[0001] The present invention refers to a vertical bagging machine, intended for packaging
with bags provided with strengthening and lateral shaping edges and square bottoms
(sometimes also called "stabilo" bags).
[0002] It is known to make vertical bagging machines provided with a delivery pipe placed
vertically or according to a desired tilt on which a tube of plastic film is formed
and guided from top to bottom starting from a web of continuous film. Downstream of
the bottom end of the delivery pipe (from which the quantity of product to be formed
is bagged at each advance step of the pipe of film) transverse sealing means and blanking
means are provided (which may be provided with shaping means, for example square,
of the bottom of the bag) intended to form a sequence of bags containing the delivered
product. The delivery pipes of such machines typically have a circular (or at least
oval) section and enable high packaging speed to be obtained and the possibility of
jamming to be minimised. Nevertheless, the known vertical machines are not suitable
for making parallelepiped shaped bags, such as the so-called "stabilo" bags.
[0003] "Stabilo" bags are bags provided with four vertical sealed folds to form four lateral
edges; the presence of the edges gives the bag a shape that is similar to that of
a parallelepipedon that is able to be free-standing by resting on its rectangular
base.
[0004] For packaging with "stabilo" bags, vertical machines have been proposed having a
delivery pipe with a rectangular section in order to encourage the formation of lateral
edges and to give the section of the pipe of film an appropriate shape at the moment
of transverse sealing of the bag. On the external surface of the delivery pipe appropriate
guide flaps are arranged that are intended to form four longitudinal folds in the
pipe of film, which are then pinched and sealed to form the lateral shaping edges.
[0005] These machines nevertheless have a series of drawbacks that are not completely negligible,
especially when the product to be packaged has a shape or nature that tends to jam
in the pipe, due to the small passage "gap" of the pipe, and when high productivity
and bagging speed are required. The square shape of the cross-section of the delivery
pipe (with the same perimeter of the section of the pipe of film) does not permit
a wide area to be obtained for the delivery flow of the product, as the bagging process
is not very reliable and cannot be generally slowed down. In fact, owing to the shape
of the pipe, bagging machines with "stabilo" bags often suffer from jamming problems,
making frequent operator interventions necessary and further reducing the device's
productivity.
[0006] The general object of this invention is to overcome the drawbacks mentioned above
by providing a bagging machine for packaging with "stabilo" bags that enables high
bagging speed and a satisfactory productivity level to be achieved. A further object
is to make a bagging machine that is reliable and has a simple and economical structure.
[0007] In view of this object, it was decided to create, according to the invention, a vertical
bagging machine for forming bags in plastic film comprising a pipe with a substantially
circular and oval cross-section for delivering the product around which are formed
and guided from top to bottom a pipe of plastic film and transverse sealing means
of the pipe of film arranged downstream of the bottom end of the delivery pipe for
forming a sequence of closed bags containing the delivered product, characterised
in that along the delivery pipe there is means for the formation of longitudinal folds
along the pipe of film and sealing means of said folds, guide means being arranged
at the bottom end of the delivery pipe to give the pipe of film a rectangular section
with said folds at corners of the rectangular section.
[0008] In order to make the explanation of the innovative principles of the present invention
and its advantages in relation to the state of the art clearer, a possible embodiment
applying such principles will be disclosed below by way of example with the help of
attached drawings. In the drawings:
- figure 1 is a perspective view of a bagging machine made according to the present
invention,
- figure 2 is another perspective view of the bagging machine in figure 1 with some
parts removed,
- figure 3 is a detail of the bagging machine of the preceding figures,
- figure 4 is a view of a bag made with the machine according to the invention,
- figure 5 is a section view of the pipe of film inside the machine just before the
stage of transverse sealing,
- figure 6 is a view of the section of pipe of film at the point for delivering the
product to be packaged.
[0009] With reference to the figures, figure 1 shows a vertical bagging machine 11 for the
formation of bags equipped with four sealed side folds for making lateral stabilisation
edges; these bags, an example of which is shown in the example in figure 4, are known
in the packaging field as "stabilo" bags.
