FIELD OF THE INVENTION
[0001] The present invention concerns stabilizers for use in substantially light-insensitive
thermographic recording materials.
BACKGROUND OF THE INVENTION
[0002] Thermography is an image-forming process including a heating step and hence includes
photothermography in which the image-forming process includes image-wise exposure
and direct thermal processes in which the image-forming process includes an image-wise
heating step. In direct thermal printing a visible image pattern is produced by image-wise
heating of a recording material.
[0003] EP-A 0 901 040 discloses a substantially light-insensitive monosheet recording material
comprising a support and a thermosensitive element containing a substantially light-insensitive
organic silver salt, an organic reducing agent therefor in thermal working relationship
therewith and a binder,
characterized in that said thermosensitive element further contains an unsaturated
carbocyclic or heterocyclic stabilizer compound substituted with a -SA group where
A is hydrogen, a counterion to compensate the negative charge of the thiolate group
or a group forming a symmetrical or an asymmetrical disulfide and said recording material
is capable of producing prints with a numerical gradation value defined as the quotient
of the fraction (2.5 - 0.1)/(E
2.5 - E
0.1) greater than 2.3, where E
2.5 is the energy in Joule applied in a dot area of 87 µm x 87 µm of the imaging layer
that produces an optical density value of 2.5, and E
0.1 is the energy in Joule applied in a dot area of the imaging layer material that produces
an optical density value of 0.1.
[0004] EP-A 0 897 130 discloses a thermographic recording element having at least one image
forming layer, said element comprising an organic silver salt, a reducing agent, and
at least one of the substituted alkene derivatives of the general formulae (1) through
(14):

wherein W is an electron attractive group, D is an electron donative group, H is
hydrogen, the groups represented by W or D attached to the same carbon atom, taken
together, may form a cyclic structure, the compound may assume either a trans or cis
structure when both trans and cis structures are possible with respect to W or D,
and two W groups in formula (14) form a cyclic structure.
[0005] US 3,839,041 discloses a photothermographic element comprising a support having thereon
photosensitive silver halide in association with an oxidation-reduction image-forming
combination comprising (i) a heavy metal salt oxidizing agent with (ii) a reducing
agent, a binder, and a stabilizer precursor which is a compound of the formula:

Wherein R
3 is acetyl, propionyl, butyryl, pentanoyl, carboxy, cyano, aroyl containing up to
13 carbon atoms, or furyl; R
5 is alkyl containing one to five carbon atoms, carboxy, aryl containing six to 12
carbon atoms, or hydrogen; R
4 is alkyl containing one to five carbon atoms, carboxy, or hydrogen; n is 0 or 2.
Differences between substantially light-insensitive thermographic recording materials
and photothermographic recording materials
[0006] The technology of substantially light-insensitive thermographic materials in which
image formation is based on the reduction of organic silver salts is significantly
different from that of photothermographic recording materials, despite the fact that
in both cases the image results from the reduction of organic silver salts. However,
this a superficial similarity masking the fact that the realization of the species
which catalyze this reduction is completely different, being image-wise exposure of
photosensitive silver halide-containing photo-addressable thermally developable elements
in the case of photothermographic recording materials and image-wise heating of thermosensitive
elements which do not contain photosensitive silver halide in the case of thermographic
recording materials. This difference in technology is further underlined by the nature
of the ingredients used in the two types of materials, the most significant difference
being the absence of photosensitive silver halide and spectral sensitizing agents
in substantially light-insensitive thermographic recording materials, but also reflected
in the different reducing agents used, stronger reducing agents being used in substantially
light-insensitive thermographic recording materials, the different stabilizers, the
different toning agents etc. Furthermore, the thermal development processes themselves
are significantly different in that the whole material is heated at temperatures of
less than 150°C for periods of seconds (e.g. 10s) in the case of photothermographic
recording materials, whereas in the case of substantially light-insensitive thermographic
recording materials the materials are image-wise heated at much higher temperatures
for periods of ms (e.g. 10-20 ms). Realization of a neutral image tone is a major
problem in the case of substantially light-insensitive thermographic recording materials
due to the very short heating times, whereas it is much less of a problem in photothermographic
recording materials due to the much longer heating times.
Problem to be solved
[0007] Substantially light-insensitive thermographic recording materials contain the imaging-forming
components both before and after image formation and unwanted image-forming must be
hindered both during storage prior to printing and in prints exposed to light on light-boxes
e.g. during examination by radiologists. Furthermore, such stabilization must take
place without adverse effects upon the image quality particularly the image tone.
There is therefore a need for stabilizers which fulfil these requirements.
ASPECTS OF THE INVENTION
[0008] It is therefore an aspect of the present invention to provide stabilizers which endow
substantially light-insensitive thermographic recording materials with improved image
tone stability of the image background upon exposure to light, particularly in respect
of b* CIELAB values.
[0009] It is therefore a further aspect of the present invention to provide stabilizers
which endow substantially light-insensitive thermographic recording materials suitable
with improved image tone stability of the image background after storage, particularly
in respect of b* CIELAB values.
[0010] Further aspects and advantages of the invention will become apparent from the description
hereinafter.
SUMMARY OF THE INVENTION
[0011] It has been surprisingly found that the incorporation of at least one stabilizer
represented by formula (I):

wherein R
1, R
2, R
3 and R
4 are independently selected from the group consisting of a hydrogen atom, halogen
atoms and aliphatic, alkoxy, nitro, acyl, sulfonyl, nitrile, alkaryl, aryl, amino,
thioalkyl, aldehyde, urea, -O-(C=O)-alkyl, -O-(C=O)-aryl, -O-(C=O)-O-alkyl, -O-(C=O)-O-aryl,
-NH-(C=O)-alkyl, -NH-(C=O)-aryl, -(C=O)-NH-alkyl, -(C=O)-NH-aryl, -NH-(SO
2)-alkyl, -NH-(SO
2)-aryl, -(SO
2)-NH-alkyl, -(SO
2)-NH-aryl groups; X is represented by -A(-M)
n or is selected from the group consisting of substituted aliphatic groups, unsubstituted
aliphatic groups, substituted cycloaliphatic groups, unsubstituted cycloaliphatic
groups, substituted aromatic groups and unsubstituted aromatic groups where in each
of said groups one or more of the chain or ring carbon atoms may be substituted by
one of more atoms selected from the group consisting of S, O, Si, N and P atoms; n
is 2, 3 or 4; A is selected from the group consisting of substituted aliphatic groups,
unsubstituted aliphatic groups, substituted cycloaliphatic groups, unsubstituted cycloaliphatic
groups, substituted aromatic groups and unsubstituted aromatic groups where in each
of said groups one or more of the chain or ring carbon atoms may be substituted by
one of more atoms selected from the group consisting of S, O, Si, N and P atoms; each
(-M) is independently a substituted or unsubstituted group selected from the group
consisting of -(2-S-imidazole) groups and -(2-S-imidazole) groups annelated with an
aromatic ring system, the optional substituents for -M being selected from the group
consisting of halogen atoms and aliphatic, alkoxy, nitro, acyl, sulfonyl, nitrile,
alkaryl and aryl groups, into thermosensitive elements of substantially light-insensitive
thermographic recording materials results in a substantial improvement in image tone
stability upon exposure to visible light as characterized by CIELAB a* and b* values.
The L*, a* and b* CIELAB-values were determined by spectrophotometric measurements
according to ASTM Norm E179-90 in a R(45/0) geometry with evaluation according to
ASTM Norm E308-90.
