[0001] The present invention relates to a drum type washing machine for washing laundry
articles accommodated in a rotary drum by rotating the rotary drum installed in a
water tub.
[0002] Referring to Fig. 7, there is shown a conventional drum type washing machine. As
shown therein, housing 57 of the washing machine includes water tub 53 installed via
a suspension structure. Incorporated in water tub 53 is rotary drum 51 which is provided
with a number of drum perforations 52 on its peripheral surface. Rotary drum 51 is
driven to rotate by drum driving motor 55. Further, by opening door 54, which is installed
at the front portion of housing 57, laundry articles can be loaded into or unloaded
from rotary drum 51 via respective openings formed at the front portions of water
tub 53 and rotary drum 51.
[0003] After opening door 54, the laundry articles and detergent are added into rotary drum
51, and the operation of the washing machine is initiated. Water is fed into water
tub 53 and the amount of water required for rotary drum 51 is supplied into rotary
drum 51 through drum perforations 52. Then, when rotary drum 51 is driven to rotate
at a predetermined rotational speed by drum driving motor 55, the laundry articles
accommodated in rotary drum 51 are lifted up in the rotational direction by being
caught on agitation blades 56 provided on the inner peripheral surface of rotary drum
51 and are dropped upon reaching a specific height, thereby undergoing pounding motions.
After completion of the washing process, soiled washing water is drained, and a rinsing
process is carried out in fresh water. Then, when the rinsing process is finished,
a water-extracting process is carried out by way of spinning rotary drum 51 at a high
rotational speed. The series of processes described are automatically performed according
to a preset control sequence.
[0004] The above-described washing machine has a general configuration of a drum type washing
machine. In addition to the washing machine with such a basic configuration, there
is suggested, for example, a drum type washing machine employing a structure for supplying
the water stored in the water tub into the rotary drum in order to allow laundry articles
to be sufficiently soaked in water, to provide more thorough washing (see Japanese
Patent Laid-Open Application No. 1997-215893, pp. 3 to 5, Fig. 1). Besides, there
is also developed a washing machine having a laundry drying function for drying laundry
articles by way of blowing warm air into the rotary drum.
[0005] A drum type washing machine is the most popular type in the Western countries because
it is advantageous in that laundry articles are subject to less damages and that a
small amount of water can be used for washing, compared to a conventional vertical
washing machine for washing laundry articles by rotating a pulsator. Since, however,
the conventional drum type washing machine employs the structure of carrying the laundry
articles into and out of the rotary drum through an opening provided at about the
central portion of the front surface of the washing machine, the user has to bend
down to load and unload laundry articles; this is not only inconvenient but also unsuitable
for a small place without sufficient clearance space in front of the washing machine.
To solve the problems, it has been suggested to have the rotary drum slanted, while
raising the opening of the rotary drum so that loading and unloading of laundry articles
would become easier. However, if the slanted rotary drum is rotated at the same rotational
speed as that of the conventional drum type washing machine having a horizontal rotary
drum, the laundry articles tend to slide toward the rear portion of the rotary drum.
Consequently, a satisfactory effect of pounding motions; i.e., lift and dropping of
laundry articles, do not occur, thereby failing to achieve a desired cleaning efficiency.
[0006] That is, although the loading and unloading of laundry articles can be facilitated
by slanting the rotary drum, there still exists a problem in that laundry articles
tend to remain in the bottom portion of the slanted rotary drum while such tendency
of laundry articles is further caused by the rotation of the rotary drum, failing
to achieve a sufficient cleaning efficiency. The problem gets worse as the angle of
inclination of the rotary drum is increased. Accordingly, if the rotary drum is slanted
at a greater angle of inclination to maximize the function of facilitating loading
and unloading of laundry articles, the effect of pounding motions, which is a characteristic
feature of the drum type washing machine, is deteriorated, so that a sufficient cleaning
efficiency cannot be achieved.
[0007] It is, therefore, an object of the present invention to provide a drum type washing
machine capable of facilitating loading/unloading of laundry articles by slanting
a cylindrical rotary drum; and capable of solving the problem of laundry articles
gathering at the lower position of the rear portion of the rotary drum by way of performing
an agitation control for agitating laundry articles so that all of the laundry articles
are subject to the same level of detergency.