[0010] The bagging machine 11 comprises a delivery pipe 12 (which may be vertical or be
arranged according to a desired tilt) around which a pipe of continuous plastic film
is guided from top to bottom. The pipe of film is formed around the delivery pipe
12 by appropriate means 14 starting from a web of continuous film that is supplied
to the machine (not shown in the figure). The means 14 comprises a guide profile arranged
near the top end of the delivery pipe 12 and is made according to techniques known
in the field of bagging with vertical machines; the means will therefore not be disclosed
with further details.
[0011] The delivery pipe 12 has a top opening upstream of which there is arranged known
means of dosing the product to be packaged (not shown in the figure). The pipe of
film that forms around the delivery pipe 12 runs from top to bottom, dragged by known
movement means (not shown). Dragging is indexed, to enable closing sealing of a bag
at each advance step of the pipe of film downwards.
[0012] The pipe 12 is fixed to a support structure 13 on which the means 14 is also mounted
for winding the film around the delivery pipe 12.
[0013] Figure 2 shows the bagging machine according to the invention with some parts removed.
Note, at the height of the profile 14 for winding the web of film, the folding means
29, 30 and 31, which have the function of forming two longitudinal folds which extend
to the outside in the pipe of film wrapped around the delivery pipe 12.
[0014] In figure 3, where the winding profile 14 has been removed, the folding means is
more visible. The two vertical ribs 31 are fixed to the delivery pipe 12 and are intended
to stay inside the pipe of film (not shown) during operation of the machine. The two
flaps 30, on the other hand, are fixed to the support structure 13, just like the
guide body 29. The guide body 29 is arranged between the two ribs 31, whereas the
flaps 30 are positioned to the side of the ribs 31, parallel to them. During bagging,
the flaps 30 and the guide 29 remain outside the pipe of film and with the ribs 31
define two thin gaps that are suitable for forming two folds protruding outside the
pipe of film. On the opposite side of the delivery pipe very similar folding means
60, 61 is arranged, which forms two folds that mirror the two formed by the means
29, 30 and 31. Once it has passed through the folding means, the pipe of film assumes
a cross-section that is similar to the one shown in figure 6, with the folds 51 protruding
parallel to one another towards the outside from the pipe of film with a circular
section. Note in fact that the ribs 31, in an embodiment of the invention, protrude
parallel to one another from the delivery pipe.
[0015] Immediately downstream of the folding means appropriate sealing means is arranged
that is intended to pinch and seal the previously formed folds. To each folding unit
a sealing unit corresponds. Below the folding unit 29, 30 and 31 the sealing unit
41 is arranged, that is intended to seal the two folds formed by the corresponding
folding means. The sealing unit 41 is supported by an arm 20 fixed to the support
structure 13 and comprises a pair of vertical sealing blades 22, moved hydraulically
or pneumatically by known drive means 25. The two blades 22 are suitable for closing
in the direction of the contrast body 23 to pinch the longitudinal folds formed upstream
of the corresponding folding means at each advance step of the film downwards. The
blades 22 and the contrast body 23 are arranged vertically and have an elongated shape,
in particular, their length must be at least the same as the height of a bag, to ensure
the formation of the side edges along the entire extent of the pipe of film.
[0016] On the side diametrically opposite the delivery pipe 12 the second sealing unit 42
is arranged, which is completely similar to the sealing unit 41 and is intended to
operate on the longitudinal folds formed by the folding means 60, 61.
[0017] According to techniques known in the field of vertical bagging, the machine could
also comprise further longitudinal sealing means, intended to close longitudinally
the pipe of film wound around the delivery pipe 12. Normally however, the longitudinal
closure of the pipe occurs at one of the four seams of the folds 51, avoiding a further
fifth seam being made on the pipe of film.
[0018] At the bottom end of the delivery pipe 12 the delivery port 15 is made from which
the product to be packaged emerges (see figure 1). The delivery pipe 12 is shaped
with a virtually circular cross-section along its entire extent as far as the delivery
port 15. The pipe section could be oval or have similar shapes (without sharp corners).
This solution enables the maximum area to be obtained for the product delivery flow
with the same perimeter of the cross-section of the pipe of film. In this way it is
possible to minimise the time for delivering product, accelerating the overall bagging
process.
