1. Field of the Invention
[0001] The present invention relates to an apparatus for controlling a gear type automatic
transmission, and in particular, to an improvement in the speed of response of an
automatic transmission provided with a clutch. Furthermore, the present invention
relates to a technique for stopping a vehicle smoothly during idle-up control. Moreover,
the present invention especially relates to a technique for eliminating batting states
of a synchromesh mechanism in a sub transmission, in a gear change control device
of a multi-stage transmission in which the sub transmission is connected to the output
side of a main transmission.
2. Description of the Related Art
[0002] In recent years, mechanical automatic transmissions have been utilized that change
gears automatically according to running conditions, by electronically controlling
a friction clutch and a gear type transmission. In a mechanical automatic transmission,
since there is no fluid clutch (torque converter) in the driving force transfer system
from the engine to the driving wheels, the driving force transfer efficiency is high,
and hence it is possible to improve fuel consumption. Furthermore, since there is
no slipping sensation which is unique to a fluid clutch, the drivability is also improved.
[0003] In a gear type transmission, after the gear is changed to the neutral position, the
driving force is disconnected from the engine. Therefore, in a mechanical automatic
transmission, when stopping a vehicle from the drive stage, control is typically performed
for engaging a friction clutch after changing the gear type transmission to the neutral
position. Furthermore, in gear change control of a mechanical automatic transmission,
as disclosed in Japanese Unexamined Patent Publication No. 2001-227630, and a prior
application (Japanese Patent Application No. 2001-92119) by the present applicant,
a technique is proposed in which when a gear type transmission is changed to the neutral
position but immediately before the vehicle is stopped, an acceleration operation
is performed in order to reaccelerate, the transmission is changed to an optimum gear
according to the vehicle speed.
[0004] However, in a mechanical automatic transmission, the friction clutch is disengaged
and engaged using an actuator. Therefore, at the time when the vehicle should be stopped,
if when the gear type transmission is changed to the neutral position and the friction
clutch is engaged, then even if an acceleration operation is performed in order to
reaccelerate, the friction clutch needs to be disengaged again in order to change
the gear. Hence the speed of response is not satisfactory.
[0005] Therefore, taking the above-described existing problems into consideration, the present
invention makes it an object thereof to provide an apparatus for controlling an automatic
transmission that does not require the friction clutch to be disengaged at the time
of reacceleration, by maintaining a state in which the friction clutch is disengaged
after a gear type transmission is changed to the neutral position when stopping a
vehicle from the drive stage, so that the speed of response is improved.
[0006] On the other hand, a vehicle engine is provided with an idle-up device in order to
stabilize the engine rotation during the time that the water temperature is low, and
to complete warming up quickly. For the idle-up device, there is a manual idle-up
device that increases the engine rotational speed at the time of idling by the driver
controlling the idle volume, and an automatic idle-up device that increases the engine
rotational speed at the time of idling up to a predetermined value (idle-up rotational
speed) automatically depending on the temperature of the cooling water. Using these
idle-up devices, the amount of fuel supplied is controlled so as to maintain the idle-up
rotational speed, and hence the engine rotational speed is maintained almost constant
as the workload changes.
[0007] Accordingly, in a vehicle in which an idle-up device and a mechanical automatic transmission
as described above are provided, in the case where the idle-up rotational speed is
set to be greater than the rotational speed at which changing to the neutral position
takes place, when idle-up control is performed, even if the driver operates the brake
in order to stop the vehicle from the drive stage, the engine rotational speed does
not become less than or equal to the rotational speed at which changing to the neutral
position takes place, and the gear type transmission does not go into the neutral
position.
[0008] Accordingly, it is necessary for the driver to press the brake pedal down more strongly
than necessary in order to force the engine rotational speed to drop, so that the
engine rotational speed drops to become less than the rotational speed at which changing
to the neutral position takes place, and the gear type transmission is set to the
neutral position. By so doing, the sensation of operating the brake becomes unpleasant.
Furthermore, there is a possibility that the load on the brake increases more than
needed.
[0009] Therefore, taking the above-described existing problem into consideration, the present
invention makes it an object thereof to provide an apparatus for controlling a mechanical
automatic transmission that, in a vehicle provided with an idle-up device, determines
that an engine is in an idle-up state based on the-engine torque; when stopping the
vehicle from the drive stage, and changes the gear to the neutral position, so that
the vehicle stops smoothly.
[0010] While, in a tractor that pulls a trailer, since the weight of the vehicle is great,
a multi-stage transmission is often installed in order to improve the running performance.
In recent years, a type is becoming mainstream in which part of the gear train of
the main transmission is shared by connecting a sub transmission to a main transmission
in series, in order to achieve miniaturization. Furthermore, a technique has been,
also proposed that realizes an efficient automatic transmission by controlling a mechanical
clutch and a multi-stage transmission electronically (refer to Japanese Unexamined
Patent Publication No. 2001-165294).
[0011] For example, an example of a multi-stage transmission is one in which a splitter
and a range are linked to a main transmission on its input side and output side respectively
as sub transmissions, each gear of the main transmission is shifted by a half stage,
and the gear ratio is expanded to multiple stages. In such a multi-stage transmission,
in order to reduce the load on the synchromesh mechanism (inertia on the synchronizing
side) in the range, gear change control is performed in which the range is changed
when the main transmission is in its neutral, and after the range change is completed,
the main transmission is changed to a predetermined gear.
[0012] Incidentally, in the case where the synchronizing side and the side to be synchronized
are stopped completely in a typical synchromesh mechanism, there is a possibility
that a "batting state" occurs, in which the chamfered ends of a synchronizer sleeve
and a synchronizer ring interfere. If a batting state occurs, the synchronizer sleeve
cannot slide in the direction of a gear on the side to be synchronized, so that the
gear cannot be changed. Although the frequency of batting states occurring is reduced
due to improvement of the chamfered end shape of the synchronizer sleeve and the synchronizer
ring, it cannot be avoided reliably at present.
[0013] When the main transmission is set to the neutral position and the clutch is engaged,
since relative rotation occurs between the main gear and the main shaft, the positional
relationship between the chamfered ends of the synchronizer sleeve and the synchronizer
ring changes, so that the batting state of the main transmission can be avoided easily.
[0014] However, in a multi-stage transmission, since the main transmission is changed after
the range change is completed, if a batting state occurs in the range, changing of
the main transmission cannot be started. Accordingly, since the main gear and the
main shaft do not engage, even if the clutch is engaged, the main shaft does not rotate.
Therefore, it is not possible to generate relative rotation between the main shaft
and the range gear. Accordingly, when a batting state occurs in the range, then for
example the vehicle must depart slowly while maintaining the range in a high speed
gear in order to change the range.
[0015] While the vehicle is stopped, the main transmission is in the neutral position most
of the time. Furthermore, when the vehicle stops from normal driving, there are many
cases where the range is changed to a high speed gear. Accordingly, when the vehicle
starts moving, there is a high possibility that the range must be changed from the
high speed gear to the low speed gear in a state in which the main gear, the main
shaft, and the range gear are not rotating, so problems as described above occur easily.
[0016] Therefore, taking the above-described existing problems into consideration, the present
invention makes it an object thereof to provide a gear change control apparatus of
a multi-stage transmission that, in a multi-stage transmission in which a sub transmission
is connected to an output side of a main transmission, eliminates batting states of
the synchromesh mechanism in the sub transmission by changing the content of the gear
change control.
SUMMARY OF THE INVENTION
[0017] In order to achieve the above-described object, an apparatus for controlling an automatic
transmission according to a first embodiment of the present invention comprises: a
vehicle drive system in which a gear type transmission and a friction clutch are connected
in series; a gear changing device for changing the gear type transmission; a clutch
drive device for disengaging and engaging the friction clutch; an operating condition
detecting device for detecting an operating condition of an engine; and a control
unit for inputting therein detected signals from the operating condition detecting
device, and outputting control signals to the gear changing device and the clutch
drive device based on the detected signals, and is characterized in that the control
unit determines whether a stop intention condition of a driver is satisfied or not,
and performs first gear change control for, if the stop intention condition is determined
to be satisfied, disengaging the friction clutch and changing the gear type transmission
to a neutral position, and second gear change control for, when an accelerator opening
becomes greater than or equal to a predetermined value, after the friction clutch
is disengaged and the gear type transmission is changed to the neutral position by
the first gear change control, changing the gear type transmission to a gear according
to a vehicle speed, and engaging the friction clutch.
