Technical Field
[0001] The invention relates generally to a system for indicating a time period for titrating
a chemical solution of a utility device.
Background of the Invention
[0002] A warewashing machine is a utility dishwasher used in many restaurants, healthcare
facilities and other locations to efficiently clean and sanitize cooking and eating
articles, such as, dishes, pots, pans, utensils and other cooking equipment. Articles
are placed on a rack and provided to a washing chamber of the warewashing machine.
In the chamber, rinse agents, e.g., water, and cleaning products, e.g., chemical solutions
containing detergents and soaps, are applied to the articles over a predefined period
of time referred to as a "wash cycle." A wash cycle includes a cleaning cycle and
a rinsing cycle. At least one cleaning product is applied to the articles during the
cleaning cycle. At least one rinse agent is applied to the articles during the rinsing
cycle. The article racks contain holes that enable the chemical product and rinse
agent to pass through racks during the cleaning and rinsing cycles, respectively.
At the end of the wash cycle, the rack is removed from the washing chamber so that
other racks carrying other articles may be moved into the washing chamber. The wash
cycle is then repeated for each of these subsequent racks. Wash cycles may be customized
for specific types of racks and the articles that the racks carry.
[0003] The cleaning products applied to the articles by the warewashing machine are formed
and contained in a solution tank typically located on the underside of the warewashing
machine. A wash module is provided above the solution tank and in the lower portion
of the washing chamber. The wash module extracts a cleaning product from the tank
and applies the cleaning product to the articles contained in the rack during the
cleaning cycle. Following the cleaning cycle, a rinse module, which is provided in
the upper portion of the washing chamber, administers the rinsing cycle by applying
a rinse agent to the articles thereby rinsing the cleaning product from the articles.
[0004] Conductivity of the cleaning products used by warewashing machines to clean and sanitize
articles used in public facilities is governed by various food and health regulations.
Conductivity is defined herein as a percent relation of chemical products forming
a particular cleaning product. The term chemical product is used broadly to encompass,
without limitation, any type of detergent, soap and rinse agent, including water.
To meet these regulations, a conventional warewashing machine typically utilizes conductivity
cells to sense conductivity of a cleaning product situated in the solution tank of
the machine. This sensed information is provided to a controller overseeing operations
of the warewashing machine. The controller uses this sensed information to determines
the percent concentration of each chemical product forming the cleaning product. If
the percent concentration of a particular chemical product is below a range prescribed
by the governing regulations, the controller controls dispensing of an appropriate
volume of that chemical product needed to force the conductivity of the cleaning product
to the prescribed range.
[0005] As noted in the previous paragraph, conductivity cells provide a manner in which
conductivity of a cleaning product can be controlled to meet certain regulations.
However, these cells may yield inaccurate results or be altogether inoperable. For
this reason, field persons responsible for operations of a warewashing machine are
still required to periodically visit the machine to titrate the cleaning product used
by the machine. The act of titrating a cleaning product refers to measuring conductivity
of the cleaning product, and more particular, measuring a percent concentration of
one or more chemical products forming the cleaning product.
[0006] In titrating a cleaning product, a field person first activates the warewashing machine
to start a set of sequential wash cycles. Next, after waiting a predetermined period
of time, the field person extracts a sample of the cleaning product from the solution
tank. Then, using a conventional titration test kit, the field person estimates the
conductivity of the cleaning product by applying one or more test chemicals to the
sample and monitoring changes in the sample.
[0007] During sequential wash cycles, at least one chemical product and a rinse agent are
added to the solution tank on demand thereby rendering continuous changes in the conductivity
level of the cleaning product That is, the percent concentration of the chemical product
relative to the cleaning product varies as both chemical product and rinse agent are
added to the solution tank. Depending on whether the field person extracts the cleaning
product sample following dispensing of the rinse agent or the chemical product, the
results of the titration may lack precision with respect to one another, thereby rendering
the titration test relatively inaccurate. As such, the field person is required to
estimate satisfactory times for titrating a cleaning product The results of such titration
tests therefore depend on how well the field person estimates such times and whether
the warewashing machine is actually operating in a manner foreseeable by the field
person when making the estimates. For at least these reasons, current titration techniques
used by field persons are somewhat unreliable for ensuring that the cleaning products
used by warewashing machines meet the various governing regulations.
[0008] US 6,494,961 describes an automatic control system for acid concentration in an aluminum strip
cleaning line wherein an aluminum strip is contacted with an acid solution while passing
through an acid cleaning bath and the concentration of the acid in the bath is adjusted
by adding either concentrated acid or water to the bath. A Conductivity probe is provided
in the acid bath and generates a first signal approximately proportional to the free
acid concentration of the bath.
Summary of the Invention
[0009] In accordance with the present invention, the above and other problems are solved
by a system for indicating a time period for titrating a chemical solution of a utility
device according to claims 1 to 17. The chemical solution is contained in a solution
tank of the utility device and dispensed from the solution tank for application to
various articles that the utility device is responsible for cleaning and/or sanitizing.
In an embodiment, at least one chemical product and a rinse agent are added to the
solution tank on demand thereby rendering continuous changes in the conductivity of
the chemical solution. The present invention applies one or more test conditions to
sensed information associated with formation of the chemical solution in the solution
tank. During each time period wherein the one or more test conditions are satisfied,
one or more titration indicators are displayed to indicate that the current time period
is satisfactory for titrating the solution. During these satisfactory time periods,
the percent concentration of the chemical product relative to the chemical solution
may be measured to render an accurate reflection of the conductivity of the chemical
solution as it is applied to the various articles.
[0010] A setpoint value is defined for the chemical product. The setpoint value relates
to a desired concentration level of the chemical product relative to the chemical
solution. One of the test conditions may be whether the current percent concentration
of the chemical product relative to the chemical solution is less than a predetermined
threshold percentage of the setpoint value. For example, if the current percent concentration
is less than 103% of the setpoint value, the titration indicator is displayed to indicate
a satisfactory time for titrating, assuming all other test conditions, if any, are
satisfied.
[0011] In another embodiment, the utility device applies both the chemical solution and
the rinse agent to the various articles during a wash cycle. Another test condition
may be whether the rinse agent is currently being dispensed, i.e., applied directly
to the various articles. If the rinse agent is not currently being dispensed, the
titration indicator is displayed to indicate a satisfactory time for titrating, assuming
all other test conditions, if any, are satisfied. Yet another test condition may be
whether the chemical product is currently being added to the chemical solution. With
respect to this test condition, the titration indicator is displayed to indicate a
satisfactory time for titrating if the chemical product is not currently being dispensed,
assuming all other test conditions, if any, are satisfied. Various other test conditions
that may be applied to various types of sensed information for determination as to
a satisfactory time for titrating a chemical solution are described and illustrated
herein with respect to exemplary embodiments of the present invention. However, the
present invention is not limited solely to those test conditions disclosed herein.
[0012] In accordance with an embodiment, the utility device includes a wash module, a rinse
module and the solution tank. The wash module pulls the chemical solution from the
solution tank and applies the solution to the various articles. The rinse module applies
the rinse agent to the various articles. Once applied to the articles, both the rinse
agent and the chemical product flow into the solution tank.
[0013] In accordance with yet another embodiment, operations of the utility device are controlled
and monitored by a control box. In this embodiment, the control box senses various
types of information associated with the formation of the chemical solution in the
solution tank as well as utilization of the solution by the utility device. Also in
this embodiment, the control box applies the one or more test conditions to the sensed
information to determine satisfactory times for titrating the chemical solution. For
example, the control box monitors and controls operation of the wash module and the
rinse module. By monitoring operation of the wash and the rinse module, the control
box may determine whether the rinse agent or the chemical solution are currently being
dispensed. The control box may also control and monitor a product reservoir storing
the chemical product to determine whether the chemical product is being dispensed
into the tank. Additionally, the control box receives sensed information related to
the conductivity of the chemical solution from a sensor located within the solution
tank. This sensed information may be used by the control box not only for determining
a satisfactory time for titrating the chemical solution, but also for controlling
the product reservoir to dispense a given volume of chemical product to the solution
tank to increase percent concentration of the chemical product relative to the chemical
solution. Upon determining that each of the applied one or more test conditions are
satisfied, the control box displays the titration indicator to indicate satisfactory
times for titrating the chemical solution.
[0014] In an embodiment, the utility device is a warewashing machine wherein the various
articles cleaned and/or sanitized by the machine are provided to the machine in article
racks. The warewashing machine performs a wash cycle for each article rack wherein
both the chemical solution and the rinse agent are applied to the articles contained
in each rack. In this embodiment, the titration indicator is displayed on a display
module, e.g., light-emitting diode or graphical user interface, of the control box.
