[0001] This invention relates to containers made of cardboard, paperboard or similar lightweight
foldable sheet material and is particularly directed to the provision of an improved
container in the form of a tub, made from a one piece blank.
[0002] According to the invention there is provided a container in the form of a tub, made
from a one piece blank of cardboard, paperboard or similar lightweight foldable sheet
material, comprising:
a base panel;
a first side wall panel hinged to and upstanding from one edge of the said base panel;
and
a second side wall panel hinged to and upstanding from an opposite edge of the said
base panel and having its opposite side regions overlapping the opposite side regions
of the said first side wall panel and secured thereto;
wherein the said base panel has a central portion to opposite edges of which the
said side wall panels are hinged, and two opposite outer portions inclining upwardly
from the central portion into the container, each outer portion comprising a central
panel which is hingedly connected to the central portion and has converging edges;
and
wherein edge panels are hingedly attached to respective edges of the central panels
to at least partially close a space formed between the central panels and the adjacent
side wall panels.
[0003] Preferably the side walls are generally upright. By "generally upright" we mean that
the side wall could be vertical or it could slope somewhat outwardly or, less preferably,
somewhat inwardly. The walls could, however, slope outwardly at a greater angle to
give a more dish like appearance.
[0004] Preferably each central panel is generally triangular, but other shapes, for example
trapezoidal shapes, may be suitable.
[0005] Preferably each said edge panel has an arcuate outer edge so that it may follow more
closely the curved side wall of the container.
[0006] Preferably each edge panel is inclined downwardly with respect to the central panel
to which it is attached to give further strength to the base of the container.
[0007] The edge panel may also be hingedly attached to an adjacent side wall panel.
[0008] The central panels and edge panels need not be attached to the side wall panels.
In a preferred embodiment, however, a glue tab may be provided on one or more of the
panels for gluing to one or more of the side wall panels. Preferably the glue tab
is hingedly attached to the respective central or edge panel.
[0009] In one embodiment a glue tab is hingedly connected to each edge panel for bonding
to a respective side wall. Preferably each such tab is folded up with respect to its
edge panel so that it lies inside and is glued to the inside of the tub.
[0010] In another, more preferred embodiment, however, a single glue tab is hingedly connected
to just one of the edge panels at either end of the base panel. The tab is preferably
configured so that it extends circumferentially beyond the panel to which it is attached,
preferably substantially as far as the other edge panel at that end of the base. Preferably
the glued tab overlaps the join between the side wall panels in the base region to
strengthen that join. Preferably the tab is folded down with respect to the edge panel
so that it lies within and is glued within the recessed base of the tub.
[0011] The side wall panels may be of substantially similar widths. Preferably however one
of the panels is wider than the other, to allow for overlap between the panels to
secure the panels together.
[0012] The present invention also extends to a blank for making a container in accordance
with the invention.
[0013] From a further aspect, therefore the invention provides a one piece blank of cardboard,
paperboard or similar lightweight foldable sheet material for erection into a container,
said blank comprising:
a base panel;
a first side wall panel hinged to one edge of the said base panel; and
a second side wall panel hinged to an opposite edge of the said base panel and configured
such that upon erection its opposite side regions overlap opposite side regions of
the said first side wall panel for secural thereto;
said base panel having a central portion to opposite edges of which the said side
wall panels are hinged, and two opposite outer portions hingedly connected to the
central portion;
each outer portion comprising a central panel with edge panels hingedly attached to
respective edges of the central panel, each edge panel having a cut edge facing the
adjacent side wall panel for at least partially closing a space formed between the
central panel and the adjacent side wall panel.
[0014] The blank may have the further preferred features described above.