[0012] Aspects of the present invention are realized with a substantially light-insensitive
black and white monosheet thermographic recording material comprising a support and
a thermosensitive element, said thermosensitive element containing a substantially
light-insensitive organic silver salt, an organic reducing agent therefor in thermal
working relationship therewith, at least one binder and at least one stabilizer represented
by formula (I):

wherein R
1, R
2, R
3 and R
4 are independently selected from the group consisting of a hydrogen atom, halogen
atoms and aliphatic, alkoxy, nitro, acyl, sulfonyl, nitrile, alkaryl, aryl, amino,
thioalkyl, aldehyde, urea, -O-(C=O)-alkyl, -O-(C=O)-aryl, -O-(C=O)-O-alkyl, -O-(C=O)-O-aryl,
-NH-(C=O)-alkyl, -NH-(C=O)-aryl, -(C=O)-NH-alkyl, -(C=O)-NH-aryl, -NH-(SO
2)-alkyl, -NH-(SO
2)-aryl, -(SO
2)-NH-alkyl, -(SO
2)-NH-aryl groups; X is represented by -A(-M)
n or is selected from the group consisting of substituted aliphatic groups, unsubstituted
aliphatic groups, substituted cycloaliphatic groups, unsubstituted cycloaliphatic
groups, substituted aromatic groups and unsubstituted aromatic groups where in each
of said groups one or more of the chain or ring carbon atoms may be substituted by
one of more atoms selected from the group consisting of S, O, Si, N and P atoms; n
is 2, 3 or 4; A is selected from the group consisting of substituted aliphatic groups,
unsubstituted aliphatic groups, substituted cycloaliphatic groups, unsubstituted cycloaliphatic
groups, substituted aromatic groups and unsubstituted aromatic groups where in each
of said groups one or more of the chain or ring carbon atoms may be substituted by
one of more atoms selected from the group consisting of S, O, Si, N and P atoms; each
(-M) is independently a substituted or unsubstituted group selected from the group
consisting of -(2-S-imidazole) groups and -(2-S-imidazole) groups annelated with an
aromatic ring system, the optional substituents for -M being selected from the group
consisting of halogen atoms and aliphatic, alkoxy, nitro, acyl, sulfonyl, nitrile,
alkaryl and aryl groups.
[0013] Preferred embodiments of the present invention are disclosed in the detailed description
of the invention.
DETAILED DESCRIPTION OF THE INVENTION
Definitions
[0014] The term alkyl means all variants possible for each number of carbon atoms in the
alkyl group i.e. for three carbon atoms: n-propyl and isopropyl; for four carbon atoms:
n-butyl, isobutyl and tertiary-butyl; for five carbon atoms: n-pentyl, 1,1-dimethylpropyl,
2,2-dimethylpropyl and 2-methyl-butyl etc.
[0015] The term acyl group as used in disclosing the present invention means -(C=O)-aryl
and -(C=O)-alkyl groups.
[0016] The term disulfide as used in disclosing the present invention means one of a group
or organosulfur compounds RSSR' that may be symmetrical (R = R') or unsymmetrical
(R and R', different).
[0017] The L*, a* and b* CIELAB-values are defined in ASTM Norm E179-90 in a R(45/0) geometry
with evaluation according to ASTM Norm E308-90.
[0018] Substantially light-insensitive means not intentionally light sensitive.
Thermosensitive element
[0019] The term thermosensitive element as used herein is that element which contains all
the ingredients which contribute to image formation. According to the present invention,
the thermosensitive element contains one or more substantially light-insensitive organic
silver salts, one or more reducing agents therefor in thermal working relationship
therewith and at least one binder. The element may comprise a layer system in which
the above-mentioned ingredients may be dispersed in different layers, with the proviso
that the substantially light-insensitive organic silver salts are in reactive association
with the reducing agents i.e. during the thermal development process the reducing
agent must be present in such a way that it is able to diffuse to the particles of
substantially light-insensitive organic silver salt so that reduction to silver can
occur.
[0020] The thermosensitive element of the substantially light-insensitive black and white
monosheet thermographic recording material, according to the present invention, preferably
excludes at least one of the substituted alkene derivatives of the general formulae
(1) through (14):

wherein W is an electron attractive group, D is an electron donative group, H is
hydrogen, the groups represented by W or D attached to the same carbon atom, taken
together, may form a cyclic structure, the compound may assume either a trans or cis
structure when both trans and cis structures are possible with respect to W or D,
and two W groups in formula (14) form a cyclic structure.
[0021] The substantially light-insensitive black and white monosheet thermographic recording
material, according to the present invention, includes the possibility of one or more
substantially light-insensitive organic silver salts and/or one of more organic reducing
agents therefor being encapsulated in heat-responsive microcapsules, such as disclosed
in EP-A 0 736 799 herein incorporated by reference.
Compounds according to formula (I)
[0022] Aspects of the present invention are realized with a substantially light-insensitive
black and white monosheet thermographic recording material comprising a support and
a thermosensitive element, said thermosensitive element containing a substantially
light-insensitive organic silver salt, an organic reducing agent therefor in thermal
working relationship therewith, at least one binder and at least one stabilizer represented
by formula (I):

wherein R
1, R
2, R
3 and R
4 are independently selected from the group consisting of a hydrogen atom, halogen
atoms and aliphatic, alkoxy, nitro, acyl, sulfonyl, nitrile, alkaryl, aryl, amino,
thioalkyl, aldehyde, urea, -O-(C=O)-alkyl, -O-(C=O)-aryl, -O-(C=O)-O-alkyl, -O-(C=O)-O-aryl,
-NH-(C=O)-alkyl, -NH-(C=O)-aryl, -(C=O)-NH-alkyl, -(C=O)-NH-aryl, -NH-(SO
2)-alkyl, -NH-(SO
2)-aryl, -(SO
2)-NH-alkyl, -(SO
2)-NH-aryl groups; X is represented by -A(-M)
n or is selected from the group consisting of substituted aliphatic groups, unsubstituted
aliphatic groups, substituted cycloaliphatic groups, unsubstituted cycloaliphatic
groups, substituted aromatic groups and unsubstituted aromatic groups where in each
of said groups one or more of the chain or ring carbon atoms may be substituted by
one of more atoms selected from the group consisting of S, O, Si, N and P atoms; n
is 2, 3 or 4; A is selected from the group consisting of substituted aliphatic groups,
unsubstituted aliphatic groups, substituted cycloaliphatic groups, unsubstituted cycloaliphatic
groups, substituted aromatic groups and unsubstituted aromatic groups where in each
of said groups one or more of the chain or ring carbon atoms may be substituted by
one of more atoms selected from the group consisting of S, O, Si, N and P atoms; each
(-M) is independently a substituted or unsubstituted group selected from the group
consisting of -(2-S-imidazole) groups and -(2-S-imidazole) groups annelated with an
aromatic ring system, the optional substituents for -M being selected from the group
consisting of halogen atoms and aliphatic, alkoxy, nitro, acyl, sulfonyl, nitrile,
alkaryl and aryl groups. X, according to formula (I), cannot be hydrogen, a counterion
to compensate the negative charge of the thiolate group or a group forming a symmetrical
or an asymmetrical disulfide.
[0023] According to a first embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
in the at least one stabilizer represented by formula (I) n is at least 1.
[0024] According to a second embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
in the at least one stabilizer represented by formula (I) A is selected from the group
consisting of an optionally substituted alkyl groups, optionally substituted alkenyl
groups, optionally substituted alkynyl groups, optionally substituted alkyaryl groups,
optionally substituted alkyl-heterocyclic groups, optionally substituted alkyl-heteroaromatic
groups, optionally substituted alkyl groups in which at least one of the non-terminal
main chain carbon atoms is substituted with an oxygen or a sulfur atom, optionally
substituted aryl groups, optionally substituted alkyl-aryl-alkyl groups, optionally
substituted alkyl-heteroaryl-alkyl groups, optionally substituted alkyl-COO-alkyl-OOC-alkyl
groups, optionally substituted alkyl-O-COO-alkyl groups, optionally substituted alkyl-CONH-alkyl
groups, and optionally substituted alkyl-COO-aryl-OOC-alkyl groups. Preferred substituents
for the alkyl, aryl and heteroaryl groups include alkyl, alkoxy, -S-alkyl, hydroxy
and mercapto groups.
[0025] According to a third embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
in the at least one stabilizer represented by formula (I) X is -A-M and -M is a -(2-S-imidazole)
group or a -(2-S-imidazole) group annelated with an aromatic ring system.
[0026] According to a fourth embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
in the at least one stabilizer represented by formula (I) X is -A-(CH
2)
m-M, wherein m is 2 to 20 and -M is a -(2-S-imidazole) group or a -(2-S-imidazole)
group annelated with an aromatic ring system.
[0027] According to a fifth embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
in the at least one stabilizer represented by formula (I) X is -A-(CH
2)
m-M, wherein m is 4 to 9 and -M is a -(2-S-imidazole) group or a -(2-S-imidazole) group
annelated with an aromatic ring system.
[0028] According to a sixth embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
the at least one stabilizer represented by formula (I) is selected from the group
consisting of:

[0029] According to a seventh embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
the at least one stabilizer represented by formula (I) is selected from the group
consisting of:

[0030] Compounds represented by formula (I), according to the present invention, can be
prepared from readily available starting materials using standard organic chemistry
techniques known to one skilled in the art and available in such reference books as
Houben-Weyl.