[0018] According to such a construction, when the stop intention conditions are satisfied,
the friction clutch is disengaged by the clutch drive device, and this state is maintained
while the gear type transmission is changed to the neutral position by the gear changing
device. Then, the accelerator pedal is pressed down by the driver, and when the accelerator
opening becomes greater than or equal to the predetermined value, the gear type transmission
is changed to a gear according to the vehicle speed, and the friction clutch is engaged.
Accordingly, even in the case where the vehicle decelerates, and then reaccelerates
at a low speed, for example where it decelerates in response to a stop signal and
then reacceleration is required due to the stop signal changing just before stopping
of the vehicle when the gear type transmission is changed to the neutral position,
since the friction clutch is maintained disengaged, it is not necessary to disengage
it again, and thus it is possible to change to the drive stage straight away.
[0019] The second gear change control can determine that, when the vehicle speed is less
than a first predetermined value, reacceleration (starting moving again) from an extremely
low speed just before stopping is to be made. Then, by engaging the friction clutch
gradually via a half clutch state, it prevents a shock and engine stall, at the time
of the engagement, for example.
[0020] After the friction clutch is disengaged and the gear type transmission is changed
to the neutral position by the first gear change control, if the vehicle speed is
less than a second predetermined value, which is less than the first predetermined
value, it is determined that the vehicle is stopped. In this case, the control unit
can be constructed such that the gear type transmission is changed to a departure
gear. In this case, when the vehicle stops, since the gear type transmission is changed
to the departure gear, and the friction clutch is disengaged, it can depart by merely
engaging the friction clutch.
[0021] After the friction clutch is disengaged, and the gear type transmission is changed
to the neutral position by the first gear change control, the control unit can also
perform a fourth gear change control for engaging the friction clutch if the accelerator
opening is less than the aforementioned predetermined value, and the vehicle speed
is less than a third predetermined value.
[0022] By so doing, it is possible to determine similarly that the vehicle is stopping after
the friction clutch is disengaged, and the gear type transmission is changed to the
neutral position. By engaging the friction clutch in a state in which the gear type
transmission is changed to the neutral position, it is possible to handle the vehicle
being stopped for a long time, for example.
[0023] The fourth gear change control can perform control such that after the friction clutch
is disengaged and the gear type transmission is changed to the neutral position by
the first gear change control, when a state in which the accelerator opening is less
than the aforementioned predetermined value is maintained for a predetermined time,
the friction clutch is engaged.
[0024] Using such a construction, it is similarly possible to determine that the vehicle
is stopping. Moreover, by engaging the friction clutch in a state in which the gear
type transmission is changed to the neutral position, it is possible to handle the
vehicle being stopped for a long time, for example.
[0025] The stop intention determination can determine that stop intention conditions are
satisfied when the gear type transmission is changed to a drive gear, a brake is operated,
and an engine rotational speed is less than a predetermined value, or a vehicle speed
is less than a fourth predetermined value.
[0026] That is, based on the gear change state of the gear type transmission, the operating
condition of the brake, and the engine rotational speed or the vehicle speed, it can
be determined easily whether the stop intention conditions are satisfied or not. In
other words, in a state in which the gear type transmission is changed to the drive
gear, if the brake operates, and the engine rotational speed or the vehicle speed
drops, it can be determined that an operation to stop the vehicle is being performed.
Therefore, in such a state, by determining that the stop intention conditions are
satisfied, it is possible to apply control correctly, wherein the driver's intention
is reflected.
[0027] An apparatus for controlling an automatic transmission according to a second embodiment
of the present invention comprises: a gear change stage detecting device for detecting
a gear change stage of a gear type transmission; a gear changing device for changing
the gear of the gear type transmission;
an operating condition detecting device for detecting an operating condition of
an engine; and a control unit for inputting detected signals from the operating condition
detecting device, and outputting control signals to the gear changing device based
on the detected signals, and is characterized in that
the control unit determines whether a driver has an intention to decelerate or
not based on a value detected by the operating condition detecting device, and determines
whether the engine is in an idle-up state or not based on an engine torque detected
by the operating condition detecting device, and performs gear change control to change
the gear type transmission to a neutral position when determined that a gear change
stage detected by the gear change stage detecting device is a drive gear, and that
there is an intention to decelerate by the deceleration intention determination, and
determined that the vehicle speed detected by the operating condition detecting device
is less than a first predetermined value and that it is in an idle-up state by the
idle-up determination.
[0028] Owing to such a construction, it is determined whether the engine is in an idle-up
state or not based on the engine torque. When it is determined that the gear change
stage of the transmission is a drive gear, the driver has an intention to decelerate,
the vehicle speed is less than a first predetermined value; and the engine is in an
idle-up state, the transmission is changed to the neutral position. By so doing, even
in the case where the idle-up rotational speed is set to be greater than the gear
change rotational speed in the neutral position, it is possible to change the transmission
to the neutral position when stopping the vehicle from the drive stage.
[0029] For the deceleration intention determination, it can be determined based on the detected
value of the operating condition detecting device, that the driver has an intention
to decelerate when a brake is operated, or an accelerator opening is less than a second
predetermined value. As a result, when stopping the vehicle from the drive stage,
since either a braking operation is performed, or an operation is performed to release
the accelerator pedal from being pressed down, when any one or both of such conditions
is satisfied, it may be considered that the driver has an intention to decelerate.
[0030] The above-mentioned idle-up determination can determine that, when the amount of
fuel supplied to the engine, which is approximately proportional to the engine torque
detected by the operating condition detecting device, is greater than or equal to
a third predetermined value, the engine is in an idle-up state. Thus it can avoid
an increase in the control load.
[0031] A gear change control apparatus of a multi-stage transmission according to a third
embodiment of the present invention, wherein a sub transmission is connected to a
main transmission on its output side, comprises: a gearshift device for changing the
sub transmission; a main transmission changing unit for changing the main transmission;
a sub transmission changing unit for changing the sub transmission; an operating condition
detecting device for detecting an operating condition of an engine; and a control
unit for inputting detected signals from the operating condition detecting device,
and outputting control signals to the main transmission changing unit and the sub
transmission changing unit based on the detected signals.
[0032] The control unit determines whether a vehicle is stopped or not based on the detected
value of the operating condition detecting device. Next, it is determined whether
a gear change operation to change said sub transmission to a drive gear by the gearshift
device is performed or not. When it is determined that the vehicle is stopped, and
it is determined that the gear change operation is performed, changing of the sub
transmission changing unit is started, and afterwards, when the changing of the sub
transmission is completed, or when the changing of the sub transmission is not completed
even though a predetermined time has elapsed since changing started, the changing
of the main transmission is started by the main transmission changing unit.
[0033] Owing to such a construction, when an operation is performed to change the gear to
the drive gear while the vehicle is stopped, causing the sub transmission to change,
changing of the sub transmission starts prior to changing of the main transmission.
When the changing of the sub transmission starts, and is then completed, changing
of the main transmission starts. On the other hand, when the change is not completed
even though a predetermined time has elapsed since changing of the sub transmission
started, it is determined that a batting state has occurred in the synchromesh mechanism
of the sub transmission, and changing of the main transmission starts while the changing
of the sub transmission is incomplete. Here, "batting state" means a state in which
the synchronizing side and the side to be synchronized of a synchromesh mechanism
are stopped completely, and the chamfered ends of a synchronizer sleeve and a synchronizer
ring interfere.
