TECHNICAL FIELD
[0001] This description relates to evaporators for heat transfer systems.
BACKGROUND
[0002] Heat transfer systems are used to transport heat from one location (the heat source)
to another location (the heat sink). Heat transfer systems can be used in terrestrial
or extraterrestrial applications. For example, heat transfer systems may be integrated
by satellite equipment that operates within zero or low-gravity environments. As another
example, heat transfer systems can be used in electronic equipment, which often requires
cooling during operation.
[0003] Loop Heat Pipes (LHPs) and Capillary Pumped Loops (CPLs) are passive two-phase heat
transfer systems. Each includes an evaporator thermally coupled to the heat source,
a condenser thermally coupled to the heat sink, fluid that flows between the evaporator
and the condenser, and a fluid reservoir for expansion of the fluid. The fluid within
the heat transfer system can be referred to as the working fluid. The evaporator includes
a primary wick and a core that includes a fluid flow passage. Heat acquired by the
evaporator is transported to and discharged by the condenser. These systems utilize
capillary pressure developed in a fine-pored wick within the evaporator to promote
circulation of working fluid from the evaporator to the condenser and back to the
evaporator. The primary distinguishing characteristic between an LHP and a CPL is
the location of the loop's reservoir, which is used to store excess fluid displaced
from the loop during operation. In general, the reservoir of a CPL is located remotely
from the evaporator, while the reservoir of an LHP is co-located with the evaporator.
[0004] RU-C-2,098,733 discloses a loop heat pipe system including an annular chamber having a condensate
line that feeds liquid into a side of the chamber. The liquid travels through a capillary-porous
packing, and is evaporated at vapor outlet grooves provided at an inner wall. The
vapor escapes the chamber through a port. A central channel is provided adjacent to
the inner wall. Heat is received in this central channel.
[0005] An example of a capillary evaporator is disclosed in
US 2002/0007937. in one example, a modified capillary pumped loop type evaporator is provided including
a secondary wick separating the liquid phase in the evaporator core from any vapour
or bubbles generated in the loop.
SUMMARY
[0006] In one general aspect, an evaporator for a heat transfer system includes a heated
wall, a liquid barrier wall arranged to close the envelope of the evaporator, a primary
wick positioned between the heated wall and the inner side of the liquid barrier wall,
a vapor removal channel located at an interface between the primary wick and the heated
wall, a liquid flow channel located between the liquid barrier wall and the primary
wick, a secondary wick positioned between the liquid flow channel and the primary
wick, and a vapour vent channel provided at an interface between the primary and secondary
wicks. The liquid barrier wall contains working fluid on an inner side of the liquid
barrier wall. The fluid flows only along the inner side of the liquid barrier wall.
The secondary wick is arranged to at least provide phase management on a liquid feed
side of the evaporator to support feeding of the primary wick as required. The vapor
vent channel is arranged to deliver vapor away from the primary wick.
[0007] Vapour bubbles formed within the vapor vent channel may be swept through the secondary
wick and through the liquid flow channel. The vapor vent channel may deliver vapor
that has vaporised within the primary wick near the liquid barrier wall away from
the primary wick. The secondary wick may be a mesh screen or a slab wick.
[0008] Implementations may include one or more of the following features. For example, the
evaporator may further include additional vapor removal channels located at the interface
between the primary wick and the heated wall. The evaporator may also include additional
liquid flow channels located between the liquid barrier wall and the primary wick.
[0009] The primary wick, the heated wall, and the liquid barrier wall may be planar.
[0010] The primary wick may have a thermal conductivity that is low enough to reduce leakage
of heat from the heated wall, through the primary wick, toward the liquid barrier
wall. The heated wall may be defined so as to accommodate the vapour removal channel.
The vapour removal channel may be electro-etched into the heated wall. The vapour
removal channel may be machined into the heated wall.
[0011] The interface at the primary wick may be defined so as to accommodate the vapour
removal channel. The vapour removal channel may be electro-etched into the heated
wall. The vapour removal channel may be machined into the heated wall. The vapour
removal channel may be embedded within the primary wick at the interface.
[0012] A cross section of the vapour removal channel may be sufficient to ensure vapour
flow generated at the interface between the primary wick and the heated wall without
a significant pressure drop. The surface contact between the heated wall and the primary
wick may be selected to provide better heat transfer from a heat source at the heated
wall into the vapour removal channel. A thickness of the heated wall may be selected
to ensure sufficient vaporisation at the interface between the primary wick and the
heated wall.
[0013] The liquid flow channel may supply the primary wick with liquid from a liquid inlet.
The liquid flow channel may be configured to supply the primary wick with enough liquid
to offset liquid vaporised at the interface between the primary wick and the heated
wall and liquid vaporised at the liquid barrier wall.
[0014] The number of vapour removal channels may be higher than the number of liquid flow
channels.
[0015] The heated wall and the liquid barrier wall may be capable of withstanding internal
pressure of the working fluid. The primary wick, the heated wall, and the liquid barrier
wall may be annular and coaxial such that the heated wall is inside the primary wick,
which is inside the liquid barrier wall.
[0016] The vapour removal channel may be thermally segregated from the liquid flow channel.
The liquid barrier wall may be equipped with fins that cool a liquid side of the evaporator.
The liquid barrier wall may be cooled by passing liquid across an outer surface of
the liquid barrier wall.
[0017] In another general aspect, a heat transfer system includes an evaporator according
to the first aspect of the invention, a condenser having a vapour inlet and a liquid
outlet, a vapour line providing fluid communication between a vapour outlet of the
evaporator and the vapour inlet, and a liquid return line providing fluid communication
between the liquid outlet and a liquid inlet entering the evaporator. The evaporator
includes a heated wall, a liquid barrier wall containing working fluid, a primary
wick positioned between the heated wall and the inner side of the liquid barrier wall,
a vapour removal channel located at an interface between the primary wick and the
heated wall, and a liquid flow channel located between the liquid barrier wall and
the primary wick. The working fluid flows only along the inner side of the liquid
barrier wall. The vapour removal channels extend to the vapour outlet and the liquid
flow channel receives liquid from the liquid inlet.
[0018] Implementations may include one or more of the following features. For example, the
liquid barrier wall of the evaporator may be equipped with heat exchange fins. The
heat transfer system may further include a reservoir in the liquid return line. The
evaporator may include a secondary wick between the vapor removal channel and the
primary wick, and a vapor vent channel at an interface between the secondary wick
and the primary wick.
[0019] Vapor bubbles formed within the vapor vent channel may be swept through the secondary
wick, through the liquid flow channel, and into the reservoir. The vapor vent channel
may deliver vapor that has vaporized within the primary wick near the liquid barrier
wall away from the primary wick and into the reservoir. Vapor bubbles may be vented
into the reservoir from the evaporator.
[0020] The reservoir may be cold biased. The evaporator may be planar.
[0021] The evaporator may be annular such that the heated wall is inside the primary wick,
which is inside the liquid barrier wall.
[0022] The liquid returning into the evaporator from the condenser may be subcooled by the
condenser. An amount of subcooling produced by the condenser may balance heat leakage
through the primary wick. The heat transfer system may further include a reservoir
in the liquid return line. The subcooling may maintain a thermal balance within the
reservoir. The liquid return line may enter the evaporator through the reservoir.
The reservoir may be formed between the liquid barrier wall and the primary wick of
the evaporator, as a separate vessel that communicates with the liquid inlet of the
evaporator, or adjacent the liquid barrier wall of the evaporator. The reservoir may
be equipped with fins that cool the reservoir.
[0023] The temperature difference between the reservoir and the primary wick near the heated
wall may ensure circulation of the working fluid through the heat transfer system.
[0024] The heated wall may contact a hot side of a Stirling cooling machine.
[0025] The liquid flow channel may be fed with liquid from a reservoir located above the
primary wick. The liquid barrier wall may be cold biased.
[0026] Aspects of the techniques and systems can include one or more of the following advantages.
[0027] The evaporator may be used in any two-phase heat transfer system for use in terrestrial
or extraterrestrial applications. For example, the heat transfer systems can be used
in electronic equipment, which often requires cooling during operation or in laser
diode applications.
[0028] The planar evaporator may be used in any heat transfer system in which the heat source
is formed as a planar surface. The annular evaporator may be used in any heat transfer
system in which the heat source is formed as a cylindrical surface.
[0029] The heat transfer system that uses the annular evaporator takes advantage of gravity
when used in terrestrial applications, thus making an LHP suitable for mass production.
Terrestrial applications dictate in many cases the orientation of the heat acquisition
surfaces and the heat sink as well; the annular evaporator utilizes the advantages
of the operation in gravity.
[0030] A gravity-fed hydro accumulator, as well as its special sizing together with charge
amount, are features that can significantly simplify the design and improve the LHP
reliability. Simplification of the design, less tolerancing of parts and increasing
of the reliability make it possible to mass produce loop heat pipes at the cost of
copper-water heat pipes currently produced in millions a year for electronics cooling.
[0031] Other features and advantages will be apparent from the description, the drawings,
and the claims.
DESCRIPTION OF DRAWINGS
[0032]
Fig. 1 is a schematic diagram of a heat transport system.
Fig. 2 is a diagram of an implementation of the heat transport system schematically
shown by Fig. 1.
Fig. 3 is a flow chart of a procedure for transporting heat using a heat transport
system.
Fig. 4 is a graph showing temperature profiles of various components of the heat transport
system during the process flow of Fig. 3.
Fig. 5A is a diagram of a three-port main evaporator shown within the heat transport
system of Fig. 1.
Fig. 5B is a cross-sectional view of the main evaporator taken along 5B-5B of Fig.
5A.
Fig. 6 is a diagram of a four-port main evaporator that can be integrated into a heat
transport system illustrated by Fig. 1.
Fig. 7 is a schematic diagram of an implementation of a heat transport system.
Figs. 8A, 8B, 9A, and 9B are perspective views of applications using a heat transport
system.
Fig. 8C is a cross-sectional view of a fluid line taken along 8C-8C of Fig. 8A.
Figs. 8D and 9C are schematic diagrams of the implementations of the heat transport
systems of Figs. 8A and 9A, respectively.
Fig. 10 is a cross-sectional view of a planar evaporator, according to the invention.
Fig. 11 is an axial cross-sectional view of an annular evaporator.
Fig. 12A is a radial cross-sectional view of the annular evaporator of Fig. 11.