[0019] Downstream of the delivery port 15 there is arranged means 16 to give the pipe of
film a virtually rectangular cross-section. The means 16 comprises a pair of guides
16 that push on the walls of the film from the inside of the pipe, gradually deviating
the rectangular cross-section from the circular shape to the rectangular shape. The
two guides 16 extend from the port 15 downwards and have an angular position in relation
to the folding means such that the sealed longitudinal folds are at the top of the
rectangular section of the pipe of film. Figure 5 shows the section that the pipe
of film assumes downstream of the guides 16, with the sealed folds 51 at the tops
of the rectangle described by the pipe. Note that advantageously, the terminal part
of the guides (or walls) 16 defines the short side of the rectangle described by the
rectangular cross-section of the pipe of film. This solution enables it to be prevented
that the walls 16 interfere in some way with the delivery flow, as they broaden out
slightly as they move further away from the axis of the delivery pipe.
[0020] At a lower height in relation to the guides 16 known transverse sealing means 27
is arranged (shown schematically in figure 1), possibly equipped with known means
for shaping (for example square) of the bottom of the bag. At each advance step of
the pipe of film, the transverse sealing means 27 carries out a closing seal of the
bags to form a sequence of bags starting with the continuous pipe of film. Sealing
is performed parallel to two walls of the pipe of film, in such a way as to make a
bag with a shape similar to that of a parallelepipedon.
[0021] According to known techniques, at the transverse sealing means 27 means can be arranged
to cut the bag that has just been formed from the pipe of film.
[0022] At this point, it is clear that the objects of the present invention have been achieved.
In particular, a bagging machine has been made for the formation of "stabilo"-type
bags that is able to reach high packaging speeds and high productivity. In fact, the
circular section of the delivery pipe enables the time to be minimised for delivering
product with the same bag dimension, thereby speeding up the total bagging process.
Furthermore, it has been found that the machine according to the invention enables
the frequency of jams and blockages to be reduced, contributing to increasing further
the productivity of the machine.
[0023] Naturally, the above disclosure of an embodiment applying the innovative principles
of the present invention is given by way of example of such innovative principles
and must therefore not be taken as a limitation to the scope thereof claimed under
civil law.
1. Vertical bagging machine for the formation of bags in plastic film comprising a pipe
with a substantially circular or oval delivery section (12) of the product around
which is formed and guided from top to bottom a pipe of plastic film and transverse
sealing means (27) of the pipe of film arranged downstream of the bottom end of the
delivery pipe for the formation of a sequence of closed bags containing the delivered
product, characterised in that along the delivery pipe (12) means is present for the formation of longitudinal folds
along a pipe of film and sealing means of said folds, at the bottom end of the delivery
pipe there being arranged guide means (16) to give the pipe of film a rectangular
section with said folds at sharp corners of the rectangular section.
2. Bagging machine according to claim 1, characterised in that said means for giving the pipe of film a rectangular shape comprises a pair of guides
(16) that extends opposite the bottom end (15) of the delivery pipe downwards.
3. Bagging machine according to claim 2, characterised in that each guide (16) comprises a wall, the bottom end part of which defines a short side
of the disclosed rectangle from the section of the pipe of film to the moment of transverse
sealing.
4. Bagging machine according to claim 1, characterised in that said means for folding comprises two folding units, each of which comprises a pair
of longitudinal ribs (31) fixed to the delivery pipe (12), a guide body (29) arranged
between the two ribs (31) and a pair of longitudinal flaps (30) arranged laterally
in relation to the ribs (31), said guide body and said flaps being fixed to a support
structure and defining with the ribs (31) a thin gap traversed by the wall of the
pipe of film for forming a pair of protruding folds.
5. Bagging machine according to claim 4, characterised in that the two folding units are arranged diametrically opposite in relation to the delivery
pipe (12).
6. Bagging machine according to claim 4, characterised in that said means for sealing the folds comprises two sealing units (40, 41), each of which
comprises a contrast body (23) arranged underneath the guide body (29) of a folding
unit and a pair of vertical sealing blades (22) arranged on opposite sides of the
contrast body, each blade (22) being suitable for pinching a preformed fold in cooperation
with a vertical side of the contrast body (23).
7. Bagging machine according to claim 1, characterised in that it comprises a guide profile (14) near the top end of the delivery pipe to form around
the latter the pipe of film starting with a continuous supply of film web, said folding
means being arranged at the height of said guide profile (14).