FIELD OF THE INVENTION
[0001] This invention relates to machines which automatically package products. It is particularly
relevant to end-load cartoners and sleevers.
BACKGROUND
[0002] End-load cartoners are machines which load products sideways into boxes and then
close and/or seal the boxes. Sleevers are machines which automatically put the cardboard
sleeve around the product, e.g. a plastic tray containing a ready meal.
[0003] Known end-load cartoners (e.g. the RSB6 series machine manufactured by Jacob White
(Packaging) Ltd) have an input line of products carried on drive chains. A product
to be packaged is either manually or automatically placed on to the drive chains,
e.g. the product may be put into a bucket for packing in a carton. The cartons in
which the product are to be packed are erected from a magazine which holds carton
blanks when a sensor detects the presence of a product on the conveyor belt. A blank
is drawn from the magazine by vacuum pick off, and is placed in an erected state into
a continuously moving flighted chain. The chain and conveyor belt are arranged so
that the product is aligned with the carton at the point of loading. A linear sliding
pusher arm acts on the product to push it sideways into an open end of the carton.
The machine can sense when there is no carton or no product before the loading step,
and can perform rejection if necessary.
[0004] After loading, the carton is closed and sealed automatically. Tucking and/or gluing
are used to close and seal such cartons. Once closed, the cartons are discharged from
the machine by powered side belts.
[0005] There are disadvantages associated with known machines.
[0006] Firstly, a balance needs to be struck between output level (i.e. number of cartons
packed per minute) and cost of machine manufacture and maintenance. To achieve a high
output level, it is necessary that the conveyor belt and chain in the machine have
a high linear speed. However, if high linear speeds are used, the tolerances of the
machine parts needs to be much lower because great precision is required at high speed
to avoid jams and/or mis-loading. Manufacturing parts to higher tolerances costs more;
the benefit of higher output therefore has higher cost associated with it. Moreover,
the life expectancy of parts in a machine worked at high speed is less than that of
similar parts in a slower machine. Thus, costs relating to maintenance and replacement
parts are increased for high speed machines.
[0007] A second disadvantage occurs when a packaging company wishes to package different
types of product but does not have factory space for a plurality of packaging machines.
To package different products, it is necessary to perform one run of packaging for
one product, then stop the machine and re-configure it for the next product, etc.
Packaging time (and therefore overall output rate) is reduced by the machine 'down-time',
i.e. time when the machine is not operating. This problem has a further important
aspect with regard to manufacturers who wish to market items which are collections
of a number of different individually packaged boxes. A typical example is cereal
selection packs, where a plurality of boxes of different individually wrapped cereals
are sold as a unit. To manufacture these with the above-described machine, it is necessary
to package each type of product individually and, once all of the different types
of product have been packaged, to collate the boxes into the correct combination.
The packaging process therefore has two distinct steps which are discrete; a continuous
production is not possible.
[0008] EP 253229 discloses an apparatus for palletizing magnetic objects such as canisters.
SUMMARY OF INVENTION
[0009] At its most general, the present invention provides a packaging machine capable of
simultaneously packaging two or more product lines. The machine can receive a plurality
of different types of product as input and can simultaneously pack those products
to produce an output of different types of packaged products. The input lines may
be synchronised such that the same number of each different type of product is produced;
this facilitates continuous production of a 'selection box' containing different packaged
products.
[0010] According to the invention, there is provided a machine according to claim 1.
[0011] Thus, the machine may resemble a known packaging machine, except that it simultaneously
runs a plurality of product conveyors (e.g. conveyor belts or bucketed conveyors (for
holding the product), slatted chains, or other types of product translation means
known in the art) and has the ability simultaneously to erect and then load a plurality
of cartons (or other packet). Indeed, each packaging lane of the present invention
may resemble the packaging mechanism of known devices. However, the inventors have
found it is preferable to share common components, as explained hereinafter.
[0012] The machine may have the packaging lanes arranged in any configuration. However,
due regard needs to be given to overall size and accessibility.
