in the folding and gluing of the blank, which
can then be fully erected to form a pack according to the invention; and
Figs. 2E - 2K show sequentially further steps in the erection of the blank according
to the invention to form a display pack for product.
[0023] Referring to the drawings there is shown a blank 1 which can be formed into a flat,
folded, assembled state, in the embodiment secured in that state by securing means
such as glue, and which can subsequently be erected to provide a pack for products
and which is adapted for transit and display of products. The blank comprises a first
section 2 and a second section 3, which sections 2 and 3 are connected to one another
by connection elements 4 integral therewith, so that said elements 4 are externally
arranged with respect to a pack erected from the blank 1. The blank 1 is an integral
flat blank made from fluted packaging material such as board or corrugated fibreboard
of generally rectangular form initially, so that the blank formed therefrom is generally
elongate, its longitudinal extent being substantially transverse or orthogonal to
the direction D of the flutes.
[0024] There are two connection elements 4 spaced apart longitudinally of the blank 1 and
connected as by being hinged to the first section and the second section by respective
substantially parallel fold or hinge lines 5',5", 6', 6" arranged so that when the
blank 1 is erected to form a pack, the connection elements 4, form a substantially
z-shaped configuration as shown in Fig. 2B for example. There is on the first section
2 a point or position, identified as 'A' in Fig. 1, adjacent each connection element
4 where adhesive material such as glue is applied so that during the assembly process,
parts to which the glue is applied at 'A' are secured by the glue to the opposite
facing face of the respective connection element 4.
[0025] The fold or hinge lines 5', 6' are also perforated, to provide areas of weakness.
The fold or hinge lines 5", 6" are not perforated.
[0026] The first section 2 has at a lateral extremity opposite the respective connection
elements 4 flaps hinged to section 2, flaps 6 being separated from a central flap
7 by a cut-out or slot 8, the two flaps 6 providing top flaps of the pack to be erected
from the blank 1. The central flap 7 is hinged to a wall part 2' of the first section
2 by a hinge or fold line 15.
[0027] The second section 3 of the blank also has lateral flaps 6a, 6a, 7a, essentially
mirroring the flaps 6, 6, 7 of the first section 2 and are identified by similar reference
numerals with the addition of "a". The second section 3 also has a leftwardly (as
viewed) projecting flap 8' which when the blank is folded and glued as in Fig. 2D
is secured to the internal face of an opposite panel 9 which is connected by a fold
line 10 to the right hand (as viewed) end of the second section 3 and on erection
forms the rear surface (in use) of a pack erected from the blank 1. The second section
3 has a part 11 in a wall part 12 in the form of an aperture which on use of the erected
pack forms a viewing/display aperture through which a consumer can view, and select,
products in the erected pack. The panel 9 supports top and bottom (as viewed in Fig.
1) flaps 9a', 9a which top flap 9a' is connected to the panel 9 by a linear perforation
9b, while the bottom flap 9a is connected to the panel 9 by a fold or crease line
9c.
[0028] The second section 3 thus forms a base or tray of the erected pack, the first section
2 forming in the erected pack before use as a display pack, a top, hood or cover of
the pack during transit.
[0029] When the blank is folded and glued as shown in Figs. 2A - 2D, the second section
part 3 is hinged up about the connection elements 4 so that it overlies the first
section 2 being generally parallel thereto and secured thereto at glue points 'A',
the connection elements 4 having a z-configuration as, as mentioned previously, shown
in Fig. 2B.
[0030] On completion of this part of the erection operation, the blank 1 with the overlying
first 2 and second 3 sections is as shown in Fig. 2C.
[0031] The front and back panels 9, 9d are then folded up about fold or hinge lines 10,
out of the plane of the paper, towards each other, as shown in Fig. 2D, and the flap
8' secured as by glueing to the internal face of the opposite flap 9. At this stage,
the blank is in a flat, folded and glued assembled state.
[0032] The folded, glued blank is delivered to a packer or original product supplier, is
fully erected to form a pack and filled with products (to be transited and displayed)
and closed. Fig 2E shows the folded glued blank opened out and the bottom flaps (6a,
6a, 7a, 9a) being folded at 90° to the walls of the pack. Fig. 2F shows the completion
of this process with the bottom flaps secured to each other, typically by glue or
tape, thus forming the base of the pack. It will be understood that alternatives (not
shown) may be used in which the bottom flaps lock together mechanically, without use
of securing means such as glue or tape. Figure 2G shows the top flaps (6, 6, 7, 9a')
being folded at 90° to the walls of the pack. As with the bottom flaps, they will
be secured, typically by glue or tape. Once the top flaps are secured, the transit
pack, containing the product, is closed and ready for shipment.
