TECHNICAL FIELD
[0001] The present invention relates to a Ni-based single crystal super alloy, and more
particularly, to a technology employed for improving the creep characteristics of
Ni-besed single crystal super alloy.
BACKGROUND ART
[0002] An example of the typical composition of Ni-based single crystal super alloy developed
for use as a material for moving and stationary blades subject to high temperatures
such as those in aircraft and gas turbines is shown in Table 1.
Table 1
| Alloy name |
Elements (wt%) |
| |
Al |
Ti |
Ta |
Nb |
Mo |
W |
Re |
C |
Zr |
Hf |
Cr |
Co |
Ru |
Ni |
| CMSX-2 |
6.0 |
1.0 |
6.0 |
- |
1.0 |
8.0 |
- |
- |
- |
- |
8.0 |
5.0 |
- |
Rem |
| CMSX-4 |
5.6 |
1.0 |
6.5 |
- |
0.6 |
6.0 |
3.0 |
- |
- |
- |
6.5 |
9.0 |
- |
Rem |
| Rene'N6 |
6.0 |
- |
7.0 |
03 |
1.0 |
6.0 |
5.0 |
- |
- |
0.2 |
4.0 |
13.0 |
- |
Rem |
| CMSX-10 K |
5.7 |
0.3 |
8.4 |
0.1 |
0.4 |
5.5 |
6.3 |
- |
- |
0.03 |
23 |
3.3 |
- |
Rem |
| 3B |
5.7 |
0.5 |
8.0 |
- |
- |
5.5 |
6.0 |
0.05 |
- |
0.15 |
5.0 |
12.5 |
3.0 |
Rem |
[0003] In the above-mentioned Ni-based single crystal super alloys, after performing solution
treatment at a prescribed temperature, aging treatment is performed to obtain an Ni-based
single crystal super alloy. This alloy is referred to as a so-called precipitation
hardened alloy, and has a from in which the precipitation phase in the form of a γ'
phase is precipitated in a matrix in the form of a γ phase.
[0004] Among the alloys listed in Table 1, CMSX-2 (Cannon-Muskegon, US Patent No. 4,582,548)
is a first-generation alloy, CMSX-4 (Cannon-Muskegon, US Patent No. 4,643,782) is
a second-generation alloy, Rene'N6 (General Electric, US Patent No. 5,455,120) and
CMSX-10K (Canon-Muskegon, US Patent No. 5,366,695) are third-generation alloys, and
3B (General Electric, US Patent No. 5,151,249) is a fourth-generation alloy.
[0005] Although the above-mentioned CMSX-2, which is a first-generation alloy, and CMSX-4,
which is a second-generation alloy, have comparable creep strength at low temperatures,
since a large amount of the eutectic γ' phase remains following high-temperature solution
treatment, their creep strength is inferior to third-generation alloys.
[0006] In addition, although the third-generation alloys of ReneN6 and CMSX-10 are alloys
designed to have improved creep strength at high temperatures in comparison with second-generation
alloys, since the composite ratio of Re (5 wt% or more) exceeds the amount of Re that
dissolves into the matrix (γ phase), the excess Re compounds with other elements and
as a result, a so-called TCP (topologically close packed) phase precipitates at high
temperatures causing the problem of decreased creep strength.
[0007] In addition, making the lattice constant of the precipitation phase (γ' phase) slightly
smaller than the lattice constant of the matrix (γ phase) is effective in improving
the creep strength of Ni-based single crystal super alloys. However, since the lattice
constant of each phase fluctuates greatly fluctuated according to the composite ratios
of the composite elements of the alloy, it is difficult to make fine adjustments in
the lattice constant and as a result, there is the problem of considerable difficulty
in improving creep strength.
[0008] In consideration of the above circumstances, the object of the present invention
is to provide a Ni-based single crystal super alloy that makes it possible to improve
strength by preventing precipitation of the TCP phase at high temperatures.
DISCLOSURE OF INVENTION
[0009] The following constitution is employed in the present invention in order to achieve
the above object.
[0010] The Ni-based single crystal super alloy of the present invention is characterized
by having a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 1.1-4.5
wt% of Mo, 4.0-10.0 wt% ofW, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co and 4.1-14.0 wt% of Ru in terms of its weight ratio, with the remainder
consisting of Ni and unavoidable impurities.
[0011] In addition, the Ni-based single crystal super alloy of the present invention is
characterized by having a composition comprising 5.0-7.0 wt% of Al, 4.0-6.0 wt% of
Ta, 1.1-4.5 wt% of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0
wt% of Cr, 0-9.9 wt% of Co, and 4.1-14.0 wt% of Ru in terms of weight ratio, with
the remainder consisting of Ni and unavoidable impurities.
[0012] In addition, the Ni-based single crystal super alloy of the present invention is
characterized by having a composition comprising 5.0-7.0 wt% of Al, 4.0-6.0 wt% of
Ta, 2.9-4.5 wt% of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0
wt% of Cr, 0-9.9 wt% of Co and 4.1-14.0 wt% of Ru in terms of weight ratio, with the
remainder consisting of Ni and unavoidable impurities.
[0013] According to the above Ni-based single crystal super alloy, precipitation of the
TCP phase, which causes a decrease in creep strength, during use at high temperatures
is inhibited by the addition of Ru. In addition, by setting the composite ratios of
other composite elements within their optimum ranges, the lattice constant of the
matrix (γ phase) and the lattice constant of the precipitation phase (γ' phase) can
be made to have optimum values. Consequently, strength at high temperatures can be
enhanced. Furthermore, since the composition of Ru is 4.1-14.0 wt%, precipitation
of the TCP phase, which causes a decrease in creep strength, during use at high temperatures,
is inhibited.