[0013] The present invention allows one to have the packaging ability of a plurality of
machines whilst not requiring the same amount of space as plurality of single-laned
machines would take up. The amount of factory floor space taken up by a machine is
known as the 'footprint'. The inventors have found that by sharing common components
in the plurality of packaging lanes, the footprint of one multiple-laned machine according
to the invention is much less than that of a corresponding number of single-laned
machines.
[0014] Significantly, the use of multiple packaging lanes enables a reduction in the linear
speed of products being transported through the machine whilst maintaining or even
increasing the overall rate of throughput of products compared with prior art, single
lane arrangements. The handling of products is also simplified.
[0015] Accessibility to the inside of machines is important for maintenance and repair purposes.
It is also important to have access to the mechanism in order to fix a jam or mis-loading
operation. Such fixing is generally carried out by hand. This means it is desirable
to have all elements in the machine within arm's reach of the outside frame.
[0016] The machine may have a plurality of horizontally adjacent packaging lanes. The number
of horizontally adjacent lanes may be limited so that they can all be accessed by
arm's reach from a side of the machine. Alternatively or additionally, a small gap
may be provided between lanes to allow access.
[0017] The machine has packaging lanes split over two or more vertical levels. Such an arrangement
is desirable because it does not affect the overall width of the machine. Therefore,
more packaging lanes can be included without increasing the footprint of the machine
and without affecting the ease of access to the lanes from the outside frame.
[0018] The machine may have four packaging lanes arranged over two levels in a 2 × 2 matrix
formation. The lanes may be parallel to one another.
[0019] The height of the machine may be another important factor. This is true if one considers
the multiple vertical level arrangement; the higher lanes are preferably accessible
to an operator standing on the floor, i.e. a ladder is not required. The components
of the mechanism which add the most height may be the packaging input means, i.e.
the carton erectors. To reduce the overall height of the machine, the location of
the packaging input means on different vertical levels is staggered, i.e. the packaging
input means on one level is preferably horizontally displaced from that on an adjacent,
vertically spaced, level.
[0020] Preferably, a single motor is used to drive the conveying means on more than one
of the packaging lanes. This is an example of sharing common components. One motor
may be used to drive all of the conveying means in the machine. Alternatively some,
or even all of the conveying means may be driven by separate motors.
[0021] Preferably, the conveying means comprises the flighted chain and conveyor belt or
bucketed conveyor of the known packaging device. The flights may be provided on side
walls of the chain. One of the side walls may be laterally movable so that the chain
can be adjusted to hold different sizes of packet. The side walls may be independently
movable so that the machine can simultaneously package different sizes of product.
[0022] The chain preferably has a overhead rail to prevent the packet from jumping vertically
off the chain. To allow better access to the inside of the machine, the overhead rail
is preferably movable in the vertical direction.
[0023] In the 'double decker' arrangement, it may also be desirable for the upper chain
to be vertically movable to avoid interference between the return flights on the upper
chain and the overhead rail of the lower chain when the overhead rail of the lower
chain is lifted.
[0024] As with known machines, a guard screen may be present around the loading area to
prevent unwanted intrusion into the device during loading. The guard screen may be
opened to allow access, e.g. to fix a jam.
[0025] The machine may be provided in a single frame. In other words, the machine would
be a unitary device between the feeding in of the product and the discharge of the
packaged items.
[0026] The machine may exhibit mirror symmetry about a central vertical plane of the machine.
This configuration facilitates keeping the footprint of the machine as small as possible.
Preferably, when there are two horizontally adjacent packaging lanes, the loading
means of each packaging lane sideways loads products into packets in an opposite direction
to the other lane. Thus, the left-hand packaging lane effects loading sideways to
the right, and the right-hand packaging lane effects loading to the left.
[0027] Preferably, a single packaging input unit (or carton erector) is used for two or
more horizontally adjacent lanes. This is another example of sharing common components.
