TECHNICAL FIELD
[0001] The present invention relates to a package in accordance with the preamble to appended
Claim 1, as well as a method of producing a package in accordance with the preamble
to appended Claim 5.
BACKGROUND ART
[0002] Brick-shaped packages of semi-rigid, folded, paper-based packaging laminate are in
common use for beverages such as milk and juice. The traditional method of opening
such packages has long been to tear or cut away a corner of a corner flap and thereby
obtain a pouring spout. This type of package has, in recent years, also been provided
with various types of opening arrangements which make for reclosure. These opening
arrangements may, for example, be retrofitted glued-on lids which cover previously
formed weakened lines in the packaging laminate. There may also be opening arrangements
of plastic which are injection moulded direct in situ over a hole in the packaging
laminate. One variation of these opening arrangements relates to an injection moulded,
threaded neck which is provided so as to carry a screw cap.
[0003] Another trend which has recently come to notice is the wish to be able to drink juice
or other beverages straight from bottle-shaped packages carrying a screw cap. These
bottles may, for example, be of glass, metal or plastic. Above all, the market for
plastic bottles is growing which probably can largely be referred to the low weight
of such bottles in relation to the other materials.
[0004] There have also been a number of attempts to make packages of paper which satisfy
the requirements on bottle-like configuration and a reclosable screw cap.
[0005] One attempt to realise a bottle-like package of paper-based packaging laminate is
described in US-A-5,088,642. This publication discloses a brick-shaped package with
a rectangular, tapering neck with a screw cap or the like. However, this does not
satisfy the customers' wishes, since the tapering, rectangular neck does not form
a smooth circumferential surface. The projecting flaps extending towards the corners
make the package difficult to handle and also aesthetically unappealing for a consumer
comparing this package with a plastic bottle which has a totally round and smooth
surface.
[0006] Another bottle-like package of paper-based packaging laminate is described in US-A-5,046,660.
Nor does this package satisfy the requirements which are placed by consumers in respect
of form and convenience of handling. The projecting flaps are, in this case, moreover
intended to function as gripping surfaces in order, by pulling two opposing flaps
in a direction away from one another, to separate the second pair of fused flaps which
are transversely positioned in relation to those which are to be grasped.
[0007] GB 343 140 discloses a package made of a web of paper material being wound several
rounds around a mandrel. In an upper end a tapering form is made in that in that the
paper is folded in a plurality of overlap folds. In the lower end a circular package
bottom disc is attached.
[0008] There is, hence, a need in the art to realise a bottle-like package of packaging
material such as, for example, paper-based packaging laminate.
BRIEF SUMMARY OF THE INVENTION
[0009] The object of the present invention is to realise a bottle-like package of packaging
material such as, for example, paper-based packaging laminate.
[0010] This object has been attained by means of a package of the type disclosed by way
of introduction which has been given the characterising features which are apparent
from the characterising clause of appended Claim 1.
[0011] In that those portions of the shoulder section which connect those portions of the
body section which are of cylindrical shape have been given a tapering configuration
in that the packaging material is folded in a plurality of overlap folds so that three
circumferentially sequential portions of the packaging material are folded so that
the first portion forms an outside, the second portion is folded inwards and backwards
so that it abuts against the inside of the first portion, and the third portion is
folded so that it abuts against the outside of the material of the second portion
turned to face towards the inside of the package, it is possible to obtain a rounded,
tapering shape which nevertheless has a smooth outer side without any projecting flaps.
In that said body section and shoulder section comprise a sleeve of a web- or sheet-shaped
packaging material which has been folded so that two opposing edges have been brought
together and fused together along a longitudinal direction extending along the package
and the sleeve, it is possible simply to produce a sleeve of optional packaging material,
such as a paper-based packaging laminate. In that the bottom section is integrally
formed with the body section, it is possible to obtain from a single sleeve a complete
packaging body. Moreover, an integrated body will be extremely strong in relation
to most constructions involving loose bottom plates or the like.
[0012] Preferred embodiments of the present invention are apparent from the appended subclaims.
[0013] According to one preferred embodiment, the overlap folds in the circumferential direction
are folded in the same direction. This facilitates production since it is then possible
to simply carry out the folding in that a conical sleeve is urged against the upper
end of the sleeve during simultaneous rotation.
[0014] According to another preferred embodiment, the overlap folds are folded so that they
are alternatingly folded in opposing directions circumferentially. By such means,
it is possible simply to obtain a clear symmetry if, for example, a package is produced
with two straight sides between two semicylinders.
