Technical Field of the Invention
[0001] The present invention relates to "down-the-hole" hammers or fluid-operated percussion
drill tools operated by a supply of compressed air.
Background to the Invention
[0002] Some designs of conventional down-the-hole hammers and fluid-operated percussion
drill tools comprise an external cylinder or outer wear sleeve, within which is mounted
an inner cylinder which in turn engages with a backhead assembly. A sliding reciprocating
piston co-operates with the inner cylinder and backhead assembly, which when air pressure
is supplied through the backhead assembly, acts with a percussive effect on a drill
bit retained within a chuck on the outer wear sleeve.
[0003] In down-the-hole hammers the energy created is in part dependent on the cross sectional
area of the reciprocating piston. This is because the force is determined by the formula
P x A (where P = air pressure and A = cross sectional area of the piston). In most
modem down-the-hole hammers the piston is a sliding valve, which reciprocates between
a strike position on a bit and a top of stroke position. The length and timing of
the stroke is determined by the supply and exhaust of air to a lift chamber and top
pressure chamber.
[0004] In known conventional arrangements, the inner cylinder is effectively suspended within
the outer wear sleeve by means of a compressible retaining ring, such as a circlip,
which has to be slid up the inner cylinder so as to seat against a shoulder or lip
at one end thereof, being compressed when the inner cylinder is dropped down within
the outer wear sleeve, and then expanding outwardly into a groove or shoulder formed
on the inner diameter of the outer wear sleeve with a snap action. When in this position,
the circlip seats within the groove and abuts against the lip of the inner cylinder,
by which the inner cylinder is suspended within the outer wear sleeve.
[0005] EP1004744A, of the same applicant, discloses a segmented ring mounting for retaining
the inner cylinder within the outer wear sleeve in a fluid-operated percussion drill
tool, such as a down-the-hole hammer.
[0006] The retaining ring seats the smaller diameter inner cylinder within the larger diameter
outer wear sleeve. The outer wear sleeve is formed with a groove cut on its inside
diameter, or a shoulder for seating the retaining ring against a lip of the inner
cylinder. The ring is capable of radial compression and expansion so as to expand
radially into the seating groove or shoulder for retaining the components one within
the other in use. The retaining ring comprises at least three segments, which when
touching end to end form a complete circle, and an expansible O-ring, for holding
the segments together but allowing the segments to expand radially and move apart
by sufficient amount so as to seat the segments in the groove or against the shoulder.
[0007] The inner cylinder of EP1004744A is integral to the porting of the hammer. In the
system the piston runs on the inner diameter of the inner cylinder and also on the
inner diameter of the outer wear sleeve. It is essential that the fit between the
outer diameter of the inner cylinder and the bore of the outer wear sleeve be a tight/close
fit to ensure optimum alignment of the two bores. This means that the clearance and
hence the efficiency of the hammer is optimised because the operation of the hammer
relies on a partial seal between the piston and the top and bottom chambers, i.e.
the tighter the clearance the greater the energy (within reason). In the seating ring
system of EP1004744A effective operation relies on a difference in wear sleeve bore
diameter above and below the seating ring groove. This means the usable diameter for
the piston, and thus the energy, is reduced. This is because the inner diameter of
the wear sleeve above the seating ring has to be larger than below to ensure that
the seating ring is located in position. This results in an effective reduction in
the cross-sectional diameter of the piston, which reduces the force on the piston.
[0008] Other manufacturers have in the past made the inner cylinder as part of a threaded
component which screws into the outer wear sleeve. The disadvantage of this is that
the hammer wears externally and in many cases it is rebuilt by replacing all external
components. This would obviously be extremely expensive in the above scenario. There
is also the issue of the clearance which would be necessary, between the external
diameter of the inner cylinder portion and the bore of the wear sleeve, to allow the
component to screw into the wear sleeve. As will be explained below the clearance
needs to be minimised to optimise the concentricity of the inner cylinder bore and
the wear sleeve bore.
[0009] In other known prior art percussion hammers the inner cylinder is mounted within
the outer wear sleeve by means of a compressible retaining ring, such as a circlip,
which is expanded outwardly to seat into the groove or shoulder formed on the inner
diameter of the outer wear sleeve.
[0010] The outer wear sleeve of down-the-hole hammers is subject to very strong abrasive
forces when in use causing significant wear of, and removal of metal from, the outer
sleeve. This weakens the outer wear sleeve to the point where it has to be replaced.