[0014] In addition, the Ni-based single crystal super alloy of the present invention is
preferably having a composition comprising 5.9 wt% of Al, 5.9 wt% of Ta, 3.9 wt% of
Mo, 5.9 wt% of W, 4.9 wt% of Re, 0.10 wt% of Hf, 2.9 wt% of Cr, 5.9 wt% of Co and
5.0 wt% of Ru in terms of weight ratio, with the remainder consisting of Ni and unavoidable
impurities, in the Ni-based single crystal super alloys previously described.
[0015] According to an Ni-based single crystal super alloy having this composition, the
creep endurance temperature at 137 MPa and 1000 hours can be made to be 1344 K (1071°C).
[0016] In addition, the Ni-based single crystal super alloy of the present invention is
preferably having a composition comprising 5.8 wt% of Co, 2.9 wt% of Cr, 3.1 wt% of
Mo, 5.8 wt% of W, 5.8 wt% of Al, 5.6 wt% of Ta, 5.0 wt% of Ru, 4.9 wt% of Re and 0.10
wt% of Hf in terms of weight ratio, with the remainder consisting of Ni and unavoidable
impurities, in the Ni-based single crystal super alloys previously described.
[0017] According to an Ni-based single crystal super alloy having this composition, the
creep endurance temperature at 137 MPa and 1000 hours can be made to be 1366 K (1093°C).
[0018] In addition, the Ni-based single crystal super alloy of the present invention is
preferably having a composition comprising 5.8 wt% of Co, 2.9 wt% of Cr, 3.9 wt% of
Mo, 5.8 wt% of W, 5.8 wt% of Al, 5.8 wt% (5.82 wt%) or 5.6 wt% of Ta, 6.0 wt% of Ru,
4.9 wt% of, Re and 0.10 wt% of Hf in terms of weight ratio, with the remainder consisting
of Ni and unavoidable impurities, in the Ni-based single crystal super alloys previously
described.
[0019] According to an Ni-based single crystal super alloy having this composition, the
creep endurance temperature at 137 MPa and 1000 hours can be made to be 1375 K (1102°C)
or 1379 K (1106°C).
[0020] Furthermore, 0-2.0 wt% of Ti in terms of weight ratio can be included in the Ni-based
single crystal super alloys previously described.
[0021] Furthermore, 0-4.0 wt% of Nb in terms of weight ratio can be included in the Ni-based
single crystal super alloys previously described.
[0022] Furthermore, at least one of elements selected from B, C, Si, Y, La, Ce, V and Zr
can be included in the Ni-based single crystal super alloys previously described
[0023] In this case, it is preferable that 0.05 wt% or less of B, 0.15 wt% or less of C,
0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1 wt% or less of La, 0.1 wt% or less
of Ce, 1 wt% or less of V and 0.1 wt% or less of Zr in terms of weight ratio are included
in the alloys.
[0024] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 1.1-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co, 10.0-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti,
0.05 wt% or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less
ofY, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt%
or less of Zr.
[0025] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.8-7.0 wt% of Al, 4.0-5.6 wt% of Ta, 3.3-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 29-4.3 wt% of Cr, 0-9.9
wt% of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti, 0.05
wt% or less ofB, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of
Y, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or
less of Zr.
[0026] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.0-7.0 wt% ofAl, 4.0-10.0 wt% of Ta, 1.1-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.9-5.0 wt% of Cr,
0-9.9 wt% of Co, 6.5-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti,
0.05 wt% or less ofB, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less
of Y, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt%
or less of Zr.
[0027] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.0-7.0 wt% of Al, 4.0-6.0 wt% of Ta, 3.3-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti,
0.05 wt% or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less
of Y, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt%
or less of Zr.
[0028] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.0-7.0 wt% of Al, 4.0-5.6 wt% of Ta, 3.3-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hi, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti,
0.05 wt% or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less
of Y, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt%
or less of Zr.
[0029] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 3.1-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 0.05 wt% or less ofB,
0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1 wt% or less
of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less of Zr.
[0030] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.8-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 3.1-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti,
0.05 wt% or less ofB, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less
of Y, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt%
or less of Zr.
[0031] Furthermore, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 3.1-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.9-4.3 wt% of Cr,
0-9.9 wt% of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti,
0.05 wt% or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less
ofY, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt%
or less of Zr.
[0032] In addition, the above described Ni-based single crystal super alloy is more preferably
having a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta+Nb+Ti, 3.3-4.5
wt% of Mo, 4.0-10.0 wt% ofW, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co, 4.1-14.0 wt% ofRu, 0.05 wt% or less of B, 0.15 wt% or less of C,
0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1 wt% or less of La, 0.1 wt% or less
of Ce, 1 wt% or less of V and 0.1 wt% or less of Zr.
[0033] Moreover, the Ni-based single crystal super alloy of the present invention is characterized
by a2 ≤ 0.999a1 when the lattice constant of the matrix is taken to be a1 and the
lattice constant of the precipitation phase is taken to be a2 in the Ni-based single
crystal super alloys previously described.
[0034] According to this Ni-based single crystal super alloy, the relationship between a1
and a2 is such that a2 ≤ 0.999a1 when the lattice constant of the matrix is taken
to be a1 and the lattice constant of the precipitation phase is taken to be a2, and
since the lattice constant a2 of the precipitation phase is -0.1% or less of the lattice
constant a1 of the matrix, the precipitation phase that precipitates in the matrix
precipitates so as to extend continuously in the direction perpendicular to the direction
of the load. As a result, strength at high temperatures can be enhanced without dislocation
defects moving within the alloy structure under stress.