Fig. 12B is an enlarged view of a portion of the radial cross-sectional view of the
annular evaporator of Fig. 12A.
Fig. 13 is a schematic diagram of a heat transfer system using an evaporator designed
in accordance with the principles of Figs. 10-12B.
Fig. 14A is a perspective view of the annular evaporator of Fig. 11.
Fig. 14B is a top and partial cutaway view of the annular evaporator of Fig. 14A.
Fig. 14C is an enlarged cross-sectional view of a portion of the annular evaporator
of Fig. 14B.
Fig. 14D is a cross-sectional view of the annular evaporator of Fig. 14B taken along
line 14D-14D.
Figs. 14E and 14F are enlarged views of portions of the annular evaporator of Fig.
14D.
Fig. 15A is a flat detail view of the liquid barrier wall formed into a shell ring
component of the annular evaporator of Fig. 14A.
Fig. 15B is a cross-sectional view of the liquid barrier wall of Fig. 15A taken along
line 15B-15B.
Fig. 16A is a perspective view of a primary wick of the annular evaporator of Fig.
14A.
Fig. 16B is a top view of the primary wick of Fig. 16A.
Fig. 16C is a cross-sectional view of the primary wick of Fig. 16B taken along line
16C-16C.
Fig. 16D is an enlarged view of a portion of the primary wick of Fig. 16C.
Fig. 17A is a perspective view of a heated wall formed into an annular ring of the
annular evaporator of Fig. 14A.
Fig. 17B is a top view of the heated wall of Fig.17A.
Fig. 17C is a cross-sectional view of the heated wall of Fig.17B taken along line
_ 17C-17C.
Fig. 17D is an enlarged view of a portion of the heated wall of Fig. 17C.
Fig. 18A is a perspective view of a ring separating the heated wall of Fig.17A from
the liquid barrier wall of Fig.15A.
Fig. 18B is a top view of the ring of Fig.18A.
Fig. 18C is a cross-sectional view of the ring of Fig. 18B taken along lino 18C-18C.
Fig. 18D is an enlarged view of a portion of the ring of Fig. 18C.
Fig. 19A is a perspective view of a ring of the annular evaporator of Fig.14A.
Fig. 19B is a top view of the ring of Fig. 19A.
Fig. 19C is a cross-sectional view of the ring of Fig. 19B taken along 19C-19C.
Fig. 19D is an enlarged view of a portion of the ring of Fig. 19C.
[0033] Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
[0034] As discussed above, in a loop heat pipe (LHP), the reservoir is co-located with the
evaporator, thus, the evaporator is thermally and hydraulically connected with the
reservoir through a heat-pipe-like conduit. In this way, liquid from the reservoir
can be pumped to the evaporator, thus ensuring that the primary wick of the evaporator
is sufficiently wetted or "primed" during start-up. Additionally, the design of the
LHP also reduces depletion of liquid from the primary wick of the evaporator during
steady-state or transient operation of the evaporator within a heat transport system.
Moreover, vapor and/or bubbles of noncondensable gas (NCG bubbles) vent from a core
of the evaporator through the heat-pipe-like conduit into the reservoir.
[0035] Conventional LHPs require that liquid be present in the reservoir prior to start-up,
that is, application of power to the evaporator of the LHP. However, if the working
fluid in the LHP is in a supercritical state prior to start-up of the LHP, liquid
will not be present in the reservoir prior to start-up. A supercritical state is a
state in which a temperature of the LHP is above the critical temperature of the working
fluid. The critical temperature of a fluid is the highest temperature at which the
fluid can exhibit a liquid-vapor equilibrium. For example, the LHP may be in a supercritical
state if the working fluid is a cryogenic fluid, that is, a fluid having a boiling
point below -150°C, or if the working fluid is a sub-ambient fluid, that is, a fluid
having a boiling point below the temperature of the environment in which the LHP is
operating.
[0036] Conventional LHPs also require that liquid returning to the evaporator is subcooled,
that is, cooled to a temperature that is lower than the boiling point of the working
fluid. Such a constraint makes it impractical to operate LHPs at a sub-ambient temperature.
For example, if the working fluid is a cryogenic fluid, the LHP is likely operating
in an environment having a temperature greater than the boiling point of the fluid.
[0037] Referring to Fig. 1, a heat transport system 100 is designed to overcome limitations
of conventional LHPs. The heat transport system 100 includes a heat transfer system
105 and a priming system 110. The priming system 110 is configured to convert fluid
within the heat transfer system 105 into a liquid, thus priming the heat transfer
system 105. As used in this description, the term "fluid" is a generic term that refers
to a substance that is both a liquid and a vapor in saturated equilibrium.
[0038] The heat transfer system 105 includes a main evaporator 115, and a condenser 120
coupled to the main evaporator 115 by a liquid line 125 and a vapor line. The condenser
120 is in thermal communication with a heat sink 165, and the main evaporator 115
is in thermal communication with a heat source Qin 116. The system 105 may also include
a hot reservoir 147 coupled to the vapor line 130 for additional pressure containment,
as needed. In particular, the hot reservoir 147 increases the volume of the system
100. If the working fluid is at a temperature above its critical temperature, that
is, the highest temperature at which the working fluid can exhibit liquid-vapor equilibrium,
its pressure is proportional to the mass in the system 100 (the charge) and inversely
proportional to the volume of the system. Increasing the volume with the hot reservoir
147 lowers the fill pressure.
[0039] The main evaporator 115 includes a container 117 that houses a primary wick 140 within
which a core 135 is defined: The main evaporator 115 includes a bayonet tube 142 and
a secondary wick 145 within the core 135. The bayonet tube 142, the primary wick 140,
and the secondary wick 145 define a liquid passage 143, a first vapor passage 144,
and a second vapor passage 146. The secondary wick 145 provides phase control, that
is, liquid/vapour separation in the core 135, as discussed in
U.S. Patent No. 6,889,754. As shown, the main evaporator 115 has three ports, a liquid inlet 137 into the liquid
passage 143, a vapour outlet 132 into the vapor line 130 from the second vapor passage
146, and a fluid outlet 139 from the liquid passage 143 (and possibly the first vapor
passage 144, as discussed below). Further details on the structure of a three-port
evaporator are discussed below with respect to Figs. 5A and 5B.
[0040] The priming system 110 includes a secondary or priming evaporator 150 coupled to
the vapor line 130 and a reservoir 155 co-located with the secondary evaporator 150.
The reservoir 155 is coupled to the core 135 of the main evaporator 115 by a secondary
fluid line 160 and a secondary condenser 122. The secondary fluid line 160 couples
to the fluid outlet 139 of the main evaporator 115. The priming system 110 also includes
a controlled heat source Qsp 151 in thermal communication with the secondary evaporator
150.
[0041] The secondary evaporator 150 includes a container 152 that houses a primary wick
190 within which a core 185 is defined. The secondary evaporator 150 includes a bayonet
tube 153 and a secondary wick 180 that extend from the core 185, through a conduit
175, and into the reservoir 155. The secondary wick 180 provides a capillary link
between the reservoir 155 and the secondary evaporator 150. The bayonet tube 153,
the primary wick 190, and the secondary wick 180 define a liquid passage 182 coupled
to the fluid line 160, a first vapor passage 181 coupled to the reservoir 155, and
a second vapor passage 183 coupled to the vapor line 130. The reservoir 155 is thermally
and hydraulically coupled to the core 185 of the secondary evaporator 150 through
the liquid passage 182, the secondary wick 180, and the first vapor passage 181. Vapor
and/or NCG bubbles from the core 185 of the secondary evaporator 150 are swept through
the first vapor passage 181 to the reservoir 155 and condensable liquid is returned
to the secondary evaporator 150 through the secondary wick 180 from the reservoir
155. The primary wick 190 hydraulically links liquid within the core 185 to the heat
source Qsp 151, permitting liquid at an outer surface of the primary wick 190 to evaporate
and form vapor within the second vapor passage 183 when heat is applied to the secondary
evaporator 150. -
[0042] The reservoir 155 is cold-biased, and thus, it is cooled by a cooling source that
will allow it to operate, if unheated, at a temperature that is lower than the temperature
at which the heat transfer system 105 operates. In one implementation, the reservoir
155 and the secondary condenser 122 are in thermal communication with the heat sink
165 that is thermally coupled to the condenser 120. For example, the reservoir 155
can be mounted to the heat sink 165 using a shunt 170, which may be made of aluminum
or any heat conductive material. In this way, the temperature of the reservoir 155
tracks the temperature of the condenser 120.
[0043] Fig. 2 shows an example of an implementation of the heat transport system 100. In
this implementation, the condensers 120 and 122 are mounted to a cryocooler 200, which
acts as a refrigerator, transferring heat from the condensers 120, 122 to the heat
sink 165. Additionally, in the implementation of Fig. 2, the lines 125, 130, 160 are
wound to reduce space requirements for the heat transport system 100.
[0044] Though not shown in Figs. 1 and 2, elements such as, for example, the reservoir 155
and the main evaporator 115, may be equipped with temperature sensors that can be
used for diagnostic or testing purposes.
[0045] Referring also to Fig. 3, the system 100 performs a procedure 300 for transporting
heat from the heat source Qin 116 and for ensuring that the main evaporator 115 is
wetted with liquid prior to startup. The procedure 300 is particularly useful when
the heat transfer system 105 is at a supercritical state. Prior to initiation of the
procedure 300, the system 100 is filled with a working fluid at a particular pressure,
referred to as a "fill pressure."
[0046] Initially, the reservoir 155 is cold-biased by, for example, mounting the reservoir
155 to the heat sink 165 (step 305). The reservoir 155 may be cold-biased to a temperature
below the critical temperature of the working fluid, which, as discussed, is the highest
temperature at which the working fluid can exhibit liquid-vapor equilibrium. For example,
if the fluid is ethane, which has a critical temperature of 33°C, the reservoir 155
is cooled to below 33°C. As the temperature of the reservoir 155 drops below the critical
temperature of the working fluid, the reservoir 155 partially fills with a liquid
condensate formed by the working fluid. The formation of liquid within the reservoir
155 wets the secondary wick 180 and the primary wick 190 of the secondary evaporator
150 (step 310).
