CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims benefit under 35 U.S.C. § 119 from Korean Patent Application
No. 2004-34959, filed on May 17, 2004, the entire content of which is incorporated
herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention:
[0002] The present invention relates in general to a high sensitivity complementary metal-oxide
semiconductor (CMOS) image sensor and a method for fabricating the same. More particularly,
the present invention relates to a CMOS image sensor having excellent photosensitivity
and picture quality by gathering a greater amount of light incident outside the sensor
to thereby improve its peripheral brightness ratio.
2. Description of the Related Art:
[0003] In general, an image sensor is a semiconductor device which converts an optical image
to an electric signal. There are two types of image sensors: charge coupled devices
(CCDs) and complementary metal-oxide semiconductors (CMOS) image sensors.
[0004] Particularly, a CCD is a device having closely arranged metal-oxide-silicon (hereinafter
referred to as 'MOS') capacitors in which charge carriers are stored respective MOS
capacitors and transferred. A CMOS image sensor utilizes CMOS technology employing
a control circuit and a signal processing circuit as peripheral circuits for forming
as many MOS transistors as the sum of existing pixel numbers in the peripheral circuit.
In using these MOS transistors, the CMOS image sensor adopts a switching mode which
sequentially senses outputs.
[0005] So far, the CCD has been the image sensor receiving the most attention, and it is
still used broadly in many applications including digital cameras and camera phones.
However, with recent rapid popularization of camera phones, there is a need for low-power
consumption. To keep abreast of this trend, investigators have now turned their attention
to the CMOS image sensor. This is because the CMOS image sensor can be easily produced
using a general CMOS process for fabricating silicon semiconductors, has a small in
size and is cost effective, and has low power consumption. Even though it is apparent
that the CMOS image sensor is excellent as a portable sensor because of its high degree
of integration and low power consumption, the CMOS image sensor has very low photosensitivity
compared to a related art CCD. There have been a number of studies which seek to overcome
this problem. Meanwhile, another recent tendency is to reduce size of mobile equipment
including camera phones. Accordingly, an image optical system housed in a camera phone
needs to have a compact size and high picture quality. For example, as the total number
of pixels of the CMOS used in a camera phone increases to 300,000, 1 million, 1.3
million, 2 million, 3 million and so forth, the pixel size of a sensor must gradually
decrease. Also, the diagonal length of the image sensor must be short if the image
module is to have a compact size. Along with these trends, the back focal length is
also being made shorter. Because of this, the incident angle of light passing through
an edge of the CMOS is getting larger. In other words, the brightness ratio of light
incident on the central part to the edge of the CMOS (hereinafter, referred to as
a "peripheral brightness ratio") is reduced in proportion to the back focal length
of a lens. This phenomenon is observed not only in the CMOS but also in the CCD. In
effect, it is one of the largest concerns related to sensors that needs to be resolved.
[0006] FIG. 1 is a schematic diagram of an image sensor having an improved photosensitivity
disclosed in U.S. Pat. No. 4,667,092. Referring to FIG. 1, to improve the photosensitivity
in a related art CCD image sensor, micro lenses ML are deposited on the upper portion
of photodiodes PD. In general, the photodiode PD occupies only a certain part of the
pixel area of the image sensor. Therefore, the fill factor occupied by the photodiode
in the pixel area is less than 1, and accordingly, part of the incident light is inevitably
lost. Micro lenses ML are disposed on the upper portion of the photodiodes PD to condense
the lost incident light and thus, to increase the quantity of light focused on the
photodiodes PD.
[0007] FIG. 2 comparatively illustrates a light source that is incident perpendicularly
to the sensor of FIG. 1 (FIG. 2A), and an incident light source forming an inclined
angle with the sensor of FIG. 1 (FIG. 2B). When the focus position of the micro-lens
ML is formed on the photodiode PD, the light incident perpendicularly to the micro-lens
ML fully converges on the photodiode PD. However, if the incident light is tilted
so that it strikes the micro-lens ML at an angle, a certain deviation length occurs.
This phenomenon is observed in light beams incident upon the center and peripheral
sides of the sensor, and is a main cause of deterioration of the peripheral brightness
ratio of the image sensor. The best-known answer so far to solve the peripheral brightness
ratio problem is to reduce the size of the micro-lens.
