FIELD OF THE INVENTION
[0001] The present invention refers to a widening device for a tubular fabric.
[0002] The device according to the invention is preferably but not exclusively used at inlet
to textile machines such as calenders, grinding machines, brushing machines, steaming
machines or other, suitable to perform finishing treatments on fabrics or hosiery
made of cotton, wool, silk or other.
BACKGROUND OF THE INVENTION
[0003] It is known to use widening devices located at inlet to textile machines and suitable
to stretch and dilate a tubular fabric before it is sent to a finishing treatment,
in order to facilitate the working thereof, and make it uniform.
[0004] Among the plurality of widening devices used, those are known which comprise two
supporting frames arranged at a certain distance from each other and reciprocally
able to slide on opposite sides with respect to a linear guide, each of which is associated
with a relative mobile arm.
[0005] One end of the tubular fabric is inserted on the two mobile arms, while the two supporting
frames are arranged outside the tubular fabric; by adjusting the distance between
the two supporting frames the tubular fabric is widened to the desired value compatible
with its characteristics of width, elasticity, compactness, etc.
[0006] EP-A-900,872 shows a solution wherein each mobile arm is associated with the relative
supporting frame by means of magnets arranged in a single position, substantially
central, on the length of the arms; the magnets determine an action of attraction
between arm and frame which tends to keep them in a pre-determined reciprocal position.
[0007] Since only one position is provided wherein arm and frame are attracted to each other,
the magnets have to exert a force of attraction of a very high value, because it is
necessary to prevent the reciprocal detachment which can be caused by the elastic
force of the fabric, which tends to bring the mobile arms together, moving them away
from the relative frames.
[0008] The use of magnets having a high force of attraction entails a considerable friction
between the gripped segments of the tubular fabric and the relative movement members,
such as wheels, belts or chains; very often, this high friction ruins and marks the
fabric, lowering the quality of the product emerging from the finishing treatment.
[0009] EP-A-1,138,816 discloses a widening device wherein, apart from the magnetic means
that exert the attraction between frames and relative arms, there are also contrasting
wheels that function as stabilizing elements in order to prevent the arm from detaching
from the frame in the event that the elastic tension of the fabric exceeds the force
of attraction imparted by the magnets. This solution allows to reduce the value of
the force of attraction of the magnets, and consequently the friction on the fabric,
but entails the disadvantage of introducing another element of friction, represented
by the wheels themselves.
[0010] Moreover, both the aforesaid known solutions do not provide the possibility of adjusting
the intensity of the magnetic field generated according to the characteristics of
the tubular fabric being worked.
[0011] One purpose of the present invention is to achieve a widening device which allows
to exert an effective action of lateral traction on the fabric without any risk of
the fabric coming off, or the widening elements becoming detached, and without inducing
high friction on the fabric that can compromise the quality thereof and the characteristics
of feel.
[0012] Another purpose is to achieve a widening device that is simple and economical to
make and that allows to adjust the intensity of the magnetic field generated with
maximum precision according to the characteristics of the tubular fabric being worked.
[0013] The Applicant has devised, tested and embodied the present invention to overcome
the shortcomings of the state of the art and to obtain these and other purposes and
advantages.
SUMMARY OF THE INVENTION
[0014] The present invention is set forth and characterized in the main claim, while the
dependent claims describe other characteristics of the invention or variants to the
main inventive idea.
[0015] In accordance with the above purposes, a widening device for a tubular fabric according
to the invention comprises a supporting frame, at least a pair of mobile arms associated
with the supporting frame and on which the tubular fabric is able to be inserted and
made to advance, and movement members able to feed the tubular fabric along the mobile
arms.
[0016] According to a characteristic feature of the present invention, on the length of
each of the mobile arms at least two distinct magnetic groups are arranged, advantageously
three or more, able to exert respective forces of attraction in distinct and separate
zones in order to keep the relative mobile arms in a desired position with respect
to the supporting frame.
[0017] Each of the said magnetic groups has at least a pair of mating magnets, that is,
arranged so that the two respective facing surfaces have opposite polarities generating
a force of reciprocal attraction, so as to exert a force of attraction between relative
mobile arm and supporting frame.
[0018] According to a preferential form of embodiment, wherein the members that move the
fabric comprise at least a first drawing roller at inlet and a second drawing roller
at outlet, the magnetic groups are respectively arranged upstream of the first drawing
roller, between the first roller and the second roller, and downstream of the second
drawing roller.
[0019] Advantageously, the magnetic groups are arranged reciprocally in substantially symmetrical
positions on the length of the relative mobile arm.
[0020] According to another feature of the invention, each of the magnetic groups comprises
adjustment means that allow to move the magnets closer to/away from each other in
order to adjust, independently for each magnetic group, the intensity of the force
of attraction exerted in each of the distinct and separate zones of the mobile arms.
[0021] In this way, the widening device according to the invention can provide magnetic
groups whose individual forces of attraction generated are of a relatively low value,
and can be adjusted in differentiated manner according to the characteristics of the
fabric and its specific position with respect to the length of the arms. This greatly
reduces the friction and hence the risks of marking the fabric.