[0047] Meanwhile, power is applied to the priming system 110 by applying heat from the heat
source Qsp 151 to the secondary evaporator 150 (step 315) to enhance or initiate circulation
of fluid within the heat transfer system 105. Vapor output by the secondary evaporator
150 is pumped through the vapor line 130 and through the condenser 120 (step 320)
due to capillary pressure at the interface between the primary wick 190 and the second
vapor passage 183. As vapor reaches the condenser 120, it is converted to liquid (step
325). The liquid formed in the condenser 120 is pumped to the main evaporator 115
of the heat transfer system 105 (step 330). When the main evaporator 115 is at a higher
temperature than the critical temperature of the fluid, the liquid entering the main
evaporator 115 evaporates and cools the main evaporator 115. This process (steps 315-330)
continues, causing the main evaporator 115 to reach a set point temperature (step
335), at which point the main evaporator is able to retain liquid and be wetted and
to operate as a capillary pump. In one implementation, the set point temperature is
the temperature to which the reservoir 155 has been cooled. In another implementation,
the set point temperature is a temperature below the critical temperature of the working
fluid. In a further implementation, the set point temperature is a temperature above
the temperature to which the reservoir 155 has been cooled.
[0048] If the set point temperature has been reached (step 335), the system 100 operates
in a main mode (step 340) in which heat from the heat source Qin 116 that is applied
to the main evaporator 115 is transferred by the heat transfer system 105. Specifically,
in the main mode, the main evaporator 115 develops capillary pumping to promote circulation
of the working fluid through the heat transfer system 105. Also, in the main mode,
the set point temperature of the reservoir 155 is reduced. The rate at which the heat
transfer system 105 cools down during the main mode depends on the cold biasing of
the reservoir 155 because the temperature of the main evaporator 115 closely follows
the temperature of the reservoir 155. Additionally, though not required, a heater
can be used to further control or regulate the temperature of the reservoir 155 during
the main mode. Furthermore, in main mode, the power applied to the secondary evaporator
150 by the heat source Qsp 151 is reduced, thus bringing the heat transfer system
105 down to a normal operating temperature for the fluid. For example, in the main
mode, the heat load from the heat source Qsp 151 to the secondary evaporator 150 is
kept at a value equal to or in excess of heat conditions, as defined below. In one
implementation, the heat load from the heat source Qsp is kept to about 5 to 10% of
the heat load applied to the main evaporator 115 from the heat source Qin 116.
[0049] In this particular implementation, the main mode is triggered by the determination
that the set point temperature has been reached (step 335). In other implementations,
the main mode may begin at other times or due to other triggers. For example, the
main mode may begin after the priming system is wet (step 310) or after the reservoir
has been cold biased (step 305).
[0050] At any time during operation, the heat transfer system 105 can experience heat conditions
such as those resulting from heat conduction across the primary wick 140 and parasitic
heat applied to the liquid line 125. Both conditions cause formation of vapor on the
liquid side of the evaporator. Specifically, heat conduction across the primary wick
140 can cause liquid in the core 135 to form vapor bubbles, which, if left within
the core 135, would grow and block off liquid supply to the primary wick 140, thus
causing the main evaporator 115 to fail. Parasitic heat input into the liquid line
125 (referred to as "parasitic heat gains") can cause liquid within the liquid line
125 to form vapor.
[0051] To reduce the adverse impact of heat conditions discussed above, the priming system
110 operates at a power level Qsp 151 greater than or equal to the sum of the heat
conduction and the parasitic heat gains. As mentioned above, for example, the priming
system can operate at 5-10% of the power to the heat transfer system 105. In particular,
fluid that includes a combination of vapor bubbles and liquid is swept out of the
core 135 for discharge into the secondary fluid line 160 leading to the secondary
condenser 122. In particular, vapor that forms within the core 135 travels around
the bayonet tube 143 directly into the fluid outlet port 139. Vapor that forms within
the first vapor passage 144 makes it way into the fluid outlet port 139 by either
traveling through the secondary wick 145 (if the pore size of the secondary wick 145
is large enough to accommodate vapor bubbles) or through an opening at an end of the
secondary wick 145 near the outlet port 139 that provides a clear passage from the
first vapor passages 144 to the outlet port 139. The secondary condenser 122 condenses
the bubbles in the fluid and pushes the fluid to the reservoir 155 for reintroduction
into the heat transfer system 105.
[0052] Similarly, to reduce parasitic heat input to the liquid line 125, the secondary fluid
line 160 and the liquid line 125 can form a coaxial configuration and the secondary
fluid line 160 surrounds and insulates the liquid line 125 from surrounding heat.
This implementation is discussed further below with reference to Figs. 8A and 8B.
As a consequence of this configuration, it is possible for the surrounding heat to
cause vapor bubbles to form in the secondary fluid line 160, instead of in the liquid
line 125. As discussed, by virtue of capillary action affected at the secondary wick
145, fluid flows from the main evaporator 115 to the secondary condenser 122. This
fluid flow, and the relatively low temperature of the secondary condenser 122, causes
a sweeping of the vapor bubbles within the secondary fluid line 160 through the condenser
122, where they are condensed into liquid and pumped into the reservoir 155.
[0053] As shown in Fig. 4, data from a test run is shown. In this implementation, prior
to startup of the main evaporator 115 at temperature 410, a temperature 400 of the
main evaporator 115 is significantly higher than a temperature 405 of the reservoir
155, which has been cold-biased to the set point temperature (step 305). As the priming
system 110 is wetted (step 310), power Qsp 450 is applied to the secondary evaporator
150 (step 315) at a time 452, causing liquid to be pumped to the main evaporator 115
(step 330), the temperature 400 of the main evaporator 115 drops until it reaches
the temperature 405 of the reservoir 155 at time 410. Power Qin 460 is applied to
the main evaporator 115 at a time 462, when the system 100 is operating in LHP mode
(step 340). As shown, power input Qin 460 to the main evaporator 115 is held relatively
low while the main evaporator 115 is cooling down. Also shown are the temperatures
470 and 475, respectively, of the secondary fluid line 160 and the liquid line 125.
After time 410, temperatures 470 and 475 track the temperature 400 of the main evaporator
115. Moreover, a temperature 415 of the secondary evaporator 150 follows closely with
the temperature 405 of the reservoir 155 because of the thermal communication between
the secondary evaporator 150 and the reservoir 155.
[0054] As mentioned, in one implementation, ethane may be used as the fluid in the heat
transfer system 105. Although the critical temperature of ethane is 33°C, for the
reasons generally described above, the system 100 can start up from a supercritical
state in which the system 100 is at a temperature of 70°C. As power Qsp is applied
to the secondary evaporator 150, the temperatures of the condenser 120 and the reservoir
155 drop rapidly (between times 452 and 410). A trim heater can be used to control
the temperature of the reservoir 155 and thus the condenser 120 to -10°C. To startup
the main evaporator 115 from the supercritical temperature of 70°C, a heat load or
power input Qsp of 10W is applied to the secondary evaporator 150. Once the main evaporator
115 is primed, the power input from the heat source Qsp 151 to the secondary evaporator
150 and the power applied to and through the trim heater both may be reduced to-bring
the temperature of the system 100 down to a nominal operating temperature of about
-50°C. For instance, during the main mode, if a power input Qin of 40W is applied
to the main evaporator 115, the power input Qsp to the secondary evaporator 150 can
be reduced to approximately 3W while operating at -45°C to mitigate the 3W lost through
heat conditions (as discussed above). As another example, the main evaporator 115
can operate with power input Qin from about 10W to about 40W with 5W applied to the
secondary evaporator 150 and with the temperature 405 of the reservoir 155 at approximately
-45°C.
[0055] Referring to Figs. 5A and 5B, in one implementation, the main evaporator 115 is designed
as a three-port evaporator 500 (which is the design shown in Fig. 1). Generally, in
the three-port evaporator 500, liquid flows into a liquid inlet 505 into a core 510,
defined by a primary wick 540, and fluid from the core 510 flows from a fluid outlet
512 to a cold-biased reservoir (such as reservoir 155). The fluid and the core 510
are housed within a container 515 made of, for example, aluminum. In particular, fluid
flowing from the liquid inlet 505 into the core 510 flows through a bayonet tube 520,
into a liquid passage 521 that flows through and around the bayonet tube 520. Fluid
can flow through a secondary wick 525 (such as secondary wick 145 of evaporator 115)
made of a wick material 530 and an annular artery 535. The wick material 530 separates
the annular artery 535 from a first vapor passage 560. As power from the heat source
Qin 116 is applied to the evaporator 500, liquid from the core 510 enters a primary
wick 540 and evaporates, forming vapor that is free to flow along a second vapor passage
565 that includes one or more vapor grooves 545 and out a vapor outlet 550 into the
vapor line 130. Vapor bubbles that form within first vapor passage 560 of the core
510 are swept out of the core 510 through the first vapor passage 560 and into the
fluid outlet 512. As discussed above, vapor bubbles within the first vapor passage
560 may pass through the secondary wick 525 if the pore size of the secondary wick
525 is large enough to accommodate the vapor bubbles. Alternatively, or additionally,
vapor bubbles within the first vapor passage 560 may pass through an opening of the
secondary wick 525 formed at any suitable location along the secondary wick 525 to
enter the liquid passage 521 or the fluid outlet 512.
[0056] Referring to Fig. 6, in another implementation, the main evaporator 115 is designed
as a four-port evaporator 600, which is a design described in
U.S. Patent No. 6,889,754. Briefly, and with emphasis on aspects that differ from the three-port evaporator
configuration, liquid flows into the evaporator 600 through a fluid inlet 605, through
a bayonet 610, and into a core 615. The liquid within the core 615 enters a primary
wick 620 and evaporates, forming vapor that is free to flow along vapor grooves 625
and out a vapor outlet 630 into the vapor line 130. A secondary wick 633 within the
core 615 separates liquid within the core from vapor or bubbles in the core (that
are produced when liquid in the core 615 heats). The liquid carrying bubbles formed
within a first fluid passage 635 inside the secondary wick 633 flows out of a fluid
outlet 640 and the vapour or bubbles formed within a vapour passage 642 positioned
between the secondary wick 633 and the primary wick 620 flow out of a vapour outlet
645.
[0057] Referring also to Fig. 7, a heat transport system 700 is shown in which the main
evaporator is a four-port evaporator 600. The system 700 includes one or more heat
transfer systems 705 and a priming system 710 configured to convert fluid within the
heat transfer systems 705 into a liquid to prime the heat transfer systems 705. The
four-port evaporators 600 are coupled to one or more condensers 715 by a vapour line
720 and a fluid line 725. The priming system 710 includes a cold-biased reservoir
730 hydraulically and thermally connected to a priming evaporator 735.