In the prior art hammers described the provision of circumferential seating grooves
for circlips, seating rings and the like, in the inner face of the wear sleeve reduce
the wear thickness of the outer sleeve. This means that the outer wear sleeve has
to be replaced more quickly than would be the case if the wear sleeve contained no
more grooves.
[0011] In other prior art down-the-hole hammers (e.g. those having a seating ring) the inner
cylinder is located on a shoulder provided by a groove in the wear sleeve. It is then
locked in position by the application of torque at the backhead, which locks down
on a compression ring or the like. The result is that there is a significant locking
force which acts between the shoulder and the threads of the wear sleeve. The possibility
that this force could cause distortion on the wear sleeve will increase as the external
wear on the wear sleeve outer diameter increases. For example, US 5944117 discloses
a locking system in which an outwardly-directed annular boss on the inner cylinder
engages with a ridge on the outer wear sleeve.
[0012] Another type of locking system relies on a collet type system (e.g. WO9967065 Azuko).
This system applies not only a force down an shoulder on the wear sleeve but also
an outward force on the wear sleeve. Again the effect of these forces increases as
the wear sleeve wears.
[0013] In summary, the disadvantages of the prior art systems are as follows.
Where a seating ring is used this results in:
- a reduction of the available piston cross-section due to shoulder requirements for
the seating ring;
- a reduction of wear sleeve cross-section due to the requirement to provide a seating
ring groove;
- high locking forces required on the seating ring shoulder of the wear sleeve.
Where a compressible/expandable circlip is used this results in:
- a reduction of the wear sleeve cross-section due to the requirement to provide a seating
ring groove;
- high locking forces required on the seating ring shoulder of the wear sleeve.
Where an integral inner cylinder and threaded component is used, this results in:
- a requirement for clearance between the inner cylinder and the wear sleeve resulting
in concentricity problems;
- is is expensive to rebuild.
Object of the Invention
[0014] It is an object of the invention to provide a down-the-hole hammer, or other fluid
operated percussion drill tool, having means for rigidly mounting the inner cylinder
in the outer wear sleeve while still maximising the bore of the wear sleeve. It is
also an object of the invention to obviate the need for a seating groove in the outer
wear sleeve, and to minimise areas of weakness in the outer wear sleeve.
Summary of the Invention
[0015] The invention provides a fluid-operated percussion drill tool, in particular a down-the-hole
hammer, comprising an external cylindrical outer wear sleeve, an inner cylinder mounted
co-axially within the outer wear sleeve, a sliding piston mounted for reciprocating
movement within the inner cylinder and the outer wear sleeve, to strike a hammer bit
mounted at the lower end of the outer wear sleeve, characterised in that the inner
cylinder is formed with an inwardly-directed abutment which in the assembled tool
is clamped between a complementary engagement means and a locking means such that
the inner cylinder is rigidly mounted and held in the drill tool assembly relative
to the outer wear sleeve.
[0016] Preferably, an elongate cylindrical air distributor is positioned within the hammer
assembly, and a lower end of the air distributor is positioned substantially concentrically
within the upper end of the inner cylinder and an abutment on the air distributor
engages the underside of a complementary abutment on the inner cylinder. Preferably,
the top end of the outer wear sleeve is screw-threadably engaged with the lower end
of an annular air distributor mount, and the top end of the inner cylinder abuts the
lower end of the distributor mount such that the inner cylinder is rigidly mounted
in the drill assembly relative to the outer wear sleeve when a top locking member
is threadably mounted onto the air distributor.
[0017] The air distributor is threadably engaged at its upper end with a top locking member
which abuts the top of the air distributor mount.
[0018] Thus, in the drill assembly of the invention, the inner cylinder is rigidly held
relative to the outer wear sleeve.
[0019] There is no requirement for a mounting groove for the inner cylinder within the outer
wear sleeve, which can be a weak point in the assembly.