[0015] In that the sleeve has a given circumference and that the extent in the circumferential
direction of those portions which form the overlap folds is greater at the end of
the shoulder section facing towards the opening arrangement compared with the end
of the shoulder section turned to face towards the body section, there will be obtained
a smaller circumference at the end of the shoulder section facing towards the opening
arrangement.
[0016] The above-mentioned objects have also been attained by means of a method of the type
disclosed by way of introduction which has been the characterising features as are
apparent from the characterising clause of appended Claim 5. The above-described package
according to the present invention can be produced in a number of different conventional
ways where the steps included are carried out in different sequences. Moreover, Claim
5 discloses a specific method according to the present invention.
[0017] Given that the method includes the steps of forming, from a web- or sheet-shaped
packaging material, a sleeve by two opposing edges being brought together and fused
together, by forming the sleeve so that it is at least a partly cylindrical form,
by forming, at one end of the sleeve, a tapering shoulder section in that those parts
of the sleeve which are of cylindrical shape at one end of the sleeve are formed into
a tapering shoulder section by the packaging material being folded in a plurality
of overlap folds so that three circumferentially sequential portions of the packaging
material are folded such that the first portion forms an outside, the second portion
is folded inwards and backwards so that it abuts against the inside of the first portion,
and the third portion is folded so that it abuts against the second portion of the
outside of the material facing towards the inside of the package, and by securing
an opening arrangement on that end of the sleeve which has been formed into a tapering
shoulder section, it is possible to obtain a package with a rounded, cylindrical or
partially cylindrical shape which moreover has a tapering shoulder section which is
similar to that of a plastic or glass bottle. The tapering portion will further have
a conical circumferential surface without any projecting flaps. In that the method
further comprises the step of closing the package by flattening the end of the sleeve
and welding or fusing together the end edges, it is possible with great reliability
to realise a seal in one end of a sleeve by flattening the end of the sleeve and fusing
together the insides to one another in a so-called praying joint. This transverse
seal may then be folded together in that the corners of the joint are folded inwards
towards the centre so that there is formed some form of flap on the underside of the
package.
[0018] According to one preferred embodiment, the method further comprises the step of filling
the package with a product through the end of the sleeve opposed to the opening arrangement.
By such means, it is possible to design the opening arrangement exclusively for its
final function, i.e. opening and closing of the package as it is used by a consumer.
The previously mentioned method of sealing the bottom is moreover suitable to combine
with an already filled package, since the product filled in the package may be used
as a counter abutment on the final forming of the bottom.
[0019] According to another preferred embodiment, the method comprises the step of filling
the package, before the opening arrangement is secured in place, through that end
of the sleeve which has been shaped into a tapering portion. By such means, it is
possible to form the bottom only from the viewpoint of mechanical strength and it
view of production engineering aspects. On filling in this manner, it is advantageous
according to one preferred embodiment if a sleeve or neck is first secured in place
which covers the free edge of the packaging material (above all if it is a question
of paper-based packaging laminate), whereafter the package is filled through the sleeve
and a screw cap or the like is thereupon finally positioned in place on the, for example,
threaded sleeve. It is thus preferred that the method further includes the steps of
filling the package through the opening arrangement, as well as closing the package
by sealing the opening arrangement.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
[0020] The present invention will now be described in greater detail hereinbelow, with reference
to the accompanying schematic Drawings which show, for purposes of exemplification,
currently preferred embodiments of the present invention. In the accompanying Drawings:
Fig. 1 shows a package according to a first preferred embodiment of the present invention;
Fig. 2 shows a package according to a second preferred embodiment of the present invention;
Fig. 3 shows a section from above of the tapering section in a partly inwardly folded
state;
Fig. 4 shows the section of the sleeve marked in Fig. 1;
Fig. 5 shows in section the securing of a prefabricated opening arrangement;
Fig. 6 shows in section a directly injection-moulded opening arrangement; and
Fig. 7a-d show one method of folding in an octagonal bottom in accordance with one
preferred embodiment.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0021] As will be apparent from Fig. 1, the package comprises a body portion 1, an upper
tapering shoulder portion 2, an opening arrangement 3 and a bottom 5. The opening
arrangement 3 is connected to the shoulder portion 2 via a neck 4. This neck 4 preferably
connects on both sides of the free material edge which is formed uppermost on the
shoulder portion 2 so that it protects the otherwise exposed edge from moisture and
dirt both from the inside and from the outside of the package. In addition, the neck
4 is preferably provided with threads on which a screw cap is screwed. In the construction
illustrated in Fig. 1, the opening arrangement 3 consists of the threaded continuation
of the neck 4 and the screw cap placed thereon.