[0008] FIG. 3 is a schematic diagram of an image sensor disclosed in U.S. Pat. No. 5,601,390.
Particularly, FIG. 3A illustrates a state in which the optical axes of the micro lenses
ML and the optical axes of the photodiodes PD are not coincident, wherein a mask for
use in fabricating the micro-lens ML is reduced by a certain ratio. FIG. 3B illustrates
a state in which light is incident at a certain angle because of the non-coincident
optical axes of the micro-lens ML and the photodiode PD, where the incident light
converges on a photodiode PD. In the case of the image sensor illustrated in FIG.
3, the optical axes of the micro-lens ML and the photodiode PD become more distant
from each other at the periphery of the sensor than at its center. In this manner,
more light can be gathered that is incident at the periphery of the sensor, and the
peripheral brightness ratio can be improved. However, there is a fatal flaw in this
method. Since the angle of incidence of light entering the center of the sensor is
different from the angle of incidence of light entering the periphery of the sensor,
if the lenses have the same physical properties, e.g., focal length and lens' diameter,
a sufficient quantity of light cannot converge on the photodiode. To solve this problem,
in other words, to improve uniformity of light converging on the photodiode (or the
peripheral brightness ratio), the micro lenses disposed at the center and the peripheral
part of the sensor are designed to have different physical properties. Unfortunately
though, a related art fabrication method for the micro-lens, wherein a photoresist
(PR) is patterned in rectangular or cylindrical shape and heated to form a micro-lens,
cannot meet this requirement.
[0009] FIG. 4 is a schematic diagram of an image sensor employing an inner layer lens. As
shown in FIG. 4, a light beam that is once converged by a micro-lens ML is converged
again by an inner layer lens disposed in the vicinity of a photodiode PD. In this
manner, the light gathering efficiency is increased. Particularly, the use of the
inner layer lens is very effective for improving the peripheral brightness ratio in
that it converges not only a light beam that is incident perpendicularly to the sensor,
but also a light beam that is incident at an angle. Because of this merit, an inner
layer lens is already employed in many CCD image sensors. Unlike the CCD, however,
due to its structure, it is difficult to accommodate an inner layer lens in the CMOS.
Even if successful, two or three additional masking steps are required, which increases
the cost of manufacturing the CMOS.
[0010] FIG. 5 diagrammatically illustrates how the distance between a micro-lens and a photodiode
affects the quantity of light incident on the micro-lens at an angle that is gathered
by the image sensor. Particularly, FIG. 5A illustrates a case in which the distance
H1 between the micro-lens ML and the photodiode PD is relatively long; and FIG. 5B
illustrates a case in which the distance H2 between the micro-lens ML and the photodiode
PD is relatively short. According to the nature of a lens, if the focal length is
long, the focal deviation W1 is increased, while if the focal length is short, the
focal deviation W2 is decreased. Because of these characteristics, if the focus of
the micro-lens is on a photodiode, the distance between the micro-lens and the photodiode
should not be too long because the quantity of light converging on the photodiode
is inversely proportional to the distance. Referring to FIG. 5C, light beams incident
perpendicularly to the micro-lens all converge on the photodiode. On the other hand,
light beams incident on the micro-lens at an angle are reflected by a peripheral structure
of the photodiode. This phenomenon occurs more often when the distance between the
micro-lens and the photodiode is increased, resulting in an increase in focal deviation.
Therefore, to improve the peripheral brightness ratio, it is important to minimize
the distance between the micro-lens and the photodiode. However, unlike the CCD, structural
problems in the CMOS interfere in reducing the distance between the micro-lens and
the photodiode.
SUMMARY OF THE INVENTION
[0011] It is, therefore, an object of the present invention to provide a CMOS image sensor
for improving the photosensitivity and peripheral brightness ratio of the sensor,
and for preventing optical cross talk generated by light incident on the sensor at
a tilted angle.