Brief Description of the Drawings
[0020] Embodiments of a down-the-hole hammer in accordance with the invention will now be
described with reference to the accompanying drawings, wherein:
Figure 1 is a sectional side elevation of a first embodiment of a down-the-hole hammer
of the invention, showing the piston in the strike position;
Figure 2 is a sectional side elevation of the down-the-hole hammer ofFigure 1, showing
the piston in the top of stroke position;
Figure 3 is a sectional side elevation of the top part of the hammer of Figure 1 to
a larger scale;
Figure 4 is a sectional side elevation, to an enlarged scale, showing a detail of
Figure 3;
Figure 5 is a cross-sectional plan view of the down-the-hole hammer of Figure 1, on
the line C-C of Figure 3;
Figure 6 is a cross-sectional plan view of the down-the-hole hammer of Figure 1, on
the line B-B of Figure 3;
Figure 7 is a cross-sectional plan view of the down-the-hole hammer of Figure 1, on
the line D-D of Figure 3;
Figure 8 is a cross-sectional plan view of the down-the-hole hammer of Figure 1, on
the line E-E of Figure 3;
Figure 9 is a cross-sectional plan view of the down-the-hole hammer of Figure 1, on
the line F-F of Figure 3;
Figure 10 is a sectional side elevation of a second embodiment of a down-the hole
hammer of the invention, showing the piston in the strike position; and
Figure 11 is sectional side elevation of the top part of the hammer of Figure 10 to
a larger scale.
Detailed Description of the Drawings
[0021] Referring to Figures 1 to 4 of the drawings a first embodiment of a down-the-hole
hammer of the invention comprises an external cylindrical outer wear sleeve 10. An
inner cylinder 9 is mounted co-axially within the outer wear sleeve 10. A sliding
piston 11 is mounted for reciprocating movement within the inner cylinder 9 and the
outer wear sleeve 10, to strike a hammer bit 36 mounted for sliding movement in a
chuck 41 located at the forward end of the outer wear sleeve 10, in well known manner.
[0022] Referring now to Fig. 3, at the back end of the hammer, a top locking member 1 is
screw-threadably mounted on an annular air distributor 3. Air distributor 3 is fitted
concentrically through inner cylinder 9 and a distributor mount 2 and when assembled
an outwardly-directed annular flange 38 on the lower end of air distributor 3 abuts
the underside of an inwardly-directed annular shoulder 15 in inner cylinder 9. The
top end 14 of inner cylinder 9, above the shoulder 15, in turn abuts the lower end
of the distributor mount 2. The distributor mount 2 is substantially cylindrical and
open at both ends. It has an upper part 2a having an outer diameter which is the same
as the outer diameter of the outer wear sleeve 10, such that when the mount 2 is engaged
with the wear sleeve (as described below) the outer cylindrical wall of the mount
2 is flush with the outer wall of the wear sleeve 10. The mount 2 has a lower part
2b of reduced diameter which fits within the top end of the wear sleeve 10, and is
screw-threadably engaged with the inner wall of the wear sleeve 10, by means of screw
threads 39 (see also Fig. 8). The transition between the upper and lower parts of
the distributor mount 2 is defined by a downwardly facing annular shoulder 23, against
which the top annular rim of the wear sleeve 10 abuts, and is locked in place when
the mount 2 is fully engaged with the wear sleeve 10. The bottom of the top locking
member 1 has a flat annular rim 12 which engages a complementary flat shoulder 13
on the top end of the distributor mount 2. The inner cylinder 9 is thus effectively
locked between a shoulder 13 (between top locking member 1 and mount 2) and shoulder
15 (between air distributor 3 and inner cylinder 9). Shoulder 15 may be tapered if
required.
[0023] Stated differently, the inner cylinder 9, at its upper end, has an inwardly extending
annular shoulder or flange 14 which is rigidly held between the shoulder 15 and the
lower end of the distributor mount 2, when the distributor mount 2 has been screwed
into position in the top end of the wear sleeve 10, and the top locking member 1 has
been screwed on to the air distributor. When the top-locking member 1 is screwed down,
by screw-threadably engaging it with the top of the air-distributor 3, this acts to
pull the air-distributor 3 upwardly against the shoulder 15, and in turn pulls the
inner cylinder 9 upwardly against the shoulder 14. The whole assembly then locks down
on shoulder 13.
[0024] When screw engaging top locking member 1 to air distributor 3, air distributor 3
is prevented from turning by means of dowels 8 positioned between mount 2 and air
distributor 3. An annular circlip 7 (see Figs. 3 and 4) is positioned in a chamber
24 formed between locking member 1 and mount 2 and a groove 25 machined on air distributor
3. The circlip 7 serves to retain air distributor 3 loosely in position when assembling
the hammer.
[0025] Instead of the dowels 8, other means (not shown) may be provided to prevent the air
distributor 3 from turning as the top locking member 1 is being screwed in place in
assembling the hammer. For example, the air distributor 1 may be provided with external
flats (flat surface) which mate with complementary flats milled internally in the
distributor mount 2.