[0058] Design considerations of the heat transport system 100 include startup of the main
evaporator 115 from a supercritical state, management of parasitic heat leaks, heat
conduction across the primary wick 140, cold biasing of the cold reservoir 155, and
pressure containment at ambient temperatures that are greater than the critical temperature
of the working fluid within the heat transfer system 105. To accommodate these design
considerations, the body or container (such as container 515) of the evaporator 115
or 150 can be made of extruded 6063 aluminium and the primary wicks 140 and/or 190
can be made of a fine-pored wick. In one implementation, the outer diameter of the
evaporator 115 or 150 is approximately 0.625 inches (about 1.59 cm) and the length
of the container is approximately 6 inches (about 15 cm). The reservoir 155 may be
cold-biased to an end panel of the radiator 165 using the aluminium shunt 170. Furthermore,
a heater (such as a kapton heater) can be attached at a side of the reservoir 155.
[0059] In one implementation, the vapour line 130 is made with smooth walled stainless steel
tubing having an outer diameter (OD) of 3/16" (about 0.5 cm) and the liquid line 125
and the secondary fluid line 160 are made of smooth walled stainless steel tubing
having an OD of 1/8" (about 0.3 cm). The lines 125, 130, 160 may be bent in a serpentine
route and plated with gold to minimise parasitic heat gains. Additionally, the lines
125, 130, 160 may be enclosed in a stainless steel box with heaters to simulate a
particular environment during testing. The stainless steel box can be insulated with
multi-layer insulation (MLI) to minimise heat leaks through panels of the heat sink
165.
[0060] In one implementation, the condenser 122 and the secondary fluid line 160 are made
of tubing having an OD of 0.25 inches (about 0.64 cm). The tubing is bonded to the
panels of the heat sink 165 using, for example, epoxy. Each panel of the heat sink
165 is an 8 x 19 inch (about 20 x 50 cm) direct condensation, aluminium radiator that
uses a 1/16-inch (about 0.16 cm) thick face sheet. Kapton heaters can be attached
to the panels of the heat sink 165, near the condenser 120 to prevent inadvertent
freezing of the working fluid. During operation, temperature sensors such as thermocouples
can be used to monitor temperatures throughout the system 100.
[0061] The heat transport system 100 may be implemented in any circumstances where the critical
temperature of the working fluid of the heat transfer system 105 is below the ambient
temperature at which the system 100 is operating. The heat transport system 100 can
be used to cool down components that require cryogenic cooling.
[0062] Referring to Figs. 8A-8D, the heat transport system 100 may be implemented in a miniaturized
cryogenic system 800. In the miniaturized system 800, the lines 125,130,160 are made
of flexible material to permit coil configurations 805, which save space. The miniaturized
system 800 can operate at -238°C using neon fluid. Power input Qin 116 is approximately
0.3 to 2.5 W. The miniaturized system 800 thermally couples a cryogenic component
(or heat source that requires cryogenic cooling) 816 to a cryogenic cooling source
such as a cryocooler 810 coupled to cool the condensers 120,122.
[0063] The miniaturized system 800 reduces mass, increases flexibility, and provides thermal
switching capability when compared with traditional thermally-switchable, vibration-isolated
systems. Traditional thermally-switchable, vibration-isolated systems require two
flexible conductive links (FCLs), a cryogenic thermal switch (CTSW), and a conduction
bar (CB) that form a loop to transfer heat from the cryogenic component to the cryogenic
cooling source. In the miniaturized system 800, thermal performance is enhanced because
the number of mechanical interfaces is reduced. Heat conditions at mechanical interfaces
account for a large percentage of heat gains within traditional thermally-switchable,
vibration-isolated systems. The CB and two FCLs are replaced with the low mass, flexible,
thin-walled tubing used for the coil- configurations 805 of the miniaturized system
800.
[0064] Moreover, the miniaturized system 800 can function of a wide range of heat transport
distances, which permits a configuration in which the cooling source (such as the
cryocooler 810) is located remotely from the cryogenic component 816. The coil configurations
805 have a low mass and low surface area, thus reducing parasitic heat gains through
the lines 125 and 160. The configuration of the cooling source 810 within miniaturized
system 800 facilitates integration and packaging of the system 800 and reduces vibrations
on the cooling source 810, which becomes particularly important in infrared sensor
applications. In one implementation, the miniaturized system 800 was tested using
neon, operating at 25-40K.
[0065] Referring to Figs. 9A-9C, the heat transport system 100 may be implemented in an
adjustable mounted or Gimbaled system 1005 in which the main evaporator 115 and a
portion of the lines 125, 160, and 130 are mounted to rotate about an elevation axis
1020 within a range of ± 45° and a portion of the lines 125, 160, and 130 are mounted
to rotate about an azimuth axis 1025 within a range of ± 220°. The lines 125, 160,
130 are formed from thin-walled tubing and are coiled around each axis of rotation.
The system 1005 thermally couples a cryogenic component (or heat source that requires
cryogenic cooling) 1016 such as a sensor of a cryogenic telescope to a cryogenic cooling
source such as a cryocooler 1010 coupled to cool the condensers 120, 122. The cooling
source 1010 is located at a stationary spacecraft 1060, thus reducing mass at the
cryogenic telescope. Motor torque for controlling rotation of the lines 125, 160,
130, power requirements of the system 1005, control requirements for the spacecraft
1060, and pointing accuracy for the sensor 1016 are improved. The cryocooler 1010
and the radiator or heat sink 165 can be moved from the sensor 1016, reducing vibration
within the sensor 1016. In one implementation, the system 1005 was tested to operate
within the range of 70-115K when the working fluid is nitrogen.
[0066] The heat transfer system 105 may be used in medical applications, or in applications
where equipment must be cooled to below-ambient temperatures. As another example,
the heat transfer system 105 may be used to cool an infrared (IR) sensor, which operates
at cryogenic temperatures to reduce ambient noise. The heat transfer system 105 may
be used to cool a vending machine, which often houses items that preferably are chilled
to sub-ambient temperatures. The heat transfer system 105 may be used to cool components
such as a display or a hard drive of a computer, such as a laptop computer, handheld
computer, or a desktop computer. The heat transfer system 105 can be used to cool
one or more components in a transportation device such as an automobile or an airplane.
[0067] Other implementations are within the scope of the following claims. For example,
the condenser 120 and heat sink 165 can be designed as an integral system, such as,
for example, a radiator. Similarly, the secondary condenser 122 and heat sink 165
can be formed from a radiator. The heat sink 165 can be a passive heat sink (such
as a radiator) or a cryocooler that actively cools the condensers 120, 122.
[0068] In another implementation, the temperature of the reservoir 155 is controlled using
a heater. In a further implementation, the reservoir 155 is heated using parasitic
heat.
[0069] In another implementation, a coaxial ring of insulation is formed and placed between
the liquid line 125 and the secondary fluid line 160, which surrounds the insulation
ring.
Evaporator Design
[0070] Evaporators are integral components in two-phase heat transfer systems. For example,
as shown above in Figs. 5A and 5B, the evaporator 500 includes an evaporator body
or container 515 that is in contact with the primary wick 540 that surrounds the core
510. The core 510 defines a flow passage for the working fluid. The primary wick 540
is surrounded at its periphery by a plurality of peripheral flow channels or vapor
grooves 545. The channels 545 collect vapor at the interface between the wick 540
and the evaporator body 515. The channels 545 are in contact with the vapor outlet
550 that feeds into the vapor line that feeds into the condenser to enable evacuation
of the vapor formed within the evaporator 115.
[0071] The evaporator 500 and the other evaporators discussed above often have a cylindrical
geometry, that is, the core of the evaporator forms a cylindrical passage through
which the working fluid passes. The cylindrical geometry of the evaporator is useful
for cooling applications in which the heat acquisition surface is cylindrically hollow.
Many cooling applications require that heat be transferred away from a heat source
having a flat surface. In these sort of applications, the evaporator can be modified
to include a flat conductive saddle to match the footprint of the heat source having
the flat surface. Such a design is shown, for example, in
U.S. Patent No. 6,382,309.
[0072] The cylindrical geometry of the evaporator facilitates compliance with thermodynamic
constraints of LHP operation (that is, the minimization of heat leaks into the reservoir).
The constraints ofLHP-operation stem from the amount of subcooling an LHP needs to
produce for normal equilibrium operation. Additionally, the cylindrical geometry of
the evaporator is relatively easy to fabricate, handle, machine, and process.
[0073] However, as will be described hereinafter, an evaporator can be designed with a planar
form to more naturally attach to a flat heat source.
Planar Design
[0074] Referring to Fig. 10, an evaporator 1000 according to the invention for a heat transfer
system includes a heated wall 1005, a liquid barrier wall 1010, a primary wick 1015
between the heated wall and the inner side of the liquid barrier wall 1010, vapor
removal channels 1020, and liquid flow channels 1025.
[0075] The heated wall 1005 is in intimate contact with the primary wick 1015. The liquid
barrier wall 1010 contains working fluid on an inner side of the liquid barrier wall
1010 such that the working fluid flows only along the inner side of the liquid barrier
wall 1010. The liquid barrier wall 1010 closes the evaporator's envelope and helps
to organize and distribute the working fluid through the liquid flow channels 1025.
The vapor removal channels 1020 are located at an interface between a vaporization
surface 1017 of the primary wick 1015 and the heated wall 1005. The liquid flow channels
1025 are located between the liquid barrier wall 1010 and the primary wick 1015.
[0076] The heated wall 1005 acts as a heat acquisition surface for a heat source. The heated
wall 1005 is made from a heat-conductive material, such as, for example, sheet metal.
Material chosen for the heated wall 1005 typically is able to withstand internal pressure
of the working fluid.
[0077] The vapor removal channels 1020 are designed to balance the hydraulic resistance
of the channels 1020 with the heat conduction through the heated wall 1005 into the
primary wick 1015. The channels 1020 can be electro-etched, machined, or formed in
a surface with any other convenient method.
[0078] The vapor removal channels 1020 are shown as grooves in the inner side of the heated
wall 1005. However, the vapor removal channels can be designed and located in several
different ways, depending on the design approach chosen. For example, according to
other implementations, the vapor removal channels 1020 are grooved into the outer
surface of the primary wick 1015 or embedded into the primary wick 1015 such that
they are under the surface of the primary wick. The design of the vapor removal channels
1020 is selected to increase the ease and convenience of manufacturing and to closely
approximate one or more of the following guidelines.
