[0001] The following description relates to a caravan, a mobile home or a motor caravan,
provided with at least 2 side walls, a front, a rear and a roof and an interior, in
which a sitting area and a kitchen may for instance be fitted. The side walls show
a contour which is straight or of which one or more portions are arcuate. This description
relates to running strips of these contours hereinafter referred to as "clamping profiles",
of which various models, with various functions are used. These clamping profiles
are usually made of aluminium, being mounted as one piece at the left and right over
the length of the contours of the recreational vehicles by means of a screwed connection,
of which the screw is fitted in a screw groove with a decorative border. The above-described
clamping profiles function as the finishing of the contours at the left and right,
where the front, the roof and the rear are fixed to the side walls. They may also
have the function of an insertion rail for a tent or an awning and lastly, they also
have the function of providing water tightness, having a sealant underneath them.
[0002] These clamping profiles have been used almost unchanged for years and are fitted
respectively at the left and right on the circumference of caravans and mobile homes
of nearly all makes of recreational vehicles.
[0003] These clamping profiles have never had unfavorable effects, until, about 15 to 20
years ago, plastics, including ABS and polyester, were increasingly used for caravans
and mobile homes. All manufacturers used more and more plastics over time, wanting
to join in the face lifting of their recreational vehicles.
[0004] Due to the oil crisis of the late seventies, the issue of aerodynamics became a strong
point of attention in this field, with as little air resistance as possible being
allowed for recreational vehicles, in order to save on fuel, especially for caravans.
The caravans and mobile homes had to become more rounded and sloping. This design
trend persisted and could be realized most easily, and possibly only by the increasing
use of plastics, where before aluminium outside panels were used. This is exactly
where the catch is.
[0005] Relatively soon after plastics and polyester had begun to be used, it was found that
the screws of the clamping profiles caused these materials to tear.
[0006] Also, these materials, especially those of the ABS-group, are highly sensitive to
temperature changes. Tests that I carried out, show that the tolerance between the
max. expansion (at +30°C) and the max. shrinkage (at -30°C) in the worst case amounts
to 0,6 to 0,7%, depending on the thickness of the material. A thinner material is
far more sensitive than a thick material. One has to realize that for a length of
1 meter plastics material this can be 6 to 7 mm. Note that temperatures below zero
cause a greater movement than those above zero, the reason for this being that most
fronts, roofs and rears are white and repel sunlight, making it difficult (fortunately)
for heat absorption to take place.
[0007] Because a plastic front or rear of a caravan, or a cabin cover of a mobile home,
or a lighting bumper of both, or an entirely polyester roof, due to their substantial
size are subject to a fairly large amount of expansion and shrinkage, it is normal
that these parts tear where they have been penetrated by screws.
[0008] Up till now, usually under warranty, manufacturers have replaced the tom parts for
their clients, and by repeatedly pointing out to their suppliers the quality of their
materials, they have thought to eliminate this problem. Eventually they did not want
to give up the plastic materials anymore, because thanks to their use, they were able
to create more beautiful, rounder and more modem lines in their designs. That is also
the reason that despite the many problems, plastic materials are still used to great
extent. But because these problems have lasted so many years, the consequences have
become so great for certain manufacturers (they are confronted with damage claims
for tom plastic parts daily) that they have started to search for solutions themselves.
[0009] This was reason enough to search for a good solution and this is as follows: the
screw groove with decorative stripe in the existing profile of which the screws up
to now have penetrated the plastic materials, is moved to the outside corner, so that
the screws securing the profile no longer perforate the plastic materials, but pass
alongside the plastic materials before penetrating the wood.
The invention thus provides a recreational vehicle, such as a caravan, mobile home
or motor caravan, in accordance with the introduction part of claim 1, having a clamping
profile in accordance with the characterizing part of claim 1.
[0010] Clamping profiles having an L-shape with on top a screw groove with finishing stripe,
and having their screw groove with finishing stripe placed at a slanting angle with
respect to the L-shape, are known per se, for instance from the patent
publication FR 2 602 554.
[0011] The clamping method disclosed in this document does however not avoid the drawbacks
referred to above in that said document does not disclose to extend the screws in
a slanting angle alongside plastic materials.
[0012] In one embodiment of the invention the clamping profile that follows the contour
of the side wall with at least an curved portion can, more in particular, have no
greater height dimension, than that which can still be bent together with the contour
manually, and which height dimension is smaller than 25 mm and preferably 15 mm.