[0034] When changing of the main transmission starts while changing of the sub transmission
is incomplete, the main transmission is changed in a state in which the synchronizer
sleeve of the synchromesh mechanism in the sub transmission is pushed away in the
direction of the gear to be synchronized. When the clutch is engaged in this state,
the main shaft of the main transmission and the counter shaft of the sub transmission
rotate due to the output from the engine, and relative rotation occurs between them
and the synchronizer sleeve of the synchromesh mechanism in the sub transmission.
As a result, the batting state in the sub transmission is cancelled, thus enabling
it to be changed. Furthermore, there is also a possibility that the main shaft is
shaken by the shock accompanying the changing of the main transmission, so that the
batting state in the sub transmission is cancelled.
[0035] For the vehicle stop determination, it may be determined whether the vehicle is stopped
or not based on the vehicle speed detected by the operating condition detecting device.
[0036] In an apparatus for controlling a multi-stage transmission according to the third
embodiment, a clutch is further connected to the input side of the main transmission,
and there is provided a change state detecting device for detecting a change state
of the main transmission, and an operating condition detecting device for detecting
an operating condition of the clutch.
[0037] When it is detected that the main transmission is in the neutral position by the
change state detecting device, and it is detected that the clutch is disengaged by
the operating condition detecting device, the gear change operation determination
can determine whether or not a gear change operation to change said sub transmission
to a drive gear is performed. As a result, it is possible to detect the driver's intention
to start moving the vehicle correctly, and hence appropriate gear change control of
a multi-stage transmission is performed, which is consistent with the intention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0038]
- FIG. 1
- is a block diagram of a vehicle that is provided with a control apparatus of an automatic
transmission according to a first embodiment of the present invention.
- FIG. 2
- is a flow chart of a main routine showing the content of gear change control in the
above embodiment.
- FIG. 3
- is a flow chart of a subroutine that performs departure clutch control in the above
embodiment.
- FIG. 4
- is a flow chart of a subroutine that performs gentle clutch engagement control in
the above embodiment.
- FIG. 5
- is a flow chart showing another embodiment of the content of the gear change control
shown in FIG. 2.
- FIG. 6
- is a block diagram of a vehicle that is provided with a control apparatus of an automatic
transmission according to a second embodiment of the present invention.
- FIG. 7
- is a flow chart showing the control procedure in an automatic transmission control
unit in the above embodiment.
- FIG. 8
- is a timing chart showing a state of vehicle test running in the above embodiment.
- FIG. 9
- is a block diagram of a vehicle that is provided with a gear change control apparatus
of a multi-stage transmission according to a third embodiment of the present invention.
- FIG. 10
- is an explanatory diagram of the structure of the mult--stage transmission in the
above embodiment.
- FIG. 11
- is a flow chart showing the content of multi-stage transmission control in the above
embodiment.
- FIG. 12
- is a flow chart showing the content of multi-stage transmission control in the above
embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0039] FIG. 1 shows a control apparatus of an automatic transmission according to a first
embodiment of the present invention.
[0040] A vehicle drive system is constructed in which an engine 10 is fitted in series with
a gear type transmission (referred to hereunder as "transmission") 14 via a friction
clutch (referred to hereunder as "clutch") 12. Furthermore, the engine 10 is fitted
with a fuel injection pump 18 capable of controlling the fuel injection amount by
an engine control unit 16 incorporating a microcomputer, and an engine rotational
speed sensor 20 for detecting the engine rotational speed Ne. The clutch 12 has an
output shaft of a clutch booster 22 connected thereto as a clutch drive device, and
a clutch stroke sensor 24 for detecting its stroke L is fitted thereto.
[0041] On the other hand, the transmission 14 is fitted with an actuator (transmission changing
device) 30 which changes the gear using a working fluid, via a solenoid valve 28 which
is controlled to open and close by a transmission control unit 26 incorporating a
microcomputer. Moreover, the transmission 14 is fitted with a position sensor 32 for
detecting the gear change stages, a vehicle speed sensor 34 for detecting the vehicle
speed V from the rotational speed of the output shaft thereof, and a counter rotational
speed sensor 36 for detecting the rotational speed Nc of the counter shaft.
[0042] Stop intention condition determination, first gear change control, second gear change
control, third gear change control, and fourth gear change control are respectively
realized by the transmission control unit 26.
[0043] In the driver's cab there is provided; an accelerator opening sensor 40 for detecting
the accelerator opening amount θ via the amount that an accelerator pedal 38 is pressed
down, a brake switch 44 for detecting that a brake pedal 42 is pressed down, a shift
lever 46 for inputting gear change instructions for the transmission 14, and a display
monitor 48 for displaying the gear change stage of the transmission 14. An informing
device such as a buzzer may also be included in the display monitor 48, for informing
gear change completion, occurrence of abnormalities, and the like.
[0044] The signal from the accelerator opening sensor 40 is input to the engine control
unit 16, and the fuel injection pump 18 is controlled according to the accelerator
opening amount θ. On the other hand, the respective signals from the engine rotational
speed sensor 20, the clutch stroke sensor 24, the position sensor 32, the vehicle
speed sensor 34, the counter rotational speed sensor 36, the brake switch 44, and
the shift lever 46, are input to the transmission control unit 26, and the clutch
booster 22 and the solenoid valve 28 are controlled such that automatic gear change
control or manual gear change control is performed while intercommunicating with the
engine control unit 16.
[0045] FIG. 2 through FIG. 4 show a first embodiment of the content of gear change control
by the transmission control unit 26. The gear change control is performed repeatedly
at predetermined intervals after the engine 10 starts running.
[0046] In step 1 (abbreviated to "S1" in the figure, and similarly below), it is determined
whether or not the transmission 14 is changed to other than the neutral position,
meaning a drive gear (forward gear or reverse gear), based on a signal from the position
sensor 32. If the transmission 14 is changed to other than the neutral position, control
proceeds to step 2 (Yes), while if the transmission 14 is changed to the neutral position,
control goes to standby (No).
[0047] In step 2, based on a signal from the brake switch 44, it is determined whether the
brake is ON (operating) or not. If the brake is operating, control proceeds to step
3 (Yes), while if the brake is not operating, control returns to step 1 (No).
[0048] In step 3, based on a signal from the engine rotational speed sensor 20, it is determined
whether the engine rotational speed Ne is less than a predetermined value or not.
If the engine rotational speed Ne is less than the predetermined value, control proceeds
to step 4 (Yes), while if the engine rotational speed Ne is greater than or equal
to the predetermined value, control returns to step 1 (No). The arrangement may also
be such that based on a signal from the vehicle speed sensor 34, it is determined
whether the vehicle speed V is less than the predetermined value or not, instead of
the engine rotational speed Ne.
[0049] Here the series of processing of step 1 to step 3 corresponds to the determination
of a stop intention condition.
[0050] In step 4, the clutch booster 22 is controlled to disengage the clutch 12. After
the clutch 12 is disengaged, the state is maintained.
[0051] In step 5, the solenoid valve 28 is operated to supply working fluid to the actuator
30, then gear change to the neutral position of the transmission 14 starts.
[0052] In step 6, based on a signal from the position sensor 32, it is determined whether
the gear change to the neutral position of the transmission 14 is completed or not.
If the gear change to the neutral position is completed, control proceeds to step
7 (Yes), while if the gear change to the neutral position is not completed, control
returns to step 5 (No).
[0053] It is to be noted that the series of processing of step 4 to step 6 corresponds to
the first gear change control.
[0054] In step 7, based on a signal from the vehicle speed sensor 34, it is determined whether
the vehicle speed V is greater than or equal to 2 km/h (second predetermined value)
or not. If the vehicle speed V is greater than or equal to 2 km/h, control proceeds
to step 8 (Yes), while if the vehicle speed V is less than 2 km/h, control proceeds
to step 14 (No).
[0055] In step 8, based on a signal from the accelerator opening sensor 40, it is determined
whether the accelerator opening amount θ is greater than or equal to a predetermined
value or not. If the accelerator opening amount θ is greater than or equal to the
predetermined value, control proceeds to step 9 (Yes), while if the accelerator opening
θ is less than the predetermined value, control proceeds to step 15 (No).