[0015] A computer process, a computing system or an article of manufacture such as a solid
state, non-volatile memory device or a computer program product or computer readable
media may be implemented. The computer program product may be a computer storage media
readable by a computer system and encoding a computer program of instructions for
executing a computer process. The computer program product may also be a propagated
signal on a carrier readable by a computing system and encoding a computer program
of instructions for executing a computer process.
[0016] These and various other features as well as advantages, which characterize the present
invention, will be apparent from a reading of the following detailed description and
a review of the associated drawings.
Brief Description of the Drawings
[0017]
FIG. 1 illustrates components of a utility device in accordance with an embodiment.
FIG. 2 depicts a general-purpose computer that implements logical operations of an
embodiment.
FIG. 3 is a flow diagram that illustrates operational characteristics for indicating
a time period for measuring percent concentration of a chemical product relative to
a chemical solution in accordance with an embodiment.
FIG. 4 is a flow diagram that illustrates operational characteristics for indicating
multiple time periods for measuring percent concentration of a chemical product relative
to a chemical solution in accordance with an embodiment.
FIG. 5 is a flow diagram that illustrates operational characteristics shown in FIG.
3 in more detail in accordance with an embodiment of the present invention.
Detailed Description
[0018] Various embodiments are described in detail below with reference to the figures.
When referring to the figures, like structures and elements shown throughout are indicated
with like reference numerals. Objects depicted in the figures that are covered by
another object, as well as the reference annotations thereto, are shown using dashed
lines.
[0019] A method and system are provided for indicating an optimal time for titrating a chemical
solution to measure a concentration level of a chemical product forming the chemical
solution. Such an optimal time is broadly defined herein as a being a time period
wherein various conditions associated with formulation and/or conductivity of the
chemical solution are most favorable, or at least satisfactory, for titrating the
solution. In an embodiment, the chemical solution is a cleaning product used by a
utility device to clean and/or sanitize objects placed in or around the device. The
chemical solution is defined herein as a combination of a chemical product with other
chemical products and/or water. In accordance with this embodiment, the utility device
is described below as being a cleaning apparatus, and more particularly a commercial
dishwasher, which is also referred to as a "warewashing machine." It should be appreciated,
however, that the utility device may be any type of apparatus that prepares, formulates,
allocates or otherwise utilizes a chemical solution to perform a task.
[0020] Referring now to FIG. 1, a warewashing machine 100 is shown. The warewashing machine
100 is used to clean all types of dishware and kitchen objects, such as, without limitation,
pots and pans used in restaurants, cafeterias and bakeries. Objects washed by the
warewashing machine 100 are hereinafter referred to as "articles." The articles are
provided to the warewashing machine 100 on article racks 104. The warewashing machine
100 may be a commercial dump or fill-type dish machine with standard article racks
104, although other cleaning apparatuses may be employed, including, without limitation,
animal cage washers used in animal research areas.
[0021] The warewashing machine 100 includes a washing chamber 108, which, in the embodiment
shown is enclosed by an entry sliding door 114 and an exit sliding door 116. The washing
chamber 108 is supported above ground level by a plurality of legs 144. In operation,
each article rack 104 carries one or more articles to be washed by the warewashing
machine 100 into the washing chamber 108 through an opened entry sliding door 114.
Arrows 118, which are provided in FIG. 1 for illustration purposes only, show the
direction of article racks 104 through the washing chamber 108. Once an article rack
104 is located inside the washing chamber 108, the entry sliding door 114 and the
exit sliding door 116 are both closed to fully contain the washing chamber 108 on
all sides.
[0022] A rinse module 102 is provided within or directly above the washing chamber 108 for
applying a rinse agent to articles placed in the article racks 104. Although water
is hereinafter described as the exemplary rinse agent, it should be appreciated that
other rinse agents may be applied to the articles by the rinse module 102. A wash
module 106 is provided within or directly below the washing chamber 108 for applying
a chemical solution to articles placed in the racks 104. The chemical solution cleans
and sanitizes the articles for subsequent use in eating, cooking or otherwise utilizing.
In an embodiment, the rinse module 102 and the wash module 106 include arms (not shown)
operably mounted to a spindle (not shown) for rotation about the spindle axis. The
arms of the rinse module 102 include a plurality of openings (not shown) through which
water is passed to articles placed in the washing chamber 108. Likewise, the arms
of the wash module 106 include a plurality of openings (not shown) through which the
chemical solution is passed to articles placed in the washing chamber 108.
[0023] The chemical solution is formed and stored in a solution tank 140 positioned underneath
the washing chamber 108. The chemical solution is formed as a combination of water
provided by the rinse module 102 and one or more chemical products. For illustration
purposes, and not by means of limitation, the chemical solution formed in the solution
tank 140 is a combination of a single chemical product and water. Prior to being provided
to the solution tank 140, the chemical product used to form the chemical solution
is stored in a product reservoir 110 in either a solid or liquid form. If the chemical
product is stored as a solid, water is applied to the product to liquefy the chemical
product such that the product may provided to the solution tank 140 by way of a supply
hose 132. Water is stored in a water reservoir 120 and dispensed into the washing
chamber 108 by the rinse module 102. Water passes from the water reservoir 120 to
the rinse module 102 by way of a coupling 146 therebetween. The rinse module 102 then
applies the water to articles contained in a rack 104 situated in the washing chamber
108. An opening (not shown) is provided between the solution tank 140 and the washing
chamber 108 to allow water provided to the washing chamber 108 to enter the solution
tank 140. Water provided to the washing chamber 108 by the rinse module 102 passes
through the opening into the solution tank 140, therein combining with pre-existing
chemical solution to further dilute the chemical solution and therefore lower the
concentration of chemical product in the solution.
[0024] Operations of the warewashing machine 100 are controlled by a control box 112. In
this embodiment, the control box 112 includes a control module (internal to the control
box 112) and one or more display devices or modules, such as, without limitation,
first and second status indicators, e.g., light emitting diodes (LED's), 124 and 125
and a graphical user interface 122. The control module performs operations stored
as firmware or software to control and monitor various tasks administered by the warewashing
machine 100 over a given wash cycle. For example, without limitation, the control
module controls initiation of a wash cycle for each rack 104 provided to the warewashing
machine 100, dispensing of the chemical product to the solution tank 140, initiation
and operation of the wash module 106, and initiation and operation of the rinse module
102. The control module also measures conductivity of the chemical solution resident
in the solution tank 140, and based on this measurement, controls the amount of chemical
product dispensed to the solution tank 140. Furthermore, the control module generates
information for display on the graphical user interface 122 as well as first and second
status indicators 124 and 125 based on the various tasks that the control box 112
controls and monitors. In a preferred embodiment, the control module is a special-purpose
controller manufactured by NOVA Controls. However, it should be appreciated that the
control module may be any type or make of controller known to those skilled in the
art.
[0025] The control module administers the aforementioned control and monitoring operations
using a chemical product output control line 128, a water output control line 130
and a conductivity input control line 136, each input to the control box 112. The
chemical product output control line 128 couples the control box 112 to a processor
(not shown) responsible for dispensing the chemical product from the product reservoir
110. Under direction of the control module, the control box 112 transmits signals
to the product reservoir processor over the chemical product output control line 128.
These signals direct the product reservoir processor to dispense a particular volume
of chemical product to the solution tank 140. If the chemical product is stored in
the product reservoir 110 in a solid form, the product reservoir processor activates
a water pump that applies a predetermined volume or water to the solidified chemical
product. Upon the application of this predetermined volume of water, a predetermined
volume of the chemical product in a liquid form is created and dispensed out of the
product reservoir 110.
[0026] The water output control line 130 couples the control box 112 to a processor (not
shown) responsible for dispensing water from the water reservoir 120. In an embodiment,
the water reservoir processor controls operation of a water pump (not shown) that
pushes water through an output of the water reservoir 120 and into the rinse module
102. Under direction of the control module, the control box 112 transmits signals
to the water reservoir processor over the water output control line 130. These signals
direct the water reservoir processor to activate the water pump to dispense a predetermined
volume of water to the rinse module 102. Almost simultaneously and under the direction
of the control module, the control box 112 also directs the rinse module 102 to provide
the water to the washing chamber 108 for application to articles contained in an article
rack 104 currently situated therein. The water passes over the articles and to the
solution tank 140, where the water combines with chemical solution already contained
in the tank 140, thereby diluting the solution.
[0027] As the chemical solution resides in the solution tank 140, the control module monitors
concentration of the chemical product relative to the chemical solution. To accomplish
this, the conductivity input control line 136 couples the control box 112 to one or
more conductivity cells 138 that sense information related to concentration of the
chemical product relative to the chemical solution. This sensed information, which
is provided to the control box 112 over the conductivity input control line 136, is
used by the control module to calculate percent (%) concentration of the chemical
product relative to the chemical solution. Such conductivity cells and the method
for determining % concentration are well known in the art and not described in further
detail herein. For example, United States Patent No.
