[0001] The present invention relates to electrical connectors and in particular to an electrical
connector for braided cables and a connector assembly comprising an electrical connector
and a braided cable.
[0002] Cables are used to interconnect electronic components or devices. A typical cable
comprises one or more mutually insulated conductors, which are surrounded by an outer
insulation jacket. A high-frequency cable further comprises a shielding surrounding
the conductors. To reduce strain being exerted on the conductors when the cable is
bent, twisted or pulled, a tension relief shell supplements the components of the
cable.
[0003] If, for instance, a detachable electrical connection between a cable and an electronic
component is desired, an electrical connector for terminating the cable is used to
provide an standardised interface. A connector typically comprises a housing having
contact members connected to the conductors. To minimise mechanical stress acting
on the electrical contact members and their joints to the conductors, the outer insulation
jacket and/or the tension relief shell of the cable is fixed to the housing of the
connector so that strain acting on the cable is transmitted to the connector housing
and not to the electrical contact members.
[0004] An example of an electrical connector is disclosed in US 5,895,292, which describes
a connector system comprising a plug and a socket. The plug, which constitutes an
electrical connector terminating a cable, is formed by a two-part housing having an
opening on its rear end for inserting the cable. Both parts of the housing have a
semicircular slot formed on their respective inner surfaces. The semicircular slots
form a circular slot when both parts of the housing are assembled. The cable comprises
a plurality of insulated conductors surrounded by an outer shielding which in turn
is covered by a cable sheath. To connect the cable with the connector, the sheath
of the cable is partially removed at one end of the cable to expose the shielding
and the conductors. Further, a ring is pushed over the sheath and the shielding is
folded back over the outer side of the ring. The thus prepared end of the cable is
inserted into the housing of the connector with the ring being placed in the circular
slot. Since the ring is firmly held by the circular slot the folded-back portions
of the outer shielding are clamped between the ring and the slot to provide a strain
relief for the cable.
[0005] The connector described above is adapted for cables having an outer cable sheath.
However, for many applications cables are used which comprise one or more insulated
conductors which are only surrounded by a braid, typically a woven or fabric braid.
[0006] It is therefore an object of the invention to provide an electrical connector for
braided cables. It is a further object of the invention, to provide a connector with
an improved stress relief.
[0007] This and other objects of the invention which are apparent from the following description
of the invention are solved by the connector according to claim 1 and the connector
assembly according to claim 11.
[0008] According to the invention, the connector comprises a housing having an opening for
receiving a cable, a recess on an inner surface of the opening, and a clamping member
for fixing the cable. The cable comprises at least one conductor and a braid that
at least partially surrounds the at least one conductor. The clamping member having
a passageway can be inserted into the recess. For providing a stress relief, the clamping
member is adapted to be insertable between the braid and the at least one conductor
so that the at least one conductor extends through the passageway of the clamping
member. Once the clamping member is inserted into the recess, the braid is pressed
into the recess and thereby clamped between the clamping member and the recess. Typically,
the conductor is insulated.
[0009] The braid is thus - generally speaking - attached to the housing by folding around
at least one folding edge, which is formed by the recess or any other suitable structure
formed on the inner surface of the opening. The clamping member forces the braid into
the recess such that the braid preferably lines at least substantially the whole inner
surface of the recess. The braid is thereby disposed or folded in such a configuration
or shape that a high friction is provided between the braid and the housing. Since
the recess runs perpendicular to the longitudinal axis of the cable the folding edge
is also perpendicularly orientated with respect to the longitudinal axis of the cable.
This ensures a maximum friction with respect to axial forces exerted on the braid.
In addition to that, the braid is also fixed with respect to rotational or bending
forces acting on the cable. The recess can also comprise further folding edges cooperating
with the clamping member.
[0010] A further folding edge is typically provided by the clamping member. This further
folding edge is arranged in the recess when the clamping member is inserted into the
recess and also runs perpendicular to the longitudinal axis of the cable. The at least
double folded braid is firmly clamped between the clamping member and the recess.
[0011] The clamping member is adapted to be insertable under the braid of already manufactured
cables and provides therefore a versatile mean to firmly attach any prefabricated
cable having a braid to a connector housing. Even cables, which do not have an outer
jacket or sheath, can be easily fixed to the housing. Therefore, cables that only
comprise a braid surrounding the conductors can be reliably attached to the connector.