[0056] In step 9, by reference to an optimum gear change map, which is not shown in the
figure, the gear (including the neutral position) corresponding to the vehicle speed
V detected by the vehicle speed sensor 34 is determined.
[0057] In step 10, a gear setting instruction corresponding to the gear determined in step
9 is output. To be specific, the solenoid valve 28 is operated to supply working fluid
to the actuator 30, and the transmission 14 is changed to the determined gear.
[0058] In step 11, based on a signal from the vehicle speed sensor 34, it is determined
whether the vehicle speed V is greater than or equal to 5 km/h (first predetermined
value) or not. If the vehicle speed V is greater than or equal to 5 km/h, control
proceeds to step 12 (Yes), while if the vehicle speed V is less than 5 km/h, control
proceeds to step 13 (No).
[0059] In step 12, the clutch booster 22 is controlled to engage the clutch 12.
[0060] In step 13, a subroutine as shown in FIG. 3 is called in order to perform departure
clutch control at the time of departing.
[0061] Here, it is to be noted that the series of processing of step 8 to step 13, and processing
of FIG. 3 and FIG. 4, which is described later, correspond to the second gear change
control.
[0062] In step 14, the solenoid valve 28 is operated to supply working fluid to the actuator
30, and the transmission 14 is changed to the gear (departure gear) at the time of
departing. The departure gear is preferably determined according to, for example,
the loading weight of the vehicle.
[0063] Here, it is to be noted that the series of processing of step 7 to step 14 corresponds
to the third gear change control.
[0064] In step 15, it is determined whether the clutch 12 is disengaged, and a predetermined
time has elapsed since the transmission 14 was changed to the neutral position, or
not. If the predetermined time has elapsed, it is determined that the vehicle is stopping,
and control proceeds to step 12 in order to engage the clutch 12 (Yes). On the other
hand, if the predetermined time has not elapsed, control returns to step 7 (No). The
arrangement may also be such that instead of determining whether the predetermined
time has elapsed or not, it is determined that the vehicle is stopping when the vehicle
speed V is less than a predetermined value.
[0065] Here, it is to be noted that the series of processing of step 8, step 12 and step
15 corresponds to the fourth gear change control.
[0066] FIG. 3 shows the content of the processing of a subroutine that performs departure
clutch control.
[0067] In step 21, based on a signal from the accelerator opening sensor 40, it is determined
whether the accelerator opening amount θ is greater than or equal to a predetermined
value or not. If the accelerator opening amount θ is greater than or equal to the
predetermined value, control proceeds to step 22 (Yes), while if the accelerator opening
θ is less than the predetermined value, control goes to standby (No).
[0068] In step 22, the clutch booster 22 is controlled to engage the clutch 12 quickly.
[0069] In step 23, based on a signal from the clutch stroke sensor 24, it is determined
whether the clutch stroke L is less than or equal to a predetermined value or not.
Here the predetermined value is a value at which it is determined whether the clutch
12 is in a half clutch state or not, and is set to an appropriate value according
to the characteristics of the clutch 12. If the clutch stroke L is less than or equal
to the predetermined value, control proceeds to step 24 (Yes), while if the clutch
stroke L is greater than the predetermined value, control returns to step 22 (No).
[0070] In step 24, a subroutine (refer to FIG. 4), in which the clutch 12 is engaged gently
according to the driving conditions, is called in order to engage the clutch 12 completely
from the half clutch state.
[0071] In step 25, based on signals from the engine rotational speed sensor 20 and the counter
rotational speed sensor 36, it is determined whether the engine rotational speed Ne
and the counter rotational speed Nc are almost matched or not. If the engine rotational
speed Ne and the counter rotational speed Nc almost coincide with each other, control
proceeds to step 26 (Yes), while if the engine rotational speed Ne and the counter
rotational speed Nc are not almost in coincidence with one another, control returns
to step 24 (No).
[0072] In step 26, the clutch booster 22 is controlled to engage the clutch 12 completely.
[0073] FIG. 4 shows the content of the processing of a subroutine that performs gentle clutch
engagement control.
[0074] In step 31, the engine rotational speed Ne is read from the engine rotational speed
sensor 20.
[0075] In step 32, based on the rate of change of the engine speed Ne, the engine rotational
acceleration a is calculated.
[0076] In step 33, it is determined whether or not the engine rotational speed Ne is relatively
low and the engine rotational acceleration a is low or negative. If the conditions
are satisfied, the processing of the present subroutine is terminated (Yes), while
if the conditions are not satisfied, control proceeds to step 34 (No).
[0077] In step 34, it is determined whether or not either a condition that "the engine rotational
speed Ne is relatively high and the engine rotational acceleration a is low" is satisfied,
or another condition that "the engine rotational speed Ne is relatively low and the
engine rotational acceleration α is high" is satisfied. If the conditions are satisfied,
control proceeds to step 35 (Yes), while if the conditions are not satisfied, control
proceeds to step 36 (No).
[0078] In step 35, the clutch booster 22 is controlled to engage the clutch 12 gently, or
reduce the amount of engagement.
[0079] In step 36, the clutch booster 22 is controlled to engage the clutch 12 quickly,
or increase the amount of engagement slightly.
[0080] According to the above-described gear change control, when the transmission 14 is
in the drive gear, if the brake operates, and the engine rotational speed Ne falls
to less than a predetermined value, it is possible to determine that the conditions
of stopping the vehicle are satisfied. If the conditions of stopping the vehicle are
satisfied, the clutch 12 is disengaged, and while maintaining this state, the transmission
14 is changed to the neutral position. Then if the vehicle speed V is greater than
or equal to 2 km/h, and the accelerator opening amount θ is greater than or equal
to a predetermined value, gear change is performed according to the vehicle speed
V at the time. If the vehicle speed V is greater than or equal to 5 km/h after the
gear change is performed, it is determined to be reacceleration from low speed, and
the clutch 12 is engaged. On the other hand, if the vehicle speed V is less than 5
km/h after the gear change is performed, it is determined that reacceleration (starting
moving again) occurs from an extremely low speed immediately before stopping, and
thus, the clutch 12 is engaged gently (engagement via a half clutch state) according
to the operating condition.
[0081] Furthermore, if the vehicle speed V is less than 2 km/h after the clutch 12 is disengaged,
and the transmission 14 is changed to the neutral position, it is determined that
the vehicle is stopping, and the transmission 14 is changed to a departure gear ready
for departure. At this time, the clutch 12 remains disengaged.
[0082] Accordingly, even in the case where the vehicle decelerates, and then reaccelerates
at an extremely low speed, for example where it decelerates in response to a stop
signal and then reacceleration is required due to the signal changing just before
stopping, when the transmission 14 changes to the neutral position, since the clutch
12 is maintained disengaged, it is not necessary to disengage it again. Therefore,
it is possible to improve the speed of response. Moreover, when the vehicle stops,
since the transmission 14 is changed to the departure gear and the clutch 12 is disengaged,
it is possible to depart by merely engaging the clutch 12. Therefore, it is also possible
to improve the speed of response at the time of departure. Furthermore, since the
clutch 12 is controlled to engage gently when reaccelerating from an extremely low
speed, it is possible to perform a smooth departure while preventing shock and engine
stall at the time of engagement, for example.
[0083] FIG. 5 shows another embodiment of the content of gear change control by the transmission
control unit 26. In the content of gear change control in the present embodiment,
step 1 to step 7 are the same as in the previous embodiment, so only control content
that differs is described.
[0084] In step 41, based on a signal from the accelerator opening sensor 40, it is determined
whether the accelerator opening θ is greater than or equal to a predetermined value
or not. If the accelerator opening θ is greater than or equal to the predetermined
value, control proceeds to step 42 (Yes), while if the accelerator opening θ is less
than the predetermined value, control proceeds to step 45 (No).
[0085] In step 42, by reference to an optimum gear change map, which is not shown in the
figure, the gear (including the neutral position) corresponding to the vehicle speed
V detected by the vehicle speed sensor 34 is determined.