[0022] According to another characteristic of the invention, the widening device comprises
contrasting and stabilizing means able to act on the opposite side of the mobile arms
with respect to that on which the magnetic means act, in order to contrast the force
that brings the mobile arms reciprocally closer as exerted thereon by the elastic
tension of the advancing tubular fabric.
[0023] Said contrasting and stabilizing means consist, in a preferential embodiment, of
at least two pairs of second magnetic means arranged one with respect to the other
in an angled configuration with respect to the axis of feed of the tubular fabric.
Said angle is advantageously about 45°. The two respective facing surfaces of the
second magnetic means have the same polarity, so as to generate a force of reciprocal
repulsion.
[0024] According to a variant, the contrasting and stabilizing means consist of pairs of
mechanical means such as wheels, pads or suchlike arranged angled with respect to
the axis of feed of the fabric.
[0025] According to another characteristic of the invention, the movement members that move
the fabric comprise drawing belts arranged over the whole length of the mobile arms,
so as to constantly accompany the tubular fabric along the whole length of the widening
device from inlet to outlet.
[0026] Advantageously, both the first and the second magnetic means consist of permanent
magnetic materials taken from minerals called rare earths, such as neodymium, samarium,
cobalt or suchlike.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] These and other characteristics of the present invention will become apparent from
the following description of some preferential forms of embodiment, given as a non-restrictive
example with reference to the attached drawings wherein:
- fig. 1 is a plane, schematic view of the widening device for a tubular fabric according
to the present invention;
- fig. 2 shows a section from II to II of fig. 1;
- fig. 3 is a plane, schematic view of a variant of the widening device in fig. 1;
- fig. 4 shows a section from III to III of fig. 3.
DETAILED DESCRIPTION OF SOME PREFERENTIAL FORMS OF EMBODIMENTS
[0028] With reference to the attached drawings, a widening device 10 for a tubular fabric
11 according to the present invention is arranged upstream of a textile machine, such
as for example a calender, a brushing machine, a grinding machine, a steamer or other.
[0029] The widening device 10 according to the invention comprises a supporting frame 12,
divided substantially into two parts 15 and 16 symmetrical with respect to a median
axis M, and a pair of mobile arms 13 on which the tubular fabric 11 to be widened
is able to be inserted.
[0030] The two parts 15 and 16 of the supporting frame 12 are able to slide reciprocally
on opposite sides with respect to a fixed bench 17.
[0031] Each of said first 15 and second 16 parts of the supporting frame 12 supports a first
drawing roller 19 arranged at inlet to the widening device 10 and a second drawing
roller 20 arranged at outlet, which are able to feed the tubular fabric 11 along the
widening device 10.
[0032] In cooperation with the drawing rollers 19 and 20, there are three drawing belts,
respectively lower 21, central 22 and upper 23, mounted on the respective mobile arms
13, and able to accompany and support the tubular fabric 11 along the whole length
of the widening device 10, so as to prevent the possible formation of creases or blockages
of the tubular fabric 11 itself.
[0033] The two parts 15 and 16 of the supporting frame 12 are connected to the respective
mobile arms 13 by means of three magnetic groups 25, 26 and 27, each consisting of
two magnets 29 and 30, arranged with opposite poles facing each other, so as to exert
a reciprocal force of attraction that draws the two magnets 29, 30 closer to each
other.
[0034] The magnetic groups 25, 26 and 27 are respectively arranged upstream of the first
drawing roller 19, in an intermediate position between the first 19 and the second
20 drawing roller, and downstream of the second drawing roller 20, and are able to
exert their force of reciprocal attraction in distinct and separate zones of the respective
mobile arms 13.
[0035] Since the magnetic groups 25, 26 and 27 are distributed in several zones, and advantageously
in a symmetric manner, over the whole length of the mobile arms 13, the intensity
of the respective individual forces of magnetic attraction can be considerably reduced;
this allows to keep the friction between the drawing rollers 19 and 20 and the tubular
fabric 11 passing through to very low values, and consequently the risk of ruining
the tubular fabric 11 is reduced.
[0036] Each of said magnetic groups 25, 26 or 27 comprises a first magnet 29, mounted on
the mobile arm 13, and a second magnet 30 mounted on the supporting frame 12, which,
by performing an action of attraction, tend to keep the mobile arm 13 attracted to
the supporting frame 12.
[0037] The at least lateral position of the second magnet 30 can be adjusted inside a certain
travel (shown by a line of dashes), in an independent manner for each assembly 25,
26, 27, by means of an adjustment screw 31, in order to move it closer to/away from
the relative first magnet 29; this allows to vary, also in a differentiated manner
over the length of the arms 13, the intensity of the force of attraction exerted by
each magnetic group 25, 26, 27.
[0038] Each part 15 or 16 of the supporting frame 12 comprises a fork element 32 (fig. 2)
inside which the relative mobile arm 13 is arranged, and at the end of which two pairs
of magnets 33 and 35 are inserted, advantageously arranged at 45° with respect to
each other.