[0012] To achieve the above objects and advantages, the invention provides a CMOS image
sensor including: a semiconductor substrate on which a light sensor and device isolating
insulation films are formed, in which the top of the substrate is coated with a plurality
of metal layers and oxide films; a plurality of reflective layers formed inside the
metal layers, each being spaced apart; a color filter embedded in a groove formed
by etching the oxide films inside the reflective layers by a predetermined thickness;
a plurality of protrusions formed on both sides of the top of the color filter, each
arranged at a predetermined distance from one another; a flat layer formed on the
top of the protrusions and the oxide films; and a micro-lens formed on the top of
the flat layer.
[0013] Preferred embodiments are described below.
[0014] The light sensor is a photodiode or a photogate.
[0015] The plurality of reflective layers reflect light incident through an opening between
the protrusions, to converge the light on the light sensor.
[0016] A focus position of the micro-lens is formed on an opening between the protrusions.
[0017] A plurality of the protrusions reflect light that has been reflected from the photodiode
and the surface of the oxide film due to the difference in refractive indexes of the
respective oxide films, to converge the light on the light sensor.
[0018] The plurality of protrusions are of equal length, such that an optical axis passing
through the opening between the protrusions is coincident with an optical axis passing
through a center of the light sensor.
[0019] The plurality of protrusions are of different length from one another, such that
an optical axis passing through an opening between the protrusions is not coincident
with an optical axis passing through a center of the light sensor.
[0020] In another aspect, the present invention provides a method for fabricating an image
sensor, the method including the steps of: forming a light sensor and device isolating
insulation films on a semiconductor substrate; coating the top of the semiconductor
substrate with a plurality of metal layers and a plurality of oxide films; forming
a plurality of grooves by etching the oxide films inside the metal layer by a predetermined
thickness, and coating the grooves with a reflective layer; forming a groove by etching
the oxide films inside the reflective layers by a predetermined thickness, and forming
a color filter in the groove; forming a plurality of protrusions on both sides of
the top of the color filter; forming a flat layer on the top of the protrusions and
the oxide films; and forming a micro-lens on the flat layer.
[0021] Preferred embodiments are described below.
[0022] The light sensor is a photodiode or a photogate.
[0023] The plurality of reflective layers reflect light incident through an opening between
the protrusions, to converge the light on the light sensor.
[0024] A focus position of the micro-lens is formed on the opening between the protrusions.
[0025] The plurality of protrusions reflect light that has been reflected from the photodiode
and the surface of the oxide film due to a difference in refractive indexes of the
respective oxide films, to converge the light on the light sensor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The above aspects and features of the present invention will be more apparent by
describing certain embodiments of the present invention with reference to the accompanying
drawings, in which:
[0027] FIG. 1 is a schematic diagram of an image sensor disclosed in U.S. Pat. No. 4,667,902;
[0028] FIG. 2 comparatively illustrates a light source that is incident perpendicularly
to an image sensor of FIG. 1 (FIG. 2A), and a light source that is incident on an
image sensor of FIG. 1 at a tilted angle (FIG. 2B);
[0029] FIGS. 3A and 3B are schematic diagrams of an image sensor disclosed in U.S. Pat.
No. 5,601,390;
[0030] FIG. 4 is a schematic diagram of an image sensor using an inner layer lens;
[0031] FIGS. 5A-5C diagrammatically illustrate how the distance between a micro-lens and
a photodiode affects the quantity of a light incident on the micro-lens at an angle
that is generated by the image sensor;
[0032] FIGS. 6A to 6H are cross sectional views of a CMOS image sensor of the present invention
in different stages of a fabrication process;
[0033] FIG. 7 is a conceptual diagram describing the operation of a CMOS image sensor according
to an embodiment of the present invention; and
[0034] FIGS. 8 A and 8B each illustrate a relationship between a photodiode and a central
axis of an opening between protrusions.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0035] An embodiment of the present invention will next be described with reference to the
accompanying drawings. However, the present invention should not be construed as being
limited thereto.
[0036] In the following description, the same drawing reference numerals are used for the
same elements even in different drawings. The detailed description below is provided
to assist in a comprehensive understanding of the invention. Thus, it is apparent
that the present invention can be carried out without being limited to such structure.
Also, well-known functions or constructions are not described in detail since they
would obscure the invention in unnecessary detail.
[0037] FIGS. 6A to 6H are cross sectional views of a CMOS image sensor 100 of the present
invention in different stages of a fabrication process.