[0008] In accordance with a preferred embodiment of the present invention, there is provided
a drum type washing machine including: a cylindrical rotary drum having a bottom surface,
installed in a water tub such that a rotational axis thereof is declined toward a
rear portion of the washing machine at an angle of about 30 ± 5 degrees with respect
to a horizontal direction, the rear portion referring to a portion opposite to a front
portion where an opening of the rotary drum is provided, wherein a first agitation
control is executed for a first specific period of time in at least one of a washing
process and a rinsing process, the first agitation control repeatedly performing a
control process of rotating the rotary drum at a first rotational speed for a first
preset period of time and then stopping the rotary drum for a second preset period
of time, and a rotational force due to the first rotational speed allowing laundry
articles to be lifted up in the rotational direction of the rotary drum and dropped
when reaching a height where the weight of the laundry articles is greater than a
centrifugal force of the rotary drum exerted on the laundry articles.
[0009] Since the cylindrical rotary drum having the bottom surface is slanted, the front
opening of the rotary drum is raised, so that the loading and unloading of laundry
articles into and out of the rotary drum is facilitated. The angle of about 30 ± 5
degrees at which the rotary drum is slanted enables any users, whether they are children
(not infants), adults or people using a wheelchair, to load and unload laundry articles
conveniently regardless of their height. Accordingly, loading and unloading of the
laundry articles can be performed without a user having to bend down while an installation
of a drum type washing machine in a small space is also possible. Therefore, the drum
type washing machine can be designed to be suitable for even small houses with limited
space. On the other hand, if the rotary drum is slanted, there occurs a problem in
that laundry articles tend to gather at the lower position of the rear portion of
the rotary drum, where they cannot be fully agitated. The problem, however, can be
solved by performing an agitation control in the washing and/or the rinsing process.
That is, since the agitation control allows the laundry articles, which tend to gather
at the lower position of the slanted rotary drum, to be sufficiently agitated while
changing positions in the rotary drum, the laundry articles can be subject to substantially
the same level of detergency.
[0010] With the above configuration, the rotary drum is driven to rotate in forward and
reverse directions alternately to prevent laundry articles from being entangled. As
a result, the position changes of the laundry articles in the rotary drum can be facilitated,
which guarantees efficient cleaning of laundry articles.
[0011] Further, if the rotary drum rotates at a first rotational speed, e.g., 30 ± 5 rpm
when the diameter of the rotary drum is about 500 ± 50 mm, the laundry articles are
lifted up in the rotational direction of the rotary drum and then dropped when they
reach a position where their weight becomes greater than the centrifugal force e the
rotary drum. As a result, the laundry articles go through pounding motions while their
positions are being changed. If the rotational speed of the rotary drum is lower than
about 30 ± 5 rpm, the laundry articles may not be lifted up, and, if the rotational
speed is greater than the above value, on the other hand, the articles may not drop
because the centrifugal force is greater than their weight.
[0012] The rotational speed for changing the positions of laundry articles is varied depending
on the amount of laundry articles. Therefore, the amount of laundry articles is detected
by a laundry amount detector. When the detected amount of the laundry articles is
greater than a preset amount, the first rotational speed is reduced down to, e.g.,
25 to 30 rpm. On the other hand, if the detected amount is smaller than the preset
amount, the first rotational speed is raised to, e.g., 30 to 35 rpm. As a result,
the pounding motions depending on the amount of the laundry articles can occur and
therefore the laundry articles can be efficiently agitated while changing their positions
in the rotary drum.
[0013] Furthermore, a second agitation control is performed for a second specific period
of time in at least one of the washing process and the rinsing process. The second
agitation control repeatedly performs a control process of rotating the rotary drum
at a second rotational speed for a third preset period of time and then stopping the
rotary drum for a fourth preset period of time. If the rotary drum rotates at the
second rotational speed increasing the influence of centrifugal force on the laundry
articles, the laundry articles get separated from each other and spread out to cling
to the inner peripheral surface of the rotary drum, and, when the rotary drum is stopped,
the laundry articles would drop. Therefore, in addition to the position changes, the
laundry articles go through changes in their forms as well, so that the laundry articles,
which tend to entangle in the lower position of the rotary drum, can be dispersed
in the rotary drum.