The clamping member, which is placed on the inner side of the braid, acts like a counterpart
to the recess that surrounds the braid. Therefore, the outer shape of the clamping
member corresponds to the inner surface of the recess. To allow the clamping member
to be inserted into the recess, a small clearance is provided between the clamping
member and the recess, which substantially equals the thickness of the braid.
[0012] The recess preferably runs circumferentially along the inner surface of the opening
to maximise the friction and to ensure an uniform fixation. Accordingly, the clamping
member is preferably ring-like in shape.
[0013] To further improve the fixation of the braid, the recess is formed by a slot running
along the inner surface of the opening. The slot provides a further folding edge and
a more stable fit of the clamping member. In addition to that, the slot engages with
opposite arranged edges of the clamping member inserted to ensure a folding of the
braid along these edges.
[0014] According to a further aspect of the invention, the inner surface of the opening
has a rectangular cross-section. Therefore, the recess or slot also runs in a rectangular
manner and the clamping member has a corresponding outer rectangular-like cross-section.
This arrangement provides an improved fixation of the braid with respect to rotational
forces, and facilitates the insertion of the clamping member into the recess or slot.
Preferably, the clamping member is insertable into the recess or slot in a direction
perpendicular to the longitudinal axis of the cable.
[0015] Preferably, the passageway of the clamping member has substantially the same cross-sectional
area as the opening of the housing. The inner surface of clamping member formed by
the passageway is thus substantially coplanar with adjacent portions of the inner
surface of the opening to avoid any edges or steps which could damage the at least
one conductor.
[0016] To facilitate the insertion of the cable, the housing preferably has a base part
and a cover part. Both parts together form the opening. Portions of the recess or
slot are formed on both parts such that a continuous recess or slot is formed when
these parts are assembled. Both housing parts are assembled after the clamping member
has been inserted into the recess or slot of one of the two housing parts to fully
encapsulate the clamping member and the braid.
[0017] To ensure a stable and reliable clamping of the braid, the clamping member is preferably
made of a rigid material to provide sufficient rigidity and strength of the clamping
member. In addition to that, the clamping member can be electrically conductive to
improve electrical connection between the braid and the housing when the braid also
functions as a shield. Therefore, a clamping member made of a metal and being ring-like
in shape is preferred. In this case, the braid may be a woven metal mesh. If a shield
is not required or provided by another shell of the cable, a woven or fabric braid
preferably of synthetic fibres can be used.
[0018] According to a further aspect of the invention, a connector assembly comprises a
housing having an opening, a cable having at least one conductor and a braid that
at least partially surrounds the at least one conductor. The cable extends through
the opening. A recess is formed on an inner surface of the opening into which a clamping
member is inserted to fix the cable. The clamping member is placed between the braid
and the at least one conductor so that the at least one conductor extends through
the passageway of the clamping member and so that the braid is pressed into the recess
by the clamping member.
[0019] All aspects and advantages outlined above with respect to the connector apply mutatis
mutandis to the connector assembly and are therefore not reiterated here to avoid
superfluous repetition.
[0020] Having described some of the main features of the invention, a more detailed description
of the invention, from which further features will come apparent, is set forth in
the remainder of the specification in conjunction with the accompanying drawings which
show in:
[0021] Figure 1 a perspective view of an opened connector;
[0022] Figure 2 the connector of Figure 1 with an inserted clamping member and a braid;
[0023] Figure 3 a top view of a slot of the connector with a clamping member and braid inserted
thereto; and
[0024] Figure 4 a top view of a further embodiment of a slot.
[0025] Reference will now be made in detail to the presently preferred embodiments of the
invention, examples of which are illustrated in the drawings. Each example is provided
by way of explanation of the invention, and is not meant as a limitation of the invention.
For example, features illustrated or described as part of one embodiment can be used
on or in conjunction with other embodiments to yield a further embodiment. It is intended
that the present invention includes such modifications and variations.