[0086] In step 43, a gear setting instruction corresponding to the gear determined in step
42 is output. More specifically, the solenoid valve 28 is operated to supply working
fluid to the actuator 30, and the transmission 14 is changed to the determined gear.
[0087] In step 44, the clutch booster 22 is controlled to engage the clutch 12.
[0088] In step 45, based on a signal from the vehicle speed sensor 34, it is determined
whether the vehicle speed V is less than a predetermined value or not. If the vehicle
speed V is less than the predetermined value, it is determined that the vehicle is
stopping, and control proceeds to step 44 (Yes). On the other hand, if the vehicle
speed V is greater than or equal to the predetermined value, control returns to step
7 (No). The arrangement may also be such that it is determined that the vehicle is
stopping when a predetermined time has elapsed since the clutch 12 was disengaged,
and the transmission 14 was changed to the neutral position, instead of using the
vehicle speed V.
[0089] Here, it is to be noted that the series of processing of step 41, step 44 and step
45 corresponds to the fourth gear change control.
[0090] According to the above-described gear change control, gear change control is performed
to stop the vehicle, the clutch 12 is disengaged, the transmission 12 is changed to
the neutral position, and afterwards, if the accelerator opening mount θ becomes greater
than or equal to a predetermined value, it is changed to a gear according to the vehicle
speed V at that time, and the clutch 12 is engaged. Therefore, if the accelerator
pedal 38 is pressed down while moving at a low speed for stopping, gear change is
performed in a state where the clutch 12 is disengaged, so that the clutch 12 does
not need to be disengaged again for reacceleration, and hence it is possible to improve
the speed of response. Furthermore, if the accelerator opening amount θ is less than
the predetermined value, it is determined that the vehicle is stopping, and the clutch
12 is engaged.
[0091] As described above, according to the first embodiment, even in the case where a vehicle
decelerates, and then reaccelerates at a low speed, since the friction clutch is maintained
disengaged, it does not need to be disengaged again. Therefore, it is possible to
change the gear to the drive gear straight away. Accordingly, at the time of reacceleration,
it is not necessary to disengage the friction clutch to change the gear, and hence
it is possible to improve the speed of response.
[0092] FIG. 6 shows a block diagram of a vehicle that is provided with an apparatus for
controlling an automatic transmission according to a second embodiment of the present
invention. The components corresponding to the constituent components in the first
embodiment shown in FIG. 1 have the same numerals but with 100 added.
[0093] A gear type transmission (referred to hereunder as "transmission") 114 is fitted
to an engine 110 via a friction clutch (referred to hereunder as "clutch) 112. Furthermore,
the engine 110 is fitted with a fuel injection pump 118 capable of controlling the
fuel injection amount by an engine control unit 116 incorporating a microcomputer,
and an engine rotational speed sensor 120 for detecting the engine rotational speed.
The clutch 112 has an output shaft of a clutch booster 122 connected thereto as a
clutch drive actuator.
[0094] On the other hand, a transmission 114 is fitted with an actuator (transmission changing
device) 130 that changes the gear using pneumatic pressure via a solenoid valve 128,
which is controlled to open and close by an automatic gear change control unit 126
incorporating a microcomputer. Moreover, the transmission 114 is fitted with a position
sensor 132 (gear change stage detecting device) for detecting the gear change stage,
and a vehicle speed sensor 134 for detecting the vehicle speed from the rotational
speed of the output shaft.
[0095] In the driver's cab there is provided; an accelerator opening sensor 140 for detecting
the accelerator opening amount via the amount that an accelerator pedal 138 is pressed
down, a brake operation switch 144 for detecting that a brake pedal 142 is pressed
down, and a shift lever 146 for inputting gear change instructions for the transmission
114.
[0096] Moreover, the signal from the accelerator opening sensor 140 is input to the engine
control unit 116, and the fuel injection pump 118 is controlled according to the accelerator
opening.
[0097] On the other hand, the respective signals from the engine rotational speed sensor
120, the position sensor 132, the vehicle speed sensor 134, the brake switch 144,
and the shift lever 146, are input to the automatic gear change control unit 126,
and the clutch booster 122 and the solenoid valve 128 are controlled such that automatic
gear change control is performed while intercommunicating with the engine control
unit 116. The sensors or the detecting devices constitute operating condition detecting
devices.
[0098] The automatic gear change control unit 126 is controlled according to a flow chart
as shown in FIG. 7. The control by the flow chart shown in the figure is performed
repeatedly at predetermined intervals.
[0099] After START, in step 101 (abbreviated to "S101" in the figure, and similarly below),
it is determined whether the gear change stage of the transmission 114 detected by
the position sensor 132, is other than the neutral position (whether it is a drive
gear) or not. If it is determined to be other than the neutral position, control proceeds
to step 102. If it is determined not to be other than the neutral position, step 101
is repeated.
[0100] In step 102, based on a signal from the brake operation switch 144, it is determined
whether the brake pedal 142 is pressed down (the brake is operating) or not. If it
is determined that the brake pedal 142 is pressed down, control proceeds to step 104.
If it is determined that the brake pedal 142 is not pressed down, control proceeds
to step 103.
[0101] In step 103, it is determined whether the accelerator opening detected by the accelerator
opening sensor 140 is less than a predetermined value (a second predetermined value)
or not. Here this predetermined value is set- to 10 percent of the accelerator opening
when the accelerator is fully open. If it is determined that the accelerator opening
is less than the predetermined value, control proceeds to step 104. If it is determined
that the accelerator opening is not less than the predetermined value, control returns
to step 101. It is to be noted that the series of processing of steps 102 and 103
corresponds to a deceleration intention determination means. This is because when
the vehicle stops from the drive stage, a braking operation is performed, or an operation
is performed to release the accelerator pedal from being pressed down. Therefore,
it is possible to determine that the driver has an intention to decelerate when these
conditions are satisfied.
[0102] In step 104, it is determined whether the vehicle speed detected by the vehicle speed
sensor 134 is less than a predetermined value (a first predetermined value) or not.
If it is determined that the vehicle speed is less than the predetermined value, control
proceeds to step 105. If it is determined that the vehicle speed is not less than
the predetermined value, control returns to step 101.
[0103] In step 105, it is determined whether the engine rotational speed detected by the
engine rotational speed sensor 120 is within a predetermined range or not. Here, this
predetermined range is set to the engine rotational speed at which idling is stable,
for example from 650 rpm to 950 rpm. If it is determined that the engine rotational
speed is within the predetermined range, control proceeds to step 106. If it is determined
that the engine rotational speed is not within the predetermined range, control returns
to step 101.
[0104] In step 106, it is determined whether the fuel injection amount to the engine 110,
controlled by the engine control unit 116, is greater than or equal to a predetermined
value (a third predetermined value) or not. Here, this predetermined value is set
to the fuel injection amount at which the torque of the engine 110 is 30 percent of
its maximum torque. If it is determined that the fuel injection amount is greater
than or equal to the predetermined value, control proceeds to step 107. If it is determined
that the fuel injection amount is not greater than or equal to the predetermined value,
control returns to step 101. It is to be noted that the processing of step 106 corresponds
to the idle-up determination means. This is because when the driver has an intention
to decelerate and the vehicle speed drops to less than the first predetermined value,
if the fuel injection amount is greater than or equal to the third predetermined value,
the engine torque is greater than that at normal idle time, and hence it is possible
to determine that it is during idle-up control.
[0105] In step 107, a control signal is transmitted to the clutch booster 122 to disengage
the clutch 112. Then control proceeds to step 108.
[0106] In step 108, a control signal is transmitted to the solenoid valve 128 to control
operation of the actuator 130, and the gear change stage of the transmission 114 is
changed to the neutral position. Afterwards, control proceeds to END, and terminates.
It is to be noted that the series of processing of steps 107 and 108 corresponds to
a gear change control means.