[0022] Other types of opening arrangements may naturally also be employed. For example,
it is conceivable to employ various types of snap locks where it is simply a matter
of pulling up the cork or where the cap or cork is twisted through a slight angle
of rotation. Further, the opening arrangement may be prefabricated and placed up on
the shoulder section 2 or it may be formed directly on the opening section by direct
injection moulding.
[0023] A prefabricated opening arrangement may, for example, be secured in place in that
the plastic layer on the inside and/or outside of the packaging laminate has been
melted and that the opening arrangement is pressed against the molten area until it
has hardened and set sufficiently. Another method could be to employ some form of
subsequently added adhesive which fuses together the opening arrangement with the
inside and/or the outside of the packaging laminate. Fig. 5 shows a prefabricated
opening arrangement 3 which has been placed in the hole formed by the upper portion
of the tapering section 2 of the package. The downwardly extending, annular flange
3a is intended to be folded upwards towards the inside. The outwardly extending, annular
flange 3b is intended to be folded downwards towards the outside. The inner flange
3a is intended to seal against the inside of the package. The outer flange 3b is intended
to protect the paper edge which is otherwise open to the ambient surroundings and
imparts to the package an aesthetically attractive appearance. Moreover, the outer
flange 3b may be employed as a fixing point for some form of tamper evidence. As is
apparent from Fig. 5, the opening arrangement is provided with threads 3c on which
a screw cap is intended to be secured so that the upper opening is sealed.
[0024] An above-mentioned construction formed directly on the opening section may be realised
in that a threaded neck is directly injection moulded on the open edge so that the
plastic connects to both the inside and outside of the packaging wall, whereupon a
prefabricated screw cap is pressed or twisted in place. Fig. 6 shows one example of
such an opening arrangement. From the inside, a tool 20 is urged into abutment against
the inside of the tapering section 2. From the outside, another tool 21 is urged into
abutment against the outside of the tapering section 2. In the space that is formed
between the tool halves, molten plastic is injected which sets and forms an opening
arrangement 3. Such an opening arrangement may be provided with a membrane 3d which
covers the opening and thereby automatically constitutes a tamper evidence. In an
opening arrangement with a membrane, it is moreover possible to employ a simple screw
cap which only needs to seal satisfactorily once the package has been opened by a
consumer. Where applicable, it not necessary to provide an outer screw cap at all.
In order to facilitate the tearing off of the membrane, it is provided with a weakening
3e which extends around the contemplated tearing-off line. Moreover, the membrane
is provided with a pulltab or lug 3f. In order to be able to release the tool from
the opening arrangement, the outer tool 21 is divided into two halves with a line
of division in the plane of the paper of Fig. 6.
[0025] As will be apparent from Fig. 1 and Fig. 2, it is possible to design the package
so that the core or body section 1 and the shoulder section 2 are completely round
(see Fig. 1) or partially cylindrical (see Fig. 2). In Fig. 2 is shown a package having
a cross section which, seen from above, has a slightly elongate appearance. In the
illustrated configuration, the package has two straight sides and two semicylindrical
short sides which bond together the two straight sides. In other embodiments, it is
also conceivable that there be three, four or more straight sections which are bonded
together by partially cylindrical sections. In order to impart to the package composed
of a plurality of different configurations and as shown in Fig. 2 a distinct shape,
the sleeve is provided with crease lines 18 which extend along the longitudinal direction
of the package at those points where the cross section changes shape. Fig. 2 shows
two crease lines 18 which mark the transition between the straight section and the
partially cylindrical sections.
[0026] The tapering shoulder section 2 has been given tapering form in that three circumferentially
sequential sections 6a-c of the packaging material are folded so that the first section
6a forms the outside, the second section 6b is folded inwards and backwards so that
it abuts against the inside of the first section 6a, and the third section 6c is folded
so that it abuts against the outside of the packaging material of the second section
6b facing towards the inside of the package.
[0027] Fig. 3 shows how a round package may look before it has been finally formed. Fig.
3 shows seven overlap folds. According to one preferred embodiment, the package comprises
six or eight overlap folds distributed over the partially cylindrical sections. The
package shown in Fig. 2 is then provided with three or four overlap folds on each
side of the straight sections. Fig. 3 shows the final contour of the package by a
ghosted line. The lower down towards the body portion 1, the less overlap will the
overlap folds 6 display and the higher up towards the opening arrangement 3, the greater
will be the overlap. At the uppermost region (most proximal the opening arrangement
3), the overlap may, for example, be so great that an overlap fold is immediately
terminated before the next one commences.