[0031] Suitable compounds represented by formula (I), according to the present invention,
include:

Organic silver salt
[0032] According to an eighth embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material, according to the present invention,
the organic silver salts are not double organic salts containing a silver cation associated
with a second cation e.g. magnesium or iron ions.
[0033] According to a ninth embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material of the present invention, at least
one of the organic silver salts is a substantially light-insensitive silver salt of
an organic carboxylic acid.
[0034] According to a tenth embodiment of the substantially light-insensitive black and
white monosheet thermographic recording material of the present invention, at least
one of the organic silver salts is a substantially light-insensitive silver salt of
an aliphatic carboxylic acids known as a fatty acid, wherein the aliphatic carbon
chain has preferably at least 12 C-atoms, e.g. silver laurate, silver palmitate, silver
stearate, silver hydroxystearate, silver oleate and silver behenate, which silver
salts are also called "silver soaps". Other silver salts of an organic carboxylic
acid as described in GB-P 1,439,478, e.g. silver benzoate, may likewise be used to
produce a thermally developable silver image. Combinations of different silver salt
of an organic carboxylic acids may also be used in the present invention, as disclosed
in EP-A 964 300.
[0035] Organic silver salts may be dispersed by standard dispersion techniques. Ball mills,
bead mills, microfluidizers, ultrasonic apparatuses, rotor stator mixers etc. have
been found to be useful in this regard. Mixtures of organic silver salt dispersions
produced by different techniques may also be used to obtain the desired thermographic
properties e.g. of coarser and more finely ground dispersions of organic silver salts.
Reducing agents
[0036] According to an eleventh embodiment of the black and white thermographic recording
material, according to the present invention, the reducing agent is an organic compound
containing at least one active hydrogen atom linked to O, N or C, such as is the case
with, aromatic di- and tri-hydroxy compounds. 1,2-dihydroxybenzene derivatives, such
as catechol, 3-(3,4-dihydroxyphenyl) propionic acid, 1,2-dihydroxybenzoic acid, gallic
acid and esters e.g. methyl gallate, ethyl gallate, propyl gallate, tannic acid, and
3,4-dihydroxy-benzoic acid esters are preferred, with those described in EP-A 0 692
733 and EP-A 0 903 625 being particularly preferred.
[0037] Combinations of reducing agents may also be used that on heating become reactive
partners in the reduction of the one or more substantially light-insensitive organic
silver salt. For example, combinations of sterically hindered phenols with sulfonyl
hydrazide reducing agents such as disclosed in US 5,464,738; trityl hydrazides and
formyl-phenyl-hydrazides such as disclosed in US 5,496,695; trityl hydrazides and
formyl-phenyl-hydrazides with diverse auxiliary reducing agents as disclosed in US
5,545,505, US 5,545,507 and US 5,558,983; acrylonitrile compounds as disclosed in
US 5,545,515 and US 5,635,339; and 2-substituted malonodialdehyde compounds as disclosed
in US 5,654,130.
Binder of the thermosensitive element
[0038] The film-forming binder of the thermosensitive element may be all kinds of natural,
modified natural or synthetic resins or mixtures of such resins, in which the at least
one organic silver salt can be dispersed homogeneously either in aqueous or solvent
media: e.g. cellulose derivatives, starch ethers, galactomannan, polymers derived
from α,β-ethylenically unsaturated compounds such as polyvinyl chloride, after-chlorinated
polyvinyl chloride, copolymers of vinyl chloride and vinylidene chloride, copolymers
of vinyl chloride and vinyl acetate, polyvinyl acetate and partially hydrolyzed polyvinyl
acetate, polyvinyl alcohol, polyvinyl acetals that are made from polyvinyl alcohol
as starting material in which only a part of the repeating vinyl alcohol units may
have reacted with an aldehyde, preferably polyvinyl butyral, copolymers of acrylonitrile
and acrylamide, polyacrylates, polymethacrylates, polystyrene and polyethylene or
mixtures thereof.
[0039] According to an eleventh embodiment of the black and white thermographic recording
material, according to the present invention, the at least one binder comprises at
least one first polymer consisting of vinyl aceto-acetal monomer units and monomer
units selected from the group consisting of vinyl butyral, vinyl alcohol, vinyl acetate
and itaconic acid monomer units, wherein the weight ratio of the at least one binder
to said light-insensitive silver salt(s) of a carboxylic acid in said thermosensitive
element is greater than 1.5; and the at least one binder optionally contains less
than 40% by weight of a second polymer consisting of vinyl butyral monomer units and
optionally vinyl alcohol and/or vinyl acetate monomer units.
[0040] Suitable water-soluble film-forming binders for use in thermographic recording materials
according to the present invention are: polyvinyl alcohol, polyacrylamide, polymethacrylamide,
polyacrylic acid, polymethacrylic acid, polyvinylpyrrolidone, polyethyleneglycol,
proteinaceous binders, polysaccharides and water-soluble cellulose derivatives. A
preferred water-soluble binder for use in the thermographic recording materials of
the present invention is gelatine.
[0041] The binder to organic silver salt weight ratio is preferably in the range of 0.2
to 7, and the thickness of the thermosensitive element is preferably in the range
of 5 to 50 µm. Binders are preferred which do not contain additives, such as certain
antioxidants (e.g. 2,6-di-tert-butyl-4-methylphenol), or impurities which adversely
affect the thermographic properties of the thermographic recording materials in which
they are used.
Toning agent
[0042] According to a twelfth embodiment of the black and white monosheet thermographic
recording material, according to the present invention, the thermosensitive element
contains a toning agent, which enables a neutral black image tone to be obtained in
the higher densities and neutral grey in the lower densities.
[0043] According to a thirteenth embodiment of the black and white monosheet thermographic
recording material, according to the present invention, the thermosensitive element
further contains a toning agent selected from the group consisting of phthalimides,
phthalazinones, benzoxazine diones and naphthoxazine diones e.g. phthalimides and
phthalazinones within the scope of the general formulae described in US 4,082,901;
the toning agents described in US 3,074,809, 3,446,648 and 3,844,797; and the heterocyclic
toner compounds of the benzoxazine dione or naphthoxazine dione type as disclosed
in GB 1,439,478, US 3,951,660 and US 5,599,647, herein incorporated by reference.
[0044] According to a fourteenth embodiment of the substantially light-insensitive black
and white monosheet thermographic recording material, according to the present invention,
the substantially light-insensitive thermographic recording material contains a thermosensitive
element, the thermosensitive element containing one or more toning agents selected
from the group consisting of phthalazinone, benzo[e][1,3]oxazine-2,4-dione, 7-methyl-benzo[e][1,3]oxazine-2,4-dione,
7-methoxy-benzo[e][1,3]oxazine-2,4-dione and 7-(ethylcarbonato)-benzo[e][1,3]oxazine-2,4-dione.
Auxiliary antifoggants
[0045] According to a fifteenth embodiment of the black and white monosheet thermographic
recording material, according to the present invention, the thermographic recording
material further contains an auxiliary antifoggant to obtain improved shelf-life and
reduced fogging.
[0046] According to a sixteenth embodiment of the black and white monosheet thermographic
recording material, according to the present invention, the thermographic recording
material further contains an antifoggant selected from the group consisting of benzotriazole,
substituted benzotriazoles and aromatic polycarboxylic acid such as ortho-phthalic
acid, 3-nitro-phthalic acid, tetrachlorophthalic acid, mellitic acid, pyromellitic
acid and trimellitic acid and anhydrides thereof.
[0047] According to a seventeenth embodiment of the black and white monosheet thermographic
recording material, according to the present invention, the thermosensitive element
further contains an optionally substituted benzotriazole.
Polycarboxylic acids and anhydrides thereof
[0048] According to an eighteenth embodiment of the black and white monosheet thermographic
recording material, according to the present invention, the thermosensitive element
further contains at least one polycarboxylic acid and/or anhydride thereof in a molar
percentage of at least 15 with respect to all the organic silver salt(s) present and
in thermal working relationship therewith. The polycarboxylic acid may be aliphatic
(saturated as well as unsaturated aliphatic and also cycloaliphatic) or an aromatic
polycarboxylic acid, may be substituted and may be used in anhydride form or partially
esterified on the condition that at least two free carboxylic acids remain or are
available in the heat recording step.
Surfactants and dispersants
[0049] Surfactants and dispersants aid the dispersion of ingredients which are insoluble
in the particular dispersion medium. The substantially light-insensitive thermographic
material used in the present invention may contain one or more surfactants, which
may be anionic, non-ionic or cationic surfactants and/or one or more dispersants.