[0035] In this case, it is more preferable that the lattice constant of the crystals of
the precipitation phase a2 is 0.9965 or less of the lattice constant of the crystals
of the matrix a1
[0036] Furthermore, the Ni-based single crystal super alloy of the present invention is
characterized by comprising the feature that the dislocation space of the alloy is
40 nm or less.
BRIEF DESCRIPTION OF DRAWINGS
[0037]
FIG. 1 is a diagram showing a relationship between change of lattice misfit of the
alloy and creep rupture life of the alloy.
FIG. 2 is a diagram showing a relationship between dislocation space of the alloy
and creep rupture life of the alloy.
FIG. 3 is a transmission electron microgram of the Ni-based single crystal super alloy
showing an embodiment of the dislocation networks and dislocation space of the Ni-based
single crystal super alloy of the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
[0038] The following provides a detailed explanation for carrying out the present invention.
[0039] The Ni-based single crystal super alloy of the present invention is an alloy comprised
of Al, Ta, Mo, W, Re, Hf, Cr, Co, Ru, Ni (remainder) and unavoidable impurities.
[0040] The above Ni-based single crystal super alloy is an alloy having a composition comprising
5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 1.1-4.5 wt% of Mo, 4.0-10.0 wt% of W, 3.1-8.0
wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt% of Co and 4.1-14.0 wt% of
Ru, with the remainder consisting of Ni and unavoidable impurities.
[0041] In addition, the above Ni-based single crystal super alloy is an alloy having a composition
comprising 5.0-7.0 wt% of Al, 4.0-6.0 wt% of Ta, 1.1-4.5 wt% of Mo, 4.0-10.0 wt% of
W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt% of Co and 4.1-14.0
wt% of Ru, with the remainder consisting of Ni and unavoidable impurities.
[0042] Moreover, the above Ni-based single crystal super alloy is an alloy having a composition
comprising 5.0-7.0 wt% of Al, 4.0-6.0 wt% of Ta, 2.9-4.5 wt% of Mo, 4.0-10.0 wt% of
W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt% of Co and 4.1-14.0
wt% of Ru, with the remainder consisting of Ni and unavoidable impurities.
[0043] All of the above alloys have an austenite phase in the form of a γ phase (matrix)
and an intermediate regular phase in the form of a γ' phase (precipitation phase)
that is dispersed and precipitated in the matrix. The γ' phase is mainly composed
of an intermetallic compound represented by Ni
3Al, and the strength of the Ni-based single crystal super alloy at high temperatures
is improved by this γ' phase.
[0044] Cr is an element that has superior oxidation resistance and improves the high-temperature
corrosion resistance of the Ni-based single crystal super alloy. The composite ratio
of Cr is preferably within the range of 20 wt% or more to 5.0 wt% or less, and more
preferably 2.9 wt%. This ratio is more preferably within the range of 2.9 wt% or more
to 5.0 wt% or less, more preferably within the range of 2.9 wt% or more to 4.3 wt%
or less, and most preferably 2.9 wt%. If the composite ratio of Cr is less than 2.0
wt%, the desired high-temperature corrosion resistance cannot be secured, thereby
making this undesirable. If the composite ratio of Cr exceeds 5.0 wt%, in addition
to precipitation of the γ' phase being inhibited, harmful phases such as a σ phase
or µ phase form that cause a decrease in strength at high temperatures, thereby making
this undesirable.
[0045] In addition to improving strength at high temperatures by dissolving into the matrix
in the form of the γ phase in the presence of W and Ta, Mo also improves strength
at high temperatures due to precipitation hardening. Furthermore, Mo also improves
the aftermentioned lattice misfit and dislocation networks of the alloy which relate
characteristics of this alloy.
[0046] The composite ratio of Mo is preferably within the range of 1.1 wt% or more to 4.5
wt% or less, more preferably within the range of 2.9 wt% or more to 4.5 wt% or less.
This ratio is more preferably within the range of 3.1 wt% or more to 4.5 wt% or less,
more preferably within the range of 3.3wt% or more to 4.5 wt% or less, and most preferably
3.1 wt% or 3.9 wt%. If the composite ratio of Mo is less than 1.1 wt%, strength at
high temperatures cannot be maintained at the desired level, thereby making this undesirable.
If the composite ratio of Mo exceeds 4.5 wt%, strength at high temperatures decreases,
and corrosion resistance at high temperatures also decreases, thereby making this
undesirable.
[0047] W improves strength at high temperatures due to the actions of solution hardening
and precipitation hardening in the presence of Mo and Ta as previously mentioned.
The composite ratio of W is preferably within the range of 4.0 wt% or more to 10.0
wt% or less, and most preferably 5.9 wt% or 5.8 wt%. If the composite ratio of W is
less than 4.0 wt%, strength at high temperatures cannot be maintained at the desired
level, thereby making this undesirable. If the composite ratio of W exceeds 10.0 wt%,
high-temperature corrosion resistance decreases, thereby making this undesirable.
[0048] Ta improves strength at high temperatures due to the actions of solution hardening
and precipitation hardening in the presence of Mo and W as previously mentioned, and
also improves strength at high temperatures as a result of a portion of the Ta undergoing
precipitation hardening relative to the γ' phase. The composite ratio of Ta is preferably
within the range of 4.0 wt% or more to 10.0 wt% or less, more preferably within the
range of 4.0 wt% or more to 6.0 wt% or less. This ratio is more preferably within
the range of 4.0 wt% or more to 5.6 wt% or less, and most preferably 5.6 wt% or 5.82
wt%. If the composite ratio of Ta is less than 4.0 wt%, strength at high temperatures
cannot be maintained at the desired level, thereby making this undesirable. If the
composite ratio of Ta exceeds 10.0 wt%, the σ phase and µ phase form that cause a
decrease in strength at high temperatures, thereby making this undesirable.