[0028] According to another embodiment (not shown), the overlap folds are folded in different
directions so that, for example, every second is folded in a first direction around
the circumference and every other in the opposite direction to the first direction.
In this embodiment, the overlap folds are preferably placed pairwise in the proximity
of one another so that the pairs of overlap folds form flattened Ω symbols.
[0029] Suitable packaging material is, for example, a paper-based packaging laminate with
barrier layer of aluminium and outer layers of a sealable plastic, such as, for example,
polyethylene. Naturally, an optional barrier layer such as, for example, SiOx, and
optional outer layer such as, for example, polypropylene, may be employed instead.
In certain cases, no barrier layer is needed at all. Examples of such cases are, for
instance, in use for products which are stored in cold storage throughout their storage
life, so-called refrigerated distribution.
[0030] If it is ensured that the shoulder section 2 of the package in the extension at the
cylindrical section or the partially cylindrical sections is given a tapering configuration
as a result of the above-described overlap folds, the package will have a bottle-like
shape.
[0031] According to one preferred embodiment, the package is produced in that, in a first
step, it is formed into a sleeve from a web- or sheet-shaped packaging material by
two opposing edges being brought together and fused together. This longitudinal joint
7 is a so-called overlap joint or seam, i.e. the one longitudinal edge extends in
beneath the meeting longitudinal joint. According to this configuration, the outside
of the inner edge 7a will be fused against the inside of the outer edge 7b. In a traditional
manner, it is also possible to provide the joint 7 with a so-called longitudinal joint
strip 7c of a liquid-resistant material such as some form of plastic. The longitudinal
joint strip protects the inner edge against the product packed in the package. Alternatively,
use may be made of a technology where the inner edge is folded double in between the
outside of the inner edge portion and the inside of the outer edge portion. Such a
longitudinal joint is described in greater detail in US-A-6,265, 009
[0032] Thereafter, the sleeve is formed so that it has at least partly cylindrical shape,
i.e. so that it will be wholly round, oval or composed of straight and round or oval
sections. This is put into effect in that the sleeve is raised and passed on a mandrel
or the like.
[0033] Thereafter, the tapering shoulder section 2 is formed in that those parts of the
sleeve which are of cylindrical shape at one end of the sleeve are folded in a plurality
of overlap folds 6 so that three circumferentially sequential sections 6a-c of the
packaging material are folded so that the first section 6a forms the outside, the
second section 6b is folded inwards and backwards so that it abuts against the inside
of the first section 6a, and the third section 6c is folded so that it abuts against
the outside of the material of the second section 6b turned to face towards the inside
of the package.
[0034] Thereafter, the package is to be provided with an opening arrangement, the bottom
is to be sealed and the package be filled with the intended product. These last steps
may in principle be put into effect in different sequence depending upon in what type
of machine the intention is to produce and fill the package.
[0035] According to one embodiment, the sleeve 1 is provided with a closed opening arrangement
3 (which is not intended to be opened until the consumer is to gain access to the
product), whereafter the package is filled with a product through the opposing end
of the package in relation to the opening arrangement, the opposing end thereafter
being sealed in that the end of the sleeve 1 is flattened out and fused together.
[0036] According to another embodiment, the package filled through that end of the sleeve
1 which has been formed into a tapering section 2. This filling may be put into effect
through the open end or, most preferably, through a neck 4 which has been provided
on the open end and which is intended to carry a screw cap 3 or the like.
[0037] The opening arrangement 3 may naturally be provided with some form of so-called tamper
evidence which gives the consumer information as to whether the package has been opened
previously or not. There are innumerable variations of such tamper evidence which
may be employed. Use may be made of bridges which extend between the screw cap and
a ring which is rotationally fixed in relation to the package and passed over the
neck 4 or the like.
[0038] The bottom seal is a praying joint where the insides of the ends of the sleeve are
turned to face towards one another and fused together. Further, the bottom seal is
transversely directed in relation to the longitudinal seal.
[0039] Fig. 7a and 7b show a package which comprises a sleeve with a bottom sealing fin
5a which is formed from the bottom seal 5b and a part of the sleeve 1 and which has
been realised in that the end of the sleeve 1 has been clamped together and fused
together by two clamping jaws. Fig. 7c shows the package with the bottom in a partly
ready-folded state. The bottom section 5 displays primary flaps 5c and secondary flaps
5d. Fig. 7d shows the ready-folded bottom.