[0026] With reference to Figures 1, 2 and 3 an embodiment of an electrical connector 2 according
to the invention is described which comprises a housing 4 having a base part 6 and
a cover part 8. Base part 6 has a substantially rectangular base 9 and vertically
extending lateral walls 10, 12 forming a cavity 14. On one of its two longer lateral
walls 12 a plurality of contact members 16 is arranged, each of the contact members
is adapted to receive a respective contact of a mating connector not shown. One of
the two shorter lateral walls 10 of the base part 6 comprises an extension 18 extending
from base 9 to an upper edge of the lateral wall 10. Extension 18 has an opening 20
that extends through the lateral wall 10 and runs from the upper edge of the lateral
wall 10 nearly to the base 9 of base part 6. The opening 20 is rectangular in shape
with rounded corners. On inner surface 22 of opening 20 a notch-like slot portion
24 is formed which runs in a U-like manner around opening 20. Slot portion 24 has
two edges 26 and 28 running parallel to each other and perpendicular to the axis of
a cable that extends through opening 20. Each edge constitutes a folding edge for
folding a braid 34 of the cable or - in other words - to dispose the braid 34 in such
a configuration that a high friction is provided between the braid 34 and the slot.
[0027] As shown in Figure 2, a rigid ring 30 is pushed into slot portion 24 from the open
end of opening 20 perpendicular to the axis of the opening as indicated by the arrow
in Figure 2. The inserted ring 30 constitutes in this embodiment the clamping member
of the invention. In the fully inserted position, ring 20 projects above the upper
edge of lateral wall 10 to engage with a slot portion correspondingly formed on the
inner surface of cover part 8. Both slot portions form together the slot in which
ring 30 is fully accommodated when the base part 6 and the cover part 8 are assembled.
In this particular embodiment, cover part 8 is substantially plate-like in shape,
covers the cavity 14 of base part 6 and closes the open end of opening 20. Cover part
6 is fixed to base part 8 by screws (not shown) to provide a detachable connection.
However, other connection means allowing a detachable connection between base part
6 and cover part 8 are also possible.
[0028] Due to the extension 18, lateral wall 10 has an increased wall thickness such that
the extension of the inner surface perpendicular to the inner wall is substantially
increased. This enables the formation of a wide slot to increase the contact area
between the braid 34 and the slot for improving the fixation of the braid 34.
[0029] The wall thickness of ring 30 substantially equals or is slightly less than the depth
of slot 24 to allow a clearance between ring 30 and slot 30 when the ring 30 is inserted
without a braid. The clearance is roughly adjusted to the thickness of the braid such
that the inner surface of ring 30 and the inner surface 22 of opening 20 are coplanar
when the ring is inserted together with the braid 34. In other words, the cross-section
of opening 20 of the housing 4 equals the cross-section of ring-opening 32 which constitutes
in this embodiment the passageway. The overall available passage area for the conductors
of the cable is therefore not constricted and no edges or projections are introduced
by the ring 30 on which the conductors passing through the passageway 32 could be
damaged. Figures 1 and 2 show only a portion of a braid.
[0030] With reference to Figures 3 and 4, showing a top view of sketches of two embodiments
of slot 24, the fixation principle of the invention is explained in more detail. The
main difference between the embodiments shown is the width of the slot 24, which is
adjusted to meet specific needs. For fixation of the cable, ring 30 is fully inserted
under a braid 34 of a cable 36 from a free end of the braid 34 such that this free
end extends beyond the ring 30 by a given amount to ensure that the braid can be folded
on both edges of the ring. The insulated conductors 38 of the cable, one of which
is illustrated in Figure 3, are surrounded by the ring and extends through the passageway
32. The thus prepared cable 36 is inserted into the housing 4 by sliding the ring
30 into slot 24 in the direction indicated by the arrow in Figure 2. Once the ring
is fully inserted, cover part 8 is attached to base part 6 such that the slot portion
formed on the inner surface of cover part 8 also engages with ring 30. Ring 30 is
now fully accommodated in slot 24 and hence clamps the braid in slot 24 along the
circumferential outer surface of ring 30.
[0031] As indicated in Figures 3 and 4, slot 24 has folding edges 26 and 28 along which
the braid is folded. Further folding edges are provided by ring 30 such that the braid
34 is folded outwardly in a U-shaped manner. This configuration provides a high friction
in particular with respect of axial forces exerted on the braid 34 as indicated by
arrows in Figure 4. A stretching of the braid 34 upon the exertion of axial forces
will even increase the friction in particular on edge 26 arranged in the direction
of the acting force. To ensure a sufficiently high friction, ring 30 presses the braid
34 into the desired shape in slot 30 to provide not only a contact along the edges
but also a surface contact between ring, braid and slot. The perimeter of the ring
should be such that it slightly exceeds the perimeter of the braid to provide a tight
fit of the ring in the braid and to ensure that the braid is stretch-fitted into the
slot. Any axial, lateral, bending or rotation forces acting on the cable are transmitted
via the inventive fixation of the braid 34 to the housing 4 and thereby an effective
strain relief is provided.