[0107] According to the automatic gear change control unit 126 constructed as described
above, firstly, depending on whether the gear change stage is other than the neutral
position or not, it is determined whether control according to the present invention
is required or not. In the case where control according to the present invention is
required, when the brake pedal is pressed down or the accelerator opening amount is
less than the second predetermined value, it is determined that the driver has an
intention to decelerate. At this time, if the vehicle speed is less than the first
predetermined value, the engine rotational speed is within the predetermined range,
and the fuel injection amount is greater than or equal to the third predetermined
value, it is determined to be in an idle-up state, and the transmission 114 is changed
to the neutral position automatically.
[0108] As a result, in an idle-up state, even if the engine rotational speed is greater
than or equal to the rotational speed to change to the neutral position, control is
performed to change the gear to the neutral position automatically. Accordingly, when
stopping from the vehicle's drive stage, it is not necessary to press down the brake
pedal 142 more strongly than necessary in order to force the engine rotational speed
to drop. Therefore, it is possible to stop smoothly.
[0109] FIG. 8 shows a timing chart for a vehicle incorporating the present embodiment being
driven in an experiment. Here, the idle-up rotational speed is set to 900 rpm, and
the rotational speed at which changing to the neutral position takes place is set
to 690 rpm. As shown in FIG. 8, by operating the brake, the engine rotational speed
drops. However, before the engine rotational speed reaches the rotational speed at
which changing to the neutral position takes place, the gear is changed to the neutral
position at the point in time that the engine torque exceeds 30 percent of its maximum
torque.
[0110] As described above, according to the second embodiment, even in the case where the
idle-up rotational speed is set to greater than the rotational speed at which changing
to the neutral position takes place, the gear is changed to the neutral position when
the vehicle stops from the drive stage. As a result, it is not necessary to press
the brake pedal down more than necessary to operate the brake, thus enabling a smooth
stop. Furthermore, it is possible to reduce the burden on the brake, and prevent the
engine from stopping due to the drop in the engine rotational speed.
[0111] FIG. 9 shows the configuration of a vehicle containing a gear change control apparatus
of a multi-stage transmission according to a third embodiment of the present invention.
[0112] An engine 210 is fitted with a multi-stage transmission 214 via a mechanical clutch
(referred to hereunder as "clutch") 212. The multi-stage transmission 214, as shown
in FIG. 10, has a construction in which a splitter 214B and a range 214C, serving
as sub transmissions for changing to at least a high speed gear or a low speed gear,
are connected to a main transmission 214A on its input side and output side respectively.
[0113] Here, a description of the multi-stage transmission 214 will be provided hereinbelow.
[0114] A splitter gear Zm5 for switching the splitter 214B to a high speed gear is fitted
such that it can rotate freely on an input shaft 322 to which the output from the
engine 210 is input, and a synchronizer hub 324A constituting a synchromesh mechanism
324 is fixed to the tip end thereof. A drive gear Zm4, a 3
rd speed gear Zm3, a 2
nd speed gear Zm2, a 1
st speed gear Zm1, and a reverse gear ZmR, which constitute the each gear of the main
transmission 214A, are fitted on the main shaft 326 located on the same axis as the
input shaft 322, such that they can rotate freely, and a high range gear Zrl for switching
the range 214C to a high speed gear is fixed to the tip end thereof. Synchronizer
hubs 324A constituting synchromesh mechanisms 324 are fixed to the main shaft 326
between the drive gear Zm4 and the 3
rd speed gear Zm3, the 2
nd speed gear Zm2 and the 1
st speed gear Zm1, and the 1
st speed gear Zm1 and the reverse gear ZmR respectively.
[0115] On the other hand, a counter splitter gear Zc5, a counter drive gear Zc4, a counter
3
rd speed gear Zc3, a counter 2
nd speed gear Zc2, and a counter 1
st speed gear Zc 1, which are always engaged with the splitter gear Zm5, the drive gear
Zm4, the 3
rd speed gear Zm3, the 2
nd speed gear Zm2, and the 1
st speed gear Zm1 respectively, are fixed to a main counter shaft 328 arranged in parallel
to the input shaft 322 and the main shaft 326. Furthermore, a counter reverse gear
ZcR, which is always engaged with the reverse gear ZmR via a reverse idler gear ZmR1,
is fixed to the main counter shaft 328.
[0116] A range low gear Zr2 for switching the range 214C to a low speed gear is fitted on
the output shaft 330 located on the same axis as the main shaft 326, such that it
can rotate freely about the output shaft 330, and a synchronizer hub 324A constituting
a synchromesh mechanism 324 is fixed on one end of the output shaft 330. A range counter
high gear Zcrl and a range counter low gear Zcr2, which are always engaged with the
range high gear Zrl and the range low gear Zr2, are respectively fixed on a counter
range shaft 332 arranged in parallel to the output shaft 330.
[0117] Furthermore, a synchronizer sleeve 324B which slides backward and forward in the
direction of its axis due to an actuator, which is not shown in the figure, is connected
using a spline on the periphery of each of the synchronizer hubs 324A constituting
the synchromesh mechanisms 324. By sliding the synchronizer sleeve 324B in the direction
of a gear to be synchronized, a synchronizer ring, which is not shown in the figure,
is pressed onto the friction surface of the gear to be synchronized, and relative
rotation between the synchronizing gear and the gear to be synchronized is eliminated
by the friction, so that the two are synchronized.
[0118] In a multi-stage transmission 214 with such a constitution, six shift stages are
formed using the main transmission 214A and the range 214C, and twelve forward shift
stages and two reverse shift stages as indicated in Table 1, below are realized by
shifting each of the shift stages by a half stage using the splitter 2148.
[Table 1]
Shift Stage |
Splitter |
Main Transmission |
Range |
1L |
L |
1 |
L |
1H |
H |
1 |
L |
2L |
L |
2 |
L |
2H |
H |
2 |
L |
3L |
L |
1 |
H |
3H |
H |
1 |
H |
4L |
L |
2 |
H |
4H |
H |
2 |
H |
5L |
L |
3 |
H |
5H |
H |
3 |
H |
6L |
L |
4 |
H |
6H |
H |
4 |
H |
Rev L |
L |
Rev |
L |
Rev H |
H |
Rev |
L |
[0119] The engine 210 is fitted with a fuel injection pump 218 capable of controlling the
fuel injection amount by an engine control unit 226 incorporating a microcomputer,
and a rotational speed sensor 245 for detecting the engine rotational speed. Furthermore,
a clutch 212 has the output shaft of a clutch booster 222 connected thereto as a clutch
drive actuator, and a clutch stroke sensor 224 (operating condition detecting means)
for detecting the disengagement and engagement of the clutch based on the stroke amount
is fitted thereto.
[0120] On the other hand, the multi-stage transmission 214 is fitted with a main actuator
230, a splitter actuator 254, and a range actuator 256, which switch the main transmission
214A, the splitter 214B, and the range 214C respectively using pneumatic pressure
via a solenoid valve 228 which is controlled to open and close by a control unit 226.
Moreover, the multi-stage transmission 214 is fitted with a main position sensor 232
(switching condition detecting means), a splitter position sensor 260, and a range
position sensor 262, which detect the shift stages of the main transmission 214A,
the splitter 214B, and the range 214C respectively. Furthermore, the multi-stage transmission
214 is fitted with a vehicle speed sensor 234 for detecting the vehicle speed from
the rotational speed of the output shaft thereof, a main rotational speed sensor 236
for detecting the rotational speed of the main counter shaft 328, and a range rotational
speed sensor 268 for detecting the rotational speed of the counter range shaft 332.
[0121] In the driver's cab there is provided an accelerator opening sensor 240 for detecting
the amount that an accelerator pedal 238 is pressed down, a clutch pedal sensor 244
for detecting that the clutch pedal 242 is pressed, and a shift lever 246 (gear change
instruction means) for inputting gear change instructions for the multi-stage transmission
214. A twelve speed switch 246A for designating whether the splitter 214B is switched
to twelve stages or not is installed in the shift lever 246. In addition, a display
monitor 248 for displaying the shift stage of the multi-stage transmission 214, a
buzzer 282 for informing gear change completion, and the like, are provided in the
driver's cab.