[0013] In another embodiment of the invention the clamping profile can have greater height
dimensions than those when it can be bent together with the curved portion of the
contour of the side wall manually, and the clamping profile has to be bent by machine.
[0014] According to preferred feature of the invention the clamping profile, in particular
has a L-shape angle which is smaller than ninety degrees so that, because of this
smaller than ninety degree angle, the tension during the clamping is increased in
such way that an optimal sealing is secured with the resilient seal and sealing kit,
the side walls, the front, the roof and/or the rear.
[0015] The invention thus specifically relates to a recreational vehicle comprising a clamping
profile, made in various shapes, out of various materials and with various technical
properties, but always serving the purpose that a screw can be inserted in such an
inclined position that in order to achieve the clamping the screw can be inserted
through a screw groove with a finishing strip, and reaches the wall without touching
the clamped plastic plates, but passes alongside those, thus avoiding perforations
that cause tearing.
According to other particular features of the invention, the plastic plate referred
to, may preferably be made of ABS or polyester, and the resilient profile referred
to may preferably be made of rubber.
[0016] The numerals used in the following description relate to the appended figures illustrating
and clarifying the invention by way of non limiting example.
Figure 1 is a schematic perspective view of a caravan;
Figure 2 is a cross-section of a mounted traditional clamping profile;
Figure 3 is a cross-sectional view of a mounted new clamping profile according to
the present invention;
Figure 4 and 5 show cross sections of technical possibilities and variants of the
clamping profile.
[0017] The present invention relates to recreational vehicles like a caravan, a mobile home
or a motor caravan, provided with a sitting area and a kitchen.
[0018] The caravan shown in figure 1 comprises a chassis with wheels 1, having a floor mounted
thereupon, two side walls 2, a front 3, roof 4 and rear 5. The front 3, roof 4 and
rear 5 are made of plastic plates 6 of which the sides have been secured to the side
walls 2. As can be seen, the front 3 consists of a pre-formed plastic plate 6, having
an aesthetic and aerodynamic form, and in which a booth 7 for a gas bottle or other
accessory is integrated. The front 3 and the rear 5 are usually made of an ABS plastic
but may also be made of aluminium or other synthetic materials like polyester. The
roof 4 may consist of a flat aluminium plate or a flat plastic plate 6, but also the
rear 5 can be made of these flat materials. Between the front and the roof there is
provided a strip which provides a watertight connection. As can be seen in figure
1, the side walls 2 display an curved contour of a caravan where the front 3, the
roof 4 and the rear 5 are fixed to the side walls 2. The front 3, the roof 4 and the
rear 5 are fixed to the side walls 2, and finished by means of a clamping profile
8 which runs along the contour in one piece. The contour of the side walls 2 has bent
portions usually having a radius. Consequently, the aluminium clamping profile 8 can
easily be bent over them.
[0019] Figure 2 shows us a cross section of a traditionally mounted clamping profile 8 (prior
art) with a right angle of 90 degrees in which it is clear that the self-tapping screw
9 with which the clamping profile 8 is fixed, penetrates the plastic plate 6, thus
creating a stressed zone in the plastic plate 6 that may cause tearing. Figure 2 also
shows that between the clamping profile 8 and the plastic plate 6 a watertight resilient
profile 10 filled with sealing kit is fitted to ensure water tightness. In figure
2 can also be seen how a finishing stripe 11 seals the screw groove 12. Figure 2 also
shows that the screw 9, after penetrating the profile 8, the watertight resilient
profile 10 providing water tightness and the plastic plate 6, ends up in the side
wall 2, by which the clamping profile 8 may be subjected to a certain clamping force.
It is a pity that above explanation of the screw system of figure 2 caused a great
deal of frustration and discomfort both to consumers and manufacturers of recreational
vehicles.
[0020] Figure 3 shows us the invention with the solution for the difficulties set forth
in figure 2. As can be seen in figure 3 the screw groove 12 with finishing stripe
11 has been moved to the corner of the clamping profile 8 and placed in such an ideal
inclined position which can always be changed in the clamping profile 8 if necessary.