[0014] Moreover, by performing the first agitation control and the second agitation control
alternately for a predetermined period of time, the laundry articles are fully agitated
while changing their forms and positions. Therefore, all the laundry articles are
subject to substantially the same degree of detergency, and the problem caused by
slanting the rotary drum can be solved.
[0015] In addition, one or more agitation blades, each having a ridge elongated at a specific
angle of inclination with respect to the direction of the rotational axis of the rotary
drum, are provided at one or more locations on the inner peripheral surface of the
rotary drum. When the rotary drum rotates, the agitation blades serve to move laundry
articles from a lower position of the rotary drum to a higher position thereof in
a direction different from the rotational direction of the rotary drum by using the
ridges thereof. Thus, if ridges are formed at an angle of inclination capable of creating
an effect of lifting the laundry articles from a lower position to the higher position
of the rotary drum, the laundry articles, which tend to gather at the lower position
of the rotary drum, can be dispersed in the rotary drum more efficiently.
[0016] In accordance with another preferred embodiment of the present invention, there is
provided a drum type washing machine including: a rotary drum having a substantially
horizontal or slanted rotational axis and a controller, wherein the controller performs
a first agitation control for rotating the rotary drum at a first rotational speed
and a second agitation control for rotating the rotary drum at a second rotational
speed higher than the first rotational speed in at least one of a washing process
and a rinsing process.
[0017] The above and other objects and features of the present invention will become apparent
from the following description of a preferred embodiment given in conjunction with
the accompanying drawings, in which:
Fig. 1 shows a configuration of main components of a drum type washing machine in
accordance with a preferred embodiment of the present invention;
Fig. 2 illustrates the arrangement of a control unit for use in the drum type washing
machine in accordance with the preferred embodiment of the present invention;
Fig. 3 shows a timing chart that describes a control sequence of a rotary drum by
using the control unit as shown in Fig. 2;
Figs. 4A to 4C provide a plan view, a front view and a side view of a first example
of an agitation blade, respectively;
Figs. 5A to 5C present a plan view, a front view and a side view of a second example
of an agitation blade, respectively;
Figs. 6A to 6C set forth a plan view, a front view, and a side view of a third example
of an agitation blade, respectively; and
Fig. 7 shows a configuration of a conventional drum type washing machine.
[0018] Referring to Fig. 1, there is shown a configuration of main components of drum type
washing machine 1 in accordance with a preferred embodiment of the present invention.
Housing 2 incorporates therein water tub 3 installed via a suspension structure (not
shown), and cylindrical rotary drum 5 having a bottom surface is disposed in water
tub 3 such that the direction R of its rotational axis is slanted at an angle θ of
30 ± 5 degrees with respect to the horizontal direction H.
[0019] Specifically, rotary drum 5 is installed in water tub 3 such that its opening is
positioned at the front portion of housing 2 while the bottom surface of rotary drum
5 is disposed at the rear portion of housing 2. Further, rotary drum 5 is slanted
such that the direction R of the rotational axis thereof is declined toward the rear
portion of housing 2 at a specific angle θ. Rotary drum 5 is driven to rotate by drum
driving motor 4. Formed at the front portion of water tub 3 is opening 3a through
which laundry articles are loaded into and unloaded from rotary drum 5. Further, door
8 is installed through inclined surface 2a formed at the front surface portion of
housing 2, facing opening 3a. Laundry articles can be loaded into or unloaded from
rotary drum 5 after door 8 is opened. Further, by forming door 8 partially or entirely
with a transparent material, the inside of rotary drum 5 can be viewed from the outside.
[0020] As described, by having rotary drum 5 slanted and installing door 8 on housing 2
to face the opening of rotary drum 5, loading and unloading of laundry articles can
be performed without a user having to bend down, and installation of drum type washing
machine 1 in a small space, e.g., a bathroom, where a conventional vertical washing
machine is typically installed, is facilitated because having clearance space in front
of washing machine 1 is no longer required. Therefore, drum type washing machine 1
can be configured to be suitable for even small houses with limited space.