[0015] Some embodiments of the invention will now be described by way of example and with
reference to the accompanying drawings, in which:-
Figure 1 is a plan view of a blank for making a first embodiment of a container according
to the invention;
Figure 2 is a perspective view of the container made from the blank of Figure 1, partly
erected;
Figure 3 is a perspective view of the container made from the blank of Figure 1, in
a later stage of erection;
Figure 4 is a perspective view of the container fully erected, from above;
Figure 5 is a perspective view of the container fully erected, from below
Figure 6 is a plan view of a blank for making a second embodiment of the invention;
and
Figure 7 is a plan view of a blank for making a second embodiment of the invention.
[0016] Referring firstly to Figure 1, a cardboard blank 2 for making a container in the
form of a tub 4 (Figure 4) with a rounded side wall comprises a base panel 6, a first
side wall panel 8, and a second side wall panel 10. The second side panel 10 has display
openings 12 formed therein. These are covered by a transparent plastic sheet 14 attached
to the inner face of the side wall panel 10.
[0017] The base panel 6 is of a generally oval configuration and comprises a central portion
16 to whose opposite edges the first and second side wall panels 10, 12 are connected
by way of hinge lines 18. It further comprises two outer portions 20 connected to
the central portion by hinge lines 22.
[0018] Each outer portion 20 comprises a central, triangular, panel 24 to either side of
which edge panels 26 having an arcuate free edge 28 are attached by hinge lines 30.
The end of each edge panel 26 adjacent the hinge lines 22 is also attached to its
adjacent side wall panel 8,10 by a hinge line 32.
[0019] A glue tab 34 is connected to one edge panel 26 at each side of the base panel 4
by a hinge line 36.
[0020] To facilitate hinging of the various panels, the hinge lines 30, 32 and 36 are formed
as intermittent cuts.
[0021] Referring now to Figures 2 to 5, to erect the tub the side wall panels 8,10 are folded
up about the respective hinge lines 18, as shown in Figure 2.
[0022] As the side wall panels 8,10 are being curved around into a curved configuration,
each triangular panel 24 is hinged upwardly around its hinge line 22. At the same
time, the edge panels 26 are hinged downwardly about the hinge lines 30 and upwardly
around the hinge lines 32 so as to incline outwardly towards the adjacent side wall
panels 8,10, as shown in Figure 3.
[0023] The tabs 34 are folded downwardly about their hinge lines 36 so as to come into contact
and overlap the side wall panels 8,10 at the base of the tub.
[0024] When the side walls 8,10 are fully curved around and the base panel 6 fully folded,
overlapping regions 38 of the walls 8,10 are glued together to hold the walls in a
generally upright position, and the tabs 34 glued into position to consolidate the
base of the tub 4. Although only one outer portion 20 of the base panel 6 is shown
folded in Figure 3, both outer portions are folded at the same time.
[0025] The folding and shaping of the tub can be effected using a suitable mandrel which
may enter the top and base of the tub as it is formed. Alternatively the tub can be
erected in some other manner, for example by hand.
[0026] The erected tub 4 is shown in Figures 4 and 5. As can be best seen in Figure 5, the
folding of the various panels results in the triangular panels 24 being upwardly inclined
relative to the central portion 16 of the base panel 6 in the erected tub, with the
edge portions 26 being downwardly inclined relative to the triangular panels 24 so
as to close the space between the triangular panels 24 and the side wall panels 8,10.
The tabs 34 are glued inside the side wall panels 8,10 at the base of the tub to provide
additional strength to the base.
[0027] Turning now to Figures 6 and 7, two blanks 42, 44 for forming modified tubs are shown.
[0028] In the embodiment of Figure 6, the tab 34 of the first embodiment has been replaced
by two separate glue tabs 46. In this case, the tabs will be folded upwardly around
the hinge lines 48 during erection so as to lie within the tub 4.
[0029] In the embodiment of Figure 7, the tabs 34, 46 have been omitted altogether.
[0030] The embodiments of the invention shown in the Figures are open topped tub of generally
oval shape in horizontal section, with an outwardly inclined wall. In a further modification,
the side wall panels may have longitudinal fold lines to form a faceted, rather than
a rounded, tub.