Also in figure 3 its positive effect can be seen: when the self-tapping screw 9 reaches
the side wall 2 through the clamping profile 8 via the watertight resilient profile
10 filled with sealing kit, this screw no longer penetrates the plastic plate 6, but
passes by it, as a result of which no longer a stressed area is created in the plastic
plate 6, by which this plastic plate may tear. Figure 3 also shows the logical positive
result that the clamping profile 8 is pressed against the side wall 2 with the watertight
resilient profile 10 better because thanks to the inclined screw groove 12 with finishing
stripe 11, the screwing forces exerted on the clamping profile 8 are distributed well
both horizontally and vertically. This provides a better guarantee of a watertight
sealing and an improved cosmetic finish. In order to have this distribution of forces
in the clamping profile 8 take place in an optimal manner, the normal L-angle of ninety
degrees in the clamping profile 8 has been reduced with a few degrees, as is clear
from figure 3.
[0021] Figure 4 and 5 show the possibilities to apply various models and potential technical
modifications to the clamping profile 8, but in which the screw groove 12 is placed
in such a way, that the aim to have the self-tapping screw 9 pass by the plastic plate
6 and reach the side wall 2 is always reached. Figures 4 and 5 also show how in the
clamping profile 8 two lips 13 serve the purpose of providing the clamping profile
8 with a better distribution and an always correct amount of pressure to the corner
of the side wall 2. Logically, however, in these cases the form of the watertight
resilient profile 10 must be changed.
1. A recreational vehicle, such as a caravan, mobile home or motor caravan, having two
side walls (2) and a front (3), a rear (5) and a roof (4) mounted to the side walls
(2) whereas the front (3), the rear (5) and/or the roof (4) comprise at least one
plastic plate (6) as outer covering, which extends between the side walls (2) and
which has two side edges, at least one of which is secured to one of said side walls
(2) by being clamped underneath a clamping profile (8) secured to said side, wall
(2) along at least a portion of the contour thereof, the clamping profile (8) being
bent among said contour and a watertight resilient profile (10) being provided between
the clamping profile (8) and the side edge of the plastic plate (6), said clamping
profile (8) having an L-shape with on top a screw groove (12) with finishing stripe
(11) and said screw groove (12) with finishing stripe (11) being placed at a slanting
angle with respect to the L-shape characterized by said clamping profile (8) having a screw (9), whereas said screw groove (12) with
finishing stripe (11) and the screw (9) are in such a slanting angle with respect
to the L-shape, that the screw (9) extending through the clamping profile (8), through
the watertight resilient profile (10) and into the side wall (2), does not penetrate
said plastic plate (6), but passes alongside it.
2. A recreational vehicle according to claim 1, characterized by a clamping profile (8), having a L-shape angle which is smaller than ninety degrees
so that, because of this smaller than ninety degree angle, the tension during the
clamping is increased in such way that an optimal sealing is secured with the watertight
resilient profile (10), the side walls (2), the front (3), the roof (4) and/or the
rear (5).
3. A recreational vehicle according to any one of claims 1 and 2, characterized in that the clamping profile (8) that follows the contour of the side wall (2) with at least
a curved portion, has a height dimension smaller than 25 mm and preferably 15 mm.
4. A recreational vehicle according any one of the preceding claims, characterized in that said plastic plate (6) is made of ABS or polyester.
5. A recreational vehicle according to any one of the preceding claims characterized, in that said watertight resilient profile (10) is made of rubber.
1. Fahrzeug für Freizeit und Erholung, wie zum Beispiel ein Campinganhänger, ein Wohnanhänger
oder ein Wohnmobil, das zwei Seitenwände (2) und eine Vorderseite (3), eine Rückseite
(5) und ein Dach (4), die an den Seitenwänden (2) montiert sind, aufweist, wobei die
Vorderseite (3), die Rückseite (5) und/oder das Dach (4) mindestens eine Kunststoffplatte
(6) als Außenabdeckung umfassen, die sich zwischen den Seitenwänden (2) erstreckt
und die zwei Seitenränder aufweist, von denen mindestens einer an einer der Seitenwände
(2) befestigt ist, indem er unter ein Klemmprofil (8) geklemmt ist, das an der Seitenwand
(2) entlang mindestens eines Abschnitts ihrer Kontur befestigt ist, wobei das Klemmprofil
(8) entlang der Kontur gebogen ist und ein wasserdichtes elastisches Profil (10) zwischen
dem Klemmprofil (8) und dem Seitenrand der Kunststoffplatte (6) angeordnet ist, wobei
das Klemmprofil (8) eine L-Form aufweist und auf seiner Oberseite mit einer Schraubennut
(12) mit einem Verkleidungsstreifen (11) versehen ist und die Schraubennut (12) mit
dem Verkleidungsstreifen (11) in einem schrägen Winkel relativ zu der L-Form angeordnet
ist, dadurch gekennzeichnet, dass das Klemmprofil (8) eine Schraube (9) aufweist, wobei die Schraubennut (12) mit dem
Verkleidungsstreifen (11) und die Schraube (9) in einem derartigen schrägen Winkel
relativ zu der L-Form angeordnet sind, dass die Schraube (9), die sich durch das Klemmprofil
(8), durch das wasserdichte elastische Profil (10) und in die Seitenwand (2) hinein
erstreckt, nicht in die Kunststoffplatte (6) eindringt, sondern längsseits an ihr
vorbei führt.