[0040] In a first preparatory step, the fin 5a is prefolded slightly in a direction away
from the longitudinal joint 7. In connection herewith and the other folding steps,
it is advatageous to heat the material with the aid of hot air or the like so that
the material becomes softer and more pliable, which reduces the risk of cracks occurring
in the material. It is advantageous to prefold the fin 5a in a direction away from
the longitudinal joint 7 since it is more difficult to fold over the longitudinal
joint 7 where a number of layers of the packaging material lie superposed on one another.
[0041] Thereafter, the fin 5a is folded and the corners are buckled, i.e. begin to be folded
along the crease lines as a preparatory step for the final folding.
[0042] A central portion of the prefolded fin 5a is pressed down to that part of the sleeve
that constitutes the bottom section 5. This step positively creates a primary flap
5c on each transverse end of the fin 5a. In order to render the final bottom folding
aesthetically attractive, and in order to ensure that the package stands stably, it
is important that the flaps do not project downwards from the package. Consequently,
an inward depression is provided on each side of each primary flap 5c in the portion
between the upper end and the transition between that part of the sleeve which constitutes
the bottom section and the remainder of the sleeve.
[0043] By such means, there will be formed in each portion a secondary flap 5d which extends
somewhat inwards in under the primary flap 5c. Fig. 7c shows the package with the
primary 5c and secondary 5d flaps. The secondary flaps 5d formed by the depression
entail that the finally folded packaging bottom will have an octagonal shape as shown
in Fig. 7d.
[0044] Finally, the primary flaps 5c are pressed in completely to the bottom section 5 so
that the primary flaps 5c, the secondary flaps 5d and the sealing fin 5a lie planar
against the bottom section 5. Just before they are compressed together, the material
is heated up so that it partly melts and thereby fuses together with adjacent portions
when the plastic once again sets. This may naturally also be realised in that minor
quantities of some form of adhesive are injected in beneath the flaps at selected
spots. The thus folded package thereby achieves the ready-folded state as shown in
Fig. 7d.
[0045] If the intention is to form the package with a rectangular bottom cross section,
this may be put into effect in approximately the same manner as the above-described
octagonal cross section. In principle, the only difference is that no secondary flaps
are created, but only the fin folding and folding of the primary flaps are carried
out.
[0046] A person skilled in the art will readily perceive that a number of modifications
of the embodiments of the present invention described herein are possible without
departing from the scope of the invention as this is defined in the appended Claims.
[0047] For example, it is possible to form the longitudinal joint as a so-called praying
joint where both of the insides of the converging longitudinal edges are sealed to
one another. Further, the transverse seal may naturally be given another orientation
than the transverse orientation described above.
1. A package of packaging material comprising an at least partly cylindrical body section
(1; 11), a tapering shoulder section (2; 12) which is formed in one piece with and
connects to the one end of the body section (1; 11), a bottom section (5; 15) which
connects to the opposing end of the body section (1; 11) in relation to the shoulder
section (2; 12), as well as an opening arrangement (3; 13) which connects to the opposing
end of the shoulder section (2; 12) in relation to the body section (1; 11), those
portions of the shoulder section (2; 12) which connect to those portions of the body
section (1; 11) which have a cylindrical configuration having been given a tapering
form in that the packaging material is folded in a plurality of overlap folds (6;
16) so that three circumferentially sequential sections (6a-c) of the packaging material
are folded so that the first section (6a) forms the outside, the second section (6b)
is folded inwards and backwards so that it abuts against the inside of the first section
(6a), and the third section (6c) is folded so that it abuts against the outside of
the packaging material of the second section (6b) facing towards the inside of the
package, characterised in
that said body section (1; 11) and shoulder section (2; 12) comprise a sleeve of a web-
or sheet-shaped packaging material which has been folded so that two opposing edges
have been brought together and sealed together along a longitudinal joint (7) extending
along the package and the sleeve;
that the bottom section (5; 15) is integrally formed with the body section (1; 11);
that the bottom section (5; 15) has been sealed in that the end of the sleeve (1) has
been flattened out and fused together to form a sealing fin (5a) with a seal (5b);
and
that the sealing fin (5a) has been folded and displays primary flaps (5c) and secondary
flaps (5d) so that the finally folded packaging bottom will have an octagonal shape.
2. The package as claimed in Claim 1, wherein the overlap folds (6; 16) in a circumferential
direction are folded in the same direction.
3. The package as claimed in Claim 1, wherein the overlap folds (6; 16) are folded so
that they are alternatingly folded in opposing directions circumferentially.