The drive means of the carton erector, i.e. the mechanism which moves the carton blank
from the magazine to the flighted chain may be the same for all of the lanes on one
horizontal level. This arrangement would also facilitate synchronisation. Thus, the
input unit may comprise a plurality of adjacent hold/release mechanisms for holding
the carton blanks all movable by a common drive means. The hold/release mechanism
may be independently or selectively operable. Thus, if a sensor detects that there
is no product to be loaded on one of the lanes, the hold/release mechanism for that
lane is preferably deactivated. The hold/release mechanisms may be vacuum suction
cups. The selective control may be achieved by having separate control valves.
[0028] Preferably, the machine operates so that the conveying means moves the products at
a linear speed of less than 0.63 ms
-1 (1500 inches per minute). More preferably the linear speed is less than 0.5 ms
-1 (about 1250 inches per minute). These operating speeds do not require the tolerances
of the mechanical parts to be very low, yet because there are a plurality of lanes,
the overall output of the machine is high. For example, a four-lane machine with each
lane having a product separation of 5 inches operating at 1250 inches per minute produces
1000 packaged items per minute. A single lane device would need a linear speed of
5000 inches per minute to achieve this. In addition to the simple fact of increased
output, the fact that the multiple-laned machine operates at a lower speed means the
life expectancy of individual parts is higher because less strain is exerted on the
mechanism. Moreover, machines that operate at lower speeds are easier to control and
cheaper to maintain.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Embodiments of the invention will now be described with reference to the drawings,
in which:
Fig. 1 is a plan view of a cartoning machine that is an embodiment of the invention;
Fig. 2 is a cross-sectional side view of the machine of Fig. 1;
Fig. 3 is a perspective view of a carton erector suitable for use in a machine that
is an embodiment of the invention;
Fig. 4 is a perspective view of another carton erector suitable for use in a machine
that is an embodiment of the invention;
Fig. 5 is a side view of a staggered arrangement of carton erectors; and
Fig. 6 is an end view of the flighted chains used in the machine of Fig. 1.
DESCRIPTION OF EMBODIMENTS
[0030] Fig. 1 shows a four-lane cartoning machine 10 which is an embodiment of the invention.
The machine is operated by programmable logic circuits and other basic components
which are the same as those used for known single-lane devices. The following description
is confined to the differences between the inventive machine and known machines. A
person skilled in the art would understand how to implement the invention from the
following information.
[0031] The machine 10 extends between a feed end 1 and a delivery end 2. At the feed end
1, four bucket infeed conveyors arranged in a 2 × 2 matrix configuration feed the
product into the machine 10. The plan view of Fig. 1 shows the upper two conveyors
16, 18. The lower two conveyors (including conveyor 17, see Fig. 2) lie directly below
the two upper conveyors 16, 18.
[0032] The upper conveyors 16, 18 respectively carry linear sliding product buckets 20,
22. The buckets 20 on the left hand upper conveyor 16 are slidable to the right, whereas
the buckets 22 on the right hand upper conveyor 18 are slidable to the left. The lower
two conveyors are configured accordingly.
[0033] The machine 10 contains an upper rotary carton feeder 12 and lower rotary carton
feeder 14. The rotary carton feeders provide cartons for packaging the products on
the conveyors. The upper rotary carton feeder 12 provides cartons 26, 27 for the buckets
20, 22 carried on the upper two conveyors 16, 18. The lower rotary carton feeder 14
provides cartons 24, 25 for the buckets carried on the lower two conveyors (not shown
in Fig. 1).
[0034] Like known machines, when the buckets are fed into the machine 10, sensors (not shown)
detect whether or not a product has been loaded into the bucket. If a product is sensed,
the rotary carton feeder draws a carton blank from the relevant magazine 40 (see Figs.
2 to 4) and places it in an erect form into the main flights of a conveying chain
80,84.
[0035] To reduce the overall height of the machine 10, the upper rotary carton feeder 12
is provided further along the machine than (i.e. laterally displaced from) the lower
rotary carton feeder 14. Thus, cartons are fed from the lower rotary carton feeder
14 first.
[0036] Moreover, each of the carton feeders provides cartons for two lanes. This is discussed
in more detail below.