[0049] Al improves strength at high temperatures by compounding with Ni to form an intermetallic
compound represented by Ni
3Al, which composes the γ' phase that finely and uniformly disperses and precipitates
in the matrix, at a ratio of 60-70% in terms of volume percent. The composite ratio
of Al is preferably within the range of 5.0 wt% or more to 7.0 wt% or less. This ratio
is more preferably within the range of 5.8 wt% or more to 7.0 wt% or less, and most
preferably 5.9 wt% or 5.8 wt%. If the composite ratio of Al is less than 5.0 wt%,
the precipitated amount of the γ' phase becomes insufficient, and strength at high
temperatures cannot be maintained at the desired level, thereby making this undesirable.
If the composite ratio of Al exceeds 7.0 wt%, a large amount of a coarse γ phase referred
to as the eutectic γ' phase is formed, and this eutectic γ' phase prevents solution
treatment and makes it impossible to maintain strength at high temperatures at a high
level, thereby making this undesirable.
[0050] Hf is an element that segregates at the grain boundary and improves strength at high
temperatures by strengthening the grain boundary as a result of being segregated at
the grain boundary between the γ phase and γ' phase. The composite ratio of Hf is
preferably within the range of 0.01 wt% or more to 0.50 wt% or less, and most preferably
0.10 wt%. If the composite ratio of Hf is less than 0.01 wt%, the precipitated amount
of the γ' phase becomes insufficient and strength at high temperatures cannot be maintained
at the desired level, thereby making this undesirable. However, the composite ratio
of Hf may be within the range of 0 wt% or more to less than 0.01 wt% if necessary.
Furthermore, if the composite ratio of Hf exceeds 0.50 wt%, local melting is induced
which results in the risk of decreased strength at high temperatures, thereby making
this undesirable.
[0051] Co improves strength at high temperatures by increasing the solution limit at high
temperatures relative to the matrix such as Al and Ta, and dispersing and precipitating
a fine γ' phase by heat treatment The composite ratio of Co is preferably within the
range of 0.1 wt% or more to 9.9 wt% or less, and most preferably 5.8 wt%. If the composite
ratio of Co is less than 0.1 wt%, the precipitated amount of the γ' phase becomes
insufficient and the strength at high temperatures cannot be maintained, thereby making
this undesirable. However, the composite ratio of Co may be within the range of 0
wt% or more to less than 0.1 wt%, if necessary. Furthermore, if the composite ratio
of Co exceeds 9.9 wt%, the balance with other elements such as Al, Ta, Mo, W, Hf and
Cr is disturbed resulting in the precipitation of harmful phases that cause a decrease
in strength at high temperatures, thereby making this undesirable.
[0052] Re improves strength at high temperatures due to solution strengthening as a result
of dissolving in the matrix in the form of the γ phase. On the other hand, if a large
amount of Re is added, the harmful TCP phase precipitates at high temperatures, resulting
in the risk of decreased strength at high temperatures. Thus, the composite ratio
of Re is preferably within the range of 3.1 wt% or more to 8.0 wt% or less, and most
preferably 4.9 wt%. If the composite ratio of Re is less than 3.1 wt%, solution strengthening
of the γ phase becomes insufficient and strength at high temperatures cannot be maintained
at the desired level, thereby making this undesirable. If the composite ratio of Re
exceeds 8.0 wt%, the TCP phase precipitates at high temperatures and strength at high
temperatures cannot be maintained at a high level, thereby making this undesirable.
[0053] Ru improves strength at high temperatures by inhibiting precipitation of the TCP
phase. The composite ratio of Ru is preferably within the range of 4.1 wt% or more
to 14.0 wt% or less. This ratio is more preferably within the range of 10.0 wt% or
more to 14.0 wt% or less, or preferably within the range of 6.5 wt% or more to 14.0
wt% or less, and most preferably 5.0 wt%, 6.0 wt% or 7.0 wt%. If the composite ratio
of Ru is less than 1.0 wt%, the TCP phase precipitates at high temperatures and strength
at high temperatures cannot be maintained at a high level, thereby making this undesirable.
If the composite ratio of Ru is less than 4.1 wt%, strength at high temperatures decreases
compared to the case when the composite ratio of Ru is 4.1 wt% or more. Furthermore,
if the composite ratio of Ru exceeds 14.0 wt%, the ε phase precipitates and strength
at high temperatures deceases which is also undesirable.
[0054] Particularly in the present invention, by adjusting the composite ratios of Al, Ta,
Mo, W, Hf, Cr, Co and Ni to the optimum ratios, together with improving strength at
high temperatures by setting the aftermentioned lattice misfit and dislocation networks
of the alloy which are calculated from the lattice constant of the γ phase and the
lattice constant of the γ' phase within their optimum ranges, and precipitation of
the TCP phase can be inhibited by adding Ru. Furthermore, by adjusting the composite
ratios of Al, Cr, Ta and Mo to the aforementioned ratios, the production cost for
the alloy can be decreased. In addition, relative strength of the alloy can be increased
and the lattice misfit and dislocation networks of the alloy can be adjusted to the
optimum value.
[0055] In addition, in usage environments at a high temperature from 1273 K(1000°C) to 1373K
(1100°C), when the lattice constant of the crystals that compose the matrix in the
form of the γ phase is taken to be al, and the lattice constant of the crystals that
compose the precipitation phase in the form of the γ' phase is taken to be a2, then
the relationship between a1 and a2 is preferably such that a2 ≤ 0.999a1. Namely, lattice
constant a2 of the crystals of the precipitation phase is preferably -0.1% or less
lattice constant a1 of the crystals of the matrix. Furthermore, it is more preferable
that the lattice constant of the crystals of the precipitation phase a2 is 0.9965
or less of the lattice constant of the crystals of the matrix a1. In this case, the
above-described relationship between a1 and a2 becomes a2 ≤ 0.9965a1. In the following
descriptions, the percentage of the lattice constant a2 relative to the lattice constant
a1 is called "lattice misfit".