[0032] Preferably, woven or fabric braids are used since they exhibit a certain flexibility
and elasticity for the desired stretch-fit. Further, woven and fabric braids allow
an insertion into slot 24 perpendicular to the longitudinal axis of the cable as indicated
by the arrows in Figure 2 since the mesh of the fibres prevents a pile up of individual
fibres on the open end of the opening upon insertion.
[0033] When a shield is required, the braid can also be made of woven conductive fibres
such as thin wires. In this case, both parts of the housing 4 are conductive as well
and the ring presses the conductive braid in the slot of the housing to ensure a reliable
electrical connection. Hence, two functions are provided by the clamping of the braid.
The two functions are strain relief and electric contact.
[0034] Having described the invention by way of example, it will be evident to those skilled
in the art that other embodiments and modifications are possible as well. For instance,
the base and the cover part of housing 4 can be of the same size like symmetrically
formed parts of a shell. Moreover, the clamping member can be of different shape or
can comprise a corrugated outer surface corresponding to a corrugated surface of the
slot or recess to even further increase the friction between the braid and the housing.
Parts List
[0035]
- 2
- electrical connector
- 4
- housing
- 6
- base part
- 8
- cover part
- 9
- base
- 10, 12
- lateral walls (10 short, 12 long)
- 14
- cavity
- 16
- contact members
- 18
- extension
- 20
- opening
- 22
- inner surface
- 24
- slot portion / slot
- 26, 28
- folding edges (26 towards force)
- 30
- clamping member / ring
- 32
- ring-opening / passageway
- 34
- braid
- 36
- cable
- 38
- conductor
1. Connector for a cable that comprises at least one conductor (38) and a braid (34)
that at least partially surrounds the at least one conductor (38), the connector comprising
- a housing (4) having an opening (20) for receiving the cable,
- a recess (24) on an inner surface (22) of the opening (20), and
- a clamping member (30) for fixing the cable, the clamping member (30) having a passageway
(32) and being insertable into the recess (24),
wherein the clamping member (30) is adapted to be insertable between the braid (34)
and the at least one conductor (38) so that the at least one conductor extends through
the passageway (32) of the clamping member (30) and so that the braid (34) is pressed
into the recess (24) when the clamping member (30) is inserted into the recess (24).
2. Connector of claim 1, characterised in that the recess (24) runs circumferentially along the inner surface (22) of the opening
(20).
3. Connector of claim 1 or 2, characterised in that the clamping member (30) is ring-like in shape.
4. Connector of any of the claims 1 to 3, characterised in that the inner surface (22) of the opening (20) has a rectangular cross-section along
which the recess (24) runs and in that the clamping member (30) has an outer rectangular-like cross-section that corresponds
thereto.
5. Connector of any of the claims 1 to 4, characterised in that the recess (24) is formed by a slot (24) formed on the inner surface (22) of the
opening (20).
6. Connector of any of the claims 1 to 5, characterised in that the passageway (32) of the clamping member (30) has substantially the same cross-sectional
area as the opening (22) of the housing (4).
7. Connector of any of the claims 1 to 6, characterised in that the housing (4) has a base part (6) and a cover part (8) and in that the opening (20) is formed by both parts.
8. Connector of claim 7, characterised in that the clamping member (30) is insertable into the recess or slot (24) in a direction
perpendicular to a longitudinal axis of the cable (36).
9. Connector of claim 7 or 8, characterised in that the recess or slot (24) is formed on the base part (6) and the cover part (8) .
10. Connector of any of claims 1 to 9, characterised in the clamping member (30) is made of metal.
11. Connector assembly comprising
- a housing (4) having an opening (20),
- a cable (36) having at least one conductor (38) and a braid (34) that at least partially
surrounds the at least one conductor (38), the cable (36) extending through the opening
(20),
- a recess (24) on an inner surface (22) of the opening (20), and
- a clamping member (30) for fixing the cable (36), the clamping member (30) having
a passageway (32),
wherein the clamping member (30) is inserted between the braid (34) and the at least
one conductor (38) so that the at least one conductor (38) extends through the passageway
(32) of the clamping member (30) and in that the braid (34) is pressed into the recess
(24) by the clamping member (30).
12. Connector assembly of claim 11, characterised in that the recess (24) is formed by a slot (24) running along the inner surface (22) of
the opening (20).