[0037] Each of the upper conveyors 16, 18 (and each of the lower conveyors) has a chain
associated with it. Fig. 1 shows that the associated chains are located on the inside
of their respective conveyors. As in known machines, the flighted chain is aligned
with the conveyor such that, at the loading stage, the bucket is slid sideways up
to an open side of the carton.
[0038] Loading takes place in the loading section 8 of the machine 10. Prior to reaching
the loading section 8, a second set of sensors (not shown) check for the presence
of products and cartons. If either are missing, the linear sliding pusher arms 28
will not be triggered to push the product bucket into its corresponding carton.
[0039] The linear pushing arms are arranged on both sides of the machine 10. As in known
devices, there are a plurality of pushing arms. In the present invention, a set of
pushing arms is provided for each pair of conveyor and flighted chain. Thus, there
are two sets of pushing arms 28 on each side of the device in a tiered arrangement.
[0040] If a 'no load' situation occurs, the product will be rejected on its own lane. Therefore
total separation of products is possible even after they have entered the machine.
[0041] Once the cartons are loaded, their remaining open flaps are closed in a known manner.
Fig. 1 shows a gluing technique. Glue is supplied from tanks 30 to nozzles 32, which
apply the glue to the flaps to seal the product in the carton. Fig. 1 shows individual
glue tanks 30 for each conveyor, but it is also possible to have a common glue tank
which provides glue to all the nozzles 32. Closure by tucking is also possible.
[0042] Once the cartons are sealed, they can be ejected out of the delivery end 2 of the
machine 10 via paired sets of acceleration belts 34 on to standard modular conveyors
belts 36, 38, which can transport the cartons away to their final destination.
[0043] The above-described components of the machine 10 between its feed end 1 and delivery
end 2 are contained within a single frame member 6.
[0044] Fig. 2 shows a side view of the machine 10 resting on the ground 4. Here, the 'double
decker' arrangement of packaging lanes is clearly visible. Moreover, the lateral staggering
of the upper rotary carton feeder 12 and the lower rotary carton feeder 14 can also
be seen. The magazines 40 for holding carton blanks prior to use are visible.
[0045] Fig. 3 shows a perspective view of the upper rotary carton feeder 12. The feeder
12 forms the open cartons and deposits them on to the flighted conveying chain for
holding the carton and transporting it to the loading area 8.
[0046] Fig. 3 shows how a single rotary carton feeder 12 can load carton blanks 26, 27 on
to two horizontally adjacent flighted chain conveyors 80,84 for subsequent loading
of two respective lanes of products on conveyors 16,18 (see Fig. 1). The rotary carton
feeder 12 has a magazine 40 which holds two sets of carton blanks 42, 44. At the bottom
end of the magazine 40, a rotating drive unit 50 is located. The drive unit 50 has
two opposed rotating axles 43, 45 which are arranged to rotate about their own axis
at the same time as moving about the axis of the drive unit 50.
[0047] Two adjacent sets of vacuum suction cups 46, 47, 48, 49 are located on each axle
43, 45. The two degrees of rotation of the carton feeder 12 are configured so that
the vacuum suction cups are aligned to act on the carton blanks when their axle is
located adjacent the bottom of the magazine 40 and aligned to place the folded carton
blank on to the product when their axle is located adjacent the conveyors. Fig. 3
shows the vacuum suction cups 46, 47 placing the folded carton blanks on the flighted
chain conveyors 80,84.
[0048] The axles are operated by a single drive unit, which is provided on one hub of the
carton feeder 12. This enables the conveyors to be located closer together, because
there is no need to position a drive unit between them. The sets of vacuum suction
cups 46, 47, 48, 49 on each axle are still independently controllable however. Each
set of suction cups has its own control valve (not shown), hence is independently
operable.
[0049] In use, a signal is given to the rotary carton feeder 12 either manually or automatically
which turns on the suction to the feeder. The suckers on the rotary carton feeder
pull off a single carton 26,27 from the pile of flat cartons in the rotary carton
feeder 12. As the carton is placed into the flighted conveyor 80,84 the angle at which
the carton hits the flight will cause it to erect open. As the carton subsequently
travels through the cartoning machine the carton flaps are held open by conventional
mechanisms to help with the loading of product into the carton. Conventional mechanisms
can also be employed for closing and sealing of the flaps after the product has been
loaded.