[0056] In addition, in the case both of the lattice constants are in the above relationship,
since the precipitation phase precipitates so as to extend continuously in the direction
perpendicular to the direction of the load when the precipitation phase precipitates
in the matrix due to heat treatment, creep strength can be enhanced without movement
of dislocation defects in the alloy structure in the presence of stress.
[0057] In order to make the relationship between lattice constant a1 and lattice constant
a2 such that a2 ≤ 0.999a1, the composition of the composite elements that compose
the Ni-based single crystal super alloy is suitably adjusted.
[0058] FIG. 1 shows a relationship between the lattice misfit of the alloy and the time
until the alloy demonstrates creep rupture (creep rupture life).
[0059] In FIG. 1, when the lattice misfit is approximately - 0.35 or lower, the creep rupture
life is approximately higher than the required value (the value shown by a dotted
line in a vertical axis of the figure). Therefore, in the present invention, the preferable
value of the lattice misfit is determined to - 0.35 or lower. In order to maintain
the lattice misfit to - 0.35 or lower, the composition of Mo is maintained to a high
level, and the composition of the other composite elements is suitably adjusted.
[0060] According to the above Ni-based super crystal super alloy, precipitation of the TCP
phase, which causes decreased creep strength, during use at high temperatures is inhibited
by addition of Ru. In addition, by setting the composite ratios of other composite
elements to thier optimum ranges, the lattice constant of the matrix (γ phase) and
the lattice constant of the precipitation phase (γ' phase) can be made to have optimum
values. As a result, creep strength at high temperatures can be improved.
[0061] Ti can be further included in the above Ni-based super crystal super alloy. The composite
ratio of Ta is preferably within the range of 0 wt% or more to 2.0 wt% or less. If
the composite ratio of Ti exceeds 2.0 wt%, the harmful phase precipitates and the
strength at high temperatures cannot be maintained, thereby making this undesirable.
[0062] Furthermore, Nb can be further included in the above Ni-based super crystal super
alloy, The composite ratio of Nb is preferably within the range of 0 wt% or more to
4.0 wt% or less. If the composite ratio of Nb exceeds 4.0 wt%, the harmful phase precipitates
and the strength at high temperatures cannot be maintained, thereby making this undesirable.
[0063] Alternatively, strength at high temperatures can be improved by adjusting the total
composite ratio of Ta, Nb and Ti (Ta+Nb+Ti) within the range of 4.0 wt% or more to
10.0 wt% or less.
[0064] Furthermore, in addition to the unavoidable impurities, B, C, Si, Y, La, Ce, V and
Zr and the like can be included in the above Ni-based super crystal super alloy, for
example. When the alloy includes at least one of elements selected from B, C, Si,
Y, La, Ce, V and Zr, the composite ratio of each element is preferably 0.05 wt% or
less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1
wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less of
Zr. If the composite ratio of each element exceeds the above range, the harmful phase
precipitates and the strength at high temperatures cannot be maintained, thereby making
this undesirable.
[0065] Furthermore, in the above Ni-based single crystal super alloy, it is preferable that
a dislocation space of the alloy is 40 nm or less. The reticulated dislocation (displacement
of atoms which are connected as a line) in the alloy is called dislocation networks,
and a space between adjacent reticulations is called "dislocation space". FIG. 2 shows
a relationship between the dislocation space of the alloy and the time until the alloy
demonstrates creep rupture (creep rupture life).
[0066] In FIG. 2, when the dislocation space is approximately 40 nm or lower, the creep
rupture life is approximately higher than the required value (the value shown by a
dotted line in a vertical axis of the figure). Therefore, in the present invention,
the preferable value of the dislocation space is determined to 40 nm or lower. In
order to maintain the dislocation space to 40 nm or lower, the composition of Mo is
maintained to a high level, and the composition of the other composite elements is
suitably adjusted.
[0067] FTG. 3 is a transmission electron microgram of the Ni-based single crystal super
alloy showing an embodiment (aftermentioned embodiment 3) of the dislocation networks
and dislocation space of the Ni-based single crystal super alloy of the present invention.
As shown in FIG. 3, in case of the Ni-based single crystal super alloy of the present
invention, the dislocation space is 40 nm or lower.
[0068] In addition, some of the conventional Ni-based single crystal super alloys may cause
reverse partitioning, however, in Ni-based single crystal super alloy of the present
invention does not cause reverse partitioning.
Embodiments
[0069] The effect of the present invention is shown using following embodiments.
[0070] Melts of various Ni-based single crystal super alloys were prepared using a vacuum
melting fumace, and alloy ingots were cast using the alloy melts. The composite ratio
of each of the alloy ingots (reference examples 1-6, embodiments 1-14) is shown in
Table 2.