[0031] Tubs according to the invention may be provided with a top closure of any convenient
form, for example in the form of a plug made of plastics, cardboard, polystyrene or
a pulp material.
1. A container in the form of a tub, made from a one piece blank of cardboard, paperboard
or similar lightweight foldable sheet material, comprising:
a base panel;
a first side wall panel hinged to one edge of the said base panel; and
a second side wall panel hinged to an opposite edge of the said base panel and having
its opposite side regions overlapping the opposite side regions of the said first
side wall panel and secured thereto;
wherein the said base panel has a central portion to opposite edges of which the
said side wall panels are hinged, and two opposite outer portions inclining upwardly
from the central portion into the container, each outer portion comprising a central
panel which is hingedly connected to the central portion and has converging edges;
and
wherein edge panels are hingedly attached to respective edges of the central panels
to at least partially close a space formed between the central panels and the adjacent
side wall panels.
2. A container as claimed in claim 1 wherein said side walls are generally upright.
3. A container as claimed in claim 1 or 2 wherein said central panel is triangular.
4. A container as claimed in claim 1, 2 or 3 wherein each said edge panel has an arcuate
outer edge.
5. A container as claimed in any preceding claim
wherein said edge panels are inclined downwardly with respect to the central panels
to which they are attached.
6. A container as claimed in any preceding claim
wherein said edge panels are also hingedly attached to an adjacent portion of an adjacent
side wall panel.
7. A container as claimed in any preceding claim
wherein said edge panels or said central panel are provided with a glue tab glued
to one or more of the side wall panels.
8. A container as claimed in claim 6 wherein the glue tab is hingedly attached to a respective
central or edge panel.
9. A container as claimed in claim 8 wherein a glue tab is hingedly connected to each
edge panel.
10. A container as claimed in claim 9 wherein the glue tab is folded up so as to lie inside
the tub.
11. A container as claimed in claim 8 wherein a single glue tab is hingedly connected
to just one of the edge panels at either end of the tub base.
12. A container as claimed in claim 11 wherein the glue tab extends circumferentially
beyond the edge panel to which it is attached, preferably substantially as far as
the other edge panel.
13. A container as claimed in claim 11 or 12 wherein the glue tab overlaps the join between
the side wall panels.
14. A container as claimed in claim 11, 12 or 13
wherein the glue tab is folded so as to lie in the external base of the tub.
15. A one piece blank for forming a container as claimed in any preceding claim.
16. A one piece blank of cardboard, paperboard or similar lightweight foldable sheet material
for erection into a container, said blank comprising:
a base panel;
a first side wall panel hinged to one edge of the said base panel; and
a second side wall panel hinged to an opposite edge of the said base panel and configured
such that upon erection its opposite side regions overlap opposite side regions of
the said first side wall panel for secural thereto;
said base panel having a central portion to opposite edges of which the said side
wall panels are hinged, and two opposite outer portions hingedly connected to the
central portion;
each outer portion comprising a central panel and edge panels hingedly attached to
respective edges of the central panel, each edge panel having a cut edge facing the
adjacent side wall panel for at least partially closing a space formed between the
central panel and an adjacent side wall panel.
17. A blank as claimed in claim 16 wherein said central panel is triangular.
18. A blank as claimed in claim 16 or 17 wherein each said edge panel has an arcuate outer
edge.
19. A blank as claimed in any of claims 16 to 18
wherein said edge panels are also hingedly attached to an adjacent portion of an adjacent
side wall panel.
20. A blank as claimed in any of claims 16 to 19
wherein said edge panels or said central panel are provided with a glue tab.
21. A blank as claimed in claim 20 wherein the glue tab is hingedly attached to the respective
central or edge panel.
22. A blank as claimed in claim 21 wherein a glue tab is hingedly connected to each edge
panel.
23. A blank as claimed in claim 21 wherein a single glue tab is hingedly connected to
just one of the edge panels at either end of the blank.