4,733,798, teaches both conventional electrode-bearing conductivity cells and electrode-less
conductivity cells as well as measuring and controlling concentration of a chemical
solution.
[0028] In accordance with an embodiment, the control box 112 is also coupled to the rinse
module 102 and the wash module 106 by way of communication links (not shown). Under
direction of the control module, the control box 112 controls operation of the rinse
module 102 and the wash module 106 by issuing command signals to a processor (not
shown) locally controlling the rinse module 102 and a processor (not shown) locally
controlling the wash module 106. The command signals are transmitted to the processor
over the aforementioned communication links. Based on such control, the control module
can determine when either the wash module 106 or the rinse module 102 are currently
active, and therefore dispensing the chemical solution or water, respectively.
[0029] In an embodiment, the first and second status indicators 124 and 125 indicate the
current operation of the warewashing machine 100. For example, the first status indicator
124 may indicate to users that the warewashing machine 100 is currently activated
and in the middle of a wash cycle. The second status indicator 125 may indicate to
users that the warewashing machine 100 is not only activated, but that the chemical
product is currently being dispensed to the solution tank 140. It should be appreciated
that the status indicators 124 and 125 may be used for any other purpose related to
operating characteristics of the warewashing machine 100. For example, in an alternative
embodiment, the first and second status indicators 124 and 125 may be used as titration
indicators.
[0030] Like the status indicators 124 and 125, the graphical user interface 122 is used
for presenting information to a user of the warewashing machine 100. However, with
the graphical user interface 122, the amount of information that may be presented
to a user is substantially greater than the information that may be presented by the
status indicators 124 and 125. For instance, the graphical user interface 122 may
present to a user a selection screen that enables the user to define or modify a setpoint
value for conductivity of the chemical solution. The setpoint value for conductivity
is defined herein as a user-defined % concentration for a chemical product relative
to the chemical solution formed in the solution tank 140. Such functionality may be
desired because different chemical products are typically associated with different
set point values for solutions formed in the solution tank 140. The selection screen
may also enable a user to define the amount of time for a wash cycle, the amount of
time that the wash module 106 is active and the amount of time that the rinse module
102 is active. Various other parameters and operating conditions may be defined or
selected by a user through the graphical user interface 122 including, without limitation,
a temperature for the rinse water, a rate in which conductivity is sensed, or monitored,
by the one or more conductivity cells 138, a rate in which a chemical product is dispensed
if the warewashing operations are time-based, e.g., in implementations where the control
box 112 does not control dispensing based on information sensed by the one or more
conductivity cells 138, a rate in which water is dispensed and velocity of the revolution
of wash and rinse arms about a spindle axis. In addition, the graphical user interface
122 may be used limit operating access of the warewashing machine 100 to authorized
users.
[0031] In an embodiment, the control module of the control box 112 determines, based on
a set of predetermined test conditions, optimal times in which to measure % concentration
of a particular chemical product relative to the chemical solution residing in the
solution tank 140. The set of predetermined test conditions are related to various
tasks, e.g., washing, rinsing, detected conductivity of the chemical solution, etc.,
administered by the warewashing machine 100. Such a process is described in greater
detail below with reference to FIGS. 3, 4 and 5. The control module generates and
displays on the graphical user interface 122 a titration icon 126 at time(s) during
one or more wash cycles when it is optimal to measure % concentration of the chemical
product relative to the chemical solution.
[0032] Although the titration icon 126 is described herein as being an exemplary titration
indicator, other operator perceptible indicia may be used to indicate optimal times
for titration. For instance, audio messages or other sounds, as well as tactile indicators,
may be used as titration indicators. Furthermore, the status indicators 124 and 125
may be used as titration indicators. Even further, a textual message displayed on
a liquid crystal display (LCD) may be used to indicate an optimal time for titrating.
For instance, the textual message may read, "Titrate now!" The LCD may be included
as part of the GUI 122 or a separate display module on the control box 112.
[0033] Operation of the warewashing machine 100 commences after both the entry sliding door
114 and the exit sliding door 116 are closed with a rack 104 being located substantially
underneath the rinse module 102 and substantially above the wash module 106. Initially,
the chemical solution is applied to the articles by the wash module 106 under direction
of the control module of the control box 112. Application of the chemical solution
to the articles is maintained for a predetermined period in time, as determined by
the control module. After the chemical solution 106 is applied to the articles, the
control module controls the rinse module 102 to apply water to the articles for rinsing
the chemical solution away from the articles. Like the wash module 106, the rinse
module 102 is operated for a predetermined period in time, as determined by the control
module. After rinsing, the wash cycle is complete and the exit sliding door 116 is
opened such that the rack 104 may be removed from the washing chamber 108 to make
the warewashing machine 100 available for use by subsequent article racks 104.
[0034] FIG. 2 depicts a computing system 200 capable of executing a program product. One
operating environment in which the present invention is potentially useful encompasses
the computing system 200, such as, for example, the control box 112 or a remote computer
to which information collected by the control box 112 may be uploaded. In such a system,
data and program files may be input to the computing system 200, which reads the files
and executes the programs therein. Some of the elements of a computing system 200
are shown in FIG. 2 wherein a control module, illustrated as a processor 201, is shown
having an input/output (I/O) section 202, a microprocessor, or Central Processing
Unit (CPU) 203, and a memory section 204. An arrangement is optionally implemented
in software or firmware modules loaded in memory 204 and/or stored on a solid state,
non-volatile memory device 213, a configured CD-ROM 208 or a disk storage unit 209.
As such, the computing system 200 is used as a "special-purpose" machine for implementing
the present invention.
[0035] The I/O section 202 is connected to a user input module 205, e.g., a keyboard, a
display unit 206 and one or more program storage devices, such as, without limitation,
the solid state, non-volatile memory device 213, the disk storage unit 209, and the
disk drive unit 207. The user input module 205 is shown as a keyboard, but may also
be any other type of apparatus for inputting commands into the processor 201. The
solid state, non-volatile memory device 213 is an embedded memory device for storing
instructions and commands in a form readable by the CPU 203. In accordance with various
embodiments, the solid state, non-volatile memory device 213 may be Read-Only Memory
(ROM), an Erasable Programmable ROM (EPROM), Electrically-Erasable Programmable ROM
(EEPROM), a Flash Memory or a Programmable ROM, or any other form of solid state,
non-volatile memory. In accordance with one embodiment, the disk drive unit 207 is
a CD-ROM driver unit capable of reading the CD-ROM medium 208, which typically contains
programs 210 and data. Computer program products containing mechanisms to effectuate
the systems and methods may reside in the memory section 204, the solid state, non-volatile
memory device 213, the disk storage unit 209 or the CD-ROM medium 208.
[0036] In accordance with an alternative embodiment, the disk drive unit 207 may be replaced
or supplemented by a floppy drive unit, a tape drive unit, or other storage medium
drive unit. A network adapter 211 is capable of connecting the computing system 200
to a network of remote computers via a network link 212. Examples of such systems
include SPARC systems offered by Sun Microsystems, Inc., personal computers offered
by IBM Corporation and by other manufacturers of IBM-compatible personal computers,
and other systems running a UNIX-based or other operating system. A remote computer
may be a desktop computer, a server, a router, a network PC (personal computer), a
peer device or other common network node, and typically includes many or all of the
elements described above relative to the computing system 200. Logical connections
may include a local area network (LAN) or a wide area network (WAN). Such networking
environments are commonplace in offices, enterprise-wide computer networks, intranets,
and the Internet.
[0037] In accordance with a program product, software instructions stored on the solid state,
non-volatile memory device 213, the disk storage unit 209, or the CD-ROM 208 are executed
by the CPU. In this embodiment, these instructions may be directed toward communicating
data between a client and a server, detecting product usage data, analyzing data,
and generating reports. Data, such as products usage data, corporate data, and supplemental
data generated from product usage data or input from other sources, may be stored
in memory section 204, or on the solid state, non-volatile memory device 213, the
disk storage unit 209, the disk drive unit 207 or other storage medium units coupled
to the system 200.