[0079] First, the hydraulic diameter of the vapor removal channels 1020 should be sufficient
to handle a vapor flow generated on the vaporization surface 1017 of the primary wick
1015 without a significant pressure drop. Second, the surface of contact between the
heated wall 1005 and the primary wick 1015 should be maximized to provide efficient
heat transfer from the heat source to vaporization surface of the primary wick 1015.
Third, a thickness 1030 of the heated wall 1005, which is in contact with the primary
wick 1015, should be minimized. As the thickness 1030 increases, vaporization at the
surface of the primary wick 1015 is reduced and transport of vapor through the vapor
removal channels 1020 is reduced.
[0080] The evaporator 1000 can be assembled from separate parts. Alternatively, the evaporator
1000 can be made as a single part by in-situ sintering of the primary wick 1015 between
two walls having special mandrels to form channels on both sides of the wick.
[0081] The primary wick 1015 provides the vaporization surface 1017 and pumps or feeds the
working fluid from the liquid flow channels 1025 to the vaporization surface of the
primary wick 1015.
[0082] The size and design of the primary wick 1015 involves several considerations. The
thermal conductivity of the primary wick 1015 should be low enough to reduce heat
leak from the vaporization surface 1017, through the primary wick 1015, and to the
liquid flow channels 1025. Heat leakage can also be affected by the linear dimensions
of the primary wick 1015. For this reason, the linear dimensions of the primary wick
1015 should be properly optimized to reduce heat leakage. For example, an increase
in a thickness 1019 of the primary wick 1015 can reduce heat leakage. However, increased
thickness 1019 can increase hydraulic resistance of the primary wick 1015 to the flow
of the working fluid. In working LHP designs, hydraulic resistance of the working
fluid due to the primary wick 1015 can be significant and a proper balancing of these
factors is important.
[0083] The force that drives or pumps the working fluid of a heat transfer system is a temperature
or pressure difference between the vapor and liquid sides of the primary wick. The
pressure difference is supported by the primary wick and it is maintained by proper
management of the incoming working fluid thermal balance.
[0084] The liquid returning to the evaporator from the condenser passes through a liquid
return line and is slightly subcooled. The degree of subcooling offsets the heat leak
through the primary wick and the heat leak from the ambient into the reservoir within
the liquid return line. The subcooling of the liquid maintains a thermal balance of
the reservoir. However, there exist other useful methods to maintain thermal balance
of the reservoir.
[0085] One method is an organized heat exchange between reservoir and the environment. For
evaporators having a planar design, such as those often used for terrestrial applications,
the heat transfer system includes heat exchange fins on the reservoir and/or on the
liquid barrier wall 1010 of the evaporator 1000. The forces of natural convection
on these fins provide subcooling and reduce stress on the condenser and the reservoir
of the heat transfer system.
[0086] The temperature of the reservoir or the temperature difference between the reservoir
and the vaporization surface 1017 of the primary wick 1015 supports the circulation
of the working fluid through the heat transfer system. Some heat transfer systems
may require an additional amount of subcooling. The required amount may be greater
than what the condenser can produce, even if the condenser is completely blocked.
[0087] In designing the evaporator 1000, three variables need to be managed. First, the
organization and design of the liquid flow channels 1025 needs to be determined. Second,
the venting of the vapor from the liquid flow channels 1025 needs to be accounted
for. Third, the evaporator 1000 should be designed to ensure that liquid fills the
liquid flow channels 1025. These three variables are interrelated and thus should
be considered and optimized together to form an effective heat transfer system.
[0088] As mentioned, it is important to obtain a proper balance between the heat leak into
the liquid side of the evaporator and the pumping capabilities of the primary wick.
This balancing process cannot be done independently from the optimization of the condenser,
which provides subcooling, because the greater heat leak allowed in the design of
the evaporator, the more subcooling needs to be produced in the condenser. The longer
the condenser, the greater are the hydraulic losses in a fluid lines, which may require
different wick material with better pumping capabilities.
[0089] In operation, as power from a heat source is applied to the evaporator 1000, liquid
from the liquid flow channels 1025 enters the primary wick 1015 and evaporates, forming
vapor that is free to flow along the vapor removal channels 1020. Liquid flow into
the evaporator 1000 is provided by the liquid flow channels 1025. The liquid flow
channels 1025 supply the primary wick 1015 with the enough liquid to replace liquid
that is vaporized on the vapor side of the primary wick 1015 and to replace liquid
that is vaporized on the liquid side of the primary wick 1015.
[0090] The evaporator 1000 includes a secondary wick 1040, which provides phase management
on a liquid side of the evaporator 1000 and supports feeding of the primary wick 1015
in critical modes of operation (as discussed above). The secondary wick 1040 is formed
between the liquid flow channels 1025 and the primary wick 1015. The secondary wick
can be a mesh screen (as shown in the Fig. 10), or an advanced and complicated artery,
or a slab wick structure. Additionally, the evaporator 1000 includes a vapor vent
channel 1045 at an interface between the primary wick 1015 and the secondary wick
1040.
[0091] Heat conduction through the primary wick 1015 may initiate vaporization of the working
fluid in a wrong place -on a liquid side of the evaporator 1000 near or within the
liquid flow channels 1025. The vapor vent channel 1045 delivers the unwanted vapor
away from the wick into the two-phase reservoir.
[0092] The fine pore structure of the primary wick 1015 can create a significant flow resistance
for the liquid. Therefore, it is important to optimize the number, the geometry, and
the design of the liquid flow channels 1025. The goal of this optimization is to support
a uniform, or close to uniform, feeding flow to the vaporization surface 1017. Moreover,
as the thickness 1019 of the primary wick 1015 is reduced, the liquid flow channels
1025 can be space farther apart.
[0093] The evaporator 1000 may require significant vapor pressure to operate with a particular
working fluid within the evaporator 1000. Use of a working fluid with a high vapor
pressure can cause several problems with pressure containment of the evaporator envelope.
Traditional solutions to the pressure containment problem, such as thickening the
walls of the evaporator, are not always effective. For example, in planar evaporators
having a significant flat area, the walls become so thick that the temperature difference
is increased and the evaporator heat conductance is degraded. Additionally, even microscopic
deflection of the walls due to the pressure containment results in a loss of contact
between the walls and the primary wick. Such a loss of contact impacts heat transfer
through the evaporator. And, microscopic deflection of the walls creates difficulties
with the interfaces between the evaporator and the heat source and any external cooling
equipment.
Annular Design
[0094] Referring to Figs. 11, 12A, and 12B, an annular evaporator 1100 is formed by effectively
rolling the planar evaporator 1000 such that the primary wick 1015 loops back into
itself and forms an annular shape. The evaporator 1100 can be used in applications
in which the heat sources have a cylindrical exterior profile, or in applications
where the heat source can be shaped as a cylinder. The annular shape combines the
strength of a cylinder for pressure containment and the curved interface surface for
best possible contact with the cylindrically-shaped heat sources.
[0095] The evaporator 1100 includes a heated wall 1105, a liquid barrier wall 1110, a primary
wick 1115 positioned between the heated wall 1105 and the inner side of the liquid
barrier wall 1110, vapor removal channels 1120, and liquid flow channels 1125. The
liquid barrier wall 1110 is coaxial with the primary wick 1115 and the heated wall
1105.
[0096] The heated wall 1105 is in intimate contact with the primary wick 1115. The liquid
barrier wall 1110 contains working fluid on an inner side of the liquid barrier wall
such that the working fluid flows only along the inner side of the liquid barrier
wall. The liquid barrier wall 1110 closes the evaporator's envelope and helps to organize
and distribute the working fluid through the liquid flow channels 1125.
[0097] The vapor removal channels 1120 are located at an interface between a vaporization
surface 1117 of the primary wick 1115 and the heated wall 1105. The liquid flow channels
1125 are located between the liquid barrier wall 1110 and the primary wick 1115. The
heated wall 1105 acts a heat acquisition surface and the vapor generated on this surface
is removed by the vapor removal channels 1120.
[0098] The primary wick 1115 fills the volume between the heated wall 1105 and the liquid
barrier wall 1110 of the evaporator 1100 to provide reliable reverse menisci vaporization.
[0099] The evaporator 1100 can also be equipped with heat exchange fins 1150 that contact
the liquid barrier wall 1110 to cold bias the liquid barrier wall 1110. The liquid
flow channels 1125 receive liquid from a liquid inlet 1155 and the vapor removal channels
1120 extend to and provide vapor to a vapor outlet 1160.
[0100] The evaporator 1100 can be used in a heat transfer system that includes an annular
reservoir 1165 adjacent the primary wick 1115. The reservoir 1165 may be cold biased
with the heat exchange fins 1150, which extend across the reservoir 1165. The cold
biasing of the reservoir 1165 permits utilization of the entire condenser area without
the need to generate subcooling at the condenser. The excessive cooling provided by
cold biasing the reservoir 1165 and the evaporator 1100 compensates the parasitic
heat leaks through the primary wick 1115 into the liquid side of the evaporator 1100.
[0101] In another implementation, the evaporator design can be inverted and vaporization
features can be placed on an outer perimeter and the liquid return features can be
placed on the inner perimeter.
[0102] The annular shape of the evaporator 1100 provides several advantages. First, pressure
containment is not a problem in the annular evaporator 1100. Second, the primary wick
1115 does not need to be sintered inside, thus providing more space for a more sophisticated
design of the vapor and liquid sides of the primary wick 1115.
[0103] Many terrestrial applications can incorporate an LHP with an annular evaporator 1100.
The orientation of the annular evaporator in a gravity field is predetermined by the
nature of application and the shape of the hot surface.
[0104] Referring also to Fig. 13, an annular evaporator 1305 may be used to cool of a hot
side 1300 of a Stirling cooling machine. The gravity field permits simplification
of the liquid supply system and avoids complications related to arrangement of the
secondary wick. The annular evaporator 1305 is a part of a heat transfer system 1310
that includes an expansion volume (or reservoir) 1315, a liquid return line 1320 providing
fluid communication between liquid outlets 1325 of a condenser 1330 and the liquid
inlet of the evaporator 1305. The heat transfer system 1310 includes a vapor line
1335 providing fluid communication between the vapor outlet of the evaporator 1305
and vapor inlets 1340 of the condenser 1330.