4. The package as claimed in anyone or more of Claims 1 to 3, wherein the extent in the
circumferential direction of those sections (6a-c) which form the overlap folds (6;
16) is greater at the end of the shoulder section (2; 12) facing towards the opening
arrangement (3; 13) compared with the end of the shoulder section (2; 12) facing towards
the body section (1; 11).
5. A method of producing a package,
characterised in that it comprises the steps of:
forming, from a web- or sheet-shaped packaging material, a sleeve in that two opposing edges are brought together and sealed together (7),
forming the sleeve so that it has at least partly cylindrical form,
forming, at one end of the sleeve, a tapering shoulder section (2; 12) in that those sections of the sleeve which have cylindrical form at one end of the sleeve
are formed into a tapering shoulder section (2; 12) in that the packaging material is folded in a plurality of overlap folds (6; 16) so that
three circumferentially sequential sections (6a-c) of the packaging material are folded
so that the first section (6a) forms the outside, the second section (6b) is folded
inwards and backwards so that it abuts against the inside of the first section (6a),
and the third section (6c) is folded so that it abuts against the outside of the material
of the second section (6b) facing towards the inside of the package,
securing an opening arrangement (3; 13) on that end of the sleeve which has been formed
into a tapering shoulder section (2; 12); and
sealing the package by flattening out the end section (5; 15) of the sleeve and fusing
together the end edges to form a sealing fin (5a) with a seal (5b); and
folding the sealing fin (5a) by forming primary flaps (5c) and secondary flaps (5d)
so that the finally folded packaging bottom will have an octagonal shape.
6. The method as claimed in Claim 5, which further comprises the step of filling the
package with a product through the opposing end of the sleeve in relation to the opening
arrangement (3; 13).
7. The method as claimed in Claim 5, which further comprises the step of filling the
package, before the opening arrangement (3; 13) is secured in place, through that
end of the sleeve which has been formed into a tapering section (2; 12).
8. The method as claimed in Claim 5, which further comprises the step of filling the
package through the opening arrangement (3; 13), as well as closing the package by
sealing the opening arrangement (3; 13).
1. Verpackung aus Verpackungsmaterial umfassend einen wenigstens teilweise zylindrischen
Rumpfabschnitt (1; 11), einen sich verjüngenden Schulterabschnitt (2; 12), der in
einem Stück mit dem einen Ende des Rumpfabschnitts (1; 11) gebildet und mit diesem
verbunden ist, einen Bodenabschnitt (5; 15), der mit dem in Bezug auf den Schulterabschnitt
(2; 12) gegenüberliegenden Ende des Rumpfabschnitts (1; 11) verbunden ist, sowie eine
Öffnungsvorrichtung (3; 13), die mit dem in Bezug auf den Rumpfabschnitt (1; 11) gegenüberliegenden
Ende des Schulterabschnitts (2; 12) verbunden ist, wobei die Teile des Schulterabschnitts
(2; 12), die mit den zylindrisch ausgestalteten Teilen des Rumpfabschnitts (1; 11)
verbunden sind, eine sich verjüngende Form dadurch erhalten haben, dass das Verpackungsmaterial in einer Vielzahl Überlappungsfalze
(6; 16) gefaltet wird, so dass drei umlaufend aufeinander folgende Abschnitte (6a-c)
des Verpackungsmaterials gefaltet werden, so dass der erste Abschnitt (6a) die Außenseite
bildet, der zweite Abschnitt (6b) nach innen und hinten gefaltet wird, so dass er
gegen die Innenseite des ersten Abschnitts (6a) stößt, und der dritte Abschnitt (6c)
gefaltet wird, so dass er gegen die Außenseite des Verpackungsmaterials des zweiten
Abschnitts (6b) stößt, der der Innenseite der Verpackung zugewandt ist,
dadurch gekennzeichnet,
dass der Rumpfabschnitt (1; 11) und der Schulterabschnitt (2; 12) die Hülse eines bahn-
oder blattförmigen Verpackungsmaterials enthalten, das gefaltet wurde, so dass zwei
gegenüberliegende Kanten zusammengeführt und miteinander versiegelt wurden entlang
einer Längsverbindung (7), die sich entlang der Verpackung und der Hülse erstreckt;
dass der Bodenabschnitt (5; 15) einstückig mit dem Rumpfabschnitt (1; 11) gebildet ist;
dass der Bodenabschnitt (5; 15) dadurch versiegelt wurde, dass das Ende der Hülse (1) flachgedrückt und verschmolzen wurde,
um einen Versiegelungssteg (5a) mit einer Dichtung (5b) zu bilden; und
dass der Versiegelungssteg (5a) gefaltet wurde und primäre Klappen (5c) und sekundäre
Klappen (5d) zeigt, so dass der schließlich gefaltete Verpackungsboden eine achteckige
Form haben wird.