[0038] In accordance with one embodiment, the computing system 200 further comprises an
operating system and usually one or more application programs. Such an embodiment
is familiar to those of ordinary skill in the art. The operating system comprises
a set of programs that control operations of the computing system 200 and allocation
of resources. The set of programs, inclusive of certain utility programs, also provide
a graphical user interface to the user. An application program is software that runs
on top of the operating system software and uses computer resources made available
through the operating system to perform application specific tasks desired by the
user. In accordance with an embodiment, the operating system employs a graphical user
interface 122 wherein the display output of an application program is presented in
a rectangular area on the screen of the display device 206. The operating system is
operable to multitask, i.e., execute computing tasks in multiple threads, and thus
may be any of the following: Microsoft Corporation's "WINDOWS 95," "WINDOWS CE," "WINDOWS
98," "WINDOWS 2000" or "WINDOWS NT" operating systems, IBM's OS/2 WARP, Apple's MACINTOSH
SYSTEM 8 operating system, X-windows, etc.
[0039] In accordance with the practices of persons skilled in the art of computer programming,
the present arrangement is described below with reference to acts and symbolic representations
of operations that are performed by the computing system 200, i.e., the control box
112 or a remote computer, unless indicated otherwise. Such acts and operations are
sometimes referred to as being computer-executed. It will be appreciated that the
acts and symbolically represented operations include the manipulations by the CPU
203 of electrical signals representing data bits causing a transformation or reduction
of the electrical signal representation, and the maintenance of data bits at memory
locations in the memory 204, the solid state, non-volatile memory device 213, the
configured CD-ROM 208 or the storage unit 209 to thereby reconfigure or otherwise
alter the operation of the computing system 200, as well as other processing signals.
The memory locations where data bits are maintained are physical locations that have
particular electrical, magnetic, or optical properties corresponding to the data bits.
[0040] The logical operations of the various embodiments are implemented either manually
and/or (1) as a sequence of computer-implemented steps running on a computing system,
e.g., control box 112, and/or (2) as interconnected machine modules within the computing
system. The implementation is a matter of choice dependent on the performance requirements
of the computing system. Accordingly, the logical operations making up the embodiments
described herein are referred to alternatively as operations, acts, steps or modules.
[0041] With the computing environment in mind, FIG. 3 illustrates operational characteristics
of a process 300 for indicating an optimal time for measuring conductivity of a chemical
solution in accordance with an embodiment of the present invention. That is, the indication
process 300 indicates a time period during which conductivity of a chemical solution
may be measured to reflect an accurate measurement of percent (%) concentration of
a chemical product in the solution. As shown and described in FIG. 1, the chemical
solution is formed and contained in a solution tank 140 of a utility device 100. Operations
of the utility device 100 are controlled and monitored by a control box 112 having
a control module (not shown) and one or more display devices or modules, e.g., status
indicators 124 and 125 and a graphical user interface 122. In an embodiment of FIG.
1, the indication process 300 is performed by the control module of the control box
112.
[0042] The utility device 100 is shown and described in FIG. 1 as a warewashing machine
100. Continuing with this exemplary embodiment, the indication process 300 is described
below as a chemical solution is being formed and utilized by a warewashing machine
100 to clean and sanitize articles contained in an article rack 104. However, it should
be appreciated that the present arrangement is not limited to application of warewashing
machines 100, but rather the utility device may be any type of apparatus that prepares,
formulates, allocates or otherwise utilizes a chemical solution to perform a task.
[0043] The indication process 300 is performed using an operation flow beginning with a
start operation 302 and concluding with a terminate operation 312. Although a single
iteration of the indication process 300 is shown and described in FIG. 3, the indication
process 300 is sequentially performed as part of a continuous process in which a plurality
of optimal time periods for measuring conductivity of the chemical solution are indicated.
Such a continuous indication process is shown and described in more detail with reference
to FIG. 4.
[0044] The start operation 302 is initiated as the warewashing machine 100 is activated
to apply warewashing processes to one or more article racks 104 being provided to
the washing chamber 108. Each instance that a rack 104 is provided to the washing
chamber 108 constitutes a "wash cycle." The start operation 302 is initiated as the
warewashing machine 100 is turned on to await the occurrence of an initial wash cycle.
The occurrence of each wash cycle is detected as both the entry sliding door 114 and
the exit sliding door 116 are closed to contain the washing chamber 108 on all sides.
At such a detection of the initial wash cycle, the operation flow passes to an activate
operation 304.
[0045] The activate operation 304 initiates warewashing processes, which include, without
limitation, applying a chemical solution to articles placed on racks 104 provided
to the washing chamber 108 and applying water or other rinse agents to the racks 104
following the application of chemical solution. Once initiated, the warewashing processes
are performed for multiple wash cycles being applied to multiple article racks 104.
After the warewashing machine 100 has activated warewashing processes, the operation
flow passes to an application operation 306.
[0046] The application operation 306 applies one or more predetermined test conditions to
the ware wash operating environment, which is broadly defined to encompass, without
limitation, any and all operations of the warewashing machine 100, the chemical solution
formed and stored in the solution tank 140 of the machine 100, and the chemical product(s),
including rinse agents, used to form the chemical solution. The one or more predetermined
test conditions are used by the control module of the control box 112 to determine
an optimal time during which % concentration of a particular chemical product relative
to the chemical solution may be measured. In an embodiment, the taking of such a measurement,
which is commonly referred to as titration, is be manually performed by a field person
as described above. Optimal times for titration may be determined by any number of
various types of test conditions associated with the chemical solution, the chemical
product and/or operations being performed by the warewashing machine 100 over the
course of one or more wash cycles.
[0047] Exemplary test conditions relate to, without limitation, the sensed concentration
level of a particular chemical product relative to the chemical solution, the relationship
of the sensed concentration level to the desired setpoint value for that chemical
product, whether the rinse module 102 is currently dispensing water or other rinse
agents, whether chemical product is being dispensed from the product reservoir 110
and whether the wash module 106 is currently dispensing the chemical solution. The
aforementioned list of test conditions are exemplary only and not intended to be an
exclusive list for determining the optimal time for titration. Rather, the listed
test conditions are provided as an illustration of an embodiment. The optimal time
for titration is dependent on any number of factors, including, without limitation,
the chemical solution being tested, but the particular utility device forming, preparing,
allocating or otherwise utilizing the chemical solution. Moreover, the optimal time
for titration may be based either on a single test condition or a plurality of test
conditions.
[0048] After the one or more predetermined test conditions are applied to the warewash operating
environment, the operation flow passes to a test query operation 308. The test query
operation 308 examines the one or more predetermined test conditions to determine
whether the one or more predetermined test conditions are satisfied. If the test conditions
are satisfied, the operation flow passes from the test query operation 308 to an indicate
operation 310.
[0049] The indicate operation 310 indicates to the field person that the current time period
is an optimal time for titration. The indicate operation 310 provides such an indication
by activating one or more operator perceptible indicia, such as, without limitation,
an audio message or sound, a visual indicator, or a tactile indicator. In an embodiment,
such an indication includes generating an icon on the graphical user interface 122,
such as the titration icon 126. In this embodiment, the control module of the control
box 112 performs the indicate operation 310 by generating and displaying the titration
icon 126. In another embodiment, the indication may include generating a light on
one or both of the status indicators 124 and/or 125. From the indication operation
310, the operation flow concludes at the termination operation 312. If the test query
operation 308 determines that the one or more predetermined test conditions are not
satisfied, the operation flow passes back to the application operation 306, where
the operation flow continues as previously described until satisfaction of each of
the one or more predetermined test conditions.
[0050] Referring now to FIG. 4, a process 400 for indicating multiple time periods optimal
for measuring percent (%) concentration of a chemical product relative to a chemical
solution is shown in accordance with an embodiment. In this embodiment, the indication
process 400 illustrates continuous performances of the indication process 300 shown
in FIG. 3. Like FIG. 3, the indication process 400 is described below in context of
a chemical solution being formed and utilized by a warewashing machine 100. The warewashing
machine 100 utilizes the chemical solution to clean and sanitize articles provided
to the machine 100 in an article rack 104. It should be appreciated that the present
arrangement is not limited to application of warewashing machines 100, but rather
the utility device may be any type of apparatus that prepares, formulates, allocates
or otherwise utilizes a chemical solution to perform a task.
[0051] The indication process 400, which in an embodiment of FIG. 1, is performed by the
control module of the control box 112, includes an operation flow that begins with
a start operation 402 and continues over the operational life of the warewashing machine
100 at a particular location, such as, without limitation, a restaurant, a cafeteria
or a bakery. The start operation 402 is initiated as the warewashing machine 100 is
initially powered on for use at the particular location. From the start operation
402, the operation flow passes to an activate operation 404. The activate operation
404 initiates warewashing processes, which include, without limitation, applying a
chemical solution to racks 104 provided to the washing chamber 108 and applying water
or other rinse agents to the racks 104 following the application of chemical solution.
Once initiated, the warewashing processes are performed for multiple wash cycles being
applied to multiple article racks 104. After the warewashing machine 100 has activated
warewashing processes, the operation flow passes to a first application operation
406.