[0050] Fig. 4 shows a perspective view of an alternative upper rotary carton feeder 12.
In this drawing, the packaging machine is actually a sleever, so a flighted chain
for holding the carton prior to loading is not required. Instead, the carton blank
is deposited directly on the product, on conveyors 16,18, ready to be folded over
it at the loading stage. However, the same reference numbers have been given to parts
which have a common function to the machines in Figs. 1 and 3.
[0051] Fig. 4 shows how a single rotary carton feeder 12 can load carton blanks 26,27 on
to products 20,22 on two horizontally adjacent conveyors 16,18. In this example, the
conveyors 16,18 can be closer together than illustrated in Fig. 1 as there is no need
for the chain conveyors 19 between them.
[0052] In an alternative carton erection system (not shown) the flat cartons are loaded
vertically above the flighted conveyor. The system sucks or otherwise draws the carton
down into the conveyor, again hitting the flights at an angle that will cause the
carton to erect.
[0053] Fig. 5 shows the staggered arrangement of two rotary carton feeders 12, 14 (that
may be as illustrated in Fig. 3 or Fig. 4) working at different levels. It is clear
from this drawing how vertical space is saved by this staggered arrangement.
[0054] Fig. 6 shows a cross-sectional view of the flighted chains for carrying cartons as
arranged in the machine in Fig. 1 when viewed down the length of the chain. There
are four chains arranged in the 2 × 2 matrix configuration: two upper chains 80, 84
and two lower chains 82, 86 lying directly beneath them. Each chain comprises the
main carton flights 68, 69, 72, 73 and the return flights 70, 71, 74, 75. The outer
fixed walls 60, 62 hold one side of each of the chains, whereas the other sides are
held by adjustable walls 64, 65, 66, 67. These walls are laterally movable to adjust
the width of the chain so that different sizes of cartons can be held.
[0055] Each chain also has a set of overheads 76 located over it. The overheads maintain
the vertical position of the carton on the chain, and prevent it from coming off the
flights. The overheads are vertically movable by hand to allow access to the chain.
This is useful in order to clear a jam. During the loading operation, however, each
overhead rail is locked in place by clamp screws (not shown) to prevent them from
moving vertically under force from the cartons.
[0056] It is apparent to one skilled in the art that the present invention can include alternatives
or additions which are not described in detail above without departing from the scope
of the claims.
1. A machine (10) for packaging a product, the machine comprising:
a feed end (1) for receiving products to be packaged;
a delivery end (2) from which packaged products are discharged; and
a plurality of packaging lanes, each packaging lane being for packaging a row of products
such that the machine can simultaneously package a plurality of rows of products,
the machine having two or more packaging lanes on vertically spaced levels; wherein
each packaging lane includes:
packaging input means (12,14) to provide a row of packets for said row of products,
each packet being suitable for packaging a respective product from said row of products;
loading means (28) for loading each product into its corresponding packet to form
a packaged product; and
conveying means (16,17,18,80,82,84,86) for transporting the products and packets through
the machine; characterized in that
the packaging input means (12) of the packaging lane or lanes on one level is horizontally
displaced from the packaging input means (14) on an adjacent level to be staggered
relative to one another.
2. A machine according to claim 1, wherein a single motor runs the conveying means on
more than one of the packaging lanes.
3. A machine according to claim 1 or 2, wherein the conveying means (80,82,84,86) includes
a conveyor with flights (68,69,72,73), for holding the packets (26,27) located on
the side walls (60, 62, 64, 65, 66, 67) of said conveyor, one of said side walls (64,65,66,67)
being laterally movable to allow the conveyor to be adjusted to hold different sized
packets (26,27).