[0026] To ensure maximum alignment between the inner cylinder 9 and the wear sleeve 10 the
fit must be as close to size for size as possible. Due to tolerance restrictions this
means that the fit could be a very close sliding fit, a size for size fit, or a slight
interference fit. The efficiency of the hammer is partly dependent upon the clearance
between the piston 11 and the wear sleeve 10, because the sliding contact between
the piston 11 and the inner diameter of the wear sleeve 10 acts as a pneumatic seal.
The clearance between these parts is of the order of 0.1 mm. It will be appreciated
that the piston 11 is running in the bore of the wear sleeve 10 at the lower end of
its stroke (see Fig. 1) and runs in the bore of the inner cylinder 9 at the top of
the stroke (see Fig. 2). Again the clearance is of the order of 0.1 mm. It is also
important to ensure that the bore of the inner cylinder 9 is concentric with the bore
of the outer wear sleeve 10, and that there is no sideways (i.e. radial) movement.
This is achieved by having the inner cylinder 9 as a very snug, or interference, fit
within the bore of the outer sleeve 10.
[0027] The tolerance on the bore of the outer wear sleeve 10 relative to the piston 11 is
about 20 microns and a tolerance of about 10 microns in the outer diameter of the
inner cylinder 9, relative to the outer diameter of the piston 11. The clearance between
these parts should be in the range of 0.11 mm and 0.14 mm. If the clearance is greater
than about 0.14 mm there is a loss of efficiency of the hammer because compressed
air bypasses the piston.
[0028] As mentioned above, the mount 2 is screw-threadably engaged with the top of wear
sleeve 10 by means of screw threads 39 (see Figs. 3 and 8) which are cut into the
inner face of the wear sleeve 10. The axial depth of cut of the screw thread 39 is
kept to a minimum to minimise the stress on the wear sleeve. When considering the
axial depth of screw thread 39 it is important to note that as the diameter of the
hammer increases (hammer models are generally denoted by the nominal size which they
are designed to drill e.g. 3", 4", 5", 6", 8" etc..) the minimum thread depth would
increase. In the case of 3" and 4" hammers the minimum depth could be in the range
of 1.0 to 1.4 mm. On the larger sizes, e.g. 8", this minimum depth could be in the
range of 1.6mm to 2.0mm.
[0029] In a preferred method of assembly of the hammer, the bottom end of the hammer is
assembled first. The hammer is then placed upright. The piston 11 is placed into the
wear sleeve 10. The air distributor 3 is placed into the wear sleeve 10 such that
the probe 6 is sitting within piston 11. The inner cylinder 9 is pushed into the wear
sleeve 10. The distributor mount 2 is screwed into the wear sleeve 10. The assembly
is then tipped on end so that distributor 3 falls down through mount 2 Where the dowels
8 are used these are assembled, and an O-ring is placed on distributor 3. The check
valve 4 and a spring are put in position. The top locking member 1 is then screwed
onto the end of distributor 3.
[0030] There are other ways of assembling hammer but the above method has been found to
be convenient.
[0031] For example, in an alternative method of assembly, the air distributor 3 is inserted
into inner cylinder 9 (the probe 6 has already been inserted in air distributor 3).
The distributor mount 2 is placed over air distributor 3. Dowels 8 are inserted in
position in grooves 26 in distributor mount 2, and complementary grooves 27 in air
distributor 3 (see Fig. 6). Once the dowels are in place the air distributor 3 cannot
rotate. The circlip 7 is assembled in groove 25 on air distributor 3 (see Figs. 3
and 4). If the assembly at this stage is stood on inner cylinder 9, then air distributor
3 can fall as far as circlip 7 allows it. In this position circlip 7 is in groove
24 (in distributor mount 2) and cannot come out. Thus the assembly can be inserted
into wear sleeve 10 by applying force until the distributor mount 2 is in position
to screw into wear sleeve 10. On screwing the distributor mount 2 into the wear sleeve
10, the inner cylinder 9 will be gradually pushed into position. When the distributor
mount 2 abuts wear sleeve 10 at shoulder 23, the top locking member 1 is screwed to
air distributor 3 by screw threads 42 (see Fig. 7). When the locking member 1 is locked
on shoulder 13, the inner cylinder 9 is held securely in position, and circlip 7 has
pulled up in space 24 to a top position. Thus, the function of the circlip 7 is to
prevent the air distributor 3 from falling down into the hammer assembly before the
locking member 1 is in place. After the locking member 1 has been screwed into position
the air distributor 3 is firmly held in position and the circlip 7 becomes redundant.