[0052] The first application operation 406 applies one or more predetermined test conditions
to the warewash operating environment, which is broadly defmed to encompass, without
limitation, any and all operations of the warewashing machine 100, the chemical solution
formed and stored in the solution tank 140 of the machine 100, and the chemical product(s)
used to form the chemical solution. The one or more predetermined test conditions
are used by the control module of the control box 112 to determine optimal times during
which % concentration of a particular chemical product relative to the chemical solution
may be measured. In an embodiment, the taking of such a measurement, which is commonly
referred to as titration, is be manually performed by a field person as described
above. Optimal times for titration may be determined by any number of various types
of test conditions associated with the chemical solution, the chemical product and/or
operations being performed by the warewashing machine 100 over the course of one or
more wash cycles. Exemplary test conditions are provided above with respect to the
indication process 300 shown in FIG. 3., and therefore are not duplicated for the
indication process 400 shown in FIG. 4. From the first application operation 406,
the operation flow passes to a first test query operation 408.
[0053] The first test query operation 408 examines the one or more predetermined test conditions
to determine whether the one or more predetermined test conditions are satisfied.
If each of the test conditions are satisfied, the operation flow passes from the first
test query operation 408 to a display operation 410, which is described in the preceding
paragraph. If, however, the first test query operation 408 determines that the one
or more predetermined test conditions are not satisfied, the operation flow passes
back to the first application operation 406, thereby setting up a substantially continuous
loop between the first test query operation 408 and the first application operation
406 until a time period during which the one or more predetermined test conditions
are satisfied.
[0054] The display operation 410 indicates to the field person that the current time period
is an optimal time for titration. In an embodiment, such an indication includes generating
an icon on the graphical user interface 122, such as the titration icon 126. In this
embodiment, the control module of the control box 112 performs the display operation
410 by generating and displaying the titration icon 126. In accordance with an alternative
embodiment, an indication that the current time period is optimal is displayed on
either the first or second status indicators 124 and 125. From the display operation
410, the operation flow passes to a second application operation 412 as the indication
for the optimal time for titration remains active, i.e., displayed.
[0055] The second application operation 412 repeats the operations performed by the first
application operation 406 and therefore applies the one or more predetermined test
conditions to the warewash environment. From the second application operation 412,
the operation flow passes to a second test query operation 414. The second test query
operation 414 examines the one or more predetermined test conditions to determine
whether the one or more predetermined test conditions remain satisfied. If at least
one of the test conditions is not satisfied, the operation flow passes from the second
test query operation 414 to a deactivate operation 418, which is described in the
preceding paragraph. If, however, the second test query operation 414 determines that
each of the one or more predetermined test conditions remained satisfied, the operation
flow passes back to the second application operation 412, thereby setting up a substantially
continuous loop between the second test query operation 414 and the second application
operation 412 until at least one of the predetermined test conditions fail to remain
satisfied.
[0056] The deactivate operation 418 terminates indication that the current time period is
an optimal time for titration. In an embodiment, the deactivate operation 418 erases
the titration indicator icon from the display presented on the graphical user interface
122. In an alternative embodiment, the deactivate operation 418 terminates display
of either the first or second status indicators 124 or 125, whichever was being used
to indicate the occurrence of an optimal time for titration. From the deactivate operation
418, the operation flow passes to the first test query operation 408 and continues
as previously described.
[0057] Referring now to FIG. 5, a process 500 for indicating an optimal time for measuring
conductivity in a chemical solution is shown in accordance with an embodiment of the
present invention. The indication process 500 shown in FIG. 5 illustrates the operations
of the indication process 300 in more detail in accordance with this embodiment. Specifically,
the indication process 500 shown in FIG. 5 illustrates in more detail application
of test conditions to a warewash operating environment associated with a warewashing
machine 100 that forms and stores a chemical solution in a solution tank 140. The
warewash operating environment is broadly defined herein to encompass, without limitation,
any and all operations of the warewashing machine 100, the chemical solution formed
and stored in the solution tank 140 of the machine 100, and the chemical product(s)
used to form the chemical solution.
[0058] The indication process 500, which, in an embodiment of FIG. 1, is performed by the
software module of the control box 112, includes an operation flow that begins with
a start operation 502 and concludes with a terminate operation 528. As with FIG. 3,
an exemplary indication process 500 is shown and described in FIG. 5 as a single iteration
of operations. However, it should be appreciated that the various operations of the
indication process 500 are, in an embodiment, sequentially performed as part of a
continuous process.
[0059] The start operation 502 is initiated as the warewashing machine 100 is activated
to apply warewashing processes to one or more article racks 104 being provided to
the washing chamber 108. Each instance that a rack 104 is provided to the washing
chamber 108 constitutes a "wash cycle." The start operation 502 is initiated as the
warewashing machine 100 is turned on to await the occurrence of an initial wash cycle.
The occurrence of each wash cycle is detected as both the entry sliding door 114 and
the exit sliding door 116 are closed to contain the washing chamber 108 on all sides.
At such a detection of the initial wash cycle, the operation flow passes to a define
setpoint operation 504.
[0060] The define setpoint operation 504 sets the conductivity setpoint value for a particular
chemical product of the chemical solution formed and stored in the solution tank 140.
For illustrative purposes, this particular chemical product is hereinafter referred
to as the "test chemical product." In an embodiment, the conductivity setpoint value
is defined herein as a user-defined concentration level for the test chemical product
relative to the chemical solution. Although the concentration level is expressed herein
as a percentage of the test chemical product relative to the chemical solution, the
concentration level may also be defined as a particular volume of the test chemical
product in the chemical solution.
[0061] In an embodiment, the conductivity setpoint value is defined by a field person responsible
for titrating the chemical solution. During titration, the field person tests the
chemical solution to determine whether the % concentration of the test chemical product
relative to the chemical solution is equal to, or at least within a given range of,
the defined setpoint value. If the actual % concentration is not equal to, or within
the given range, the field person may assume that the warewashing machine 100 is not
operating properly, e.g., the articles provided to the warewashing machine 100 for
cleaning are not being properly cleaned and/or sanitized. As described above with
reference to FIG. 1, the field person may defme the conductivity setpoint value based
upon selection of the value through the graphical user interface 122. From the define
setpoint operation 504, the operation flow passes to an activate operation 506.
[0062] The activate operation 506 initiates warewashing processes, which include, without
limitation, applying the chemical solution to racks 104 provided to the washing chamber
108 and applying water or other rinse agents to the racks 104 following application
of chemical solution. Once initiated, the warewashing processes are performed for
multiple wash cycles being applied to multiple article racks 104. After the warewashing
machine 100 has activated warewashing processes, the operation flow passes to a first
measure operation 508.
[0063] The first measure operation 508 determines the current % concentration of the test
chemical product relative to the chemical solution. In an embodiment, the current
% concentration rendered by the first measure operation 508 is the highest % concentration
of a predetermined number of samples over a predetermined period of time. For example,
the first measure operation 508 may be programmed to take ten measurements per second,
wherein the highest of the ten measurements is the current % concentration measurement
rendered by the first measure operation 508. In the embodiment shown in FIG. 1, the
first measure operation 508 is performed by the control module of the control box
112 as sensed information is received from the one or more conductivity cells 128.
The sensing of conductivity information using conductivity cells as well as use of
such information to determine % concentration of a chemical product relative to a
chemical solution is well known in the art, and therefore not described in further
detail herein. From the first measure operation 508, the operation flow passes to
a first query operation 510.
[0064] The first query operation 510 compares the current % concentration determined by
the first measure operation 508 to the setpoint value defined by the define setpoint
operation 504 to determine whether the % concentration is greater than or equal to
a threshold percentage (%
TH) of the defined setpoint value. In an embodiment, the threshold percentage is greater
than 100% of the defined setpoint value. If the current % concentration is less than
the threshold percentage, the first query operation 510 passes the operation flow
to a dispense operation 512. The dispense operation 512 dispenses a predetermined
volume of the test chemical product into the solution tank 140. In an embodiment,
this predetermined volume, which may vary between different chemical products, is
set by the field person servicing the machine 100. Various factors, including, without
limitation, the defined setpoint value, may be used to determine the volume of a given
chemical product dispensed by the dispense operation 512. From the dispense operation
512, the operation flow passes to the first measure operation 508 and continues as
previously described until the % concentration of the test chemical product is greater
than or equal to the threshold percentage.
[0065] The first query operation 510 passes the operation flow to a second query operation
514 upon a determination that the current % concentration of the test chemical product
is greater than or equal to the threshold percentage. As such, the test condition
of whether the current % concentration of the test chemical product is greater than
or equal to the threshold percentage is satisfied. It should be appreciated to one
of ordinary skill in the art that this, and all other possible test conditions used
by the indication process 500, may be marked or flagged in some fashion to indicate
that the condition is satisfied. Such a flag or marking is inherent in passage of
the operation flow upon satisfaction of the condition.