[0122] The output from each of the sensors, each of which constitutes an operating condition
detecting device, is input to the control unit 226, and the fuel injection pump 218
is controlled according to the engine operating condition, and also the clutch booster
222, the solenoid valve 228, and the like, are controlled so as to perform an automatic
gear change or a manual gear change.
[0123] The processing by the control unit 226 realizes vehicle stop determination, gear
change operation determination, starting changing of the sub transmission, and starting
changing of the main transmission.
[0124] FIG. 11 and FIG. 12 show the content of the control in the multi-stage transmission
214 at the time of departure of a vehicle, which is performed at predetermined intervals
in the control unit 226.
[0125] In step 201 (abbreviated to "S201" in the figure, and similarly below), based on
the output from the vehicle speed sensor 234, it is determined whether the vehicle
is stopped or not. That is, it is determined whether the rotation of the synchronizer
sleeve 324B of the synchromesh mechanism 324 in the range 214C is stopped or not.
If it is determined that the vehicle is stopped, control proceeds to step 202 (Yes),
while if it is determined that the vehicle is not stopped (it is moving), the processing
terminates (No). It is to be noted that the processing of step 201 corresponds to
the vehicle stop determination means.
[0126] In step 202, based on the output from the clutch stroke sensor 224, it is determined
whether the clutch 212 is disengaged or not. If it is determined that the clutch 212
is disengaged, control proceeds to step 203 (Yes), while if it is determined that
the clutch 212 is engaged, the processing terminates (No).
[0127] In step 203, based on an output from the shift lever 246, it is determined whether
gear change has started or not. If it is determined that gear change has started,
control proceeds to step 204 (Yes), while if it is determined that gear change has
not started, the processing terminates (No).
[0128] In step 204, based on an output from the main position sensor 232, it is determined
whether the main transmission 214A is in the neutral state or not. If it is determined
that the main transmission 214A is in the neutral state, control proceeds to step
205 (Yes), while if it is determined that the main transmission 214A is not in the
neutral state, the processing terminates (No).
[0129] In step 205, based on outputs from the main position sensor 232 and the shift lever
246, it is determined whether the range is switching or not. If it is determined that
the range is switching, control proceeds to step 206 (Yes), while if it is determined
that the range is not switching, the processing terminates (No). It is to be noted
that the series of processing of step 201 to step 205 corresponds to the gear change
operation determination means.
[0130] In step 206, in order to switch the range, a solenoid valve 228 is operated to control
the drive of the range actuator 256.
[0131] In step 207, based on an output from the range position sensor 262, it is determined
whether the range switching is completed or not. If it is determined that the range
switching is completed, control proceeds to step 209 (Yes), while if it is determined
that the range switching is not completed, control proceeds to step 208 (No).
[0132] In step 208, based on a timer incorporated in the control unit 226, it is determined
whether a predetermined time has elapsed since the range switching started or not.
If it is determined that the predetermined time has elapsed, control proceeds to step
209 (Yes), while if it is determined that the predetermined time has not elapsed,
control returns to step 207 (No).
[0133] In step 209, in order to change the main transmission 214A, the solenoid valve 228
is operated to control the drive of the main actuator 230.
[0134] In step 210, based on the timer incorporated in the control unit 226, it is determined
whether a predetermined time has elapsed since the changing of the main transmission
214A started. If it is determined that the predetermined time has elapsed, control
proceeds to step 213 (Yes), while if it is determined that the predetermined time
has not elapsed, control proceeds to step 211 (No).
[0135] In step 211, based on an output from the main position sensor 232, it is determined
whether the changing of the main transmission 214A is completed or not. If it is determined
that the changing of the main transmission 214A is completed, control proceeds to
step 212 (Yes), and control goes to standby for a predetermined time. On the other
hand, if it is determined that the changing of the main transmission 214A is not completed,
control returns to step 210 (No).
[0136] In step 213, in order to stop the changing of the main transmission 214A and the
range 214C, the operation of the solenoid valve 228 for controlling the drive of the
main actuator 230 and the range actuator 256 is stopped.
[0137] According to the processing of step 201 to step 213 described above, when an operation
is performed to change the gear to the drive gear while the vehicle is stopped, causing
the range 214C to switch, switching of the range 214C starts prior to changing the
main transmission 214A. Then, when the switching of the range 214C starts, and is
then completed, changing of the main transmission 214A starts. On the other hand,
when the change is not completed even though the predetermined time has elapsed since
switching of the range 214C started, it is determined that a batting state has occurred
in the synchromesh mechanism 324 of the range 214C, and changing of the main transmission
214A starts while the switching of the range is incomplete.
[0138] When changing of the main transmission 214A starts, the main transmission 214A is
changed in a state in which the synchronizer sleeve 324B of the synchromesh mechanism
324 in the range 214C is pushed away toward the direction of the gear to be synchronized.
Then when the clutch 212 is engaged in this state, the main shaft 326 and the counter
range shaft 332 rotate due to the output from the engine 210, and relative rotation
occurs between them and the synchronizer sleeve 324B of the synchromesh mechanism
324 in the range 214C. As a result, the batting state in the range 214C is cancelled,
thus enabling the range to be switched. Furthermore, there is also a possibility that
the main shaft 326 is shaken by the shock accompanying the changing of the main transmission
214A, so that the batting state in the range 214C is cancelled.
[0139] Accordingly, even if a batting state occurs in the range 214C while the vehicle is
stopped, the main transmission 214A is changed while the switching of the range is
incomplete. As a result, range switching is completed, and thus it is possible to
reliably avoid a situation in which the vehicle cannot start.
[0140] A gear change control apparatus of a multi-stage transmission according to the present
invention can be realized by only a small variation or modification to the existing
control content. Therefore, there is little possibility of human errors accompanying
a change in the control content, thus enabling an increase in cost, a drop in reliability,
and the like, to be kept to a minimum.
[0141] As is clear from the above description, in accordance with the present invention
embodied as the third embodiment, when the change of the sub transmission is not completed
even after a predetermined time has elapsed, changing of the main transmission starts
white changing of the sub transmission is incomplete. Therefore, relative rotation
occurs between the main shaft of the main transmission, the counter shaft of the sub
transmission, and the synchronizer sleeve of the synchromesh mechanism in the sub
transmission, so that it is possible to cancel a batting state in the sub transmission.
Furthermore, there is also a possibility that the main shaft is shaken by the shock
accompanying the changing of the main transmission, so that the batting state in the
sub transmission is cancelled.
INDUSTRIAL APPLICABILITY
[0142] As described above, an apparatus for controlling an automatic transmission according
to the present invention has an excellent response in the case where a vehicle decelerates
and is stopping, but then cancels it and tries to reaccelerate. Furthermore, it is
possible to stop the vehicle smoothly even in an idle-up state. Moreover, in a multi-stage
automatic transmission, even in a state in which the changing of a sub transmission
does not progress smoothly, it is possible to eliminate batting states in the sub
transmission by changing the main transmission. Therefore, gear changing by the automatic
transmission is performed excellently in either case, and hence the controlling apparatus
is extremely useful.
[0143] Many variations and modifications will occur to a person skilled in the art without
departing from the scope and sprit of the invention as claimed in the accompanying
claims.
1. An apparatus for controlling an automatic transmission comprising:
- a vehicle drive system in which a gear type transmission and a friction clutch are
connected in series;
- a gear changing device for changing said gear type transmission;
- a clutch drive device for disengaging and engaging said friction clutch;
- an operating condition detecting device for detecting an operating condition of
an engine; and
- a control unit for inputting detected signals from said operating condition detecting
device, and outputting control signals to said gear changing device and said clutch
drive device based on the detected signals,
wherein said control unit determines whether a stop intention condition of a driver
is satisfied or not, and performs
- first gear change control for, if said stop intention condition is determined to
be satisfied, disengaging said friction clutch and changing said gear type transmission
to a neutral position, and
- second gear change control for, when an accelerator opening becomes greater than
or equal to a predetermined value, after said friction clutch is disengaged and said
gear type transmission is changed to the neutral position by said first gear change
control, changing said gear type transmission to a gear according to a vehicle speed,
and engaging said friction clutch.