4. A machine according to any one of claims 1 to 3, wherein the conveying means includes
a conveyor with an overhead rail (76) for holding the packets (26,27) down on the
conveyor, said overhead rail (76) being movable to allow access to the conveyor.
5. A machine according to any one of the preceding claims having two or more horizontally
adjacent packaging lanes.
6. A machine according to claim 5, wherein a single packaging input unit (12,14) is the
packaging input means for two or more horizontally adjacent lanes.
7. A machine according to claim 5 wherein the packaging input means includes a packaging
input unit (12,14) for providing a plurality of rows of packets (26,27) for use in
two or more horizontally adjacent packaging lanes, the unit comprising:
a plurality of adjacent hold/release mechanisms (46,47), each hold/release mechanism
being for selectively holding and releasing a packet (26,27);
drive means (50) for simultaneously moving the hold/release mechanisms (46,47) from
a first position to a second position, such that the mechanism can take hold of a
packet (42,44) at the first position and release it at the second position.
8. A unit according to claim 7, wherein the hold/release mechanisms (46,47) are independently
operable.
9. A unit according to claim 7 or claim 8, wherein a hold/release mechanism comprises
a set of vacuum suction cups (46,47).
10. A machine according to any one of claims 5 to 9 having two horizontally adjacent packaging
lanes, wherein the loading means (28) of said two horizontally adjacent packaging
lanes load the products into their respective packets (26,27) sideways in opposite
directions.
11. A machine according to any one of the preceding claims, wherein the conveying means
moves the products at a linear speed of less than 6.3 ms-1.
12. A machine according to any one of the preceding claims, wherein the packaging lanes
are parallel to one another.
13. A machine according to any one of the preceding claims having four packaging lanes
arranged in a 2 x 2 matrix configuration.
14. A machine according to any one of the preceding claims, wherein two or more of the
packaging lanes are synchronised.
15. A machine according to any one of the preceding claims housed within a single frame
(6).
16. A machine according to any one of the preceding claims having mirror symmetry about
a central vertical plane.
1. Maschine (10) zum Verpacken eines Produkts, wobei die Maschine Folgendes umfasst:
ein Zufuhrende (1) zur Aufnahme von zu verpackenden Produkten;
ein Ausgabeende (2), von dem die verpackten Produkte abgeladen werden; und
eine Vielzahl an Verpackungsstraßen, wobei jede Verpackungsstraße zum Verpacken einer
Reihe von Produkten dient, so dass die Maschine gleichzeitig eine Vielzahl von Reihen
von Produkten verpacken kann, wobei die Maschine zwei oder mehrere Verpackungsstraßen
auf vertikal voneinander beabstandeten Ebenen aufweist; wobei
jede Verpackungsstraße folgendes umfasst:
ein Verpackungszufuhrmittel (12, 14), um eine Reihe von Paketen für die Reihe von
Produkten bereitzustellen, wobei jedes Paket zum Verpacken eines entsprechenden Produkts
aus der Reihe von Produkten geeignet ist;
ein Beladungsmittel (28), um jedes Produkt in das entsprechende Paket zur Herstellung
eines verpackten Produkts zu laden; und
ein Fördermittel (16, 17, 18, 80, 82, 84, 86) um die Produkte und Pakete durch die
Maschine zu befördern; dadurch gekennzeichnet, dass:
das Verpackungszufuhrmittel (12) der Verpackungsstraße oder -straßen auf einer Ebene
gegenüber dem Verpackungszufuhrmittel (14) auf einer benachbarten Ebene horizontal
versetzt ist, damit diese relativ zueinander versetzt angeordnet sind.
2. Maschine nach Anspruch 1, worin ein einziger Motor das Fördermittel auf mehr als einer
der Verpackungsstraßen antreibt.
3. Maschine nach Anspruch 1 oder 2, worin das Fördermittel (80, 82, 84, 86) eine Fördervorrichtung
mit Führungen (68, 69, 72, 73) zum Halten der Pakete (26, 27) umfasst, die an den
Seitenwänden (60, 62, 64, 65, 66, 67) der Förderanlage angeordnet sind, wobei eine
der Seitenwände (64, 65, 66, 67) seitlich verschiebbar ist, damit die Förderanlage
angepasst werden kann, um Pakete (26, 27) mit verschiedener Größe zu halten.