[0021] Inventors of the present invention conducted extensive researches to find an optimum
angle θ of inclination of rotary drum 5, and it was found that it is preferable to
be about 30 ± 5 degrees. By slanting rotary drum 5 at the angle θ of about 30 ± 5
degrees, any users, whether they are children (not infants), adults or people using
a wheelchair, can load and unload laundry articles conveniently regardless of their
height.
[0022] In addition, the angle of inclination may be unimportant if rotary drum 5 is located
at an extremely high or low level even if it is slanted at the optimum angle θ of
about 30 ± 5 degrees. However, there is a preferable height level for a washing machine
to be usually placed on the floor, and there is also a height level for rotary drum
5 determined in order to install components such as a water feed/drain structure and/or
a control unit in housing 2. Therefore, the height of rotary drum 5 is not varied
greatly, and the height of door 8, which is configured to correspond to the opening
provided in front of rotary drum 5 to allow loading and unloading of laundry articles,
is not raised or lowered considerably. Drum type washing machine 1 in accordance with
the preferred embodiment has a height of about 930 mm and the height of a central
portion of door 8 is about 693 mm.
[0023] Although slanted rotary drum 5 described above is advantageous in that it facilitates
loading and unloading of laundry articles and allows water supplied in rotary drum
5 to build up in the rear portion thereof so that a higher water depth level can be
obtained even with a small quantity of water, it also has a disadvantage in that laundry
articles accommodated in rotary drum 5 gather at the lower position of the rear portion
of rotary drum 5. In addition, the tendency of the laundry articles to gather in the
rear bottom portion is caused by the rotation of rotary drum 5, in which condition
it is not possible to provide a satisfactory degree of detergency to all laundry articles
being washed by changing their positions in rotary drum 5. For this reason, in addition
to simply having inclined installation of rotary drum 5, other attempts have been
made to solve the above problem. As a solution to such problem, the preferred embodiment
of the present invention includes a process of changing the positions of the laundry
articles in rotary drum 5 by way of controlling the rotations of rotary drum 5 driven
by drum driving motor 4.
[0024] As shown in Fig. 2, control unit 10 for controlling the operation of drum type washing
machine 1 includes controller 11 made up of a microcomputer. Controller 11 controls
operations of drum driving motor 4, water supply valve 26 and water drain pump 27.
Further, setting unit 13 and display unit 14 are installed in a console disposed on
the surface of housing 2. When an operation course is selected through setting unit
13, a selected setup state to be conducted and an operational state are displayed
on display unit 14, and controller 11 transmits control commands to power switching
unit 12 according to a control sequence stored in storage unit 15, so that drum driving
motor 4, water supply valve 26 and water drain pump 27 are turned on and off according
to an operational sequence. Hereinafter, operation of drum type washing machine 1
using control unit 10 will be described with reference to Figs. 1 to 3.
[0025] After opening door 8, laundry articles are loaded into rotary drum 5 and detergent
is also added into rotary drum 5 from a detergent dispenser disposed in water supply
unit 6. Then, power switch 18 is turned on and an operation course is selected from
setting unit 13 depending on the types of laundry articles being washed. Then, an
operation start input is generated, and an operation control is initiated by control
unit 10. Drum type washing machine 1 basically performs a washing process, a rinsing
process and a water-extracting process in that order. When drum type washing machine
1 has a drying function, a drying process can be executed without a particular process
sequence.
[0026] First, in order to detect the amount of laundry articles accommodated in rotary drum
5, controller 11 transmits a control command to power switching unit 12 to prompt
drum driving motor 4 to rotate rotary drum 5 at a predetermined rotational speed.
Then, drum driving motor 4 which is switched on by power switching unit 12 is driven
to rotate rotary drum 5, and laundry amount detector 16 detects the amount of the
laundry articles based on a load exerted on drum driving motor 4 from the laundry
articles. The amount of the laundry articles detected by laundry amount detector 16
is stored in storage unit 15 for use in a control operation to be described below.