[0038] FIG. 6A is a cross sectional view of a CMOS image sensor 100 right before formation
of a color filter. As shown in FIG. 6A, the CMOS image sensor of the present invention
includes a photodiode 30 formed as a light receiving device between device isolating
insulation films 20a and 20b on substrate 10, and CMOS devices (not shown) with NMOS
and PMOS transistors. The CMOS image sensor 100 includes a light sensor for sensing
light, and a logic circuit for converting light sensed by the light sensor to an electric
signal. Unlike a CCD, the CMOS image sensor is fabricated by processing the light
sensor and the logic circuit at the same time. To design and fabricate the logic circuit
(not shown), a plurality of metal layers M1- M4, each encompassed by oxide films D1
- D4 generated from formation of the logic circuit, are first formed.
[0039] Then, as shown in FIG. 6B, the oxide films D1 - D4 are etched from the upper portion
of both sides of the photodiode 30, to form a (vertical) groove having a predetermined
width W1. If desired, the groove can have a wedge shape, that is, the width W1 can
gradually decrease in a top-to-down direction.
[0040] Referring next to FIG. 6C, the groove passing through the oxide films D1 - D4 is
coated with a reflective layer 40a, 40b by employing a sputtering method. A material
having a high reflectance and low absorptivity can be used as a material for the reflective
layer 40a, 40b without particular limitation. Examples of the reflective layer-forming
material include silicon, titanium (Ti), titanium nitrite (TiN), aluminum (Al), copper
(Cu), and tungsten, each having a high reflectance.
[0041] Afterwards, as shown in FIG. 6D, in order to facilitate formation of a color filter,
part of the top portion of the fourth oxide film D4 is removed by a predetermined
thickness. Also, as shown in FIGS. 6E and 6F, the fourth oxide film D4 within reflective
layers 40a, 40b is etched by a predetermined thickness to form a (horizontal) groove,
and a color filter 50 is embedded directly in the groove and planarized. The color
filter 50 is an array of red (R), green (G) and blue (B) filters. In general, the
color filter 50 is formed by adding a dye to a photoresist (PR), and its transmittance
is determined according to the amount of dye added to the photoresist (PR). In practice,
there is a certain fixed value (or level) for the thickness of the color filter and
the amount of dye to be added in order to optimize colors. Thus, it is important to
adjust the thickness of the color filter to the fixed level. According to an embodiment
of the present invention, the thickness of the color filter may be freely adjusted.
[0042] Following formation of the color filter 50, a highly reflective material is deposited
on an upper portion of the color filter 50 to form protrusions 60a and 60b as shown
in FIG. 6G. Then, as shown in FIG. 6H, a flat layer 70 is formed on the top of the
protrusions 60a and 60b, and a micro-lens 80 is formed on the top of the flat layer
70. Preferably, the protrusions 60a and 60b are made of a highly reflective material,
such as a metal, but the reflective material is not limited thereto. The center of
an opening between protrusions 60a and 60b is usually coincident with the center (i.e.,
the optical axis) of the photodiode 30, but the present invention also includes a
case in which the center of the opening is located outside the sensor, and is not
coincident with the optical axis of the photodiode 30. Moreover, the width of the
opening can be varied towards the outside of the sensor, and the protrusions 60a and
60b do not necessarily have to be bilaterally symmetrical. Meanwhile, the flat layer
70 is applied to the top of the color filter 50 because the top surface of the color
filter 50 is rough.
[0043] According to an embodiment of the present invention, the focus position of the micro-lens
is formed on the photodiode 30. More specifically, the curvature of the micro-lens
80 and the refractive index of the lens material are adjusted so that micro-lens 80
focuses light on an upper central portion of the color filter. Hereinafter, the focus
of the micro-lens 80 on the upper central portion of the color filter will be referred
to as a "virtual focus". In accordance with structural characteristics of the present
invention, an outer wall portion such as the reflective layers 50a, 50b of the virtual
focus is coated with a highly reflective material. Therefore, all light incident on
the virtual focus is reflected by the reflective layers 50a, 50b, and eventually converges
on the photodiode 30. Also, by disposing the color filter 50 under the protrusions
60a and 60b, the distance between the micro-lens 80 and the virtual focus is minimized.