[0105] The condenser 1330 is constructed from smooth wall tubing and is equipped with heat
exchange fins 1332 or fin stock to intensify heat exchange on the outside of the tubing.
[0106] The evaporator 1305 includes a primary wick 1345 sandwiched between a heated wall
1350 and a liquid barrier wall 1355. The liquid barrier wall 1355 is cold biased by
heat exchange fins 1360 formed along the outer surface of the wall 1355. The heat
exchange fins 1360 provide adequate subcooling for the reservoir 1315 and the entire
liquid side of the evaporator 1305. The heat exchange fins 1360 of the evaporator
1305 may be designed separately from the heat exchange fins 1332 of the condenser
1330.
[0107] The liquid return line 1320 extends into the reservoir 1315 located above the primary
wick 1345, and vapor bubbles, if any, from the liquid return line 1320 and the vapor
removal channels at the interface of the primary wick 1345 and the heated wall 1350
are vented into the reservoir 1315.
[0108] The evaporator 1305 is attached to the hot side 1300 of the Stirling engine or any
other heat-rejecting device. This attachment can be integral in that the evaporator
1305 can be an integral part of the engine or the attachment can be non-integral in
that the evaporator 1305 can be clamped to an outer surface of the hot side 1300.
The heat transfer system 1310 is cooled by a forced convection sink, which can be
provided by a simple fan 1370.
[0109] Initially, the liquid phase of the working fluid is collected in a lower part of
the evaporator 1305, the liquid return line 1320, and the condenser 1330. The primary
wick 1345 is wet because of the capillary forces. As soon as heat is applied (that
is, the Stirling engine is turned on), the primary wick 1345 begins to generate vapor,
which travels through the vapor removal channels (similar to vapor removal channels
1120 of evaporator 1100) of the evaporator 1305, through the vapor outlet of the evaporator
1305, and into the vapor line 1335.
[0110] The vapor then enters the condenser 1330 at an upper part of the condenser 1330.
The condenser condenses the vapor into liquid and the liquid is collected at a lower
part of the condenser 1330. The liquid is pushed into the reservoir 1315 because of
the pressure difference between the reservoir 1315 and the lower part of the condenser
1330. Liquid from the reservoir 1315 enters liquid flow channels of the evaporator
1305. The liquid flow channels of the evaporator 1305 are configured like the channels
1125 of the evaporator 1100 and are properly sized and located to provide adequate
liquid replacement for the liquid that vaporized. Capillary pressure created by the
primary wick 1345 is sufficient to withstand the overall LHP pressure drop and to
prevent vapor bubbles to travel through the primary wick 1345 toward the liquid flow
channels.
[0111] The liquid flow channels of the evaporator 1305 can be replaced by a simple annulus,
if the cold biasing discussed above is sufficient to compensate the increased heat
leak across the primary wick 1345 which is caused by the increase in surface area
of the heat exchange surface of annulus versus the surface area of the liquid flow
channels.
[0112] Referring also to Figs. 14A-F, an annular evaporator 1400 is shown having a liquid
inlet 1455 and a vapor outlet 1460. The annular evaporator 1400 includes a heated
wall 1700 (Figs. 17A-D), a liquid barrier wall 1500 (Figs. 15A and 15B), a primary
wick 1600 (Figs. 16A-D) positioned between the heated wall 1700 and the inner side
of the liquid barrier wall 1500, vapor removal channels (not-shown), and liquid flow
channels 1505 (Fig. 15B). The annular evaporator 1400 also includes a ring 1800 (Figs.
18A-D) that ensures spacing between the heated wall 1700 and the liquid barrier wall
1500 and a ring 1900 (Figs. 19A-D) at a base of the evaporator 1400 that provides
support for the liquid barrier wall 1500 and the primary wick 1600.
[0113] The evaporators disclosed herein can operate in any combination of materials, dimensions
and arrangements, so long as they embody the features as described above. There are
no restrictions other than criteria mentioned here; the evaporator can be made of
any shape size and material. The only design constraints are that the applicable materials
be compatible with each other and that the working fluid be selected in consideration
of structural constraints, corrosion, generation of noncondensable gases, and lifetime
issues.
[0114] Other implementations are within the scope of the following claims.
1. An evaporator (1000) for a heat transfer system, the evaporator (1000) comprising:
a heated wall (1005);
a liquid barrier wall (1010) arranged to close the envelope of the evaporator (1000)
containing working fluid on an inner side of the liquid harrier wall (1010), which
fluid flows only along the inner side of the liquid barrier wall (1010);
a primary wick (1015) positioned between the heated wall (1005) and the inner side
of the liquid barrier wall (1010);
a vapor removal channel (1020) that is located at an interface between the primary
wick (1015) and the heated wall (1005); and
a liquid flow channel (1025) located between the liquid barrier wall (1010) and the
primary wick (1015),
characterised in that the evaporator (1000) further comprises:
a secondary wick (1040) between the liquid flow channel (1025) and the primary wick
(1015) , the secondary wick (1040) being arranged to at least provide phase management
on a liquid feed side of the evaporator to support feeding of the primary wick (1015)
as required; and
a vapor vent channel (1045) at an interface between the secondary wick (1040) and
the primary wick (1015), the vapor vent channel (1045) being arranged to deliver vapor
away from the primary wick (1015).
2. The evaporator (1000) of claim 1, comprising multiple vapor removal channels (1020)
located at the interface between the primary wick (1015) and the heated wall (1005).
3. The evaporator of claim 1 or claim 2, comprising multiple liquid flow channels (1025)
located between the liquid barrier wall (1010) and the primary wick (1015).
4. The evaporator of any one of the preceding claims, wherein the primary wick (1015),
the heated wall (1005), and the liquid barrier wall (1010) are planar.
5. The evaporator of any one of the preceding claims, wherein the thermal conductivity
of the primary wick (1015) is selected to minimise leakage of heat from the heated
wall (1005), through the primary wick (1015), toward the liquid barrier wall (1010).
6. The evaporator of any one of the preceding claims, wherein the heated wall (1005)
is defined so as to accommodate the vapor removal channel (1020).
7. The evaporator of claim 6, wherein the vapor removal channel (1020) is electro-etched
or machined into the heated wall (1005).
8. The evaporator of claim 1, wherein the interface at the primary wick (1015) is defined
so as to accommodate the vapor removal channel (1020).
9. The evaporator of claim 8, wherein the vapor removal channel (1020) is embedded within
the primary wick (1015) at the interface.
10. The evaporator of any one of the preceding claims, arranged such that the cross section
of the vapor removal channel (1020) permits vapor flow generated at the interface
between the primary wick (1015) and the heated wall (1005) without a significant pressure
drop.
11. The evaporator of any one of the preceding claims, arranged such that the surface
contact between the heated wall (1005) and the primary wick provides heat transfer
from a heat source at the heated wall (1005) into the vapor removal channel (1020).
12. The evaporator of any one of the preceding claims, wherein the liquid flow channel
(1025) is arranged to supply the primary wick (1015) with liquid from a liquid inlet.
13. The evaporator of any one of the preceding claims, including::
multiple vapor removal channels (1020) located at the interface between the primary
wick (1015) and the heated wall (1005); and
multiple liquid flow channels (1025) located between the liquid barrier wall (1010)
and the primary wick (1015);
wherein the number of vapor removal channels (1020) is higher than the number of liquid
flow channels (1025).
14. The evaporator of any one of the preceding claims, wherein, in use, vapor bubbles
formed within the vapor vent channel (1045) are swept through the secondary wick (1040)
and through the liquid flow channel (1025).
15. The evaporator of any one of the preceding claims, wherein the vapor vent channel
(1045) is arranged to deliver vapor that has vaporised within the primary wick (1015)
near the liquid barrier wall (1010) away from the primary wick (1015).
16. The evaporator of any one of the preceding claims, wherein the secondary wick (1040)
is a mesh screen or a slab wick.
17. The evaporator of any one of the preceding claims, wherein the heated wall (1005)
and the liquid barrier wall (1010) are capable of withstanding internal pressure of
the working fluid.
18. The evaporator of claim 1, wherein the primary wick, the heated wall, and the liquid
barrier wall are annular and coaxial such that the heated wall is inside the primary
wick, which is inside the liquid barrier wall.
19. The evaporator of any one of the preceding claims wherein the vapor removal channel
(1020) is thermally segregated from the liquid flow channel (1025).
20. The evaporator of any one of the preceding claims wherein the liquid barrier wall
(1010) is equipped with fins that cool a liquid side of the evaporator (1000).
21. The evaporator of any one of the preceding claims wherein, in use, liquid passing
across an outer surface of the liquid barrier wall (1010) cools the liquid barrier
wall (1010).
22. A heat transfer system comprising:
an evaporator (1000) according to any one of the preceding claims, in which the vapor
removal channel (1020) extends to a vapor outlet, and
the liquid flow channel (1025) is arranged to receive liquid from a liquid inlet;
a condenser having a vapor inlet and a liquid outlet;
a vapor line providing fluid communication between the vapor outlet and the vapor
inlet; and
a liquid return line providing fluid communication between the liquid outlet and the
liquid inlet.
23. The heat transfer system of claim 22, further comprising a reservoir in the liquid
return line.
24. The heat transfer system of claim 23, wherein vapor bubbles are vented into the reservoir
from the evaporator (1000).
25. The heat transfer system of claim 23 or claim 24, wherein the reservoir is cold biased.
26. The heat transfer system of any one of claims 22 to 25, wherein the evaporator (1000)
is planar.
27. The heat transfer system of claim 22, wherein the evaporator is annular such that
the heated wall is inside the primary wick, which is inside the liquid barrier wall.
28. The heat transfer system of any one of claims 22 to 27, wherein liquid returning into
the evaporator from the condenser is subcooled by the condenser.
29. The heat transfer system of claim 29, arranged such that, in use, an amount of subcooling
produced by the condenser balances heat leakage through the primary wick (1015).
30. The heat transfer system of claim 28 or claim 29, further comprising a reservoir in
the liquid return line.
31. The heat transfer system of claim 30, wherein the liquid return line enters the evaporator
(1000) through the reservoir.
32. The heat transfer system of claim 30, wherein the reservoir is formed adjacent the
liquid barrier wall of the evaporator (1000), between the liquid barrier wall (1010)
and the primary wick (1015) of the evaporator (1000), or as a separate vessel that
communicates with the liquid inlet of the evaporator (1000).