Suitable dispersants are natural polymeric substances, synthetic polymeric substances
and finely divided powders, e.g. finely divided non-metallic inorganic powders such
as silica.
Support
[0050] According to a nineteenth embodiment of the substantially light-insensitive black
and white monosheet thermographic recording material, according to the present invention,
the support is transparent or translucent. It is preferably a thin flexible carrier
made transparent resin film, e.g. made of a cellulose ester, e.g. cellulose triacetate,
polypropylene, polycarbonate or polyester, e.g. polyethylene terephthalate. The support
may be in sheet, ribbon or web form and subbed if needs be to improve the adherence
to the thereon coated thermosensitive element. The support may be dyed or pigmented
to provide a transparent coloured background for the image.
Protective layer
[0051] According to a twentieth embodiment of the substantially light-insensitive black
and white monosheet thermographic recording material, according to the present invention,
the thermosensitive element is provided with a protective layer. In general this protects
the thermosensitive element from atmospheric humidity and from surface damage by scratching
etc. and prevents direct contact of printheads or heat sources with the recording
layers. Protective layers for thermosensitive elements which come into contact with
and have to be transported past a heat source under pressure, have to exhibit resistance
to local deformation and good slipping characteristics during transport past the heat
source during heating. A slipping layer, being the outermost layer, may comprise a
dissolved lubricating material and/or particulate material, e.g. talc particles, optionally
protruding from the outermost layer. Examples of suitable lubricating materials are
a surface active agent, a liquid lubricant, a solid lubricant or mixtures thereof,
with or without a polymeric binder.
Coating techniques
[0052] The coating of any layer of the substantially light-insensitive thermographic material
used in the present invention may proceed by any coating technique e.g. such as described
in Modern Coating and Drying Technology, edited by Edward D. Cohen and Edgar B. Gutoff,
(1992) VCH Publishers Inc., 220 East 23rd Street, Suite 909 New York, NY 10010, USA.
Coating may proceed from aqueous or solvent media with overcoating of dried, partially
dried or undried layers.
Thermographic processing
[0053] Thermographic imaging is carried out by the image-wise application of heat either
in analogue fashion by direct exposure through an image or by reflection from an image,
or in digital fashion pixel by pixel either by using an infra-red heat source, for
example with a Nd-YAG laser or other infra-red laser, with a substantially light-insensitive
thermographic recording material preferably containing an infra-red absorbing compound,
or by direct thermal imaging with a thermal head.
[0054] In thermal printing image signals are converted into electric pulses and then through
a driver circuit selectively transferred to a thermal printhead. The thermal printhead
consists of microscopic heat resistor elements, which convert the electrical energy
into heat via Joule effect. The operating temperature of common thermal printheads
is in the range of 300 to 400°C and the heating time per picture element (pixel) may
be less than 1.0ms, the pressure contact of the thermal printhead with the recording
material being e.g. 200-1000g/linear cm, i.e. with a contact zone (nip) of 200 to
300 µm a pressure of 5000 to 50,000 g/cm
2, to ensure a good transfer of heat.
[0055] In order to avoid direct contact of the thermal printing heads with the outermost
layer on the same side of the support as the thermosensitive element when this outermost
layer is not a protective layer, the image-wise heating of the recording material
with the thermal printing heads may proceed through a contacting but removable resin
sheet or web wherefrom during the heating no transfer of recording material can take
place.
[0056] Activation of the heating elements can be power-modulated or pulse-length modulated
at constant power. EP-A 654 355 discloses a method for making an image by image-wise
heating by means of a thermal head having energizable heating elements, wherein the
activation of the heating elements is executed duty cycled pulsewise. EP-A 622 217
discloses a method for making an image using a direct thermal imaging element producing
improvements in continuous tone reproduction.
[0057] Image-wise heating of the recording material can also be carried out using an electrically
resistive ribbon incorporated into the material. Image- or pattern-wise heating of
the recording material may also proceed by means of pixel-wise modulated ultrasound.
Industrial application
[0058] Thermographic imaging can be used for the production of reflection type prints and
transparencies, in particular for use in the medical diagnostic field in which black-imaged
transparencies are widely used in inspection techniques operating with a light box.
[0059] The invention is illustrated hereinafter by way of comparative examples and invention
examples. The percentages and ratios given in these examples are by weight unless
otherwise indicated.
Subbing layer Nr. 01 on the emulsion side of the support:
[0060]
copolymer of 88% vinylidene chloride, 10% methyl acrylate and 2% itaconic acid |
79.1 mg/m2 |
Kieselsol® 100F, a colloidal silica from BAYER |
18.6 mg/m2 |
Mersolat® H, a surfactant from BAYER |
0.4 mg/m2 |
Ultravon® W, a surfactant from CIBA-GEIGY |
1.9 mg/m2 |
Ingredients in the thermosensitive element in addition to the above-mentioned ingredients:
[0061]
- BL5HP =
- S-LEC BL5HP, a polyvinyl butyral from SEKISUI;
- POLY 01 =
- copolymer of 44% vinyl aceto-acetal, 38% vinyl butyral, 17% vinyl alcohol and 2% vinyl
acetate (determined by 13C NMR) with Mw = 130,000, Mn = 44,000 and Tg = 89°C
- Oil =
- BAYSILON, a silicone oil from BAYER;
- VL =
- DESMODUR VL, a 4,4'-diisocyanatodiphenylmethane from BAYER;
Reducing agents:
[0062]
R01 = 3,4-dihydroxybenzonitrile;
R02 = 3,4-dihydroxybenzophenone;
Toning agent:
[0063]
T01 = 7-(ethylcarbonato)-benzo[e][1,3]oxazine-2,4-dione;
T02 = 7-methyl-benzo[e][1,3]oxazine-2,4-dione;
Stabilizers:
[0064]
S01 = glutaric acid
S02 = tetrachlorophthalic acid anhydride
S03 = benzotriazole
Additive:
Ingredients in the protective layer:
[0066]
- ERCOL™ 48 20 =
- a polyvinylalcohol from ACETEX EUROPE;
- LEVASIL™ VP AC 4055 =
- 15% aqueous dispersion of colloidal silica with acid groups predominantly neutralized
with Na+ and a specific surface area of 500 m2/g, from BAYER AG has been converted into ammonium salt;
- ULTRAVON™ W =
- 75-85% concentrate of a sodium arylsulfonate from Ciba Geigy converted into acid form
by passing through an ion exchange column;
- SYLOID™ 72 =
- a silica from Grace;
- SERVOXYL™ VPDZ 3/100 =
- a mono[isotridecyl polyglycolether (3 EO)] phosphate, from SERVO DELDEN B.V.;
- SERVOXYL™ VPAZ 100 =
- a mixture of monolauryl and dilauryl phosphate, from SERVO DELDEN B.V.;
- MICROACE TALC P3 =
- an Indian talc from NIPPON TALC;
- RILANIT™ GMS =
- a glycerine monotallow acid ester, from HENKEL
- TMOS =
- tetramethylorthosilicate hydrolyzed in the presence of methanesulfonic acid.
INVENTION EXAMPLES 1 to 16 and COMPARATIVE EXAMPLES 1 to 4
[0067] The substantially light-insensitive thermographic recording materials of INVENTION
EXAMPLES 1 to 16 and COMPARATIVE EXAMPLES 1 to 4 were prepared by coating a dispersion
with the following ingredients in 2-butanone onto a 175µm thick blue-pigmented polyethylene
terephthalate support with CIELAB a*- and b*- values of -9.5 and -17.9 respectively
subbed on the emulsion-coated side with subbing layer 01 giving layers after drying
at 50°C for 1h in a drying cupboard with the compositions given in Table 1.