Table 2
| Sample (alloy name) |
Elements (wt%) |
| |
Al |
Ta |
Nb |
Mo |
W |
Re |
Hf |
Cr |
Co |
Ru |
Ni |
| Reference Example 1 |
6.0 |
5.8 |
|
32 |
6.0 |
5.0 |
0.1 |
3.0 |
6.0 |
2.0 |
Rem |
| Reference Example 2 |
5.9 |
5.7 |
|
3.2 |
5.9 |
5.0 |
0.1 |
3.0 |
5.9 |
3.0 |
Rem |
| Reference Example 3 |
6.0 |
6.0 |
|
4.0 |
6.0 |
5.0 |
0.1 |
3.0 |
6.0 |
3.0 |
Rem |
| Reference Example 4 |
5.9 |
5.9 |
|
4.0 |
5.9 |
5.0 |
0.1 |
3.0 |
5.9 |
4.0 |
Rem |
| Reference Example 5 |
5.9 |
5.7 |
|
3.1 |
5.9 |
4.9 |
0.1 |
2.9 |
5.9 |
4.0 |
Rem |
| Reference Example 6 |
5.7 |
5.7 |
|
2.9 |
7.7 |
4.8 |
0.1 |
2.9 |
5.7 |
3.0 |
Rem |
| Embodiment 1 |
5.9 |
5.9 |
|
3.9 |
5.9 |
4.9 |
0.1 |
2.9 |
5.9 |
5.0 |
Rem |
| Embodiment 2 |
5.8 |
5.6 |
|
3.1 |
5.8 |
4.9 |
0.1 |
2.9 |
5.8 |
5.0 |
Rem |
| Embodiment 3 |
5.8 |
5.8 |
|
3.9 |
5.8 |
4.9 |
0.1 |
2.9 |
5.8 |
6.0 |
Rem |
| Embodiment 4 |
5.6 |
5.6 |
|
2.8 |
5.6 |
6.9 |
0.1 |
2.9 |
5.6 |
5.0 |
Rem |
| Embodiment 5 |
5.6 |
5.0 |
0.5 |
2.8 |
5.6 |
6.9 |
0.1 |
2.9 |
5.6 |
5.0 |
Rem |
| Embodiment 6 |
5.6 |
5.6 |
1.0 |
2.8 |
5.6 |
4.7 |
0.1 |
2.9 |
5.6 |
5.0 |
Rem |
| Embodiment 7 |
5.8 |
5.6 |
|
3.9 |
5.8 |
4.9 |
0.1 |
2.9 |
5.8 |
6.0 |
Rem |
| Embodiment 8 |
5.7 |
5.5 |
1.0 |
3.8 |
5.7 |
4.8 |
0.1 |
2.8 |
5.5 |
5.9 |
Rem |
| Embodiment 9 |
5.8 |
5.6 |
|
3.1 |
6.0 |
5.0 |
0.1 |
2.9 |
5.8 |
4.6 |
Rem |
| Embodiment 10 |
5.8 |
5.6 |
|
3.1 |
6.0 |
5.0 |
0.1 |
2.9 |
5.8 |
52 |
Rem |
| Embodiment 11 |
5.8 |
5.6 |
|
3.3 |
6.0 |
5.0 |
0.1 |
2.9 |
5.8 |
5.2 |
Rem |
| Embodiment 12 |
5.8 |
5.6 |
|
3.3 |
6.0 |
5.0 |
0.1 |
2.9 |
5.8 |
6.0 |
Rem |
| Embodiment 13 |
5.9 |
2.9 |
1.5 |
3.9 |
5.9 |
4.9 |
0.1 |
2.9 |
5.9 |
6.1 |
Rem |
| Embodiment 14 |
5.7 |
5.52 |
|
3.1 |
5.7 |
4.8 |
0.1 |
2.9 |
5.7 |
7.0 |
Rem |
[0071] Next, solution treatment and aging treatment were performed on the alloy ingots followed
by observation of the state of the alloy structure with a scanning electron microscope
(SEM). Solution treatment consisted of holding for 1 hour at 1573K (1300°C) followed
by heating to 1613K (1340°C) and holding for 5 hours. In addition, aging treatment
consisted of consecutively performing primary aging treatment consisting of holding
for 4 hours at 1273K-1423K (1000°C -1150°C) and secondary aging treatment consisting
of holding for 20 hours at 1143K (870°C).
[0072] As a result, a TCP phase was unable to be confirmed in the structure of each sample.
[0073] Next, a creep test was performed on each sample that underwent solution treatment
and aging treatment. The creep test consisted of measuring the time until each sample
(reference examples 1-6 and embodiments 1-14) demonstrated creep rupture as the sample
life under each of the temperature and stress conditions shown in Table 3. Furthermore,
the value of the lattice misfit of each sample was also measured, and the result thereof
is disclosed in Table 3. In addition, the value of the lattice misfit of each of the
conventional alloys shown in Table 1 (comparative examples 1-5) was also measured,
and the result thereof is disclosed in Table 4.
Table 3
| Sample (alloy name) |
Creep test conditions/rupture life (h) |
Lattice Misfit |
| |
1273K (1000°C) 245 MPa |
1373K (1100°C) 137 MPa |
|
| Reference Example 1 |
209.35 |
105.67 |
-0.39 |
| Reference Example 2 |
283.20 |
158.75 |
-0.40 |
| Reference Example 3 |
21937 |
135.85 |
-0.56 |
| Reference Example 4 |
274.38 |
153.15 |
-0.58 |
| Reference Example 5 |
328.00 |
487.75 |
-0.58 |
| Reference Example 6 |
|
203.15 |
-0.41 |
| Embodiment 1 |
5.09.95 |
32.6.50 |
-0.60 |
| Embodiment 2 |
420.60 |
753.95 |
-0.42 |
| Embodiment 3 |
|
1062.50 |
-0.62 |
| Embodiment 4 |
|
966,00 |
-0.44 |
| Embodiment 5 |
|
1256.00 |
-0.48 |
| Embodiment 6 |
|
400.00 |
-0.45 |
| Embodiment 7 |
|
1254.00 |
-0.60 |
| Embodiment 8 |
|
682.00 |
-0.63 |
| Embodiment 9 |
|
550.00 |
-0.42 |
| Embodiment 10 |
|
658.50 |
-0.45 |
| Embodiment 11 |
|
622.00 |
-0.48 |
| Embodiment 12 |
|
683.50 |
-0.51 |
| Embodiment 13 |
412.7 |
766.35 |
-0.62 |
| Embodiment 14 |
|
1524.00 |
-0.45 |
Table 4
| Sample (alloy name) |
Lattice Misfit |
| Comparative Example 1 (CMSX-2) |
-0.26 |
| Comparative Example 2 (CMSX-4) |
-0.14 |
| Comparative Example 3 (Rene'N6) |
-0.22 |
| Comparative Example 4 (CMSX-10K) |
-0.14 |
| Comparative Example 5 (3B) |
-0.25 |
[0074] As is clear from Table 3, the samples of the reference examples 1-6 and embodiments
1-14 were determined to have high strength even under high temperature conditions
of 1273K (1000°C). In particular, reference example 5 having a composition of 4.0
wt% ofRu, embodiments 1, 2, 4, 9, 10 and 11 having a composition approximately 5.0
wt% ofRu, embodiments 3, 12 and 13 having a composition of 6.0 wt% of Ru, and embodiment
14 having a composition of 7,0 wt% of Ru, were determined to have high strength at
high temperature.