33. The heat transfer system of any one of claims 30 to 32, wherein the reservoir is equipped
with fins that cool the reservoir.
34. The heat transfer system of claim 30, wherein a temperature difference between the
reservoir and the primary wick (1015)near the heated wall (1005) ensures circulation
of the working fluid through the heat transfer system.
35. The heat transfer system of any one of claims 22 to 34, wherein, in use, the heated
wall (1005) contacts a hot side of a Stirling cooling machine.
36. The heat transfer system of any one of claims 22 to 35, wherein the liquid flow channel
is fed with liquid from a reservoir located above the primary wick (1015).
37. The heat transfer system of claim 36, wherein the liquid barrier wall (1010) is cold
biased.
1. Verdampfer (1000) für ein Wärmeübertragungssystem, der Verdampfer (1000) umfassend:
eine beheizte Wand (1005);
eine Flüssigkeitssperrwand (1010), die angeordnet ist zum Schließen der Hülle des
Verdampfers (1000), die Arbeitsflüssigkeit an einer inneren Seite der Flüssigkeitssperrwand
(1010) enthält, wobei diese Flüssigkeit nur entlang der inneren Seite der Flüssigkeitssperrwand
(1010) fließt;
einen primären Docht (1015), der zwischen der beheizten Wand (1005) und der inneren
Seite der Flüssigkeitssperrwand (1010) angeordnet ist;
einen Dampfabführkanal (1020), der an einer Grenzfläche zwischen dem primären Docht
(1015) und der beheizten Wand (1005) angeordnet ist; und
einen Flüssigkeitsflusskanal (1025), der zwischen der Flüssigkeitssperrwand (1010)
und dem primären Docht (1015) angeordnet ist,
dadurch gekennzeichnet, dass der Verdampfer (1000) weiter umfasst:
einen sekundären Docht (1040) zwischen dem Flüssigkeitsflusskanal (1025) und dem primären
Docht (1015), wobei der sekundäre Docht (1040) angeordnet ist, um mindestens Phasenmanagement
an einer Flüssigkeitszuführungsseite des Verdampfers bereitzustellen, um Versorgung
des primären Dochts (1015) nach Erfordernis zu unterstützen; und
einen Dampfausleitungskanal (1045) an einer Grenzfläche zwischen dem sekundären Docht
(1040) und dem primären Docht (1015), wobei der Dampfausleitungskanal (1045) angeordnet
ist, um Dampf weg von dem primären Docht (1015) abzuführen.
2. Verdampfer (1000) nach Anspruch 1, umfassend mehrere Dampfabführkanäle (1020), die
an der Grenzfläche zwischen dem primären Docht (1015) und der beheizten Wand (1005)
angeordnet sind.
3. Verdampfer nach Anspruch 1 oder Anspruch 2, umfassend mehrere Flüssigkeitsflusskanäle
(1025), die zwischen der Flüssigkeitssperrwand (1010) und dem primären Docht (1015)
angeordnet sind.
4. Verdampfer nach einem der vorstehenden Ansprüche, wobei der primäre Docht (1015),
die beheizte Wand (1005) und die Flüssigkeitssperrwand (1010) eben sind.
5. Verdampfer nach einem der vorstehenden Ansprüche, wobei die Wärmeleitfähigkeit des
primären Dochts (1015) ausgewählt ist, um Wärmeverlust von der beheizten Wand (1005)
durch den primären Docht (1015) hin zur Flüssigkeitssperrwand (1010) zu minimieren.
6. Verdampfer nach einem der vorstehenden Ansprüche, wobei die beheizte Wand (1005) so
definiert ist, um den Dampfabführkanal (1020) aufzunehmen.
7. Verdampfer nach Anspruch 6, wobei der Dampfabführkanal (1020) in die beheizte Wand
(1005) elektrolytisch geätzt oder maschinell hergestellt ist.
8. Verdampfer nach Anspruch 1, wobei die Grenzfläche an dem primären Docht (1015) definiert
ist, um den Dampfabführkanal (1020) aufzunehmen.
9. Verdampfer nach Anspruch 8, wobei der Dampfabführkanal (1020) in dem primären Docht
(1015) an der Grenzfläche eingebettet ist.
10. Verdampfer nach einem der vorstehenden Ansprüche, derart angeordnet, dass der Querschnitt
des Dampfabführkanals (1020) Dampfstrom, der an der Grenzfläche zwischen dem primären
Docht (1015) und der beheizten Wand (1005) erzeugt wird, ohne einen wesentlichen Druckabfall
gestattet.
11. Verdampfer nach einem der vorstehenden Ansprüche, derart angeordnet, dass der Oberflächenkontakt
zwischen der beheizten Wand (1005) und dem primären Docht Wärmeübertragung von einer
Wärmequelle an der beheizten Wand (1005) in den Dampfabführkanal (1020) bereitstellt.
12. Verdampfer nach einem der vorstehenden Ansprüche, wobei der Flüssigkeitsflusskanal
(1025) angeordnet ist, um den primären Docht (1015) mit Flüssigkeit von einem Flüssigkeitseinlass
zu versorgen.
13. Verdampfer nach einem der vorstehenden Ansprüche, enthaltend:
mehrere Dampfabführkanäle (1020), die an der Grenzfläche zwischen dem primären Docht
(1015) und der beheizten Wand (1005) angeordnet sind; und
mehrere Flüssigkeitsflusskanäle (1025), die zwischen der Flüssigkeitssperrwand (1010)
und dem primären Docht (1015) angeordnet sind;
wobei die Zahl der Dampfabführkanäle (1020) höher als die Zahl der Flüssigkeitsflusskanäle
(1025) ist.
14. Verdampfer nach einem der vorstehenden Ansprüche, wobei im Gebrauch Dampfblasen, die
in dem Dampfausleitungskanal (1045) gebildet werden, durch den sekundären Docht (1040)
und durch den Flüssigkeitsflusskanal (1025) mitgeführt werden.
15. Verdampfer nach einem der vorstehenden Ansprüche, wobei der Dampfausleitungskanal
(1045) angeordnet ist, um Dampf, der sich in dem primären Docht (1015) nahe der Flüssigkeitssperrwand
(1010) gebildet hat, weg von dem primären Docht (1015) zu führen.
16. Verdampfer nach einem der vorstehenden Ansprüche, wobei der sekundäre Docht (1040)
ein Maschensieb oder ein Plattendocht ist.
17. Verdampfer nach einem der vorstehenden Ansprüche, wobei die beheizte Wand (1005) und
die Flüssigkeitssperrwand (1010) imstande sind, Innendruck der Arbeitsflüssigkeit
zu widerstehen.
18. Verdampfer nach Anspruch 1, wobei der primäre Docht, die beheizte Wand und die Flüssigkeitssperrwand
derart ringförmig und koaxial sind, dass die beheizte Wand sich innerhalb des primären
Dochts befindet, der sich innerhalb der Flüssigkeitssperrwand befindet.
19. Verdampfer nach einem der vorstehenden Ansprüche, wobei der Dampfabführkanal (1020)
thermisch von dem Flüssigkeitsflusskanal (1025) abgesondert ist.
20. Verdampfer nach einem der vorstehenden Ansprüche, wobei die Flüssigkeitssperrwand
(1010) mit Rippen ausgestattet ist, die eine Flüssigkeitsseite des Verdampfers (1000)
kühlen.
21. Verdampfer nach einem der vorstehenden Ansprüche, wobei im Gebrauch Flüssigkeit, die
über eine äußere Oberfläche der Flüssigkeitssperrwand (1010) fließt, die Flüssigkeitssperrwand
(1010) kühlt.
22. Wärmeübertragungssystem, umfassend:
einen Verdampfer (1000) nach einem der vorstehenden Ansprüche, in dem sich der Dampfabführkanal
(1020) zu einem Dampfauslass erstreckt, und
der Flüssigkeitsflusskanal (1025) angeordnet ist, um Flüssigkeit von einem Flüssigkeitseinlass
zu empfangen;
einen Verflüssiger mit einem Dampfeinlass und einem Flüssigkeitsauslass;
eine Dampfleitung, die Fluidkommunikation zwischen dem Dampfauslass und dem Dampfeinlass
bereitstellt; und
eine Flüssigkeitsrückleitung, die Fluidkommunikation zwischen dem Flüssigkeitsauslass
und dem Flüssigkeitseinlass bereitstellt.
23. Wärmeübertragungssystem nach Anspruch 22, weiter umfassend ein Reservoir in der Flüssigkeitsrückleitung.
24. Wärmeübertragungssystem nach Anspruch 23, wobei Dampfblasen von dem Verdampfer (1000)
in das Reservoir abgeleitet werden.
25. Wärmeübertragungssystem nach Anspruch 23 oder Anspruch 24, wobei das Reservoir vorgekühlt
wird.
26. Wärmeübertragungssystem nach einem der Ansprüche 22 bis 25, wobei der Verdampfer (1000)
eben ist.
27. Wärmeübertragungssystem nach Anspruch 22, wobei der Verdampfer derart ringförmig ist,
dass die beheizte Wand sich innerhalb des primären Dochts befindet, der sich innerhalb
der Flüssigkeitssperrwand befindet.
28. Wärmeübertragungssystem nach einem der Ansprüche 22 bis 27, wobei Flüssigkeit, die
von dem Verflüssiger in den Verdampfer zurückkehrt, von dem Verflüssiger untergekühlt
wird.
29. Wärmeübertragungssystem nach Anspruch 28, derart angeordnet, dass im Gebrauch ein
Betrag von Unterkühlung, die von dem Verflüssiger erzeugt wird, Wärmeverlust durch
den primären Docht (1015) ausgleicht.
30. Wärmeübertragungssystem nach Anspruch 28 oder Anspruch 29, weiter ein Reservoir in
der Flüssigkeitsrückleitung umfassend.
31. Wärmeübertragungssystem nach Anspruch 30, wobei die Flüssigkeitsrückleitung durch
das Reservoir in den Verdampfer (1000) eintritt.
32. Wärmeübertragungssystem nach Anspruch 30, wobei das Reservoir angrenzend an der Flüssigkeitssperrwand
des Verdampfers (1000) zwischen der Flüssigkeitssperrwand (1010) und dem primären
Docht (1015) des Verdampfers (1000) oder als ein separater Behälter, der mit dem Flüssigkeitseinlass
des Verdampfers (1000) kommuniziert, gebildet ist.