Table 1:
Comparative example nr. |
stabilizer |
AgBeh coverage [g/m2] |
BL5HP [g/ m2] |
R01 mol% vs AgB |
R02 mol% vs AgB |
T02 mol% vs AgB |
S01 mol% vs AgB |
S02 mol% vs AgB |
VL [g /m2] |
Oil [g/ m2] |
|
type |
conc. mol% vs AgB |
|
|
|
|
|
|
|
|
|
1 |
- |
- |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
2 |
A01 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
3 |
A02 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
4 |
A03 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
Invention example nr. |
|
|
|
|
|
|
|
|
|
|
|
1 |
MBIZ-1 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
2 |
MBIZ-2 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
3 |
MBIZ-3 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
4 |
MBIZ-4 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
5 |
MBIZ-5 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
6 |
MBIZ-6 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
7 |
MBIZ-7 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
8 |
MBIZ-8 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
9 |
MBIZ-9 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
10 |
MBIZ-10 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
11 |
MBIZ-11 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
12 |
MMIZ-1 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
13 |
MMIZ-2 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
14 |
MMIZ-4 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
15 |
MMIZ-5 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
16 |
MMIZ-6 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
[0068] The thermosensitive elements were then coated with an aqueous composition with the
following ingredients, which was adjusted to a pH of 3.8 with 1N nitric acid, to a
wet layer thickness of 85 µm and then dried at 50°C for 15 minutes to produce a protective
layer with the composition:
- ERCOL™ 48 20 =
- 2.1g/m2
- LEVASIL™ VP AC 4055 =
- 1.05g/m2
- ULTRAVON™ W =
- 0.075g/m2
- SYLOID™ 72 = 0.09 g/m2
- SERVOXYL™ VPDZ 3/100 =
- 0.075g/m2
- SERVOXYL™ VPAZ 100 =
- 0.075g/m2
- MICROACE TALC P3 =
- 0.045g/m2
- RILANIT™ GMS =
- 0.15g/m2
- TMOS =
- 0.87g/m2 (assuming that the TMOS was completely converted to SiO2)
After coating the protective layer was hardened by heating the substantially light-insensitive
thermographic recording material at 45°C for 7 days at a relative humidity of 70%.
Thermographic printing
[0069] The substantially light-insensitive thermographic recording materials of INVENTION
EXAMPLES 1 to 16 and COMPARATIVE EXAMPLES 1 to 4 were printed using a DRYSTAR™ 4500
printer from AGFA-GEVAERT with a resolution of 508 dpi which had been modified to
operate at a printing speed of 14 mm/s and a line-time of 3.5 ms instead of 7.1 ms
and in which the 75 µm long (in the transport direction) and 50 µm wide thermal head
resistors were power-modulated to produce different image densities.
[0070] The maximum densities of the images (D
max) were measured through a visible filter with a MACBETH™ TR924 densitometer.
Evaluation of thermographic properties
[0071] The image tone of fresh prints made with the substantially light-insensitive thermographic
recording materials of INVENTION EXAMPLES 1 to 16 and COMPARATIVE EXAMPLES 1 to 4
was assessed on the basis of the L*, a* and b* CIELAB-values at optical densities,
D, of 1.0 and 2.0 and the results given in Table 2.
[0072] Light-box tests were performed by exposing the substantially light-insensitive thermographic
materials of INVENTION EXAMPLES 1 to 16 and COMPARATIVE EXAMPLES 1 to 4 for 3 days
on top of the white PVC window of a specially constructed light-box placed in a Votsch
conditioning cupboard set at 30°C and a relative humidity of 85%. Only a central area
of the window 550mm long by 500mm wide was used for mounting the test materials to
ensure uniform exposure.
[0073] The stainless steel light-box used was 650mm long, 600mm wide and 120mm high with
an opening 610mm long and 560mm wide with a rim 10mm wide and 5mm deep round the opening,
thereby forming a platform for a 5mm thick plate of white PVC 630mm long and 580mm
wide, making the white PVC-plate flush with the top of the light-box and preventing
light loss from the light-box other than through the white PVC-plate. This light-box
was fitted with 9 Planilux™ TLD 36W/54 fluorescent lamps 27mm in diameter mounted
length-wise equidistantly from the two sides, with the lamps positioned equidistantly
to one another and the sides over the whole width of the light-box and with the tops
of the fluorescent tubes 30mm below the bottom of the white PVC plate and 35mm below
the materials being tested. The shifts in CIELAB a*- and b*-values at an optical density,
D, of 1.0 and the shift in the CIELAB b*-value were determined for INVENTION EXAMPLES
1 to 16 and COMPARATIVE EXAMPLES 1 to 4 and the results are given in Table 2.
Table 2:
Comparative Example nr. |
stabilizer type |
Dmax |
CIELAB-values of prints with fresh film |
Shift in b* CIELABvalues of prints after 3d/30°C/85%RH light-box exposure |
|
|
|
Dmin |
D = 1.0 |
D = 2.0 |
|
|
|
|
b* |
a* |
b* |
a* |
b* |
D = 1.0 |
D =2.0 |
Dmin |
1 |
- |
4.21 |
-16.72 |
-2.92 |
-6.38 |
-0.56 |
-3.64 |
+13.20 |
+5.82 |
+13.67 |
2 |
A01 |
4.44 |
-16.47 |
-1.37 |
-1.82 |
-0.10 |
+0.50 |
+2.38 |
+0.93 |
+9.45 |
3 |
A02 |
4.24 |
+17.07 |
-3.55 |
-7.30 |
-1.26 |
-4.81 |
+7.59 |
+3.11 |
+14.98 |
4 |
A03 |
3.56 |
-16.77 |
-2.68 |
-9.21 |
+0.24 |
-7.00 |
+2.22 |
+0.62 |
+11.03 |
Invention Example nr |
|
|
|
|
|
|
|
|
|
|
1 |
MBIZ-1 |
3.65 |
-16.92 |
-2.91 |
-9.38 |
-0.76 |
-7.59 |
+3.58 |
+1.06 |
+5.60 |
2 |
MBIZ-2 |
3.32 |
-17.3 |
-3.56 |
-7.42 |
-0.79 |
-6.42 |
+1.40 |
+0.93 |
+4.47 |
3 |
MBIZ-3 |
3.79 |
-16.12 |
-2.66 |
-8.06 |
-0.08 |
-6.80 |
+0.95 |
+0.08 |
+3.67 |
4 |
MBIZ-4 |
3.49 |
-16.02 |
-1.90 |
-8.99 |
+1.21 |
-7.16 |
+2.90 |
+1.99 |
+4.02 |
5 |
MBIZ-5 |
3.86 |
-16.16 |
-2.36 |
-8.75 |
-0.11 |
-7.27 |
+2.42 |
+0.80 |
+6.04 |
6 |
MBIZ-6 |
3.63 |
-16.02 |
-2.47 |
-8.91 |
+0.16 |
-7.18 |
+2.10 |
+1.24 |
+4.24 |
7 |
MBIZ-7 |
2.92 |
-18.05 |
-1.43 |
-9.43 |
-0.49 |
-6.42 |
+2.57 |
+1.54 |
+1.60 |
8 |
MBIZ-8 |
3.17 |
-13.7 |
-2.25 |
-6.74 |
0.84 |
-5.54 |
+3.06 |
+1.82 |
+2.11 |
9 |
MBIZ-9 |
3.66 |
-17.36 |
-2.51 |
-8.61 |
0.84 |
-5.89 |
+3.47 |
+2.41 |
+4.31 |
10 |
MBIZ-10 |
3.62 |
-16.99 |
-1.47 |
-8.66 |
+1.17 |
-6.52 |
+1.23 |
+0.63 |
+2.95 |
11 |
MBIZ-11 |
3.63 |
-17.50 |
-2.20 |
-8.67 |
+0.94 |
-6.34 |
+1.87 |
+1.40 |
+3.05 |
12 |
MMIZ-1 |
3.58 |
-17.23 |
-1.55 |
-9.39 |
+1.76 |
-6.31 |
+3.87 |
+1.78 |
+6.47 |
13 |
MMIZ-2 |
3.77 |
-17.12 |
-1.51 |
-9.24 |
+1.13 |
-6.74 |
+5.44 |
+2.59 |
+7.98 |
14 |
MMIZ-4 |
3.67 |
-17.43 |
-2.82 |
-10.68 |
+0.08 |
-7.39 |
+5.79 |
+2.53 |
+6.85 |
15 |
MMIZ-5 |
3.58 |
-16.96 |
-1.93 |
-10.37 |
+0.65 |
-7.59 |
+5.46 |
+2.72 |
+6.66 |
16 |
MMIZ-6 |
3.22 |
-16.94 |
+1.80 |
-9.39 |
+5.02 |
-5.22 |
+4.48 |
+2.75 |
+3.61 |
[0074] The substantially light-insensitive thermographic recording materials of INVENTION
EXAMPLES 1 to 16 in which the thermosensitive elements contain a compound according
to formula (I) exhibit substantially improved stability of the b* CIELAB values of
the image background to light exposure compared with the substantially light-insensitive
thermographic recording material of COMPARATIVE EXAMPLE 1 which is identical to the
substantially light-insensitive thermographic recording materials of INVENTION EXAMPLES
1 to 16 except for the absence of a compound according to formula (I) in the thermosensitive
element and also compared with the substantially light-insensitive thermographic recording
materials of COMPARATIVE EXAMPLES 2 to 4, in which the compounds A01, A02 and A03
are present instead of a stabilizer according to formula (I). These comparative examples
show that the stabilizing effect of the stabilizer according to formula (I) is dependent
upon the >NH group of the 2-imazolyl group or 2-imazolyl group annelated with an aromatic
ring system not being substituted, at least one (M-) group being a 2-imazolyl group
annelated with an aromatic ring system and does not tolerate substitution of the >NH
group in the 2-imidazolyl group by a -S- group.