[0032] The operation of the hammer is as follows. Referring to Fig. 3, compressed air is
supplied through top locking member 1 and forces check valve 4 open by pushing down
on a compression spring 5. The compressed air is then supplied through an annular
chamber 16 formed between air distributor 3 and probe 6 (see Figs. 3 and 7). The air
then passes through ports 17 in air distributor 3 and into four chambers 18 (see Figs.
3 and 8), which are segmental in plan, and are formed between distributor mount 2
and air distributor 3. From there the compressed air passes down through ports 19
in inner cylinder 9 and into the segmentally-shaped chambers 20 (see Fig. 9) between
the inner cylinder 9 and the wear sleeve 10. From here the air is supplied through
ports 21 in the inner cylinder 9.
[0033] When the piston 11 is in the strike position (Fig 1), air is supplied from the ports
21 into the chamber 28 between the piston 11 and the wear sleeve 10. From here it
is supplied through the channels 29 in the piston 11 to undercut 30 and into lift
chamber 31.
[0034] At the back end of the piston, in a top chamber 32, air is free to exhaust through
piston bore 33 and bit bores 34 and 35 to atmosphere. As a result a pressure differential
exists between the lift chamber 31 and the top chamber 32 and the piston lifts to
the top of stroke position (Fig. 2).
[0035] In this position air is cut-off from entering chamber 31, and air can exhaust from
chamber 31 through bit bores 34 and 35 to atmosphere. Pressurised air is supplied
from ports 21 to a chamber 38 between piston 11 and inner cylinder 9. From here it
is supplied though channels 37 in inner cylinder 9 to top chamber 32 which is prevented
from exhausting by probe 6 which is in piston bore 33. As there is now a pressure
differential between chambers 31 and 32 the piston is driven down to strike the bit
36 and the cycle repeats itself.
[0036] A second embodiment of the down-the hole hammer is now described with reference to
Figures 10 and 11 of the drawings. This embodiment is substantially similar in construction
and operation to the first embodiment of Figures 1 to 9, and like reference numerals
denote like parts.
[0037] It has been found in use of the first embodiment that there is a risk that the distributor
mount 2 may crack if excessive force is applied to it from the top locking member
1 due to torqueing up of the assembly in operation. This risk may be avoided by providing
a stop for the downward movement of the top locking member 1 on the top end of the
air distributor 3.
[0038] As shown in Figure 11, the stop is provided by means of an annular flat shoulder
50 on the inner surface of the top locking member 1, which abuts the top flat annular
end 51 of the air-distributor 3, when the inner cylinder 9 is locked in position.
In practice the locking is achieved, by arranging the length tolerances to be such
that, as the inner cylinder 9, is locked, there is a small gap between the end 51
of the air-distributor 3 and shoulder 50. As the hammer tightens due to applied torque
in operation, this gap is closed. Alternatively, a compression ring (not shown) may
be positioned between the end 51 and the shoulder 50 which absorbs forces as the assembly
tightens. This also makes up for variation in lengths due to tolerances.
[0039] The length tolerances referred to are the length of distributor 3 from end 51 to
shoulder 15; the length of inner cylinder 9 from shoulder 15 to the top end 14 of
the inner cylinder; the overall length of mount 2, and the length from shoulder 12
on top locking member 1 to shoulder 50. These lengths are chosen to achieve a small
gap between the shoulder 50 and the flat end 51. As explained about, this gap closes
in operation of the hammer. If it is not desired to be restricted to tight length
tolerances then a compression ring may be inserted between shoulder 50 and the flat
end 51 as explained above.
[0040] In this embodiment, the air distributor 3 is all in one piece which improves the
strength of the assembly.
[0041] As shown in Figure 11, in this embodiment the annular circlip 7 shown in Figures
3 and 4, is replaced by a rubber O-ring 53 positioned between the lower inner end
of the locking member 1 and the air-distributor 3.
[0042] From the foregoing, it will be apparent that numerous modifications and variations
can be effected without departing.from the true spirit and scope of the novel concept
of the present invention. It will be appreciated that the present disclosure is intended
to set forth the exemplifications of the invention which are not intended to limit
the invention to the specific embodiments illustrated. The disclosure is intended
to cover by the appended claims all such modifications as fall within the scope of
the claims.
[0043] Where technical features mentioned in any claim are followed by reference signs,
these reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the scope of each element identified by way of example by such reference signs.
[0044] The words "comprises/comprising" and the words "having/including" when used herein
with reference to the present invention are used to specify the presence of stated
features, integers, steps or components but does not preclude the presence or addition
of one or more other features, integers, steps, components and groups thereof.