The shorter the focal length of the micro-lens 80, the less the focal deviation on
the top surface of the micro-lens 80. In this manner, the peripheral brightness ratio
of the sensor can be improved.
[0044] FIG. 7 is a conceptual diagram describing operation of the CMOS image sensor according
to an embodiment of the present invention. Referring to FIG. 7, a user adjusts the
curvature and refractive index of the micro-lens 80 in order to fix the virtual focus
of the micro-lens 80 to the height of the protrusions 60a and 60b. Light beams incident
on lower portions of the protrusions 60a and 60b are reflected by the reflective layers
40a, 40b coated with a highly reflective material. Therefore, no matter at what angle
a light beam might be incident, it converges on the photodiode 30.
[0045] In this manner, the focus position of the micro-lens 80 shifts from the photodiode
30 to the upper central portion of the color filter 50. As seen in FIG. 7, the new
focus position L' is much shorter than the old focus position L.
[0046] Therefore, the focal deviation on the top surface of the micro-lens 80 with respect
to light incident at an angle is extremely small, and this resultantly increases the
peripheral brightness ratio of the sensor. Meanwhile, the oxide films D1 - D4 of the
CMOS image sensor 100 are made of transparent materials, each having a different refractive
index. Thus, part of the light incident on the oxide films D1 - D4 is reflected from
the oxide films D1 - D4 due to differences in refractive index, and from the surface
of the photodiode 30.
[0047] At this time, the protrusions 60a and 60b reflect light that is reflected from the
oxide films D1 - D4 and the surface of the photodiode 30 back to the photodiode 30,
resulting in improved light gathering efficiency of the CMOS image sensor 100.
[0048] FIGS. 8A and 8B each illustrate a relationship between the photodiode and the central
axis of the opening between protrusions.
[0049] The roles of the protrusions 60a and 60b are largely divided into two kinds. Firstly,
light incident on the opening between the protrusions, i.e., the virtual focus plane,
is reflected by the reflective layer 50a, 50b, and converges on the photodiode 30.
The protrusions 60a and 60b reduce glare or surface reflection caused by differences
in refractive index of the oxide films D1 - D4. Secondly, the protrusions 60a and
60b improve the peripheral brightness ratio. In other words, by adjusting the width
of the protrusions 60a and 60b and the axis deviation of the photodiode 30, it becomes
possible to improve the peripheral brightness ratio due to a difference in the angle
of incidence of light on the central part and the peripheral part of the sensor, respectively.
[0050] Referring to FIG. 8A, a first protrusion 60a and a second protrusion 60b have the
same length with respect to the center of the virtual focus plane. Also, the width
W between the protrusions 60a and 60b is small, and the axis of the photodiode 30
and the virtual focus are coincident with one another. On the other hand, the protrusions
60a and 60b shown in FIG. 8B are disposed such that the axis of the photodiode 30
and the virtual focus plane are not coincident with one another. More specifically,
the protrusions 60a and 60b are disposed at a peripheral region of the CMOS image
sensor 100, and the length of the first protrusion 60a is different from that of the
second protrusion 60b. Also, the width W' between the protrusions 60a and 60b is relatively
larger than the width W shown in FIG. 8A. Therefore, when forming the protrusions
60a and 60b, the peripheral brightness ratio of the sensor can be improved more effectively
without transforming the micro-lens 80, but by simply adjusting the width of the opening
and the axes according to the location of the sensor.
[0051] Although the above-described embodiments employ a light sensor such as the photodiode,
the operation principles are equally applied to an image sensor using other kinds
of light sensors including a photogate.
[0052] As explained above, the reflective layer disposed at the top portion of the photodiode
is made of a material having a high reflectance and low absorptivity. Therefore, light
incident on the virtual focus plane on the top of the reflective layer converges on
the photodiode, and thus, the light sensitivity of the sensor is greatly improved.
[0053] Also, according to an embodiment of the present invention, the focal length of the
micro-lens can be reduced and thus, the focal deviation is improved. Thus, it is possible
to increase the amount of light converging on the photodiode even if the light is
incident on the sensor at an angle. Also, the protrusions formed on both sides of
the virtual focus plane reduce the emission of reflective light by the photodiode
and the oxide film, so that the amount of light converging on the photodiode is increased.
