(19)
(11) EP 1 612 372 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
08.10.2014 Bulletin 2014/41

(21) Application number: 04103117.0

(22) Date of filing: 01.07.2004
(51) International Patent Classification (IPC): 
F01D 5/14(2006.01)

(54)

Turbine blade with a cut-back at the root of the blade

Turbinenschaufel mit einem Hinterschnitt am Schaufelfuss

AUBE DE TURBINE AVEC UNE PARTIE DECOUPÉE AU PIED DE L'AUBE


(84) Designated Contracting States:
DE

(43) Date of publication of application:
04.01.2006 Bulletin 2006/01

(73) Proprietor: Alstom Technology Ltd
5400 Baden (CH)

(72) Inventors:
  • Greim, Ralf, Dr.
    5413, Birmenstorf (CH)
  • Havakechian, Said, Dr.
    5400, Baden (CH)
  • McBean, Ivan
    5415, Nussbaumen (CH)
  • Monette, Simon-Pierre
    5436, Würenlos (CH)


(56) References cited: : 
EP-A- 0 441 097
EP-A- 0 798 447
FR-A- 2 053 049
US-A- 2 660 401
EP-A- 0 745 755
EP-A- 0 985 801
JP-A- 2002 256 810
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description

    Technical Field



    [0001] The invention pertains to a turbine blade and in particular to a three-dimensional shape of the end-regions of the blade.

    Background Art



    [0002] Turbine blades are described having a suction and pressure side and extending from a hub to a tip and from a leading edge to a trailing edge. A chord extends essentially from the leading edge to the trailing edge of the blade. The blades are integrally machined with blade platforms, typically of a rhombus shape, for mounting on a rotor.

    [0003] The flow of a working medium through a turbine may be described having a core flow in the mid-region between the tip and hub of the blade and flow layers near the end-wall regions. Near the end-wall regions, an inlet boundary layer of the flow rolls about the leading edge of the blades giving rise to horse shoe like vortices flowing along both the pressure as well as the suction side of the blade. Traverse pressure gradients between the pressure side of blades in a given blade row and the suction side of blades in an adjacent blade row act together with radial pressure gradients on the horse shoe vortices and cause complex three-dimensional flow patterns, also known as secondary flows. These constitute a significant portion of the overall losses encountered in turbine stages of low aspect ratio (ratio of longitudinal blade length to chord length).

    [0004] A decrease of the chord length near the end-walls can be realised by cutting back the blade profile at the trailing edge and effectively shortening the axial extent of the blade in the end-wall regions. A decreased chord length triggers a faster expansion of the end-wall flow, creating a radial pressure gradient such that the penetration of the secondary vortex flow into the main flow in the mid-region of the blade is reduced.

    [0005] Therefore a shortening of the chord length near the end-walls is advantageous from the point of view of secondary vortex flows. However, there are disadvantages in that a cut-back of the end-regions also leads to a higher load per unit length of the blade, which causes greater secondary flows due to transverse pressure gradients from the pressure side of a blade to the suction side of an adjacent blade.

    [0006] Furthermore, a cut-back of the trailing edge results in an increase of the exit angle, which can cause undesirable changes in the swallowing capacity and other key design parameters.

    [0007] EP 798447 discloses a blade having a cut back in an end-region of its trailing edge for example in the tip region of a vane as shown in its figure 2c. The blade comprises in addition, a twist of the trailing edge about the leading edge, as demonstrated by stacking angles β for the profiles shown in its figure 2d. In particular, the stacking angle for the profile at the blade tip (P'R) is greater than that for the profile away from the tip (P'M), which effects an opening of the throat of the blade row. The blade has no lean, as manifested by the straight leading edge shown in its figure 3a.

    Summary of the Invention



    [0008] It is the object of the invention to provide a turbine blade that avoids the above mentioned disadvantages in connection with shortened chord lengths in the end-regions.
    A blade according to the invention is disclosed in claim 1. Particular embodiments of the blade are disclosed in the subclaims.

    [0009] A turbine blade, rotating or stationary, extends from a platform to a tip and comprises a pressure side and suction side, a leading edge and a trailing edge. A chord extends between the leading and trailing edge essentially parallel to the platform. The blade is considered to have end-regions near the platform and near the tip with a mid region extending radially between the two end regions. According to the invention, the trailing edge in the end-region near the platform is shaped having a cut-back relative to the mid-region of the trailing edge. In addition, the blade comprises a twist of the blade in the end-region near the platform with the cutback in combination with a lean of the end-region with the cut-back. The lean is directed perpendicular to the chord and such that the pressure side points toward the platform of the blade.