1. A fluid-operated percussion drill tool, in particular a down-the-hole hammer, comprising
an external cylindrical outer wear sleeve (10), an inner cylinder (9) mounted co-axially
within the outer wear sleeve (10), a sliding piston (11) mounted for reciprocating
movement within the inner cylinder (9) and the outer wear sleeve (10), to strike a
hammer bit (36) mounted at the lower end of the outer wear sleeve (10), and the inner
cylinder (9) has an abutment (15) which engages with a complementary engagement means
(38) and which in the assembled tool is clamped between the complementary engagement
means (38) and a locking means (2) such that the inner cylinder (9) is rigidly mounted
and held in the drill tool assembly relative to the outer wear sleeve (10), characterised in that the abutment of the inner cylinder (9) is an inwardly-directed abutment (15).
2. A fluid-operated percussion drill tool as claimed in claim 1, characterised in that the top end of the outer wear sleeve (10) is screw-threadably engaged with the lower
end of an annular air distributor mount (2), the top end of the inner cylinder (9)
abuts the lower end of the distributor mount (2), a lower end of the air distributor
(3) abuts the inwardly-directed abutment (15) in the inner cylinder (9) and is threadably
engaged at its upper end with a top locking member (1) which in its locked position
abuts the top of the air distributor mount (2).
3. A tool as claimed in claim 1, characterised in that there is an elongate cylindrical air distributor (3) positioned within the hammer
assembly and the inwardly-directed abutment (15) on the inner cylinder (9) engages
with a complementary abutment (38) on the air distributor (3) and locking means (2)
connected to the outer wear sleeve (10) are provided to clamp the abutment (15) between
the abutment (38) on the air distributor (3), and the locking means is such that the
inner cylinder (9) is rigidly mounted in the drill assembly relative to the outer
wear sleeve (10).
4. A tool as claimed in claim 1 or claim 3, characterised in that the locking means comprises an annular air distributor mount (2) the lower end of
which is screw-threadably engaged with the top end of the outer wear sleeve (10).
5. A tool as claimed in claim 4 characterised in that the air distributor (3) is threadably engaged at its upper end with a top locking
member (1) which abuts the top of the air distributor mount (2).
6. A tool as claimed in any of the preceding claims characterised in that the inwardly directed abutment of the inner cylinder (9) is an inwardly-directed
annular shoulder (15) which is clamped between the complementary engagement means,
which comprises an outwardly-directed annular flange (38), and the locking means (2).
7. A tool as claimed in any one of the preceding claims characterised in that it comprises a top locking member (1) screw threadably mounted on an annular air-distributor
3, which is fitted concentrically through an inner cylinder (9) and an annular distributor
mount (2), and an annular flange (38) on the lower end of the air-distributor (3)
abuts the underside of an inwardly-directed abutment (15) in inner cylinder (9), and
a top end (14) of the inner cylinder (9) abuts a lower end of the distributor mount
(2) whereby the inner cylinder (9) is locked in position.
8. A tool as claimed in claim 7, characterised in that the top end of the inner cylinder (9) comprises an annular shoulder or flange (14)
which is rigidly held between an annular flange (38) on the lower end of air-distributor
(3) which abuts an annular shoulder (15) of the inner cylinder (9), and the lower
end of the distributor mount (2).
9. A tool as claimed in any one of claims 2 to 8, characterised in that the bottom of the top locking member (1) has a flat annular rim (12) which engages
a complementary flat shoulder (13) on the top end of the distributor mount (2).
1. Outil de perçage à percussion actionné par fluide, en particulier un marteau fond
de trou, comprenant un manchon d'usure externe cylindrique extérieur (10), un cylindre
interne (9) monté coaxialement à l'intérieur du manchon d'usure externe (10), un piston
coulissant (11) monté pour un mouvement réciproque à l'intérieur du cylindre interne
(9) et du manchon d'usure externe (10), pour frapper un foret (36) monté à l'extrémité
inférieure du manchon d'usure externe (10), et le cylindre interne (9) ayant une butée
(15) qui entre en prise avec des moyens d'engagement complémentaires (38) et qui,
dans l'outil assemblé, est bloquée entre les moyens d'engagement complémentaires (38)
et des moyens de verrouillage (2) de telle sorte que le cylindre interne (9) est monté
et maintenu rigidement dans l'ensemble d'outil de perçage par rapport au manchon d'usure
externe (10), caractérisé en ce que la butée du cylindre interne (9) est une butée (15) dirigée vers l'intérieur.