[0066] The second query operation 514 determines whether the % concentration of the test
chemical product has decreased since the previous measurement. The second query operation
514 passes the operation flow to a second measure operation 516 if it is determined
that the % concentration of the test chemical product has not decreased since the
previous measurement. Also, in circumstances where the operation flow performs the
second query operation 514 after the initial conductivity measurement, there will
be no previous measurement to which the current measurement may be compared, and thus
the second query operation 514 passes directly to the second measure operation 516.
[0067] The second measure operation 516 determines a current % concentration of the test
chemical product relative to the chemical solution. The second measure operation 516
is substantially identical in function and operation to the first measure operation
508, and therefore not described in further detail herein. After the second measure
operation 516 determines a current % concentration, the operation flow passes back
to the second query operation 514. Again, the second query operation 514 determines
whether the % concentration of the test chemical product has decreased since the previous
measurement. The operation flow continues passing between the second query operation
514 and the second measure operation 516 until it is determined that the % concentration
has decreased from the previous reading.
[0068] The second query operation 514 passes the operation flow to a third query operation
518 upon a determination that the % concentration of the test chemical product has
decreased since the previous measurement. The third query operation 514 compares the
current % concentration to the defined setpoint value to determine whether the % concentration
is less than or equal to the threshold percent of the defined setpoint value. If the
current % concentration is greater than the threshold percentage, the third query
operation 518 passes the operation flow back to the second measure operation 516 and
continues as previously described. The operation flow then continues to pass between
the third query operation 518, the second measure operation 516 and the second query
operation 514 until the third query operation 518 determines that the current % concentration
is less than or equal to the threshold percentage.
[0069] The third query operation 518 passes the operation flow to a fourth query operation
520 upon a determination that the % concentration of the test chemical product relative
to the chemical solution is less than or equal to the threshold percentage. The fourth
query operation 520 determines whether the rinse module 102 is currently dispensing
water or other rinse agents. The period of time that the rinse module 102 is dispensing
water or other rinse agents is referred to as a "rinse cycle." If the warewashing
machine 100 is currently not performing a rinse cycle, the fourth query operation
520 passes the operation flow to a sixth query operation 522.
[0070] The sixth query operation 522 determines whether the warewashing machine 100 is currently
performing a wash cycle. If the warewashing machine 100 is currently performing a
wash cycle, the sixth query operation 522 passes the operation flow to a display operation
526. The display operation 526 indicates to the field person that the current time
period is an optimal time for titration. In an embodiment, such an indication includes
generating an icon on the graphical user interface 122, such as the titration icon
126. In this embodiment, the control module of the control box 112 performs the display
operation 526 by generating and displaying the titration icon 126. From the display
operation 526, the operation flow concludes at the terminate operation 528. If the
sixth query operation 522 determines that the warewashing machine 100 is not performing
a wash cycle, the operation flow is passed to a hold operation 524, which pauses the
operation flow until the start of the next wash cycle. At the start of the next wash
cycle, the hold operation passes the operation flow to the display operation 526.
[0071] Referring back to the fourth query operation 520, if the warewashing machine 100
is currently performing a rinse cycle, the operation flow is passed to a fifth query
operation 521. The fifth query operation 521 determines whether the current % concentration
of the test chemical product relative to the chemical solution is less than or equal
to the defined setpoint value. If the current % concentration is less than or equal
to the defined setpoint value, the fifth query operation 521 passes the operation
flow back to the dispense operation 512 and continues as previously described. If,
however, the current % concentration is greater than the defined setpoint value, the
fifth query operation 521 passes back to the fourth query operation 520, which determines
whether the warewashing machine 100 is currently in a rinse cycle. The operation flow
thereafter continues passing between the fourth query operation 520 and the fifth
query operation 521 until either the current % concentration is less than or equal
to the defined setpoint value or the rinse cycle of the warewashing machine 100 is
completed.
[0072] It will be clear that the present invention is well adapted to attain the ends and
advantages mentioned; as well as those inherent therein.
[0073] The indication process 500 shown in FIG. 5 may utilize any number and/or combination
of the illustrated test conditions in order to determine an optimal time for titrating
the chemical solution. For example, the indication process 500 may define an optimal
time for titration as any time period when the conductivity is less than the threshold
percentage and greater than the defined setpoint value. Also, an optimal time for
titration may be defined as any time period wherein the warewashing machine 100 has
completed a wash cycle and before a rinse cycle is initiated. Furthermore, the control
module of the control box 112 is described herein as a processor 201, but may be replaced
by or include conventional electrical and electronic devices/components, such as,
without limitation, programmable logic controllers (PLC's) and logic components. In
this embodiment, the sensing of information, controlling of warewash operations, application
and analysis of the test conditions and display of the titration icon 126 are administered
by these conventional electrical and electronic devices/components. Furthermore, the
titration indicator is described as a single event, such as a display or audio sound,
but may be any combination of tactile, audio or visual events operable to indicate
optimal times for titrating.
1. A system for indicating on a display device (206) a time period for titrating a chemical
solution contained in a solution tank (140) of a utility device (100), the system
comprising: a control module (112) determining whether sensed information associated
with formation of the chemical solution in the solution tank (140) satisfies one or
more test conditions related to satisfactory times for titrating the chemical solution;
and a display device (206) displaying a titration indicator upon satisfaction of each
of the one or more test conditions,
wherein the control module (112) compares the current concentration level to a predetermined
threshold percentage of a setpoint value and marks the one or more test conditions
as satisfied if the current concentration level of the chemical product relative to
the chemical solution is less than the predetermined threshold percentage and
wherein the chemical solution comprises a chemical product and a rinse agent, the
control module (112) defining the said setpoint value associated with a desired concentration
of the chemical product relative to the chemical solution and
the system further comprising: means for sensing information (138) related to a current
concentration level of the chemical product relative to the chemical solution, wherein
the sensing means communicates the information to the control module for determination
of the current concentration level.
2. A system as defined in claim 1, wherein the display device (206) comprises a graphical
user interface (122) enabling a field person to select the setpoint value from a list
of possible setpoint values.
3. A system as defined in claim 2, wherein the graphical user interface (122) comprises
an icon representing the titration indicator, the graphical user interface (122) displaying
the icon upon satisfaction of each of the one or more test conditions.
4. A system as defined in claim 1, wherein the sensing means (138) comprises: one or
more conductivity cells (138) located within the solution tank (140).
5. A system as defined in claim 1, wherein the utility device (100) applies the chemical
solution and the rinse agent to one or more articles during a wash cycle, the control
module (112) further comprising: means for detecting whether the chemical product
is being dispensed into the solution tank.
6. A system as defined in claim 5, wherein the control module (112) marks the one or
more test conditions as satisfied if the current concentration level is less than
a predetermined threshold percentage of the setpoint value and the chemical product
is not being dispensed into the solution tank.
7. A system as defined in claim 5, further comprising: a product reservoir (110) storing
the chemical product and having a dispense output operably connected to the solution
tank (140).
8. A system as defined in claim 7, wherein the detecting means comprises a communication
link (128) connecting a processing means of the product reservoir (110) to the control
module (112), the communication link providing the control module (112) with control
and monitoring functionality over dispense operations of the product reservoir (110).
9. A system as defined in claim 5, wherein the control module (112) further comprises:
means for detecting whether the rinse agent is being applied to the one or more articles.
10. A system as defined in claim 9, wherein the control module (112) marks the one or
more test conditions as satisfied if the current concentration level is less than
a predetermined threshold percentage of the setpoint value, the rinse agent is not
being applied to the one or more articles and the chemical product is not being dispensed
into the solution tank (140).
11. A system as defined in claim 9, wherein the utility device comprises a rinse module
(102) for applying the rinse agent to the one or more articles, the means for detecting
whether the rinse agent is being applied to the one or more articles comprising: a
communication link connecting a processing means of the rinse module to the control
module; the communication link providing the control module with control and monitoring
functionality over rinse operations of the rinse module.
12. A system as defined in claim 5, wherein the control module (112) further comprises:
means for detecting whether the utility device is performing a wash cycle; and marking
the one or more test conditions as satisfied if the current concentration level is
less than a predetermined threshold percentage of the setpoint value, the rinse agent
is not being applied to the one or more articles, the chemical product is not being
dispensed into the solution tank and the utility device is performing a wash cycle.