4. Maschine nach einem der Ansprüche 1 bis 3, worin das Fördermittel eine Förderanlage
mit einer Überkopfschiene (76) umfasst, um die Pakete (26, 27) auf dem Förderband
nieder zu halten, wobei die Überkopfschiene (76) beweglich ist, um einen Zugang zur
Förderanlage zu ermöglichen.
5. Maschine nach einem der vorangegangenen Ansprüche mit zwei oder mehreren horizontal
nebeneinander liegenden Verpackungsstraßen.
6. Maschine nach Anspruch 5, worin eine einzige Verpackungszuführeinheit (12, 14) das
Verpackungszuführmittel für zwei oder mehrere horizontal nebeneinander liegende Straßen
darstellt.
7. Maschine nach Anspruch 5, worin das Verpackungszuführmittel eine Verpackungszuführeinheit
(12, 14) umfasst, um ein Vielzahl von Reihen von Paketen (26, 27) zur Verwendung in
zwei oder mehreren horizontal nebeneinander liegenden Verpackungsstraßen bereitzustellen,
wobei die Einheit Folgendes umfasst:
eine Vielzahl von nebeneinander liegenden Halte-/Freigabemechanismen (46, 47), wobei
jeder Halte-/Freigabemechanismus dazu dient, ein Paket (26, 27) wahlweise zu halten
oder freizugeben;
ein Antriebsmittel (50), um die Halte-/Freigabemechanismen (46, 47) gleichzeitig aus
einer ersten Position in eine zweite Position zu bewegen, sodass der Mechanismus ein
Paket (42, 44) an der ersten Position fassen kann und es an der zweiten Position loslassen
kann.
8. Einheit nach Anspruch 7, worin die Halte-/Freigabemechanismen (46, 47) unabhängig
voneinander betätigbar sind.
9. Einheit nach Anspruch 7 oder Anspruch 8, worin ein Halte-/Freigabemechanismus einen
Satz Vakuumsaugschalen (46, 47) aufweist.
10. Maschine nach einem der Ansprüche 5 bis 9 mit zwei horizontal nebeneinander liegenden
Verpackungsstraßen, worin die Beladungsmittel (28) der beiden horizontal nebeneinander
liegenden Verpackungsstraßen die Produkte seitlich in einander entgegengesetzten Richtungen
in die entsprechenden Pakete (26, 27) laden.
11. Maschine nach einem der vorangegangenen Ansprüche, worin das Fördermittel die Produkte
mit einer linearen Geschwindigkeit von weniger als 6,3 m/s bewegt.
12. Maschine nach einem der vorangegangenen Ansprüche, worin die Verpackungsstraßen parallel
zueinander verlaufen.
13. Maschine nach einem der vorangegangenen Ansprüche mit vier Verpackungsstraßen, die
in einer 2x2-Matrixanordnung angeordnet sind.
14. Maschine nach einem der vorangegangenen Ansprüche, worin zwei oder mehrere der Verpackungsstraßen
in Gleichlauf gebracht sind.
15. Maschine nach einem der vorangegangenen Ansprüche, die in einem einzigen Gehäuse (6)
untergebracht ist.
16. Maschine nach einem der vorangegangenen Ansprüche, die in Bezug auf eine zentrale
vertikale Ebene spiegelsymmetrisch ist.