INVENTION EXAMPLES 17 to 22
[0075] The substantially light-insensitive thermographic recording materials of INVENTION
EXAMPLE 19 was prepared as described for INVENTION EXAMPLE 3 and INVENTION EXAMPLES
17 and 18 as for INVENTION EXAMPLE 3 except that concentrations of MBIZ-3 of 5 and
8 mol% were used instead of 10 mol% with respect to silver behenate. The substantially
light-insensitive thermographic recording materials of INVENTION EXAMPLE 22 was prepared
as described for INVENTION EXAMPLE 4 and INVENTION EXAMPLES 20 and 21 as for INVENTION
EXAMPLE 4 except that concentrations of MBIZ-4 of 5 and 8 mol% were used instead of
10 mol% with respect to silver behenate.
[0076] The compositions of the thermosensitive elements of the substantially light-insensitive
thermographic recording materials of INVENTION EXAMPLES 17 to 22 together with those
for INVENTION EXAMPLES 3 and 4 and COMPARATIVE EXAMPLE 1 in which no additional stabilizer
is present in the thermosensitive element are summarized in Table 3 below.
Table 3:
Comparative example nr. |
stabilizer |
AgBeh coverage [g/m2] |
BL5HP [g/ m2] |
R01 mol% vs AgB |
R02 mol% vs AgB |
T02 mol% vs AgB |
S01 mol% vs AgB |
S02 mol% vs AgB |
VL [g /m2] |
Oil [g/ m2] |
|
type |
conc. mol% vs AgB |
|
|
|
|
|
|
|
|
|
1 |
- |
- |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
Invention example nr. |
|
|
|
|
|
|
|
|
|
|
|
17 |
MBIZ-3 |
5 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
18 |
MBIZ-3 |
8 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
19 |
MBIZ-3 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
3 |
MBIZ-3 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
20 |
MBIZ-4 |
5 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
21 |
MBIZ-4 |
8 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
22 |
MBIZ-4 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
4 |
MBIZ-4 |
10 |
4.15 |
16.6 |
35 |
45 |
15 |
26 |
4.91 |
0.17 |
0.035 |
[0077] Thermographic evaluation of the substantially light-insensitive thermographic recording
materials of INVENTION EXAMPLES 17 to 22 was carried out as described for the substantially
light-insensitive thermographic recording materials of INVENTION EXAMPLES 1 to 16
and COMPARATIVE EXAMPLE 1.
[0078] The Dmax values, a* and b* CIELAB-values at densities of 1.0 and 2.0 together with
the results of light box experiments are given in Table 4 below together with the
results for the substantially light-insensitive thermographic recording materials
of INVENTION EXAMPLES 3 and 4 and COMPARATIVE EXAMPLE 1.
Table 4:
Comparative Example nr. |
stabilizer |
Dmax |
CIELAB-values of prints with fresh film |
Δb* CIELAB-value of prints after 3d/30°C/ 85%RH light-box expos. |
|
type |
conc. vs AgBeh [mol%] |
|
D = 1.0 |
D = 2.0 |
|
|
|
|
|
a* |
b* |
a* |
b* |
D = 1.0 |
Dmin |
1 |
- |
0 |
4.21 |
-2.92 |
-6.38 |
-0.56 |
-3.64 |
+13.20 |
+13.67 |
Invention Example nr |
|
|
|
|
|
|
|
|
|
17 |
MBIZ-3 |
5 |
3.82 |
-2.95 |
-8.56 |
-0.03 |
-6.71 |
+2.35 |
+3.90 |
18 |
MBIZ-3 |
8 |
3.77 |
-2.83 |
-8.37 |
-0.15 |
-6.75 |
+1.64 |
+3.99 |
19 |
MBIZ-3 |
10 |
3.56 |
-2.82 |
-8.43 |
+0.12 |
-6.59 |
+1.78 |
+2.81 |
3 |
MBIZ-3 |
10 |
3.79 |
-2.66 |
-8.06 |
-0.08 |
-6.80 |
+0.95 |
+3.67 |
20 |
MBIZ-4 |
5 |
3.76 |
-2.99 |
-8.83 |
-0.06 |
-6.74 |
+2.32 |
+4.19 |
21 |
MBIZ-4 |
8 |
3.57 |
-2.82 |
-8.66 |
+0.05 |
-6.49 |
+2.33 |
+4.69 |
22 |
MBIZ-4 |
10 |
3.44 |
-2.80 |
-7.90 |
-0.29 |
-6.38 |
+2.17 |
+4.58 |
4 |
MBIZ-4 |
10 |
3.49 |
-1.90 |
-8.99 |
+1.21 |
-7.16 |
+2.90 |
+4.02 |
[0079] No significant difference was established for MBIZ-3 and MBIZ-4 in the concentration
range of 5 to 10 mol% with respect to silver behenate in respect of the effect on
the image tone of fresh images and their light-box stabilizing effect.
COMPARATIVE EXAMPLES 5 to 8 and INVENTION EXAMPLES 23 to 34
[0080] The substantially light-insensitive thermographic recording materials of COMPARATIVE
EXAMPLES 5 to 8 and INVENTION EXAMPLES 23 to 34 were prepared by coating a dispersion
with the following ingredients in 2-butanone onto a 175µm thick blue-pigmented polyethylene
terephthalate support with CIELAB a*- and b*- values of -9.5 and -17.9 respectively
subbed on the emulsion-coated side with subbing layer 01 giving layers after drying
at 50°C for 1h in a drying cupboard with the compositions given in Table 5 below.
[0081] The thermosensitive elements were then coated with a protective layer as described
for substantially light-insensitive thermographic recording materials of COMPARATIVE
EXAMPLES 1 to 4 and INVENTION EXAMPLES 1 to 16.
Table 5:
Comparative example nr. |
stabilizer |
AgBeh coverage [g/m2] |
POLY 01 [g/ m2] |
R01 mol% vs AgB |
R02 mol% vs AgB |
T01 mol% vs AgB |
T02 mol% vs AgB |
S01 mol% vs AgB |
S02 mol% vs AgB |
S03 mol% vs AgB |
VL [g /m2] |
Oil [g/ m2] |
|
type |
conc. mol% vs AgB |
|
|
|
|
|
|
|
|
|
|
|
5 |
- |
- |
3.48 |
12.52 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.184 |
0.037 |
6 |
A01 |
5 |
3.40 |
12.23 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.180 |
0.036 |
7 |
A02 |
5 |
3.42 |
12.33 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.182 |
0.036 |
8 |
A03 |
5 |
3.37 |
12.14 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.179 |
0.036 |
Invention example nr |
|
|
|
|
|
|
|
|
|
|
|
|
|
23 |
MBIZ-1 |
5 |
3.35 |
12.04 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.177 |
0.035 |
24 |
MBIZ-2 |
5 |
3.37 |
12.14 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.179 |
0.036 |
25 |
MBIZ-3 |
5 |
3.37 |
12.14 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.179 |
0.036 |
26 |
MBIZ-4 |
5 |
3.40 |
12.23 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.180 |
0.036 |
27 |
MBIZ-5 |
5 |
3.45 |
12.42 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.183 |
0.037 |
28 |
MBIZ-6 |
5 |
3.50 |
12.61 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.186 |
0.035 |
29 |
MBIZ-7 |
5 |
3.42 |
12.33 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.182 |
0.036 |
30 |
MBIZ-8 |
5 |
3.40 |
12.23 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.180 |
0.036 |
31 |
MBIZ-9 |
5 |
3.40 |
12.23 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.180 |
0.036 |
32 |
MBIZ-10 |
5 |
3.45 |
12.42 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.183 |
0.037 |
33 |
MBIZ-11 |
5 |
3.37 |
12.14 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.179 |
0.036 |
34 |
MMIZ-4 |
5 |
3.35 |
12.04 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.177 |
0.035 |
[0082] Thermographic evaluation of the substantially light-insensitive thermographic recording
materials of COMPARATIVE EXAMPLES 5 to 8 and INVENTION EXAMPLES 23 to 34 was carried
out as described for the substantially light-insensitive thermographic recording materials
of INVENTION EXAMPLES 1 to 16 and COMPARATIVE EXAMPLES 1 to 4.