    [0010] A cut-back of a blade trailing edge alone would cause an increased throat and flow angle of the blading, which in turn would cause a reduction of the expansion or pressure drop near the endwall. A cut-back alone furthermore effects an increase in the loading of the end-region, as already mentioned. Also, a smaller chord length results in an increased pitch to chord ratio, which leads to a load increase.

    [0011] In order to correct for the increase of throat and exit angle, the blade is twisted in the region of the cut-back. This effectively produces a closing of the throat. Throat and flow angle are again restored to their original values without cut-back and the original amount of expansion is restored as well.
    However, such twisting of the blade results in that the profile section at the platform extends locally outside of the rhombus-shaped blade platform resulting in an overhang of the blade over the edge of the platform.
    The lean according to the invention corrects for both the increased loading and the profile section overhang outside the platform.

    [0012] The lean of the blade perpendicular to the chord direction effectively produces a higher pressure zone near the end walls, which leads to a reduction of the load in the end-regions to levels comparable to a blade without cut-back.

    [0013] The lean is realised by a translation of the end-region, which brings back the overhang portion of the blade to within the extent of the blade platform. It is predominantly in the cut-back end-region. The amount of lean is determined by the initial amount of cut-back and amount of twist necessary for the closing of the throat.
    The extent of the cut-back is determined according to the aspect ratio of blade length to chord length. As such, its extent varies according to the type and size of blades in the turbine.

    [0014] The blade design according to the invention is equally applicable to both rotating as well as stationary blades.

    Brief Description of the Figures



    [0015] 

    Figure 1 shows a side view of the blade of figure 1 with the cut-back of the trailing edge,

    figures 2a, b, and c illustrate in several cross-sectional views at different radial levels according to II-II the end-region of the blade. Figure 2a) shows the cut-back, figure 2b) the twist of cross-sectional profiles in the cut-back region, and figure 2c) the lean by means of a relative translation of cross-sectional profiles in the end-region,

    figure 3 shows a perspective view of the blade according to the invention.


    Best Mode of the Invention



    [0016] Figure 1 shows in a side view a rotating turbine blade 1. It extends from a leading edge 4 to a trailing edge 5 and from a hub 2 to a tip 3 essentially in the radial direction with respect to the turbine rotor. The blade is mounted on the rotor by means of a blade platform 6, which is an integral part of the blade. It comprises a blade shroud 7 at its tip 3 and end-regions 8a and 8b near the platform and tip respectively, as well as a mid-region 9 between the end-regions. The radial extent of the regions 8a, 8b, and 9 vary according to the size of the blade and stage position within the turbine.

    [0017] The blade according to the invention has the primary feature of a cut-back 10 of the trailing edge 5 in its end-region. The shown embodiment has a cut-back only in the end-region 8b near the hub 2 and platform 6.

    [0018] The blade with a cut-back, as shown, has a reduced chord-length in the end-region near the hub compared to a blade without cut-back. As a result of this measure, secondary vortex-flows are reduced in this end-region. The cut-back b extends over a length a in the longitudinal direction of the blade. The longitudinal extent a of the cut-back is chosen according to the aspect ratio of blade length ℓ to chord length s, which can vary for example within a range from 0.5 to 6. In general, the smaller the aspect ratio of a blade, the greater is the effect of secondary vortex-flows. The extent a of the cut-back is in the range between 0 and 40% of the length ℓ of the blade, where the smaller the aspect ratio, the greater the extent a of the cut-back.

    [0019] Figure 2a), b) and c) illustrate the steps of the blade design according to the invention. For purposes of illustration, all design steps are shown in exaggerated manner. Figure 2a) shows cross-sectional profiles of two adjacent blades in a blade row. T indicates the tangential direction of the turbine rotor. The figure shows for each blade three profiles at the cross-section along II-II in figure 1 and at two further levels parallel to II-II and within the end-region 8b between the line II-II and the platform 6. Profile 21 represents a profile in the mid-region 9 of the blade having no cut-back, while the profiles 22 and 23 represent blade profiles at different levels within the end-region with progressing cut-back and with a progressively shorter chord-length s.

    [0020] The profile 23 is at the radial level closest to the blade platform and has the largest b of cut-back. As a result of the cut-back, the throat t' between profiles 23 of the adjacent blades is increased compared to the throat t between profiles 21. The exit angle of the blades is increased as well.

    [0021] Figure 2b shows a twisting of the cross-sectional profiles of the end-region 8b relative to one another by means of a rotation of the cross-sectional blade profiles of figure 2a. The cross-sectional profiles are rotated in such a way that the trailing edge of the blade is turned in a direction toward the suction side 30 of an adjacent blade in the blade row and as a result the throat is closed or decreased. For example, the blade profiles 24, 25, 26 are rotated about a point at or near the leading edge 4, while the cross-sectional blade profiles of the mid-region are left unchanged. The cross-sectional profiles could also be rotated about any other point, for example about their center of gravity. In the case of cut-back in the end-region near the blade tip, the twist is realized by rotation of blade profiles about a point on the leading edge or other point such as centre of gravity.