13. A system as defined in claim 12, wherein the utility device comprises a rinse module
(102) for applying the rinse agent to the one or more articles and a wash module (106)
for applying the chemical solution to the one or more articles, the means for detecting
whether the utility device is performing a wash cycle comprising: a first communication
link connecting a processing means of the rinse module (102) to the control module
(112), the communication link providing the control module (112) with control and
monitoring functionality over rinse operations of the rinse module (102); and a second
communication link connecting a processing means of the wash module (106) to the control
module (112), the communication link providing the control module (112) with control
and monitoring functionality over wash operations of the wash module (106).
14. A system as defined in claim 1, wherein the utility device (100) is a warewashing
machine applying the chemical solution and a rinse agent to one or more articles being
provided to a washing chamber (108) of the warewashing machine (100) on one or more
article racks (104), wherein the chemical solution and the rinse agent are applied
to the one or more articles over the course of a wash cycle associated with each of
the one or more article racks (104).
15. A system as defined in claim 1, wherein the display device (206) comprises: a graphical
user interface enabling a field person to control and monitor warewashing operations
of the wash cycle in a warewashing machine being the utility device, for each of the
one or more article racks (104) provided to the washing chamber of said warewashing
machine.
16. A system as defined in claim 15, wherein the graphical user interface (122) comprises
an icon representing the titration indicator, the graphical user interface (122) displaying
the icon upon satisfaction of each of the one or more test conditions.
17. A system as defined in claim 1, wherein the display device (206) comprises: a light
emitting diode (LED) through which a current is supplied to create the titration indicator.
1. System zum Anzeigen auf einer Anzeigevorrichtung (206) eines Zeitraums für die Titration
einer chemischen Lösung, die in einem Lösungsbehälter (140) einer Gebrauchsvorrichtung
(100) enthalten ist, wobei das System umfasst: ein Kontrollmodul (112), das bestimmt,
ob die erfasste Information, die mit der Bildung der chemischen Lösung in dem Lösungsbehälter
(140) verbunden ist, eine oder mehrere Testbedingungen erfüllt, die sich auf zufriedenstellende
Zeiten zur Titration der chemischen Lösung beziehen, und eine Anzeigevorrichtung (206),
die einen Titrationsindikator nach Erfüllung jeder der einen oder mehreren Testbedingungen
anzeigt,
wobei das Kontrollmodul (112) das momentane Konzentrationsniveau mit einem vorbestimmten
Schwellenprozentsatz eines Sollwerts vergleicht und die eine oder mehren Testbedingungen
als erfüllt kennzeichnet, wenn das momentane Konzentrationsniveau des chemischen Produkts
relativ zu der chemischen Lösung kleiner als der vorbestimmte Schwellenprozentsatz
ist, und
wobei die chemische Lösung ein chemisches Produkt und ein Spülmittel enthält, das
Kontrollmodul (112) diesen Sollwert, der mit einer gewünschten Konzentration des chemischen
Produkts relativ zu der chemischen Lösung verbunden ist, definiert und
das System ferner aufweist: Mittel zum Erfassen von Informationen (138), die mit einem
momentanen Konzentrationsniveau des chemischen Produkts relativ zu der chemischen
Lösung verbunden sind, wobei die Erfassungsmittel die Informationen zu dem Kontrollmodul
zur Bestimmung des momentanen Konzentrationsniveaus kommunizieren.
2. System wie in Anspruch 1 definiert, wobei die Anzeigevorrichtung (206) eine grafische
Bedieneroberfläche (122) aufweist, die einer Fachkraft ermöglicht, den Sollwert aus
einer Liste von möglichen Sollwerten auszuwählen.
3. System wie in Anspruch 2 definiert, wobei die grafische Bedieneroberfläche (122) ein
Symbol aufweist, das den Titrationsindikator darstellt, die grafische Bedieneroberfläche
(122) das Symbol bei Erfüllung jeder der einen oder mehreren Testbedingungen anzeigt.
4. System wie in Anspruch 1 definiert, wobei die Erfassungsmittel (138) umfassen: eine
oder mehrere Leitfähigkeitsmesszellen (138), die innerhalb des Lösungsbehälters (140)
angeordnet sind.
5. System wie in Anspruch 1 definiert, wobei die Gebrauchsvorrichtung (100) die chemische
Lösung und das Spülmittel auf einen oder mehrere Gegenstände während eines Waschzyklus
anwendet, das Kontrollmodul (112) ferner umfasst: Mittel zur Ermittlung, ob das chemische
Produkt in den Lösungsbehälter ausgegeben wird.
6. System wie in Anspruch 5 definiert, wobei das Kontrollmodul (112) eine oder mehrere
Testbedingungen als erfüllt kennzeichnet, wenn das momentane Konzentrationsniveau
kleiner als ein vorbestimmter Schwellenprozentsatz des Sollwerts ist und das chemische
Produkt nicht in den Lösungsbehälter ausgegeben wird.
7. System wie in Anspruch 5 definiert, ferner umfassend: ein Produktreservoir (110),
das das chemische Produkt aufnimmt und eine Ausgabestelle aufweist, die bedienbar
mit dem Lösungsbehälter (140) verbunden ist.
8. System wie in Anspruch 7 definiert, wobei die Mittel zur Ermittlung eine Kommunikationsverbindung
(128) aufweisen, die eine Prozesseinrichtung des Produktreservoirs (110) mit dem Kontrollmodul
(112) verbindet, wobei die Kommunikationsverbindung dem Kontrollmodul (112) Steuerungs-
und Überwachungsfunktionalität über Ausgabevorgänge des Produktreservoirs (110) bereitstellt.
9. System wie in Anspruch 5 definiert, wobei das Kontrollmodul (112) ferner umfasst:
Mittel zur Ermittlung, ob das Spülmittel auf den einen oder die mehreren Gegenständen
angewandt wird.
10. System wie in Anspruch 9 definiert, wobei das Kontrollmodul (112) die eine oder mehreren
Testbedingungen als erfüllt kennzeichnet, wenn das momentane Konzentrationsniveau
kleiner als ein vorbestimmter Schwellenprozentsatz des Sollwerts ist, das Spülmittel
nicht auf den einen oder die mehreren Gegenstände angewandt wird und das chemische
Produkt nicht in den Lösungsbehälter (140) ausgegeben wird.
11. System wie in Anspruch 9 definiert, wobei die Gebrauchsvorrichtung ein Spülmodul (102)
zur Anwendung des Spülmittels auf den einen oder die mehreren Gegenstände umfasst,
die Mittel zur Ermittlung, ob das Spülmittel auf den einen oder die mehreren Gegenstände
angewandt wird, umfassen: eine Kommunikationsverbindung, der eine Prozesseinrichtung
des Spülmoduls mit dem Kontrollmodul verbindet, wobei die Kommunikationsverbindung
dem Kontrollmodul Steuerungs- und Überwachungsfunktionalität über Spülvorgänge des
Spülmoduls bereitstellt.
12. System wie in Anspruch 5 definiert, wobei das Kontrollmodul (112) ferner umfasst:
Mittel zur Ermittlung, ob die Gebrauchsvorrichtung einen Waschzyklus durchführt, und
die eine oder mehreren Testbedingungen als erfüllt kennzeichnet, wenn das momentane
Konzentrationsniveau kleiner als ein vorbestimmter Schwellenprozentsatz des Sollwerts
ist, das Spülmittel nicht auf den einen oder die mehreren Gegenstände angewandt wird,
das chemische Produkt nicht in den Lösungsbehälter ausgegeben wird und die Gebrauchsvorrichtung
einen Waschzyklus durchführt.
13. System wie in Anspruch 12 definiert, wobei die Gebrauchsvorrichtung ein Spülmodul
(102) zur Anwendung des Spülmittels auf den einen oder die mehreren Gegenstände und
ein Waschmodul (106) zur Anwendung der chemischen Lösung auf den einen oder mehreren
Gegenstände umfasst, die Mittel zur Ermittlung, ob die Gebrauchsvorrichtung einen
Waschzyklus durchführt, umfassen: eine erste Kommunikationsverbindung, die eine Prozesseinrichtung
des Spülmoduls (102) mit dem Kontrollmodul (112) verbindet, wobei die Kommunikationsverbindung
dem Kontrollmodul (112) Steuerungs- und Überwachungsfunktionalität über Spülvorgänge
des Spülmoduls (102) bereitstellt, und eine zweite Kommunikationsverbindung, die eine
Prozesseinrichtung des Waschmoduls (106) mit dem Kontrollmodul (112) verbindet, wobei
die Kommunikationsverbindung dem Kontrollmodul (112) Steuerungs- und Überwachungsfunktionalität
über Waschvorgänge des Waschmoduls (106) bereitstellt.