[0083] The Dmax values, a* and b* CIELAB-values at densities of 1.0 and 2.0 together with
the results of light box experiments are given in Table 6 below. Also included in
Table 6 are the results of shelf-life experiments in which the difference in the CIELAB
b*-values at D = 1.0 for prints produced with fresh materials and prints produced
with materials which were subjected for 4 days to a temperature of 45°C and a relative
humidity of 70%.
Table 6:
Comparative Example nr. |
stabilizer type |
Dmax |
CIELAB-values of prints with fresh film |
Δb* CIELAB-value of |
|
|
|
D = 1.0 |
D = 2.0 |
prints after 3d/30°C/85%RH light-box |
fresh print due to storage at 4d/45°C/70%RH |
|
|
|
a* |
b* |
a* |
b* |
D=1.0 |
Dmin |
D = 1.0 |
5 |
- |
3.63 |
-1.27 |
-7.60 |
+2.12 |
-5.97 |
+2.42 |
+3.66 |
+1.43 |
6 |
A01 |
3.87 |
-1.02 |
-2.88 |
+1.56 |
-0.74 |
+1.89 |
+4.06 |
+2.96 |
7 |
A02 |
3.83 |
-1.09 |
-4.95 |
+0.79 |
-4.65 |
+1.36 |
+4.75 |
-0.14 |
8 |
A03 |
3.37 |
-0.77 |
-6.24 |
+3.29 |
-5.17 |
+3.17 |
+6.69 |
-0.64 |
Invention Example nr |
|
|
|
|
|
|
|
|
|
23 |
MBIZ-1 |
3.44 |
-1.83 |
-6.46 |
+1.53 |
-5.86 |
+3.08 |
+4.08 |
+0.62 |
24 |
MBIZ-2 |
3.45 |
-1.98 |
-6.00 |
+1.97 |
-4.91 |
+1.89 |
+4.23 |
-0.30 |
25 |
MBIZ-3 |
3.32 |
-2.00 |
-6.42 |
+1.56 |
-5.69 |
+1.86 |
+3.51 |
+0.36 |
26 |
MBIZ-4 |
3.32 |
-1.17 |
-6.73 |
+2.99 |
-5.56 |
+2.13 |
+3.57 |
+0.21 |
27 |
MBIZ-5 |
3.32 |
-1.93 |
-5.94 |
+1.07 |
-5.33 |
+2.44
+1.85 |
+4.81
+4.10 |
+0.09
+0.36 |
28 |
MBIZ-6 |
3.33 |
-1.65 |
-6.35 |
+1.89 |
-5.51 |
29 |
MBIZ-7 |
3.40 |
-1.22 |
-7.25 |
+2.13 |
-6.01 |
+0.75 |
+2.53 |
+0.25 |
30 |
MBIZ-8 |
3.31 |
-1.24 |
-5.18 |
+2.79 |
-3.67 |
+4.54 |
+2.99 |
+0.15 |
31 |
MBIZ-9 |
3.29 |
-1.29 |
-6.76 |
+2.57 |
-5.26 |
+3.82 |
+3.64 |
+0.30 |
32 |
MBIZ-10 |
3.40 |
-0.95 |
-6.95 |
+2.56 |
-5.51 |
+2.15 |
+3.72 |
+0.36 |
33 |
MBIZ-11 |
3.37 |
-0.67 |
-7.25 |
+2.17 |
-3.49 |
+3.39 |
+3.57 |
+0.40 |
34 |
MMIZ-4 |
3.62 |
-1.26 |
-6.21 |
+3.07 |
-4.91 |
+3.82 |
+5.34 |
-0.42 |
[0084] The thermosensitive elements of the substantially light-insensitive thermographic
materials of COMPARATIVE EXAMPLES 5 to 8 and INVENTION EXAMPLES 23 to 34 are significantly
different from those of the substantially light-insensitive thermographic materials
of COMPARATIVE EXAMPLES 1 to 4 and INVENTION EXAMPLES 1 to 22 in two important respects:
they contain benzotriazole (S03) as a further stabilizer and they contain as binder
POLY 01, a copolymer of vinyl aceto-acetal, vinyl butyral, vinyl alcohol and vinyl
acetate instead of BL5HP, a polyvinyl butyral. Benzotriazole is widely used as a stabilizer
in substantially light-insensitive thermographic materials and has excellent stabilizing
properties except in respect of shelf-life stability with a strong increase in the
b* CIELAB value at density of 1.0.
[0085] The substantially light-insensitive thermographic materials of INVENTION EXAMPLES
23 to 34 all exhibit substantially higher shelf-life stability i.e. a lower increase
in b* CIELAB value at a density of 1.0, than the substantially light-insensitive thermographic
material of COMPARATIVE EXAMPLE 5 in which no further stabilizer is present. Therefore,
stabilizers according to formula (I) are surprisingly capable of at least ameliorating
the poor shelf-life stability of thermographic materials with benzotriazole.
[0086] Furthermore, the substantially light-insensitive thermographic recording materials
of INVENTION EXAMPLES 23 to 34 in which the thermosensitive elements contained a compound
according to formula (I) and the binder used was POLY 01 exhibited a better image
tone and image tone stability profile than the substantially light-insensitive thermographic
materials of COMPARATIVE EXAMPLES 6 to 8 in which the thermosensitive elements contain
one of compounds A01, A02 or A03 in the same molar concentration in respect to silver
behenate: higher b* values in prints with fresh film and very poor shelf-life stability
in the presence of A01; higher b* values in prints with fresh film and a strong increase
in the b* value for Dmin in light box experiments in the presence of A02; and higher
a* values in prints with fresh film and a very strong increase in the b* value for
Dmin in light box experiments in the presence of A03.
COMPARATIVE EXAMPLES 9 and 10 and INVENTION EXAMPLES 35 to 42
[0087] The substantially light-insensitive thermographic materials of COMPARATIVE EXAMPLES
9 and 10 and INVENTION EXAMPLES 35 to 42 was prepared as described for COMPARATIVE
EXAMPLES 5 to 8 and INVENTION EXAMPLES 23 to 34 except as indicated in the thermosensitive
element compositions given in Table 7 below.
Table 7:
Compar ative example nr. |
stabilizer |
AgBeh coverage [g/m2] |
POLY 01 [g/ m2] |
R01 mol% vs AgB |
R02 mol% vs AgB |
T01 mol% vs AgB |
T02 mol% vs AgB |
S01 mol% vs AgB |
S02 mol% vs AgB |
S03 mol% vs AgB |
VL [g /m2] |
Oil [g/ m2] |
|
type |
conc. mol% vs AgB |
|
|
|
|
|
|
|
|
|
|
|
9 |
- |
- |
3.30 |
11.88 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.175 |
0.035 |
10 |
- |
- |
3.37 |
12.14 |
50 |
45 |
3 |
15 |
26 |
6.0 |
- |
0.179 |
0.036 |
Invention example nr |
|
|
|
|
|
|
|
|
|
|
|
|
|
35 |
MBIZ-3 |
5 |
3.35 |
12.04 |
50 |
45 |
3 |
15 |
26 |
6.0 |
- |
0.177 |
0.035 |
36 |
MBIZ-3 |
4 |
3.35 |
12.04 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.177 |
0.035 |
37 |
MBIZ-3 |
2 |
3.37 |
12.14 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.179 |
0.036 |
38 |
MBIZ-7 |
2 |
3.35 |
12.04 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.177 |
0.035 |
39 |
MBIZ-10 |
5 |
3.30 |
11.88 |
50 |
45 |
3 |
15 |
26 |
6.0 |
- |
0.175 |
0.035 |
40 |
MBIZ-10 |
2 |
3.27 |
11.76 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.173 |
0.035 |
41 |
MBIZ-11 |
5 |
3.24 |
11.66 |
50 |
45 |
3 |
15 |
26 |
6.0 |
- |
0.172 |
0.034 |
42 |
MBIZ-11 |
2 |
3.32 |
11.95 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.176 |
0.035 |
43 |
MBIZ-13 |
5 |
3.50 |
12.61 |
50 |
45 |
3 |
15 |
26 |
6.0 |
- |
0.186 |
0.037 |
44 |
MBIZ-13 |
4 |
3.37 |
12.14 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.179 |
0.036 |
45 |
MBIZ-13 |
2 |
3.42 |
12.33 |
50 |
45 |
3 |
15 |
26 |
6.0 |
5.0 |
0.182 |
0.037 |
[0088] Thermographic evaluation of the substantially light-insensitive thermographic recording
materials of COMPARATIVE EXAMPLES 9 and 10 and INVENTION EXAMPLES 35 to 42 was carried
out as described for the substantially light-insensitive thermographic recording materials
of COMPARATIVE EXAMPLES 5 to 8 and INVENTION EXAMPLES 23 to 34.