Thus, the light sensitivity of the sensor is improved.
[0054] Lastly, the peripheral brightness ratio can be improved by adjusting the width of
the opening between the protrusions, and the axis deviation of the photodiode, without
transforming the micro-lens.
[0055] The foregoing embodiment and advantages are exemplary and are not to be construed
as limiting the present invention. The present teachings can be readily applied to
other types of apparatuses. Also, the description of the embodiments of the present
invention is intended to be illustrative, and not to limit the scope of the claims,
and many alternatives, modifications, and variations will be apparent to those skilled
in the art.
1. A CMOS image sensor comprising:
a substrate on which a light sensor and device isolating insulation films are formed,
in which the top of the substrate is coated with a plurality of metal layers and oxide
films;
a plurality of reflective layers formed inside the metal layers, each being spaced
apart;
a color filter embedded in a groove formed by etching the oxide films inside the reflective
layers by a predetermined thickness;
a plurality of protrusions formed on both sides of the top of the color filter, each
arranged at a predetermined distance from one another;
a flat layer formed on the top of the protrusions and the oxide films; and
a micro-lens formed on the top of the flat layer.
2. The CMOS image sensor according to claim 1, wherein the light sensor is a photodiode
or a photogate.
3. The CMOS image sensor according to claim 1, wherein a plurality of the reflective
layers reflect light incident through an opening between the protrusions, to converge
the light on the light sensor.
4. The CMOS image sensor according to claim 1, wherein a focus position of the micro-lens
is formed on an opening between the protrusions.
5. The CMOS image sensor according to claim 1, wherein the protrusions reflect light
that has been reflected from the photodiode and the surface of the oxide film due
to a difference in refractive indexes of the respective oxide films, to converge the
light on the light sensor.
6. The CMOS image sensor according to claim 1, wherein a plurality of the protrusions
are of equal length, such that an optical axis passing through an opening between
the protrusions is coincident with an optical axis passing through a center of the
light sensor.
7. The CMOS image sensor according to claim 1, wherein a plurality of the protrusions
are of different length from one another, such that an optical axis passing through
an opening between the protrusions is not coincident with an optical axis passing
through a center of the light sensor.
8. A method for fabricating an image sensor, which comprises:
forming a light sensor and device isolating insulation films on a substrate;
coating the top of the substrate with a plurality of metal layers and a plurality
of oxide films;
forming a plurality of grooves by etching the oxide films inside the metal layer by
a predetermined thickness, and coating the grooves with a reflective layer to form
a plurality of reflective layers;
forming a groove by etching the oxide films inside the reflective layers by a predetermined
thickness, and forming a color filter in the groove;
forming a plurality of protrusions on both sides of the top of the color filter;
forming a flat layer on the top of the protrusions and the oxide films; and
forming a micro-lens on the flat layer.
9. The method according to claim 8, wherein the light sensor is a photodiode or a photogate.
10. The method according to claim 8, wherein a plurality of the reflective layers reflect
light incident through an opening between the protrusions, to converge the light on
the light sensor.
11. The method according to claim 8, wherein a focus position of the micro-lens is formed
on an opening between the protrusions.
12. The method according to claim 8, wherein the protrusions reflect light that has been
reflected from the photodiode and the surface of the oxide film due to difference
in refractive indexes of the respective oxide films, to converge the light on the
light sensor.
13. A CMOS image sensor comprising:
a substrate having formed on an upper surface thereof a light sensor and first and
second device isolating films on opposite sides of the light sensor;
a stack of oxide films disposed on the upper surface of the substrate and covering
the light sensor and device isolating films;
a plurality of metal layers embedded in the respective oxide films on opposite sides
of the light sensor, forming first and second stacks of embedded metal layers, and
not covering a projected area of the light sensor;
first and second vertically oriented reflected layers formed between opposite sides
of the light sensor and the first and second stacks of embedded metal layers, respectively;
a color filter embedded in a horizontally oriented groove of predetermined thickness
formed in the stack of oxide films between the first and second reflective layers;
a plurality of protrusions formed on opposing sides of the top surface of the color
filter, each arranged at a predetermined distance from one another;
a flat layer formed on the top of the protrusions and the oxide films; and
a micro-lens formed on the top of the flat layer.