2. Verpackung nach Anspruch 1, wobei die Überlappungsfalze (6; 16) in einer Umfangsrichtung
in dieselbe Richtung gefaltet sind.
3. Verpackung nach Anspruch 1, wobei die Überlappungsfalze (6; 16) gefaltet sind, so
dass sie abwechselnd in entgegengesetzte Richtungen umlaufend gefaltet sind.
4. Verpackung nach einem der Ansprüche 1 bis 3, wobei die Ausdehnung in die Umfangsrichtung
jener Abschnitte (6a-c), die die Überlappungsfalze (6; 16) bilden, an dem Ende des
Schulterabschnitts (2; 12) größer ist, das der Öffnungsvorrichtung (3; 13) zugewandt
ist, im Vergleich zu dem Ende des Schulterabschnitts (2; 12), das dem Rumpfabschnitt
(1; 11) zugewandt ist.
5. Verfahren zur Herstellung einer Verpackung,
dadurch gekennzeichnet, dass es die Schritte umfasst:
Bilden, aus einem bahn- oder blattförmigen Verpackungsmaterial, einer Hülse, indem
zwei gegenüberliegende Kanten zusammengeführt und miteinander versiegelt werden (7),
Bilden der Hülse, so dass sie zumindest teilweise eine zylindrische Form aufweist,
Bilden, an einem Ende der Hülse, eines sich verjüngenden Schulterabschnitts (2; 12),
indem jene Abschnitte der Hülse, die eine zylindrische Form an einem Ende der Hülse
haben, zu einem sich verjüngenden Schulterabschnitt (2; 12) geformt werden, indem
das Verpackungsmaterial in einer Vielzahl Überlappungsfalze (6; 16) gefaltet wird,
so dass drei umlaufend aufeinander folgende Abschnitte (6a-c) des Verpackungsmaterials
gefaltet werden, so dass der erste Abschnitt (6a) die Außenseite bildet, der zweite
Abschnitt (6b) nach innen und hinten gefaltet wird, so dass er gegen die Innenseite
des ersten Abschnitts (6a) stößt, und der dritte Abschnitt (6c) gefaltet wird, so
dass er gegen die Außenseite des Materials des zweiten Abschnitts (6b) stößt, der
der Innenseite der Verpackung zugewandt ist,
Befestigen einer Öffnungsvorrichtung (3; 13) auf dem Ende der Hülse, die zu einem
sich verjüngenden Schulterabschnitt (2; 12) geformt wurde; und
Versiegeln der Verpackung durch Flachdrücken des Endabschnitts (5; 15) der Hülse und
Miteinanderverschmelzen der Abschlusskanten, um einen Versiegelungssteg (5a) mit einer
Abdichtung (5b) zu bilden; und
Falten des Versiegelungsstegs (5a) durch Bilden von primären Klappen (5c) und sekundären
Klappen (5d), so dass der schließlich gefaltete Verpackungsboden eine achteckige Form
haben wird.
6. Verfahren nach Anspruch 5, ferner umfassend den Schritt des Befüllens der Verpackung
mit einem Produkt durch das in Bezug auf die Öffnungsvorrichtung (3; 13) gegenüberliegende
Ende der Hülse.
7. Verfahren nach Anspruch 5, ferner umfassend den Schritt des Befüllens der Verpackung,
bevor die Öffnungsvorrichtung (3; 13) befestigt wird, durch das Ende der Hülse, das
zu einem sich verjüngenden Abschnitt (2; 12) geformt wurde.
8. Verfahren nach Anspruch 5, ferner umfassend den Schritt des Befüllens der Verpackung
durch die Öffnungsvorrichtung (3; 13) sowie das Schließen der Verpackung durch Versiegeln
der Öffnungsvorrichtung (3; 13).