[0033] It will be seen in Fig. 2G that the first section 2 extends parallel to and over
the wall part 12 of the second section 3 to form a hood or cover. The hood, which
as will be appreciated is removable, extends downwardly to protect any printing on
the lower part of the front of the base or tray formed by 3, which base or tray 3
will remain on the shelf with goods inside it once the hood formed by the first section
2 has been removed. The hood thus provides protection for any printing on the tray
during packing, storage and transit and indeed during operation to remove the hood
or tray from the transit mode to the display mode. A hood which reaches down to the
level of the bottom of the erected pack will provide particularly good compression
performance compared with other one piece packs with detachable hoods when packs are
stacked on pallets during storage or transport.
[0034] The first section 2 also overlies the aperture 11 in the wall part 12, keeping the
products in place during transit.
[0035] The wall part 12 of the tray 3 is the largest print area visible to a consumer when
the tray is on the shelf and therefore its protection contributes to the general superiority
of the brand, display and consumer appeal.
[0036] Figures 2H. to 2K.show various stages in the opening of the pack once it has arrived
at the point of use, for example at a supermarket shelf. The erected filled pack is
gripped or held from the rear by a shelf stacker usually an operative of the supermarket.
Pressure is applied inwardly on both sides of the erected pack in the areas where
the base of the z-fold 4 meets the sides of the bottom section 3 forming the tray.
Lower parts of the z-folds are then used as hand grips to lift the z-fold or connection
elements 4 up and away from the tray 3 sides. The glue spots 'A' which attach the
z-fold or connection elements 4 to the external walls of the cavity are broken as
is the perforated line of weakness 5', 6' between the hood and tray.
[0037] Once this part of conversion of the tray in the transit mode to the display mode
is complete the main part of the first section 2 forming the hood is detachable from
the tray 3 but still attached to a top flap 9a' at the back of the assembled pack
by tape (not shown) or glue used to seal the top flaps together. If the hood is attached
to the top flap 9a' using tape, the hood 2 is generally folded on to the flap 9a'
using the elongate tape along the top of the hinge and then, to complete removal of
the hood the top flap which is still attached to the tray is detached along a perforation
9b provided for that purpose where the flap 9a' j oins the rear wall of the tray provided
by the section3. If the hood is attached to the top flap 9a' using glue, the hood
2 is removed along with top flap 9a' by tearing along the perforation 9b.
[0038] It will be understood that a pack erected from a blank described with reference to
the drawings which has any print on the second or lower section 3 is such that the
print is protected during packing, storing and transport so that at a point of sale
when the hood is removed, the protected print is exposed for reading by a customer.
1. A blank which can be formed into a flat, folded, assembled state and which can subsequently
be erected to provide a pack for products and which is adapted for transit and display
of products, comprising a first section and a second section, which sections are connected
to one another by connection elements integral therewith so that said elements are
externally arranged with respect to a pack erected from the blank.
2. A blank according to Claim 1, the blank being generally elongate and there being two
connection elements spaced apart longitudinally of the blank.
3. A blank according to Claim 1 or Claim 2, there being fold lines by which each connection
element is connected to the respective sections.
4. A blank according to Claim 3, the blank being secured in the assembled state by adhesive
securing means, the fold lines being foldable to provide a fold of generally z-configuration
when the blank is folded flat and glued prior to erection to form a pack.
5. A blank according to Claim 4, comprising a position on one of the sections for securing
to an adjacent connection element.
6. A blank according to Claim 5, the securing position comprising a position for application
of the adhesive securing means.
7. A blank according to any preceding claim, the first and second sections each comprising
flaps and panels for providing respective top or bottom faces, front or rear faces
and side faces of an erected pack.
8. A blank according to Claim 7, the first and second sections providing a respective
top and base of the erected pack whereby the top can be removed from the base to expose
product for display.
9. A blank according to Claim 8, the first and second sections overlapping prior to erection
to form an erected pack.
10. A blank according to Claim 9, there being a zone of weakness connecting the connection
elements and the sections forming the top, whereby on lifting the top the zone of
weakness is adapted to allow the top to be removed from the base, thereby to display
product.
11. A blank according to any of preceding Claims 7 to 10, comprising a cushion crease
adapted to provide folds for providing the base on erection of the pack.
12. A blank according to any one of Claims 7 to 11, the section providing the base having
a part which provides an aperture through which product can be accessed in the erected
pack.
13. A blank according to Claim 12, the part comprising a cut out in a wall part of the
blank.
14. A blank according to Claim 12, the part comprising the aperture of the blank initially
connected to a wall part of the blank by a rupturable device.
15. A blank according to Claim 14, the rupturable device comprising a line of perforations
of a desired configuration whereby to provide an aperture of desired configuration.
16. A blank according to any of preceding Claims 2 to 15, comprising a fluted board material.
17. A blank according to Claim 16, the material comprising a cardboard or corrugated fibreboard
material.
18. A blank according to Claim 17 or Claim 18, the flutes running in a direction substantially
at right angles to the length of the blank.
19. A pack, whenever erected from a blank according to any preceding claim.
20. A pack according to Claim 19, the top being removed from the base, for display of
a product.