[0027] Controller 11 transmits a control command to power switching unit 12 to open water
supply valve 26, and water supply valve 26 is opened by power switching unit 12. Then,
fresh water is fed into water tub 3 from a water supply hose connected to water supply
unit 6. At this time, the detergent supplied in water supply unit 6 is also added
into water tub 3 while being dissolved in the water. The water level in water tub
3 is detected by the sensor of water level detector 19 installed in water tub. When
the water level reaches a specific level, a water level detection signal is transmitted
to controller 11 from water level detector 19, and controller 11 transmits a control
command for closing water supply valve 26 to power switching unit 12 to thereby stop
the supply of water. Since the water supplied in water tub 3 is absorbed by the laundry
articles in rotary drum 5 through drum perforations 17 formed on rotary drum 5, the
water level in water tub 3 becomes lower. Thus, water tub 3 is replenished with water
through the same process as described above. Although a control operation for heating
water in water tub 3 by a heater up to a certain temperature to improve detergency
may be done, explanation thereof will be omitted because such feature is not directly
related to the present invention.
[0028] Washing of laundry articles can be initiated through the above-described control
operations. Controller 11 transmits a control command to power switching unit 12 to
prompt drum driving motor 4 to rotate rotary drum 5. An operational sequence for rotating
rotary drum 5 is stored in storage unit 15. Hereinafter, the operational sequence
for rotating rotary drum 5 will be described in accordance with the preferred embodiment
of the present invention in conjunction with Fig. 3. Further, though drum driving
motor 4 is configured so that its rotational speed and rotational direction can be
changed, explanation of the configuration and a controlling method thereof will be
omitted herein. In addition, the influence of, e.g., centrifugal force applied on
the laundry articles due to the rotation of rotary drum 5 is varied depending on the
diameter of rotary drum 5. Specific values of rotational speeds to be explained hereinafter
are examples for the case where the diameter of rotary drum 5 in drum type washing
machine 1 is about 500 mm in accordance with the preferred embodiment of the present
invention.
[0029] As shown in Fig. 3, a first agitation control operation is conducted at first. Repeatedly
executed in the first agitation control operation is a first agitation cycle, which
includes a series of stages of forwardly rotating rotary drum 5 at a first rotational
speed (e.g., 30 ± 5 rpm) for a first preset period of time (e.g., 13 seconds); stopping
rotary drum 5 for a second preset period of time (e.g., 2 seconds); reversibly rotating
rotary drum 5 at the first rotational speed for the first preset period of time; and
then stopping rotary drum 5 for the second preset period of time. The first agitation
control operation is conducted for a first predetermined period of time (e.g., 4 minutes).
[0030] The first rotational speed is a rotational speed allowing laundry articles accommodated
in rotary drum 5 to be lifted up in the rotational direction of rotary drum 5 and
dropped upon reaching a position where the weight of the laundry articles becomes
greater than the centrifugal force exerted on them by the rotary drum. Since the laundry
articles are lifted up and dropped, an effect of pounding motions is produced, and
repeated pounding motions facilitate a cleaning action for removing soils from laundry
articles soaked in wash water containing detergent dissolved therein. With a rotational
speed smaller than the first rotational speed, the laundry articles cannot be lifted
up by agitation blades 9, whereas no drop motion of the laundry articles would take
place with a rotational speed greater than the first rotational speed because the
influence of centrifugal force would become greater than the weight of the laundry
articles. Furthermore, by reversing the rotational direction of rotary drum 5 alternately,
the laundry articles can be prevented from being entangled so that position changes
of the laundry articles in rotary drum 5 become facilitated.
[0031] The effect of pounding motions, i.e., lifting up and then dropping laundry articles,
is affected by the amount of laundry articles accommodated in rotary drum 5. Therefore,
it is recommended to vary the first rotational speed depending on the amount of the
laundry articles. As described earlier, the amount of laundry articles can be detected
by laundry amount detector 16 and the detected laundry amount is stored in storage
unit 15. When the amount of the laundry articles stored in storage unit 15 is greater
than a preset amount, controller 11 sets the first rotational speed to be reduced
to, e.g., 25 to 30 rpm. On the other hand, if the amount of the laundry articles stored
in storage unit 15 is smaller than the preset amount, controller 11 increases the
first rotational speed up to, e.g., 30 to 35 rpm.