1. Emballage en matériau d'emballage comprenant un corps au moins en partie cylindrique
(1;11), une région d'épaule convergente (2;12) qui est formée en une seule pièce avec
la première extrémité du corps (1;11) et reliée à celle-ci, un fond (5;15) qui est
relié à l'extrémité opposée du corps (1;11) par rapport à la région d'épaule (2;12),
ainsi qu'un dispositif d'ouverture (3;13) qui est relié à l'extrémité opposée de la
région d'épaule (2;12) par rapport au corps (1;11), les parties de la région d'épaule
(2;12) qui se raccordent aux parties du corps (1;11) qui ont une configuration cylindrique
ayant reçu une forme convergente en ce que le matériau d'emballage est plié en une
pluralité de plis en chevauchement (6;16) de sorte que trois régions circonférentiellement
successives (6a-c) du matériau d'emballage sont pliées d'une manière telle que la
première région (6a) forme l'extérieur, la deuxième région (6b) est pliée vers l'intérieur
et vers l'arrière de sorte qu'elle bute contre l'intérieur de la première région (6a),
et la troisième région (6c) est pliée de sorte qu'elle bute contre la surface extérieure
du matériau d'emballage de la deuxième région 6b tournée vers l'intérieur de l'emballage,
caractérisé en ce que :
le dit corps (1;11) et la dite région d'épaule (2;12) comprennent un manchon en un
matériau d'emballage en bande ou en feuille qui a été plié de sorte que ses deux bords
opposés sont rapprochés l'un de l'autre et soudés l'un à l'autre le long d'un joint
longitudinal (7) s'étendant le long de l'emballage et du manchon ;
le fond (5;15) est formé solidairement avec le corps (1;11) ;
le fond (5;15) a été scellé en ce que l'extrémité du manchon (1) a été aplatie et soudée à elle-même pour former une ailette
de fermeture (5a) avec un joint étanche (5b) ; et
l'ailette de fermeture (5a) a été pliée et présente des rabats principaux (5c) et
des rabats secondaires (5d) de sorte que le fond de l'emballage finalement plié présente
une forme octogonale.
2. Emballage selon la revendication 1, dans lequel les plis en chevauchement (6;16) dans
une direction circonférentielle sont pliés dans la même direction.
3. Emballage selon la revendication 1, dans lequel les plis en chevauchement (6;16) sont
pliés de sorte qu'ils sont alternativement pliés dans des directions opposées circonférentiellement.
4. Emballage selon une ou plusieurs des revendications 1 à 3, dans lequel l'étendue dans
la direction circonférentielle des régions (6a-c) qui forment les plis en chevauchement
(6;16) est plus grande à l'extrémité de la région d'épaule (2;12) située vers le dispositif
d'ouverture (3;13) comparativement à l'extrémité de la région d'épaule (2;12) située
vers le corps (1;11).
5. Procédé de production d'un emballage,
caractérisé en ce qu'il comprend les étapes de :
création, à partir d'un matériau d'emballage en bande ou en feuille, d'un manchon
par rapprochement de deux bords opposés et soudage de ces bords l'un à l'autre,
formage du manchon de sorte qu'il ait une forme au moins en partie cylindrique,
formage, à une première extrémité du manchon, d'une région d'épaule convergente (2;12)
en ce que les régions du manchon qui ont une forme cylindrique à une première extrémité sont
transformées en une région d'épaule convergente (2;12) par pliage du matériau d'emballage
en une pluralité de plis en chevauchement (6;16) d'une manière telle que trois régions
circonférentiellement successives (6a-c) du matériau d'emballage sont pliées de sorte
que la première région (6a) forme l'extérieur, la deuxième région (6b) est pliée vers
l'intérieur et vers l'arrière de façon à buter contre l'intérieur de la première région
(6a) et la troisième région (6c) est pliée de façon à buter contre la surface extérieure
du matériau de la deuxième région (6b) tournée vers l'intérieur de l'emballage,
fixation d'un dispositif d'ouverture (3;13) sur l'extrémité du manchon qui a été formée
en une région d'épaule convergente (2;12), et
fermeture de l'emballage par aplatissement de la région d'extrémité (5;15) du manchon
et soudage mutuel des bords d'extrémité pour former une ailette de fermeture (5a)
avec un joint étanche (5b), et
pliage de l'ailette de fermeture (5a) par formation de rabats principaux (5c) et de
rabats secondaires (5d) de sorte que le fond de l'emballage finalement plié présente
une forme octogonale.
6. Procédé selon la revendication 5, qui comprend en outre l'étape de remplissage de
l'emballage avec un produit par l'extrémité opposée du manchon par rapport au dispositif
d'ouverture (3;13).
7. Procédé selon la revendication 5, qui comprend en outre l'étape de remplissage de
l'emballage, avant que le dispositif d'ouverture (3;13) soit fixé en place, par l'extrémité
du manchon qui a été formée en une région convergente (2;12).
8. Procédé selon la revendication 5, qui comprend en outre l'étape de remplissage de
l'emballage par le dispositif d'ouverture (3;13), et de fermeture de l'emballage par
soudage du dispositif d'ouverture (3;13).