(57) Inkjet printheads capable of printing smaller and larger drop-weight quantities of
ink, and methods of manufacturing the inkjet printheads, are disclosed. The inkjet
printhead (102) includes a substrate (204). One or more portions of the substrate
may be etched such that the substrate might have different thicknesses. A thin-film
layer (300) is connected to the substrate and contains independently addressable ink-energizing
elements (224, 226, 228, 230), preferably resistors. An orifice layer (212) having
a substantially planar exterior surface is applied directly to the thin-film layer.
Consequently, the thickness of the orifice layer varies with the thickness of the
substrate. At least one firing chamber (218, 220) is defined in each portion of the
orifice layer with a different thickness and, preferably, different-sized resistors.
Alternatively, the orifice layer has a substantially uniform thickness. In order to
achieve the multiple drop-weight capability of the present invention, firing chambers
of different volumes are provided. In this embodiment, firing chambers (402) that
are to provide a larger drop-weight preferably have a more powerful ink-energizing
element (406) and are laterally offset from the firing chamber nozzle aperture. Other
firing chambers (400) that are to provide a small drop-weight preferably have a less
powerful ink-energizing element (404) and are aligned with the firing chamber nozzle
aperture. Thus, the present invention provides inkjet printheads capable of printing
various drop-weight quantities of ink.
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