2. Outil de perçage à percussion actionné par fluide selon la revendication 1, caractérisé en ce que l'extrémité supérieure du manchon d'usure externe (10) est mise en prise par filetage
à vis avec l'extrémité inférieure d'un montage de distributeur d'air (2) annulaire,
l'extrémité supérieure du cylindre interne (9) vient buter contre l'extrémité inférieure
du montage de distributeur (2), une extrémité inférieure du distributeur d'air (3)
vient buter contre la butée (15) dirigée vers l'intérieur dans le cylindre interne
(9) et est mise en prise par filetage à son extrémité supérieure avec un organe de
verrouillage supérieur (1) qui, dans sa position verrouillée, vient buter contre la
partie supérieure du montage de distributeur d'air (2).
3. Outil selon la revendication 1, caractérisé en ce qu'il existe un distributeur d'air (3) cylindrique allongé placé à l'intérieur du montage
de marteau et la butée (15) dirigée vers l'intérieur sur le cylindre interne (9) entre
en prise avec une butée complémentaire (38) sur le distributeur d'air (3), et des
moyens de verrouillage (2) raccordés au manchon d'usure externe (10) sont fournis
pour bloquer la butée (15) entre la butée (38) sur le distributeur d'air (3) et les
moyens de verrouillage sont tels que le cylindre interne (9) est monté rigidement
dans l'ensemble de perçage par rapport au manchon d'usure externe (10).
4. Outil selon la revendication 1 ou 3, caractérisé en ce que les moyens de verrouillage comprennent un montage de distributeur d'air (2) annulaire,
dont l'extrémité inférieure est mise en prise par filetage à vis avec l'extrémité
supérieure du manchon d'usure externe (10).
5. Outil selon la revendication 4, caractérisé en ce que le distributeur d'air (3) est mis en prise par filetage à son extrémité supérieure
avec un organe de verrouillage supérieur (1) qui vient buter contre la partie supérieure
du montage de distributeur d'air (2).
6. Outil selon l'une quelconque des revendications précédentes, caractérisé en ce que la butée dirigée vers l'intérieur du cylindre interne (9) est un épaulement (15)
annulaire dirigé vers l'intérieur qui est bloqué entre les moyens d'engagement complémentaires,
lesquels comprennent une bride annulaire dirigée vers l'extérieur (38), et les moyens
de verrouillage (2).
7. Outil selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il comprend un organe de verrouillage supérieur (1) monté par filetage à vis sur un
distributeur d'air (3) annulaire, lequel est inséré de manière concentrique à travers
un cylindre interne (9) et un montage de distributeur d'air (2) annulaire, et une
bride annulaire (38) sur l'extrémité inférieure du distributeur d'air (3) annulaire
vient buter contre la sous-face d'une butée (15) dirigée vers l'intérieur dans le
cylindre interne (9) et une extrémité supérieure (14) du cylindre interne (9) vient
buter contre une extrémité inférieure du montage de distributeur (2), de sorte que
le cylindre interne (9) est verrouillé en position.
8. Outil selon la revendication 7, caractérisé en ce que l'extrémité supérieure du cylindre interne (9) comprend un épaulement ou une bride
annulaire (14) qui est maintenu(e) rigidement entre une bride annulaire (38) sur l'extrémité
inférieure du distributeur d'air (3) qui vient buter contre un épaulement annulaire
(15) du cylindre interne (9), et l'extrémité inférieure du montage de distributeur
(2).
9. Outil selon l'une quelconque des revendications 2 à 8, caractérisé en ce que la partie inférieure de l'organe de verrouillage supérieur (1) a un rebord annulaire
plat (12) qui entre en prise avec un épaulement plat complémentaire (13) sur l'extrémité
supérieure du montage de distributeur (2).
1. Fluidbetriebenes Bohrhammerwerkzeug, insbesondere ein Bohrhammer zum Lochbohren, der
eine externe zylindrische äußere Verschleißhülse (10), einen Innenzylinder (9), der
koaxial innerhalb der äußeren Verschleißhülse (10) montiert ist, einen Gleitkolben
(11), der für eine Hin- und Herbewegung innerhalb des Innenzylinders (9) und der äu-ßeren
Verschleißhülse (10) montiert ist, um auf einen an dem unteren Ende der äußeren Verschleißhülse
(10) montierten Hammerbohrer (36) zu schlagen, wobei der Innenzylinder (9) ein Widerlager
(15) besitzt, welches mit einer komplementären Eingriffseinrichtung (38) in Eingriff
steht, und welches in dem zusammengebauten Werkzeug zwischen der komplementären Eingriffseinrichtung
(38) und einer Arretiereinrichtung (2) so festgeklemmt ist, dass der Innenzylinder
(9) fest montiert und in der Bohrwerkzeuganordnung in Bezug auf die äußere Verschleißhülse
(10) festgehalten wird, dadurch gekennzeichnet, dass das Widerlager des Innenzylinders (9) ein nach innen gerichtetes Widerlager (15)
ist.