2. Fahrzeug für Freizeit und Erholung nach Anspruch 1, gekennzeichnet durch ein Klemmprofil (8), das einen L-Form-Winkel aufweist, der kleiner als neunzig Grad
ist, so dass aufgrund dieses Winkels von weniger als neunzig Grad die Spannung während
des Klemmvorgangs in einer solchen Weise erhöht wird, dass eine optimale Abdichtung
mit dem wasserdichten elastischen Profil (10), den Seitenwänden (2), der Vorderseite
(3), dem Dach (4) und/oder der Rückseite (5) sichergestellt ist.
3. Fahrzeug für Freizeit und Erholung nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, dass das Klemmprofil (8), das der Kontur der Seitenwand (2) mit mindestens einem gekrümmten
Abschnitt folgt, eine Höhenabmessung von weniger als 25 mm und bevorzugt von 15 mm
aufweist.
4. Fahrzeug für Freizeit und Erholung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Kunststoffplatte (6) aus ABS oder Polyester besteht.
5. Fahrzeug für Freizeit und Erholung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das wasserdichte elastisches Profil (10) aus Gummi besteht.
1. Véhicule de loisir, tel qu'une caravane, un mobile home ou une autocaravane, ayant
deux parois latérales (2) et un avant (3) et un arrière (5) et un toit (4) montés
sur les parois latérales (2), l'avant (3), l'arrière (5) et / ou le toit (4) comprenant
au moins une plaque de plastique (6) comme couverture extérieure, laquelle s'étend
entre les parois latérales (2) et laquelle a deux bords latéraux dont au moins un
est fixé à une desdites parois latérales (2) par serrage en dessous d'un profil de
serrage (8) fixé à ladite paroi latérale (2) le long d'au moins une partie du contour
de celle-ci, le profilé de serrage (8) étant plié le long dudit contour et un profilé
élastique étanche à l'eau (10) étant prévu entre le profilé de serrage (8) et le bord
latéral de la plaque de plastique (6), ledit profilé de serrage (8) ayant une forme
en L avec, sur le dessus, une gorge pour vis (12) avec bande de finition (11) et ladite
gorge pour vis (12) avec bande de finition (11) étant placée à un angle d'inclinaison
par rapport à la forme en L, caractérisé en ce que ledit profilé de serrage (8) a une vis (9), ladite gorge pour vis (12) avec bande
de finition (11) et la vis étant à un tel angle d'inclinaison par rapport à la forme
en L que la vis (9) qui s'étend à travers le profilé de serrage (8), à travers le
profilé élastique étanche à l'eau (10) et dans la paroi latérale (2) ne pénètre pas
dans ladite plaque de plastique (6) mais passe le long de celle-ci.
2. Véhicule de loisir selon la revendication 1, caractérisé par un profilé de serrage (8) ayant un angle en forme de L qui est inférieur à quatre-vingt-dix
degrés de sorte que, à cause de cet angle inférieur à quatre-vingt-dix degrés, la
tension pendant le serrage est accrue de telle manière qu'une étanchéité optimale
soit obtenue avec le profilé élastique étanche à l'eau (10), les parois latérales
(2), l'avant (3), le toit (4) et / ou l'arrière (5).
3. Véhicule de loisir selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que le profilé de serrage (8) qui suit le contour de la paroi latérale (2) avec au moins
une partie incurvée a une dimension en hauteur inférieure à 25 mm et de préférence
à 15 mm.
4. Véhicule de loisir selon l'une quelconque des revendications précédentes, caractérisé en ce que ladite plaque de plastique (6) est réalisée en ABS ou en polyester.
5. Véhicule de loisir selon l'une quelconque des revendications précédentes, caractérisé en ce que ledit profilé élastique étanche à l'eau (10) est réalisé en caoutchouc.