2. The apparatus for controlling an automatic transmission according to claim 1, wherein
said second gear change control, when the vehicle speed is less than a first predetermined
value, engages said friction clutch gradually via a half clutch state.
3. The apparatus for controlling an automatic transmission according to claim 2, wherein
said control unit, after said friction clutch is disengaged and said gear type transmission
is changed to the neutral position by said first gear change control, if the vehicle
speed is less than a second predetermined value, which is less than said first predetermined
value, performs a third gear change control to change said gear type transmission
to a departure gear.
4. The apparatus for controlling an automatic transmission according to claim 1, wherein
said control unit, after said friction clutch is disengaged and said gear type transmission
is changed to the neutral position by said first gear change control, if an accelerator
opening amount is less than said predetermined value, and vehicle speed is less than
a third predetermined value, performs a fourth gear change control to engage said
friction clutch.
5. The apparatus for controlling an automatic transmission according to claim 4, wherein
said fourth gear change control, after said friction clutch is disengaged and said
gear type transmission is changed to the neutral position by said first gear change
control, when a state in which said accelerator opening amount is less than said predetermined
value is maintained for a predetermined time, engages said friction clutch.
6. The apparatus for controlling an automatic transmission according to claim1, wherein
said stop intention determination determines that stop intention conditions are satisfied
when said gear type transmission is changed to a drive gear, a brake is operated,
and an engine rotational speed is less than a predetermined value, or a vehicle speed
is less than a fourth predetermined value.
7. An apparatus for controlling an automatic transmission comprising:
- a vehicle drive system in which a gear type transmission and a friction clutch are
connected in series;
- a gear changing device configured to change said gear type transmission;
- a clutch drive device configured to disengage and engage said friction clutch;
- an operating condition detecting device configured to detect an operating condition
of an engine; and
- a control unit configured to input detected signals from said operating condition
detecting device, and output control signals to said gear changing device and said
clutch drive device based on the detected signals, wherein
said control unit comprises:
- means for determining whether a stop intention condition of a driver is satisfied
or not;
- first gear change control means for, if said stop intention condition is determined
to be satisfied, disengaging said friction clutch and changing said gear type transmission
to the neutral position; and
- second gear change control means for, when an accelerator opening amount becomes
greater than or equal to a predetermined value, after said friction clutch is disengaged
and said gear type transmission is changed to the neutral position by said first gear
change control means, changing said gear type transmission to a gear according to
a vehicle speed, and engaging said friction clutch.
8. An apparatus for controlling an automatic transmission comprising:
- a gear change stage detecting device configured to detect a gear change stage of
a gear type transmission;
- a gear changing device configured to change the gear of said gear type transmission;
- an operating condition detecting device configured to detect an operating condition
of an engine; and
- a control unit configured to input detected signals from said operating condition
detecting device, and output control signals to said gear changing device based on
the detected signals,
wherein
said control unit
- determines whether a driver has an intention to decelerate or not based on a value
detected by said operating condition detecting device, and
- determines whether the engine is in an idle-up state or not based on an engine torque
detected by said operating condition detecting device, and
- performs gear change control to change the gear of said gear type transmission to
a neutral position when determined that a gear change stage detected by said gear
change stage detecting device is a drive gear, and that there is an intention to decelerate-
by said deceleration intention determination, and determined that said vehicle speed
detected by said operating condition detecting device is less than a first predetermined
value and that it is in an idle-up state by said idle-up determination.
9. The apparatus for controlling an automatic transmission according to claim 8, wherein
said deceleration intention determination, determines that the driver has an intention
to decelerate when it is determined, based on the detected value of said operating
condition detecting device that a brake is operated, or an accelerator opening amount
is less than a second predetermined value.
10. The apparatus for controlling an automatic transmission according to claim 8, wherein
said idle-up determination, determines that the engine is in an idle-up state when
it is determined that the amount of fuel supplied to the engine, which is approximately
proportional to the engine torque is greater than or equal to a third predetermined
value, based on a detection value of said operating condition detecting device.
11. An apparatus for controlling an automatic transmission comprising:
- gear change stage detecting device configured to detect a gear change stage of a
gear type transmission;
- gear changing device configured to change the gear of said gear type transmission;
- operating condition detecting device configured to detect an operating condition
of an engine; and
- a control unit configured to input detected signals from said operating condition
detecting device, and output control signals to said gear changing device based on
the detected signals,
wherein
said control unit comprises:
- means for determining whether a driver has an intention to decelerate or not based
on a value detected by said operating condition detecting device,
- means for determining whether the engine is in an idle-up state or not based on
an engine torque detected by said operating condition detecting device, and
- gear change control means for changing the gear of said gear type transmission to
a neutral position when determined that a gear change stage detected by said gear
change stage detecting device is a drive gear, and that there is an intention to decelerate
by said deceleration intention determination means, and determined that said vehicle
speed detected by said operating condition detecting device is less than a first predetermined
value and that it is in an idle-up state by said idle-up determination.
12. A gear change control apparatus of a multi-stage transmission wherein a sub transmission
is connected to a main transmission on its output side, comprising:
- a gearshift device configured to change said multi-stage transmission;
- a main transmission changing unit configured to change said main transmission;
- a sub transmission changing unit configured to change said sub transmission;
- an operating condition detecting device configured to detect an operating condition
of an engine; and
- a control unit configured to input detected signals from said operating condition
detecting device, and output control signals to said main transmission changing unit
and said sub transmission changing unit based on said detected signals, wherein
said control unit:
- determines whether a vehicle is stopped or not based on the detected value of said
operating condition detecting device;
- determines whether a gear change operation to change said sub transmission to a
drive gear is performed by said gearshift device or not;
- and when it is determined that the vehicle is stopped, and it is determined that
said gear change operation is performed, starts changing of said sub transmission
changing unit, and
- afterwards, when the changing of said sub transmission is completed, or when the
changing of said sub transmission is not completed even though a predetermined time
has elapsed since changing started, starts the changing of said main transmission
by said main transmission changing unit.
13. The gear change control apparatus of a multi-stage transmission according to claim
12, wherein said vehicle stop determination determines whether the vehicle is stopped
or not based on a vehicle speed detected by said operating condition detecting device.
14. The gear change control apparatus of a multi-stage transmission according to claim
13, wherein;
- a clutch is connected to an input side of said main transmission, and there is provided
- a change state detecting device configured to detect a change state of said main
transmission, and
- an driving condition detecting device configured to detect an operating condition
of said clutch, and
said gear change operation determination, when it is detected that said main transmission
is in the neutral position by said change state detecting device, and it is detected
that said clutch is disengaged by said driving condition detecting device, determines
whether or not a gear change operation to change said sub transmission to a drive
gear is performed.
15. A gear change control apparatus of a multi-stage transmission in which a sub transmission
is connected to a main transmission on its output side, comprising:
- gearshift means for changing said multi-stage transmission;
- main transmission changing means for changing said main transmission;
- sub transmission changing means for changing said sub transmission;
- operating condition detecting means for detecting an operating condition of an engine;
and
- a control unit for inputting detected signals from said operating condition detecting
means, and outputting control signals to said main transmission changing means and
said sub transmission changing means based on said detected signals, wherein
said control unit comprises:
- means for determining whether a vehicle is stopped or not based on the detected
value of said operating condition detecting means;
- means for determining whether a gear change operation to change said sub transmission
to a drive gear is performed by said gearshift means or not, and for starting changing
of said sub transmission changing when it is determined that the vehicle is stopped,
and it is determined that said gear change operation is performed; and
- means for starting changing of said main transmission by said main transmission
changing means afterwards, when the changing of said sub transmission is completed,
or when the changing of said sub transmission is not completed even though a predetermined
time has elapsed since changing started.