[0089] The Dmax values, a* and b* CIELAB-values at densities of 1.0 and 2.0 together with
the results of light box experiments and shelf-life experiments are given together
with the results for COMPARATIVE EXAMPLE 5 and INVENTION EXAMPLES 25, 29, 32 and 33
in Table 8 below.
Table 8:
Comparative Example nr. |
stabilizer type |
Dmax |
CIELAB-values of prints with fresh film |
Δb* CIELAB-value of |
|
|
|
D = 1.0 |
D = 2.0 |
prints after 3d/30°C/85% RH light-box |
fresh print after 4d/45°C/70%RH storage |
|
|
|
|
a* |
b* |
a* |
b* |
D =1.0 |
Dmin |
D = 1.0 |
9 |
- |
S03 |
3.61 |
-1.46 |
-7.73 |
+2.61 |
-5.13 |
+2.96 |
+3.49 |
+1.13 |
10 |
- |
- |
3.71 |
-1.79 |
-5.59 |
+2.46 |
-3.22 |
+8.66 |
+6.29 |
+0.61 |
Invention Example nr |
|
|
|
|
|
|
|
|
|
|
35 |
MBIZ-3 |
- |
3.44 |
-1.83 |
-6.66 |
+2.25 |
-4.97 |
+3.60 |
+4.52 |
+0.48 |
25 |
MBIZ-3 |
S03 |
3.32 |
-2.00 |
-6.42 |
+1.56 |
-5.69 |
+1.86 |
+3.51 |
+0.36 |
36 |
MBIZ-3 |
S03 |
3.33 |
-1.84 |
-7.94 |
+1.68 |
-6.13 |
+1.16 |
+2.13 |
+0.86 |
37 |
MBIZ-3 |
S03 |
3.38 |
-1.21 |
-7.24 |
+2.57 |
-5.42 |
+1.65 |
+3.25 |
+0.35 |
COMP 9 |
- |
S03 |
3.61 |
-1.46 |
-7.73 |
+2.61 |
-5.13 |
+2.96 |
+3.49 |
+1.13 |
COMP 5 |
- |
S03 |
3.63 |
-1.27 |
-7.60 |
+2.12 |
-5.97 |
+2.42 |
+3.66 |
+1.43 |
29 |
MBIZ-7 |
S03 |
3.40 |
-1.22 |
-7.25 |
+2.13 |
-6.01 |
+0.75 |
+2.53 |
+0.25 |
38 COMP 9 |
MBIZ-7 - |
S03 S03 |
3.46 3.61 |
-1.49 -1.46 |
-8.50 -7.73 |
+1.91 +2.61 |
-6.12 -5.13 |
+1.48 +2.96 |
+2.52 +3.49 |
+0.98
+1.13 |
COMP 5 |
- |
S03 |
3.63 |
-1.27 |
-7.60 |
+2.12 |
-5.97 |
+2.42 |
+3.66 |
+1.43 |
39 |
MBIZ-10 |
- |
3.40 |
-1.32 |
-7.76 |
+2.69 |
-5.54 |
+2.70 |
+3.95 |
+1.32 |
32 |
MBIZ-10 |
S03 |
3.40 |
-0.95 |
-6.95 |
+2.56 |
-5.51 |
+2.15 |
+3.72 |
+0.36 |
40 |
MBIZ-10 |
S03 |
3.34 |
-1.55 |
-8.34 |
+2.09 |
-6.11 |
+2.25 |
+2.82 |
+0.80 |
COMP 9 |
- |
S03 |
3.61 |
-1.46 |
-7.73 |
+2.61 |
-5.13 |
+2.96 |
+3.49 |
+1.13 |
COMP 5 |
- |
S03 |
3.63 |
-1.27 |
-7.60 |
+2.12 |
-5.97 |
+2.42 |
+3.66 |
+1.43 |
41 |
MBIZ-11 |
- |
3.32 |
-1.47 |
-8.03 |
+2.83 |
-5.54 |
+5.52 |
+3.78 |
+1.10 |
33 |
MBIZ-11 |
S03 |
3.37 |
-0.67 |
-7.25 |
+2.17 |
-3.49 |
+3.39 |
+3.57 |
+0.40 |
42 |
MBIZ-11 |
S03 |
3.40 |
-1.63 |
-7.90 |
+2.32 |
-5.23 |
+2.07 |
+2.81 |
+0.89 |
COMP 9 |
- |
S03 |
3.61 |
-1.46 |
-7.73 |
+2.61 |
-5.13 |
+2.96 |
+3.49 |
+1.13 |
COMP 5 |
- |
S03 |
3.63 |
-1.27 |
-7.60 |
+2.12 |
-5.97 |
+2.42 |
+3.66 |
+1.43 |
43 |
MBIZ-13 |
- |
3.30 |
-1.60 |
-8.90 |
+2.10 |
-6.55 |
+1.87 |
+2.55 |
+0.39 |
44 |
MBIZ-13 |
S03 |
3.13 |
-1.29 |
-9.19 |
+1.80 |
-6.68 |
+1.20 |
+2.39 |
+0.26 |
45 |
MBIZ-13 |
S03 |
3.19 |
-1.16 |
-8.99 |
+1.97 |
-6.84 |
+1.23 |
+2.59 |
+0.21 |
COMP 9 |
- |
S03 |
3.61 |
-1.46 |
-7.73 |
+2.61 |
-5.13 |
+2.96 |
+3.49 |
+1.13 |
COMP 5 |
- |
S03 |
3.63 |
-1.27 |
-7.60 |
+2.12 |
-5.97 |
+2.42 |
+3.66 |
+1.43 |
[0090] The results in Table 8 cast further light upon the surprising ameliorating effect
of the stabilizers according to formula (I) upon the effect of benzotriazole stabilization
on the shelf-life stability of substantially light-insensitive thermographic recording
materials. The results for COMPARATIVE EXAMPLE 10 show that the base composition without
benzotriazole and stabilizers according to formula (I) exhibits a fairly good shelf-life
stability as can be seen from the Δb* CIELAB value at a density of 1.0 of +0.61. The
presence of 5 mol% benzotriazole in respect of silver behenate clearly worsens the
shelf-life stability as can be seen from the increase in Δb* CIELAB value at a density
of 1.0 from +0.61 to +1.13 or +1.43.
[0091] The presence of 5 mol% MBIZ-3 or MBIZ-13 with respect to silver behenate slightly
improves the shelf-life stability as can be seen from the slight decrease in Δb* CIELAB
value at a density of 1.0 from +0.61 to +0.48 and +0.39 respectively, but the presence
of 5 mol% MBIZ-10 or MBIZ-11 with respect to silver behenate worsens the shelf-life
stability as can be seen from the increase in Δb* CIELAB at a density of 1.0 from
+0.61 to +1.32 and +1.10 respectively.
[0092] However, the results in Table 8 show that when benzotriazole and the stabilizers
according to formula (I) are simultaneously incorporated into the base composition
a synergetic improvement in shelf-life stability occurred in the case of MBIZ-3, MBIZ-7,
MBIZ-10, MBIZ-11 and MBIZ-13 i.e. the shelf-life stability obtained is better than
that obtained with either benzotriazole or any one of MBIZ-3, MBIZ-7, MBIZ-10, MBIZ-11
and MBIZ-13 separately. This is so consistent that the results with INVENTION EXAMPLE
36 can be disregarded as being anomalous. The optimum mix of benzotriazole and the
stabilizer according to formula (I) appears to depend upon the choice of stabilizer
according to formula (I), being 5 mol% benzotriazole/2 mol% MBIZ-3 in the case of
MBIZ-3, being 5 mol% benzotriazole/5 mol% stabilizer according to formula (I) in the
case of MBIZ-7, MBIZ-10 and MBIZ-11 and being 5 mol% benzotriazole/2-4 mol% MBIZ-13
in the case of MBIZ-13.
[0093] The present invention may include any feature or combination of features disclosed
herein either implicitly or explicitly or any generalisation thereof irrespective
of whether it relates to the presently claimed invention. In view of the foregoing
description it will be evident to a person skilled in the art that various modifications
may be made within the scope of the invention.