[0032] Though it is possible to obtain a cleaning effect of laundry articles while changing
their positions by way of repeating only the first agitation control operation for
a specific washing time (e.g., about 15 minutes), it is more preferable to execute
a second agitation control operation after the first agitation control operation,
as shown in Fig. 3.
[0033] Repeatedly performed in the second agitation control operation is a second agitation
cycle including a series of stages of forwardly rotating rotary drum 5 at a second
rotational speed (e.g., 45 to 90 rpm) for a third preset period of time (e.g., 7 seconds);
stopping rotary drum 5 for a fourth preset period of time; reversibly rotating rotary
drum 5 at the second rotational speed for the third preset time period; and then stopping
rotary drum 5 for the fourth preset time period. The second agitation cycle is repeated
for a second predetermined period of time (e.g., 1 minute).
[0034] The second rotational speed represents a rotational speed allowing the laundry articles
not to drop but to cling to the inner peripheral surface of rotary drum 5 by the centrifugal
force produced by the rotation of rotary drum 5. The laundry articles' tendency to
cling to the inner peripheral surface of rotary drum 5 separates and spreads out the
entangled articles. Furthermore, when rotary drum 5 is stopped for the fourth preset
time period, the laundry articles lifted up to the upper portion of rotary drum 5
are detached from the inner peripheral surface and dropped by the influence of gravity.
By the spreading-out and dropping movements of the laundry articles, positions of
the articles are changed while their shapes are changed as well.
[0035] By performing the first and the second agitation control operations alternately for
a third predetermined period of time (e.g., 15 minutes), changing of the positions
of laundry articles in rotary drum 5 can be sufficiently performed and different pounding
motions in the two agitation control operations can be obtained so that it is possible
to provide substantially the same degree of detergency to all of the laundry articles
even in slanted rotary drum 5 without reducing the cleaning efficiency.
[0036] Upon completion of the washing process described, controller 11 opens a water drain
valve and, at the same time, transmits a control command to power switching unit 12
to operate water drain pump 27, so that a water drain control operation for discharging
soiled water from water tub 3 is executed. Moreover, controller 11 transmits a control
command to power switching unit 12 to extract water from the laundry articles by rotating
drum driving motor 4, whereby a water-extraction of the laundry articles is performed
after the washing process.
[0037] After a predetermined time period for the water extraction of laundry articles, controller
11 closes the water drain valve but opens water supply valve 26, so that fresh water
is fed into water tub 3 and a rinsing process is started. In the rinsing process,
the laundry articles in rotary drum 5 are subject to agitating motions by alternately
rotating rotary drum 5 forwardly and reversibly. For instance, if the first and/or
the second agitation control operation as in the washing process are executed in the
rinsing process, the positions of the laundry articles in rotary drum 5 are changed
and the effect of the pounding motions can be applied to all over laundry articles,
so that a substantially uniform rinsing result can be obtained.
[0038] After a predetermined time period for the rinsing operation, a water-extraction process
is performed, after which the whole process is terminated. Then, controller 11 reports
the termination of the whole process and, at the same time, triggers to turn off power
switch 18 to thereby terminate the operation of washing machine 1. When drum type
washing machine 1 additionally has a drying function, a drying process can be performed
after the water extraction process.
[0039] Referring to Figs. 4 to 6, there are shown examples of agitation blade 9 provided
on the inner peripheral surface of rotary drum 5 in drum type washing machine 1 described
above. As shown therein, each of agitation blades 9a to 9c has ridge 4a elongated
at a specific angle of inclination with respect to the direction of the rotational
axis of rotary drum 5.
[0040] Figs. 4A to 4C show a first example of agitation blade 9. Agitation blade 9a includes
base 23 of a substantially rectangular shape abutted against the inner peripheral
surface of rotary drum 5 and has a cross section of a mountain shape having ridge
22 of a predetermined height formed in a generally diagonal direction with respect
to base 23. Formed between ridge 22 and base 23 is inclined surface of a substantially
arc shape having different radii depending on the cross sectional position. Agitation
blade 9a is placed on the inner peripheral surface of rotary drum 5 such that the
longitudinal direction of base 23 coincides with the direction of the rotational axis
of rotary drum 5, so that ridge 22 forms the angle of inclination with respect to
the direction of the rotational axis of rotary drum 5.