[0039] The pairs of magnets 33, 35 are arranged so as to have the same polarities on the
respective facing surfaces, so as to exert a force of repulsion between the supporting
frame 12 and a relative segment of the mobile arm 13 along its opposite edge with
respect to the position of the magnetic groups 25, 26 and 27. This force of repulsion
ensures that the mobile arm 13 remains in a position such as to guarantee that the
action of attraction exerted by the magnetic groups 25, 26, 27 is maintained, to prevent
the fabric coming off, or the widening elements becoming detached.
[0040] According to the form of embodiment shown in figs. 3 and 4, wherein equal or equivalent
components have the same numbers as those cited for figs. 1 and 2, instead of the
magnetic elements 33 and 35 there are two contrasting rollers 36, solid with the supporting
frame 12 and able to act against a respective counter-roller 37 mounted on the relative
mobile arm 13.
[0041] It is clear, however, that modifications and/or additions of parts may be made to
the widening device 10 as described heretofore, without departing from the scope of
the present invention.
[0042] For example, according to a variant, instead of the magnets 33 and 35 or the rollers
36 and 37, other types of contrasting means can be provided, such as for example known
devices of an electronic, pneumatic type or other.
[0043] According to another variant, the drawing rollers 19 and 20 can be replaced by strips,
belts or other movement members suitable to move the tubular fabric 11.
[0044] It is also clear that, although the present invention has been described with reference
to specific examples, a person of skill in the art shall certainly be able to achieve
many other equivalent forms of widening device for a tubular fabric, all of which
shall come within the scope of the present invention.
1. Widening device for a tubular fabric (11) comprising a supporting frame (12), at least
a pair of mobile arms (13) associated with said supporting frame (12) and on which
said tubular fabric (11) is able to be inserted and made to advance, and movement
members (19, 20, 21, 22, 23) able to feed said tubular fabric (11) along said mobile
arms (13), characterized in that on the length of each of said mobile arms (13) there are at least two distinct magnetic
groups (25, 26, 27) able to exert respective forces of attraction in distinct and
separate zones in order to keep the relative mobile arms (13) in a desired position
with respect to the supporting frame (12), each of said magnetic groups (25, 26, 27)
including at least a pair of mating magnets (29, 30) suitable to exert a force of
attraction between a relative mobile arm (13) and said supporting frame (12).
2. Widening device as in claim 1, wherein said movement members comprise at least a first
drawing roller (19) at inlet and a second drawing roller (20) at outlet, characterized in that there are three of said magnetic groups (25, 26, 27), which are arranged respectively
upstream of said first drawing roller (19), between said first roller (19) and said
second roller (20) and downstream of said second drawing roller (20).
3. Widening device as in claim 1 or 2, characterized in that each of said magnetic groups (25, 26, 27) comprises adjustment means (31) able to
allow to move closer to/away from each other the relative magnets (29, 30) in order
to adjust, in independent manner for each magnetic group (25, 26, 27), the intensity
of the force of attraction exerted in each of said distinct and separate zones of
said mobile arms (13).
4. Widening device as in any claim hereinbefore, characterized in that it comprises contrasting and stabilizing means (33, 35, 36, 37) able to act on the
opposite side of said mobile arms (13) with respect to that on which said magnetic
groups (25, 26, 27) act, in order to contrast the force of reciprocal approach exerted
thereon by the elastic tension of said tubular fabric (11) and to keep said mobile
arms (13) in a desired position with respect to the supporting frame (12).
5. Widening device as in claim 4, characterized in that said contrasting and stabilizing means comprise at least two pairs of second magnetic
groups (33, 35) acting in repulsion and arranged one with respect to the other according
to an angled configuration, advantageously about 45°, with respect to the axis (M)
of feed of said tubular fabric (11).
6. Widening device as in claim 4, characterized in that said contrasting and stabilizing means comprise at least two pairs of mechanical
members (36, 37) arranged one with respect to the other according to an angled configuration
with respect to the axis (M) of feed of said tubular fabric (11).
7. Widening device as in claim 6, characterized in that said mechanical members consist of wheels (36, 37), rollers, pads or suchlike.
8. Widening device as in any claim hereinbefore, characterized in that said supporting frame (12) comprises a first part (15) and a second part (16) able
to slide reciprocally on opposite sides with respect to a fixed bench (17) and cooperating
with said mobile arms (13) by means of said magnetic groups (25, 26, 27).
9. Widening device as in claim 2, characterized in that in cooperation with said drawing rollers (19, 20) a plurality of drawing belts (21,
22, 23) are provided, mounted on said mobile arms (13) and able to accompany said
tubular fabric (11) along the whole length of said supporting frame (12), so as to
prevent the formation of creases or blockages in said tubular fabric (11).
10. Widening device as in claims 3 and 5, characterized in that said first magnetic groups (25, 26, 27) and said second magnetic groups (33, 35)
consist of minerals called rare earths, such as neodymium, samarium, cobalt or suchlike.