33. Wärmeübertragungssystem nach einem der Ansprüche 30 bis 32, wobei das Reservoir mit
Rippen ausgestattet ist, die das Reservoir kühlen.
34. Wärmeübertragungssystem nach Anspruch 30, wobei eine Temperaturdifferenz zwischen
dem Reservoir und dem primären Docht (1015) nahe der beheizten Wand (1005) Zirkulation
der Arbeitsflüssigkeit durch das Wärmeübertragungssystem gewährleistet.
35. Wärmeübertragungssystem nach einem der Ansprüche 22 bis 34, wobei im Gebrauch die
beheizte Wand (1005) eine heiße Seite einer Stirlingkühlmaschine berührt.
36. Wärmeübertragungssystem nach einem der Ansprüche 22 bis 35, wobei der Flüssigkeitsflusskanal
mit Flüssigkeit aus einem Reservoir, der sich oberhalb des primären Dochts (1015)
befindet, versorgt wird.
37. Wärmeübertragungssystem nach Anspruch 36, wobei die Flüssigkeitssperrwand (1010) vorgekühlt
wird.
1. Evaporateur (1000) pour système de transfert thermique, l'évaporateur (1000) comprenant:
une paroi chauffée (1005);
une paroi de barrière aux liquides (1010) agencée pour fermer l'enveloppe de l'évaporateur
(1000) contenant un fluide de travail sur un côté interne de la paroi de barrière
aux liquides (1010), lequel fluide s'écoule uniquement le long du côté interne de
la paroi de barrière aux liquides (1010);
une mèche principale (1015) positionnée entre la paroi chauffée (1005) et le côté
interne de la paroi de barrière aux liquides (1010);
un canal d'élimination de vapeur (1020) qui est situé au niveau d'une interface entre
la mèche principale (1015) et la paroi chauffée (1005); et
un canal d'écoulement de liquide (1025) situé entre la paroi de barrière aux liquides
(1010) et la mèche principale (1015),
caractérisé en ce que l'évaporateur (1000) comprend en outre:
une mèche secondaire (1040) entre le canal d'écoulement de liquide (1025) et la mèche
principale (1015), la mèche secondaire (1040) étant agencée pour fournir au moins
une gestion de phase sur un côté d'alimentation en liquide de l'évaporateur pour supporter
l'alimentation de la mèche principale (1015) comme requis; et
un canal de libération de vapeur (1045) au niveau d'une interface entre la mèche secondaire
(1040) et la mèche principale (1015), le canal de libération de vapeur (1045) étant
agencé pour libérer la vapeur à partir de la mèche principale (1015).
2. Evaporateur (1000) selon la revendication 1, comprenant de multiples canaux d'élimination
de vapeur (1020) situés au niveau de l'interface entre la mèche principale (1015)
et la paroi chauffée (1005).
3. Evaporateur selon la revendication 1 ou la revendication 2, comprenant de multiples
canaux d'écoulement de liquide (1025) situés entre la paroi de barrière aux liquides
(1010) et la mèche principale (1015).
4. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel la
mèche principale (1015), la paroi chauffée (1005) et la paroi de barrière aux liquides
(1010) sont planaires.
5. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel la
conductivité thermique de la mèche principale (1015) est choisie pour minimiser la
perte de chaleur de la paroi chauffée (1005), à travers la mèche principale (1015),
vers la paroi de barrière aux liquides (1010).
6. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel la
paroi chauffée (1005) est définie de sorte à loger le canal d'élimination de vapeur
(1020).
7. Evaporateur selon la revendication 6, dans lequel le canal d'élimination de vapeur
(1020) est gravé de manière électrolytique ou usiné dans la paroi chauffée (1005).
8. Evaporateur selon la revendication 1, dans lequel l'interface au niveau de la mèche
principale (1015) est définie de sorte à loger le canal d'élimination de vapeur (1020).
9. Evaporateur selon la revendication 8, dans lequel le canal d'élimination de vapeur
(1020) est incorporé dans la mèche principale (1015) au niveau de l'interface.
10. Evaporateur selon l'une quelconque des revendications précédentes, agencé de sorte
que la coupe transversale du canal d'élimination de vapeur (1020) permet l'écoulement
de vapeur générée au niveau de l'interface entre la mèche principale (1015) et la
paroi chauffée (1005) sans chute de pression significative.
11. Evaporateur selon l'une quelconque des revendications précédentes, agencé de sorte
que le contact de surface entre la paroi chauffée (1005) et la mèche principale fournit
un transfert thermique d'une source de chaleur au niveau de la paroi chauffée (1005)
dans le canal d'élimination de vapeur (1020).
12. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel le
canal d'écoulement de liquide (1025) est agencé de sorte à fournir à la mèche principale
(1015) le liquide à partir d'un orifice d'entrée de liquide.
13. Evaporateur selon l'une quelconque des revendications précédentes, comprenant:
de multiples canaux d'élimination de vapeur (1020) situés au niveau de l'interface
entre la mèche principale (1015) et la paroi chauffée (1005); et
de multiples canaux d'écoulement de liquide (1025) situés entre la paroi de barrière
aux liquides (1010) et la mèche principale (1015);
dans lequel le nombre de canaux d'élimination de vapeur (1020) est supérieur au nombre
de canaux d'écoulement de liquide (1025).
14. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel, en
utilisation, les bulles de vapeur formées dans le canal de libération de vapeur (1045)
sont repoussées à travers la mèche secondaire (1040) et à travers le canal d'écoulement
de liquide (1025).
15. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel le
canal de libération de vapeur (1045) est agencé de sorte à libérer la vapeur, qui
s'est vaporisée dans la mèche principale (1015) à proximité de la paroi de barrière
aux liquides (1010), à distance de la mèche principale (1015).
16. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel la
mèche secondaire (1040) est un tamis à mailles ou une mèche plate.
17. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel la
paroi chauffée (1005) et la paroi de barrière aux liquides (1010) peuvent supporter
une pression interne du fluide de travail.
18. Evaporateur selon la revendication 1, dans lequel la mèche principale, la paroi chauffée
et la paroi de barrière aux liquides sont annulaires et coaxiales de sorte que la
paroi chauffée se trouve à l'intérieur de la mèche principale, qui est à l'intérieur
de la paroi de barrière aux liquides.
19. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel le
canal d'élimination de vapeur (1020) est thermiquement isolé du canal d'écoulement
de liquide (1025).
20. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel la
paroi de barrière aux liquides (1010) est équipée d'ailettes qui refroidissent un
côté liquide de l'évaporateur (1000).
21. Evaporateur selon l'une quelconque des revendications précédentes, dans lequel, en
utilisation, le liquide circulant dans une surface externe de la paroi de barrière
aux liquides (1010) refroidit la paroi de barrière aux liquides (1010).
22. Système de transfert thermique comprenant:
un évaporateur (1000) selon l'une quelconque des revendications précédentes, dans
lequel le canal d'élimination de vapeur (1020) s'étend jusqu'à un orifice de sortie
de vapeur, et
le canal d'écoulement de liquide (1025) est agencé de sorte à recevoir le liquide
d'un orifice d'entrée de liquide;
un condenseur ayant un orifice d'entrée de vapeur et un orifice de sortie de liquide;
une ligne de vapeur fournissant une communication fluide entre l'orifice de sortie
de vapeur et l'orifice d'entrée de vapeur; et
une ligne de retour de liquide fournissant une communication fluide entre l'orifice
de sortie de liquide et l'orifice d'entrée de liquide.
23. Système de transfert thermique selon la revendication 22, comprenant en outre un réservoir
dans la ligne de retour de liquide.
24. Système de transfert thermique selon la revendication 23, dans lequel les bulles de
vapeur passent par des ouvertures dans le réservoir à partir de l'évaporateur (1000).
25. Système de transfert thermique selon la revendication 23 ou la revendication 24, dans
lequel le réservoir est polarisé à froid.
26. Système de transfert thermique selon l'une quelconque des revendications 22 à 25,
dans lequel l'évaporateur (1000) est planaire.
27. Système de transfert thermique selon la revendication 22, dans lequel l'évaporateur
est annulaire de sorte que la paroi chauffée se trouve à l'intérieur de la mèche principale,
qui est à l'intérieur de la paroi de barrière aux liquides.
28. Système de transfert thermique selon l'une quelconque des revendications 22 à 27,
dans lequel le liquide retournant dans l'évaporateur à partir du condenseur est sous-refroidi
par le condenseur.
29. Système de transfert thermique selon la revendication 28, agencé de sorte que, en
utilisation, une certaine quantité de sous-refroidissement produite par le condenseur
équilibre la perte de chaleur à travers la mèche principale (1015).
30. Système de transfert thermique selon la revendication 28 ou la revendication 29, comprenant
en outre un réservoir dans la ligne de retour de liquide.
31. Système de transfert thermique selon la revendication 30, dans lequel la ligne de
retour de liquide entre dans l'évaporateur (1000) à travers le réservoir.
32. Système de transfert thermique selon la revendication 30, dans lequel le réservoir
est formé de manière adjacente à la paroi de barrière aux liquides de l'évaporateur
(1000), entre la paroi de barrière aux liquides (1010) et la mèche principale (1015)
de l'évaporateur (1000), ou en tant que cuve séparée qui communique avec l'orifice
d'entrée de liquide de l'évaporateur (1000).
33. Système de transfert thermique selon l'une quelconque des revendications 30 à 32,
dans lequel le réservoir est équipé d'ailettes qui refroidissent le réservoir.
34. Système de transfert thermique selon la revendication 30, dans lequel une différence
de température entre le réservoir et la mèche principale (1015) à proximité de la
paroi chauffée (1005) garantit la circulation du fluide de travail à travers le système
de transfert thermique.
35. Système de transfert thermique selon l'une quelconque des revendications 22 à 34,
dans lequel, en utilisation, la paroi chauffée (1005) est en contact avec un côté
chaud d'une machine de refroidissement Stirling.
36. Système de transfert thermique selon l'une quelconque des revendications 22 à 35,
dans lequel le canal d'écoulement de liquide est alimenté en liquide à partir d'un
réservoir situé au-dessus de la mèche principale (1015).
37. Système de transfert thermique selon la revendication 36, dans lequel la paroi de
barrière aux liquides (1010) est polarisée à froid.