[0041] If rotary drum 5 having agitation blades 9a configured as above at a plurality of
locations on the inner peripheral surface is rotated in the washing or the rinsing
process, laundry articles, which tend to gather at the lower position of slanted rotary
drum 5, are lifted up from the rear portion to a higher position of the front portion
of rotary drum 5. Therefore, the laundry articles can be sufficiently agitated in
such slanted rotary drum 5 without sliding toward the lower position of the rear portion
of rotary drum 5. As a result, the laundry articles are agitated, while changing positions
in rotary drum 5, to thereby prevent a reduction in the washing efficiency. In case
of washing a small amount of laundry articles, the amount of wash water is also small,
so that the laundry articles may not be completely soaked in wash water. In such case,
the agitating motions for changing positions of the laundry articles in rotary drum
5 should be sufficiently performed in order to make the laundry articles fully soaked
in wash water. However, in rotary drum 5 having agitation blades 9a, changing of the
positions of the laundry articles are sufficiently performed, which in turn prevents
non-uniform cleaning and enhances the cleaning efficiency.
[0042] Figs. 5A to 5C show agitation blade 9b as a second example of agitation blade 9,
wherein the height of ridge 22 becomes greater toward the rear portion of rotary drum
5. By heightening ridge 22 toward the rear portion of rotary drum 5, i.e., the lower
position of rotary drum 5, the motion of lifting up the laundry articles from the
lower position to the higher position of the front portion of rotary drum 5 increases.
As a result, the laundry articles are sufficiently agitated by changing the positions
in rotary drum 5 to increase the agitating efficiency.
[0043] Figs. 6A to 6C show agitation blade 9c as a third example of agitation blade 9, wherein
two ridge sections 24 of a substantially triangular shape are formed on base 25, and
they are inclined at same angles but in reverse directions with respect to the direction
of the rotational axis of rotary drum 5, respectively. Agitation blade 9c configured
as above allows for the laundry lift-up motions for lifting up the laundry articles
to the higher position of the front portion of rotary drum 5 to be uniformly performed
regardless of the rotational direction of rotary drum 5, which is driven to rotate
forwardly and backwardly alternately.
[0044] When rotary drum 5 is slantingly disposed, the agitating efficiency can be improved
by installing agitation blades 9a to 9c near to the rear portion of rotary drum. Further,
it is preferred to configure the length of agitation blades 9a to 9c to be approximately
1/2 of that of rotary drum 5. By configuring agitation blades 9a to 9c as such, there
can be obtained an effect of raising laundry articles in the lower position of rotary
drum 5 to the higher position thereof.
[0045] The conventional drum type washing machine is advantageous in that the laundry articles
are subject to less damage and that a small quantity of water is used, but is disadvantageous
with respect to effective utilization of space. That is, the structure of carrying
the laundry articles into and out of the rotary drum through the front portion of
the washing machine is not only inconvenient but also unsuitable for small houses
having limited space. However, by slantingly disposing the rotary drum at an angle
of about 30 ± 5 degrees, the loading and unloading processes of the laundry articles
can be performed conveniently without a user having to bend down, and it is possible
to install the drum type washing machine in a small space. Accordingly, the ergonomics
of the drum type washing machine is equal to that of the conventional washing machine
having a vertical water tub in which the loading and unloading of the laundry articles
is performed through an opening prepared at its top portion. Moreover, the problem
of the laundry article gathering in the lower position of the slanted rotary drum
can be solved by using the agitation blades that serve to move the laundry articles
in the lower position up to the higher position. As a result, a drum type washing
machine having an excellent cleaning efficiency and ergonomics can be fabricated.
[0046] While the invention has been shown and described with respect to the preferred embodiments,
it will be understood by those skilled in the art that various changes and modifications
may be made without departing from the scope of the invention as defined in the following
claims.