[0075] Furthermore, as is clear from Tables 3 and 4, the lattice misfit of comparative examples
were -0.35 and more, whereas those of reference examples 1-6 and embodiments 1-14
were -0.35 or less.
[0076] In addition, the creep rupture characteristics (withstand temperature) were compared
for the alloys of the prior art shown in Table 1 (Comparative Examples 1 through 5)
and the sample shown in Table 2 (reference examples 1-6 and embodiments 1-14). The
result thereof is disclosed in Table 5. Creep rupture characteristics were determined
either as a result of measuring the temperature until the sample ruptured under conditions
of applying stress of 137 MPa for 1000 hours, or converting the rupture temperature
of the sample under those conditions.
Table 5
| Sample (alloy name) |
Withstand temperature (°C) |
| Reference Example 1 |
1315K (1042°C) |
| Reference Example 2 |
1325K (1052°C) |
| Reference Example 3 |
1321K (1048°C) |
| Reference Example 4 |
1324K (1051°C) |
| Reference Example 5 |
1354K (1081°C) |
| Reference Example 6 |
1332K (1059°C) |
| Embodiment 1 |
1344K (1071°C) |
| Embodiment 2 |
1366K (1093°C) |
| Embodiment 3 |
1375K (1102C) |
| Embodiment 4 |
1372K (1099°C) |
| Embodiment 5 |
1379K (1106°C) |
| Embodiment 6 |
1379K (1106°C) |
| Embodiment 7 |
1379K (1106°C) |
| Embodiment 8 |
1363K (1090°C) |
| Embodiment 9 |
1358K (1085°C) |
| Embodiment 10 |
1362K (1089°C) |
| Embodiment 11 |
1361K (1088°C) |
| Embodiment 12 |
1363K (1090°C) |
| Embodiment 13 |
1366K (1093°C) |
| Embodiment 14 |
1384K (1111°C) |
| Comparative Example 1 (CMSX-2) |
1289K (1016°C) |
| Comparative Example 2 (CMSX-4) |
1306K (1033°C) |
| Compatative Example 3 (Rene'N6) |
1320K (1047°C) |
| Comparative Example 4 (CMSX-10K) |
1345K (1072°C) |
| Comparative Example 5 (3B) |
1353K (1080°C) |
| (Converted to 137 MPa, 1000 hours) |
[0077] As is clear from Table 5, the samples of reference examples 1-6 and embodiments 1-14
were determined to have a high withstand temperature (1356K (1083°C)) equal to or
greater than the alloys of the prior art (comparative Examples 1-5). In particular,
samples of reference example 1-6 and embodiments 1-14 were determined to have a high
withstand temperature (embodiment 1: 1344K (1071°C), embodiment 2:1366K (1093°C),
embodiment 3:1375K (1102°C), embodiment 4:1372K (1099°C), embodiment 5:1379K (1106°C),
embodiment 6: 1379K (1106°C), embodiment 7:1379K (1106°C), embodiment 8: 1363K (1090°C),
embodiment 9:1358K (1085°C), embodiment 10:1362K (1089°C), embodiment 11:1361K (1088°C),
embodiment 12: 1363K (1090°C), embodiment 13: 1366K (1093°C) and embodiment 14:1384K
(1111°C)).
[0078] Thus, this alloy bas a higher heat resistance temperature than Ni-based single crystal
super alloys of the prior art, and was determined to have high strength even at high
temperatures.
[0079] Furthermore, in the Ni-based single crystal super alloy, if the composite ratio of
Ru excessively increases, the ε phase precipitates and strength at high temperatures
deceases. Therefore, the composite ratio of Ru is preferably be determined to a range
so as to keep the balance against the composition of the other composite elements
is suitably adjusted (4.1 wt% or more to 14.0 wt% or less, for example).
1. An Ni-based single crystal super alloy having a composition comprising 5.0-7.0 wt%
of Al, 4.0-10.0 wt% of Ta, 1.1-4.5 wt% of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re,
0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt% of Co and 4.1-14.0 wt% of Ru in terms
of its weight ratio, with the remainder consisting of Ni and unavoidable impurities.
2. An Ni-based single crystal super alloy having a composition comprising 5.0-7.0 wt%
of Al, 4.0-6.0 wt% of Ta, 1.1-4.5 wt% of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re,
0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt% of Co, and 4.1-14.0 wt% of Ru in terms
of weight ratio, with the remainder consisting of Ni and unavoidable impurities.