14. System wie in Anspruch 1 definiert, wobei die Gebrauchsvorrichtung (100) eine Geschirrspülmaschine
ist, die die chemische Lösung und ein Spülmittel auf einen oder mehrere Gegenstände,
die in einer Waschkammer (108) der Geschirrspülmaschine (100) auf einem oder mehreren
Gestellen (104) bereitgestellt werden, anwendet, wobei die chemische Lösung und das
Spülmittel auf den einen oder die mehreren Gegenstände im Verlauf eines Waschzyklus,
der mit jedem des einen oder der mehreren Gestelle (104) verbunden ist, angewandt
wird.
15. System wie in Anspruch 1 definiert, wobei die Anzeigevorrichtung (206) umfasst: eine
grafische Bedieneroberfläche, die einer Fachkraft ermöglicht, Geschirrspülvorgänge
des Waschzyklus in einer Geschirrspülmaschine, die die Gebrauchsvorrichtung ist, für
jedes des einen oder der mehreren Gestelle (104), die in der Waschkammer dieser Geschirrspülmaschine
bereitgestellt sind, zu steuern und zu überwachen.
16. System wie in Anspruch 15 definiert, wobei die grafische Bedieneroberfläche (122)
ein Symbol aufweist, das den Titrationsindikator darstellt, die grafische Bedieneroberfläche
(122) das Symbol nach Erfüllung der einen oder der mehreren Testbedingungen zeigt.
17. System wie in Anspruch 1 definiert, wobei die Anzeigevorrichtung (206) umfasst: eine
lichtemittierende Diode (LED), durch welche ein Strom zugeführt wird, um den Titrationsindikator
zu erzeugen.
1. Système pour indiquer, sur un dispositif d'affichage (206), une période de temps pour
titrer une solution chimique contenue dans un réservoir de solution (140) d'un dispositif
utilitaire (100), le système comprenant : un module de commande (112) déterminant
si des informations détectées associées à la formation de la solution chimique dans
le réservoir de solution (140) satisfont à une ou plusieurs conditions de test concernant
des temps satisfaisant pour titrer la solution chimique ; et un dispositif d'affichage
(206) affichant un indicateur de titrage lors de la satisfaction de chacune desdites
une ou plusieurs conditions de test,
dans lequel le module de commande (112) compare le niveau de concentration actuel
à un pourcentage de seuil prédéterminé d'une valeur de point de consigne et marque
lesdites une ou plusieurs conditions de test comme étant satisfaites si le niveau
de concentration actuel du produit chimique par rapport à la solution chimique est
inférieur au pourcentage de seuil prédéterminé, et
dans lequel la solution chimique comprend un produit chimique et un agent de rinçage,
le module de commande (112) définissant ladite valeur de point de consigne associée
à une concentration souhaitée du produit chimique par rapport à la solution chimique,
et
le système comprenant en outre : des moyens pour détecter des informations (138) concernant
un niveau de concentration actuel du produit chimique par rapport à la solution chimique,
dans lequel les moyens de détection communiquent les informations au module de commande
pour la détermination du niveau de concentration actuel.
2. Système selon la revendication 1, dans lequel le dispositif d'affichage (206) comprend
une interface graphique utilisateur (122) permettant à une personne sur site de sélectionner
la valeur de point de consigne dans une liste de valeurs de point de consigne possibles.
3. Système selon la revendication 2, dans lequel l'interface graphique utilisateur (122)
comprend une icône représentant l'indicateur de titrage, l'interface graphique utilisateur
(122) affichant l'icône lors de la satisfaction de chacune desdites une ou plusieurs
conditions de test.
4. Système selon la revendication 1, dans lequel les moyens de détection (138) comprennent
: une ou plusieurs cellules de conductivité (138) situées dans le réservoir de solution
(140).
5. Système selon la revendication 1, dans lequel le dispositif utilitaire (100) applique
la solution chimique et l'agent de rinçage à un ou plusieurs articles pendant un cycle
de lavage, le module de commande (112) comprenant en outré :
des moyens pour détecter si le produit chimique est distribué dans le réservoir de
solution.
6. Système selon la revendication 5, dans lequel le module de commande (112) marque lesdites
une ou plusieurs conditions de test comme étant satisfaites si le niveau de concentration
actuel est inférieur à un pourcentage de seuil prédéterminé de la valeur de point
de consigne et si le produit chimique n'est pas distribué dans le réservoir de solution.
7. Système selon la revendication 5, comprenant en outre : un réservoir de produit (110)
stockant le produit chimique et comportant une sortie de distribution reliée fonctionnellement
au réservoir de solution (140).
8. Système selon la revendication 7, dans lequel les moyens de détection comprennent
une liaison de communication (128) connectant des moyens de traitement du réservoir
de produit (110) au module de commande (112), la liaison de communication fournissant
au module de commande (112) une fonctionnalité de commande et de surveillance sur
les opérations de distribution du réservoir de produit (110).
9. Système selon la revendication 5, dans lequel le module de commande (112) comprend
en outre : des moyens pour détecter si l'agent de rinçage est appliqué auxdits un
ou plusieurs articles.
10. Système selon la revendication 9, dans lequel le module de commande (112) marque lesdites
une ou plusieurs conditions de test comme étant satisfaites si le niveau de concentration
actuel est inférieur à un pourcentage de seuil prédéterminé de la valeur de point
de consigne, si l'agent de rinçage n'est pas appliqué auxdits un ou plusieurs articles
et si le produit chimique n'est pas distribué dans le réservoir de solution (140).
11. Système selon la revendication 9, dans lequel le dispositif utilitaire comprend un
module de rinçage (102) pour appliquer l'agent de rinçage auxdits un ou plusieurs
articles, les moyens pour détecter si l'agent de rinçage est appliqué auxdits un ou
plusieurs articles comprenant : une liaison de communication connectant des moyens
de traitement du module de rinçage au module de commande, la liaison de communication
fournissant au module de commande une fonctionnalité de commande et de surveillance
sur les opérations de rinçage du module de rinçage.
12. Système selon la revendication 5, dans lequel le module de commande (112) comprend
en outre : des moyens pour détecter si le dispositif utilitaire effectue un cycle
de lavage ; et marquer lesdites une ou plusieurs conditions de test comme étant satisfaites
si le niveau de concentration actuel est inférieur à un pourcentage de seuil prédéterminé
de la valeur de point de consigne, si l'agent de rinçage n'est pas appliqué auxdits
un ou plusieurs articles, si le produit chimique n'est pas distribué dans le réservoir
de solution et si le dispositif utilitaire effectue un cycle de lavage.
13. Système selon la revendication 12, dans lequel le dispositif utilitaire comprend un
module de rinçage (102) pour appliquer l'agent de rinçage auxdits un ou plusieurs
articles et un module de lavage (106) pour appliquer la solution chimique auxdits
un ou plusieurs articles, les moyens pour détecter si le dispositif utilitaire effectue
un cycle de lavage comprenant : une première liaison de communication connectant des
moyens de traitement du module de rinçage (102) au module de commande (112), la liaison
de communication fournissant au module de commande (112) une fonctionnalité de commande
et de surveillance sur les opérations de rinçage du module de rinçage (102) ; et une
deuxième liaison de communication connectant des moyens de traitement du module de
lavage (106) au module de commande (112), la liaison de communication fournissant
au module de commande (112) une fonctionnalité de commande et de surveillance sur
les opérations de lavage du module de lavage (106).
14. Système selon la revendication 1, dans lequel le dispositif utilitaire (100) est une
machine de lavage d'articles appliquant la solution chimique et un agent de rinçage
à un ou plusieurs articles fournis dans une chambre de lavage (108) de la machine
de lavage d'articles (100) sur un ou plusieurs bacs d'articles (104), dans lequel
la solution chimique et l'agent de rinçage sont appliqués auxdits un ou plusieurs
articles au cours d'un cycle de lavage associé à chacun desdits un ou plusieurs bacs
d'articles (104).
15. Système selon la revendication 1, dans lequel le dispositif d'affichage (206) comprend
: une interface graphique utilisateur permettant à une personne sur site de commander
et de surveiller les opérations de lavage d'articles du cycle de lavage dans une machine
de lavage d'articles qui est le dispositif utilitaire, pour chacun desdits un ou plusieurs
bacs d'articles (104) fournis à la chambre de lavage de ladite machine de lavage d'articles.
16. Système selon la revendication 15, dans lequel l'interface graphique utilisateur (122)
comprend une icône représentant l'indicateur de titrage, l'interface graphique utilisateur
(122) affichant l'icône lors de la satisfaction de chacune desdites une ou plusieurs
conditions de test.
17. Système selon la revendication 1, dans lequel le dispositif d'affichage (206) comprend
: une diode électroluminescente (DEL) à travers laquelle un courant est appliqué pour
créer un indicateur de titrage.