1. A drum type washing machine comprising:
a cylindrical rotary drum having a bottom surface, installed in a water tub such that
a rotational axis thereof is declined toward a rear portion of the washing machine
at an angle of about 30 ± 5 degrees with respect to a horizontal direction, the rear
portion referring to a portion opposite to a front portion where an opening of the
rotary drum is provided,
wherein a first agitation control is executed for a first specific period of time
in at least one of a washing process and a rinsing process, the first agitation control
repeatedly performing a control process of rotating the rotary drum at a first rotational
speed for a first preset period of time and then stopping the rotary drum for a second
preset period of time, and a rotational force due to the first rotational speed allowing
laundry articles to be lifted up in the rotational direction of the rotary drum and
dropped when reaching a height where the weight of the laundry articles is greater
than a centrifugal force of the rotary drum exerted on the laundry articles.
2. The washing machine of claim 1, wherein the rotary drum is driven to rotate in forward
and reverse directions alternately.
3. The washing machine of claim 1 or 2, wherein the first rotational speed is about 30
± 5 rpm when the diameter of the rotary drum is about 500 ± 50 mm.
4. The washing machine of claim 3, wherein the amount of the laundry articles accommodated
in the rotary drum is detected by a laundry amount detector, and the first rotational
speed of the rotary drum is controlled to be about 25 to 30 rpm when the amount of
the laundry articles is found to be greater than a preset amount.
5. The washing machine of claim 3, wherein the amount of the laundry articles accommodated
in the rotary drum is detected by a laundry amount detector, and the first rotational
speed is controlled to be about 30 to 35 rpm when the amount of the laundry articles
is found to be smaller than a preset amount.
6. The washing machine of claim 1 or 2, wherein a second agitation control is executed
for a second specific period of time in at least one of the washing process and the
rinsing process, the second agitation control repeatedly performing a control process
of rotating the rotary drum at a second rotational speed for a third preset period
of time and then stopping the rotary drum for a fourth preset period of time, and
the second rotational speed being a rotational speed allowing the laundry articles
to cling to the inner peripheral surface of the rotary drum without dropping.
7. The washing machine of claim 6, wherein the first and the second agitation control
are executed alternately for a third specific period of time.
8. The washing machine of any one of claims 1 to 7, further comprising one or more agitation
blades provided at one or more locations on the inner peripheral surface of the rotary
drum, wherein each of the agitation blades has a ridge elongated at a specific angle
of inclination with respect to the direction of the rotational axis of the rotary
drum.
9. A drum type washing machine comprising:
a rotary drum having a substantially horizontal or slanted rotational axis; and
a controller,
wherein the controller performs a first agitation control for rotating the rotary
drum at a first rotational speed and a second agitation control for rotating the rotary
drum at a second rotational speed higher than the first rotational speed in at least
one of a washing process and a rinsing process.
10. The washing machine of claim 9, wherein the slanted rotational axis is inclined at
an angle of about 30 ± 5 degrees with respect to the horizontal direction.
11. The washing machine of claim 9, wherein the first agitation control repeatedly performs
a control process of rotating the rotary drum at the first rotational speed allowing
laundry articles to be lifted up in the rotational direction of the rotary drum and
dropped when reaching a height where the weight of the laundry articles is greater
than a centrifugal force of the rotary drum exerted on the laundry articles; and then
stopping the rotary drum.
12. The washing machine of claim 11, wherein the rotary drum is driven to rotate in forward
and reverse directions alternately in the first agitation control.
13. The washing machine of claim 12, wherein the second agitation control repeatedly performs
a control process of rotating the rotary drum at the second rotational speed allowing
the laundry articles to cling to the inner peripheral surface of the rotary drum without
dropping; and then stopping the rotary drum.
14. The washing machine of claim 13, wherein the first and the second agitation controls
are executed alternately.
15. The washing machine of claim 13, wherein a time period for the first agitation control
is longer than a time period for the second agitation control.
16. The washing machine of claim 13, wherein a duration of forward or reverse rotation
prior to alternating the rotational direction of the rotary drum during the first
agitation control is longer than a duration of forward or reverse rotations prior
to alternating the rotational direction of the rotary drum during the second agitation
control.
17. The washing machine of claim 13, wherein the rotary drum is driven to rotate in forward
and reverse directions alternately in the second agitation control.
18. The washing machine of claim 17, wherein a duration of a forward rotation prior to
alternating the rotational direction of the rotary drum is identical to a duration
of a reverse rotation prior to alternating the rotational direction of the rotary
drum in each of the first and second agitation controls.