1. Machine (10) pour emballer un produit, la machine comprenant:
une extrémité libre (1) pour recevoir les produits à emballer;
une extrémité de distribution (2) à laquelle les produits emballés sont évacués; et
plusieurs lignes d'emballage, chaque ligne d'emballage étant destinée à emballer une
rangée de produits, de telle sorte que la machine peut emballer simultanément plusieurs
rangées de produits, la machine ayant deux lignes d'emballage ou plus sur des niveaux
espacés verticalement, où
chaque ligne d'emballage comprend:
des moyens d'entrée d'emballage (12, 14) pour former une rangée de paquets pour ladite
rangée de produits, chaque paquet convenant pour l'emballage d'un produit respectif
de ladite rangée de produits;
un moyen de chargement (28) pour charger chaque produit dans son paquet correspondant
pour former un produit emballé; et
des moyens de convoyage (16, 17, 18, 80, 82, 84, 86) pour transporter les produits
et les paquets à travers la machine; caractérisée en ce que
le moyen d'entrée d'emballage (12) de la ou des lignes d'emballage sur un niveau est
déplacé horizontalement depuis le moyen d'entrée d'emballage (14) sur un niveau adjacent
afin d'être échelonnés l'un relativement à l'autre.
2. Machine selon la revendication 1, où un seul moteur fait fonctionner le moyen de convoyage
sur plus d'une ligne d'emballage.
3. Machine selon la revendication 1 ou 2, où le moyen de convoyage (80, 82, 84, 86) comprend
un convoyeur avec des déflecteurs (68, 69, 72, 73) pour tenir les paquets (26, 27)
situés sur les parois latérales (60, 62, 64, 65, 66, 67) dudit convoyeur, l'une desdites
parois latérales (64, 65, 66, 67) étant déplaçable latéralement pour permettre l'ajustement
du convoyeur pour retenir des paquets (26, 27) de tailles différentes.
4. Machine selon l'une des revendications 1 à 3, où les moyens de convoyage comprennent
un convoyeur avec un rail aérien (76) pour tenir les paquets (26, 27) sur le convoyeur,
ledit rail aérien (76) étant déplaçable pour permettre l'accès au convoyeur.
5. Machine selon l'une des revendications précédentes, comportant deux lignes d'emballage
horizontalement adjacentes ou plus.
6. Machine selon la revendication 5, où une seule unité d'entrée d'emballage (12, 14)
constitue le moyen d'entrée d'emballage pour deux lignes horizontalement adjacentes
ou plus.
7. Machine selon la revendication 5, où le moyen d'entrée d'emballage comprend une unité
d'entrée d'emballage (12, 14) pour réaliser plusieurs rangées de paquets (26, 27)
pour utilisation dans deux lignes d'emballage horizontalement adjacentes ou plus,
l'unité comprenant:
plusieurs mécanismes de retenue/libération adjacents (46, 47), chaque mécanisme de
retenue/libération étant destiné à tenir et à relâcher sélectivement un paquet (26,
27);
un moyen d'entraînement (50) pour amener simultanément les mécanismes de retenue/libération
(46, 47) d'une première position à une seconde position, de sorte que le mécanisme
peut saisir un paquet (42, 44) à la première position et le relâcher à la seconde
position.
8. Unité selon la revendication 7, où les mécanismes de retenue/libération (46, 47) peuvent
être amenés à fonctionner indépendamment.
9. Unité selon la revendication 7 ou la revendication 8, où un mécanisme de retenue/libération
comprend un ensemble de coupelles d'aspiration à vide (46, 47).
10. Machine selon l'une des revendications 5 à 9 ayant deux lignes d'emballage horizontalement
adjacentes, où le moyen de chargement (28) des deux lignes d'emballage horizontalement
adjacentes précitées charge les produits dans leurs paquets respectifs (26, 27) sur
le côté dans des directions opposées.
11. Machine selon l'une des revendications précédentes, où le moyen de convoyage déplace
les produits à une vitesse linéaire inférieure à 6,3 ms-1.
12. Machine selon l'une des revendications précédentes, où les lignes d'emballage sont
parallèles les unes aux autres.
13. Machine selon l'une des revendications précédentes, comportant quatre lignes d'emballage
agencées selon une configuration de matrice 2 x 2.
14. Machine selon l'une des revendications précédentes, où deux ou plusieurs des lignes
d'emballage sont synchronisées.
15. Machine selon l'une des revendications précédentes logée dans un seul châssis (6).
16. Machine selon l'une des revendications précédentes, ayant une symétrie spéculairement
identique autour d'un plan vertical central.