3. An Ni-based single crystal super alloy having a composition comprising 5.0-7.0 wt%
of Al, 4.0-6.0 wt% of Ta, 2.9-4.5 wt% of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re,
0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt% of Co and 4.1-14.0 wt% of Ru in terms
of weight ratio, with the remainder consisting of Ni and unavoidable impurities.
4. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.9 wt% of Al, 5.9 wt% of Ta, 3.9 wt% of Mo, 5.9 wt% of W,
4.9 wt% of Re, 0.10 wt% of Hf, 2.9 wt% of Cr, 5.9 wt% of Co and 5.0 wt% ofRu in terms
of weight ratio, with the remainder consisting of Ni and unavoidable impurities.
5. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.8 wt% of Al, 5.6 wt% of Ta, 3.1 wt% of Mo, 5.8 wt% of W,
4.9 wt% of Re, 0.10 wt% of Hf, 2.9 wt% of Cr, 5.8 wt% of Co and 5.0 wt% of Ru in terms
of weight ratio, with the remainder consisting ofNi and unavoidable impurities.
6. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.8 wt% of Al, 5.8 wt% of Ta, 3.9 wt% of Mo, 5.8 wt% of W,
4.9 wt% of Re, 0.10 wt% of Hf, 2.9 wt% of Cr, 5.8 wt% of Co and 6.0 wt% of Ru in terms
of weight ratio, with the remainder consisting of Ni and unavoidable impurities.
7. An Ni-based single crystal super alloy according to anyone of claims 1 to 6 further
comprising 0-2.0 wt% of Ti in terms of weight ratio.
8. An Ni-based single crystal super alloy according to anyone of claims 1 to 7 further
comprising 0-4.0 wt% of Nb in terms of weight ratio.
9. An Ni-based single crystal super alloy according to anyone of claims 1 to 8 further
comprising at least one of elements selected from B, C, Si, Y, La, Ce, V and Zr.
10. An Ni-based single crystal super alloy according to claim 9 having a composition comprising
0.05 wt% or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less
of Y, 0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt%
or less of Zr in terms of weight ratio.
11. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 1.1-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt%
of Co, 10.0-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti, 0.05 wt%
or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y,
0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less
of Zr.
12. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.8-7.0 wt% of Al, 4.0-5.6 wt% of Ta, 3.3-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.9-4.3 wt% of Cr, 0-9.9 wt%
of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti, 0.05 wt%
or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y,
0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less
of Zr.
13. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 1.1-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.9-5.0 wt% of Cr, 0-9.9 wt%
of Co, 6.5-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti, 0.05 wt%
or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less ofY, 0.1
wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less of
Zr.
14. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.0-7.0 wt% of Al, 4.0-6.0 wt% of Ta, 3.3-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt%
of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less ofNb, 2.0 wt% or less of Ti, 0.05 wt% or
less ofB, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1
wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less of
Zr.
15. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.0-7.0 wt% of Al, 4.0-5.6 wt% of Ta, 3.3-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Gr, 0-9.9 wt%
of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti, 0.05 wt%
or less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y,
0.1 wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less
of Zr.
16. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 3.1-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt%
of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 2.0 wt% or less of Ti, 0.05 wt%
or less ofB, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less ofY, 0.1
wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less of
Zr.
17. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.8-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 3.1-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr, 0-9.9 wt%
of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less ofNb, 2.0 wt% or less of Ti, 0.05 wt% or
less of B, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1
wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less of
Zr.
18. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta, 3.1-4.5 wt% of Mo,
4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.9-4.3 wt% of Cr, 0-9.9 wt%
of Co, 4.1-14.0 wt% of Ru, 4.0 wt% or less of Nb, 20 wt% or less of Ti, 0.05 wt% or
less ofB, 0.15 wt% or less of C, 0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1
wt% or less of La, 0.1 wt% or less of Ce, 1 wt% or less of V and 0.1 wt% or less of
Zr.
19. An Ni-based single crystal super alloy according to anyone of claims 1 to 3 having
a composition comprising 5.0-7.0 wt% of Al, 4.0-10.0 wt% of Ta+Nb+Ti, 3.3-4.5 wt%
of Mo, 4.0-10.0 wt% of W, 3.1-8.0 wt% of Re, 0-0.50 wt% of Hf, 2.0-5.0 wt% of Cr,
0-9.9 wt% of Co, 4.1-14.0 wt% of Ru, 0.05 wt% or less ofB, 0.15 wt% or less of C,
0.1 wt% or less of Si, 0.1 wt% or less of Y, 0.1 wt% or less of La, 0.1 wt% or less
of Ce, 1 wt% or less of V and 0.1 wt% or less of Zr.
20. An Ni-based single crystal super alloy according to anyone of claims 1 to 19 wherein,
when lattice constant of matrix is taken to be a1 and lattice constant of precipitation
phase is taken to be a2, a2 ≤ 0.999a1.
21. An Ni-based single crystal super alloy according to claim 20 wherein the lattice constant
of the precipitation phase a2 is 0.9965 or less of the lattice constant of the matrix
a1.
22. An Ni-based single crystal super alloy, wherein lattice constant of its precipitation
phase a2 is 0.9965 or less of lattice constant of its matrix al, and having a composition
including Re and Ru, and 2.9-4.5 wt% of Mo.
23. An Ni-based single crystal super alloy, wherein lattice constant of its precipitation
phase a2 is 0.9965 or less of lattice constant of its matrix al, and having a composition
including 2.9-4.5 wt% of Mo, 3.1-8.0 wt% of Re and 4.1-14.0 wt% of Ru.
24. An Ni-based single crystal super alloy according to anyone of claims 1 to 23 wherein
a dislocation space of the alloy is 40 nm or less.