2. Fluidbetriebenes Schlagbohrwerkzeug nach Anspruch 1, dadurch gekennzeichnet, dass das obere Ende der äußeren Verschleißhülse (10) mit dem unteren Ende einer ringförmigen
Luftverteileraufnahme (2) verschraubt ist, das obere Ende des Innenzylinders (9) an
dem unteren Ende der Luftverteileraufnahme (2) anliegt, ein unteres Ende des Luftverteilers
(3) an dem nach innen gerichteten Widerlager (15) in dem Innenzylinder (9) anliegt,
und an seinem oberen Ende mit einem oberen Arretierungselement (1) verschraubt ist,
welches in seiner arretierten Position an der Oberseite der Luftverteileraufnahme
(2) anliegt.
3. Werkzeug nach Anspruch 1, dadurch gekennzeichnet, dass ein länglicher zylindrischer Luftverteiler (3) innerhalb der Hammeranordnung vorhanden
ist und das nach innen gerichtet Widerlager (15) auf dem Innenzylinder (9) mit einem
komplementären Widerlager (38) auf dem Luftverteiler (3) in Eingriff steht, und eine
mit der äußeren Verschleißhülse (10) verbundene Arretiereinrichtung (2) vorgesehen
ist, um das Widerlager (15) zwischen dem Widerlager (38) auf dem Luftverteiler (3)
festzuklemmen, und die Arretiereinrichtung so ausgebildet ist, dass der Innenzylinder
(9) fest in der Bohreranordnung in Bezug auf die äußere Verschleißhülse (10) montiert
ist.
4. Werkzeug nach Anspruch 1 oder 3, dadurch gekennzeichnet, dass die Arretiereinrichtung einen ringförmigen Luftverteilerhalter (2) aufweist, dessen
unteres Ende mit dem oberen Ende der äußeren Verschleißhülse (10) verschraubt ist.
5. Werkzeug nach Anspruch 4, dadurch gekennzeichnet, dass der Luftverteiler (3) an seinem oberen Ende mit einem oberen Arretierungselement
(1) verschraubt ist, welches an der Oberseite de Luftverteileraufnahme (2) anliegt.
6. Werkzeug nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass das nach innen gerichtete Widerlager des Innenzylinders (9) eine nach innen gerichtete
ringförmige Schulter (15) ist, welche zwischen der komplementären Eingriffseinrichtung,
welche einen nach außen gerichteten ringförmigen Flansch (38) aufweist, und der Arretiereinrichtung
(2) festgeklemmt ist.
7. Werkzeug nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass ein oberes Arretierungselement (1) vorgesehen ist, das mit einem ringförmigen Luftverteiler
(3) verschraubt ist, welches konzentrisch durch einen Innenzylinder (9) und einen
ringförmigen Verteilerträger (2) eingepasst ist, und ein ringförmiger Flansch (38)
auf dem unteren Ende des Luftverteilers (3) an der Unterseite des nach innen gerichteten
Widerlagers (15) in dem Innenzylinder (9) anliegt, und ein oberes Ende (14) des Innenzylinders
(9) an einem unteren Ende der Verteileraufnahme (2) anliegt, wodurch der Innenzylinder
(9) in seiner Lage arretiert ist.
8. Werkzeug nach Anspruch 7, dadurch gekennzeichnet, dass das obere Ende des Innenzylinders (9) eine ringförmige Schulter oder einen Flansch
(14) aufweist, welcher fest zwischen einem ringförmigen Flansch (38) auf dem unteren
Ende des Luftverteilers (3), welcher an einer ringförmigen Schulter (15) des Innenzylinders
(9) anliegt, und dem unteren Ende des Verteilerträges (2) festgehalten wird.
9. Werkzeug nach einem der Ansprüche 2 bis 8, dadurch gekennzeichnet, dass das untere Teil des oberen Arretierungselementes (1) einen flachen ringförmigen Rand
(12) aufweist, welcher mit einer komplementären flachen Schulter (13) auf dem oberen
Ende der Verteileraufnahme(2) in Eingriff steht.