    [0022] Profiles 21 and 23 are again shown as reference. Profiles 24, 25, 26 show the progressive twist of the blade, profile 26 being the profile closest to the platform 6 and rotated the most. The twist effects a "closing" or decrease of the throat from throat t' between cross-sectional profiles 23 to throat t" between cross-sectional profiles 26. The arrow "C" indicates the direction of the "closing" the throat.

    [0023] However, the twist of the blade end-region results in an overhang of the blade profiles close to the blade platform over the edge of the platform 6. In order to correct for this overhang, the blade end-region is leaned toward the platform according to the invention as shown in figure 2c. It illustrates the lean of the end-region by means of a translation of the cross-sectional profiles 27 and 28 with respect to profile 26 along the direction L perpendicular to the chord s. Profile 28 closest to the platform is translated the most with respect to the mid-region and lies within the extent of the blade platform. The amount of necessary translation is determined by the geometry of the platform and aerodynamic considerations. The lean is preferably along the direction perpendicular to the chord. However, it can also be along other directions, for example the tangential direction, as long as the resultant blade profile is within the blade platform.

    [0024] In the case of a cut-back in the end-region near the tip of the blade, the problem of overhang outside of the blade platform is not an issue. In this case, a lean of the blade in the end-region is intended to decrease the local blade loading.

    [0025] The complete blade design comprises cross-sectional profiles stacked in the longitudinal direction. Beginning at the cross-sectional level where the cut-back begins (cross-section 21) and moving in the radial direction toward the blade platform, the cross-sectional profiles have a progressing combination of cut-back, twist and lean, ending with cross-section 28.

    [0026] Figure 3 shows a perspective view of the blade 1 with a trailing edge cutback in the end-region 8b near the platform 6, a twist of the end-region with respect to the mid-region 9 of the blade, and the lean 31 of the pressure side 32 toward the platform 6 along the line perpendicular to the chord. The lean 31 is most evident along the leading edge 4 in the end-region near the platform 6.

    [0027] Further possible embodiments of the blade according to the invention have a cut-back in the end-region near the tip, or at both end-regions.

    Reference numerals used in figures



    [0028] 
    1
    blade
    2
    hub
    3
    tip
    4
    leading edge
    5
    trailing edge
    6
    platform
    7
    shroud
    8a
    end-region near blade tip
    8b
    end-region near blade platform
    9
    mid-region
    10
    cut-back
    21-28
    cross-sectional profiles in end-region with cut-back
    30
    suction side of blade
    31
    lean of blade in end-region
    32
    pressure side
    s
    chord
    a
    longitudinal extent of cut-back
    b
    extent of cut-back in axial direction
    longitudinal length of blade
    t
    throat of blade row



    Claims

    1. Turbine blade (1) in a blade row, the turbine blade having a pressure side and a suction side (30) extending between a leading edge (4) and a trailing edge (5) and from a blade platform (6) to a blade tip (3), the blade (1) comprising a first end-region (8a) near the blade tip (3), a second end-region (8b) near the blade platform (6), and a mid-region (9) extending between the first and second end-regions (8a, 8b), and the blade having a chord (s) extending essentially along a straight line between the leading edge (4) and the trailing edge (5), and the blade having cross-sectional profiles (21-28) that are stacked along a longitudinal direction of the blade
    characterised in that
    the trailing edge (5) is shaped having a cut-back (10) relative to the mid-region (9) in the second end-region (8b) near the blade platform (6) and that this second end-region (8b) having a cut-back (10) is twisted relative to the mid-region (9) of the blade (1) and in a direction (C) that effects a closing of the throat of the blade row and that the second end-region (8b) near the blade platform (6) having a cut-back (10) comprises a lean (31) by means of a translation of the cross-sectional profiles (27-28) of the second end-region (8b) near the blade platform (6) with respect to the mid-region (9) and in the direction of the blade platform (6) such that the resultant blade profile is within the extent of the blade platform (6).
     
    2. Turbine blade (1) according to claim 1
    characterised in that
    the cross-sectional profiles (27-28) of the second end-region (8b) near the blade platform (6) are translated in the direction (C) perpendicular to the chord (s) of the blade (1).
     
    3. Turbine blade (1) according to claim 1
    characterised in that
    the extent (a) of the cut-back (10) along the longitudinal direction of the blade is within
    the range from 0 to 40% of the longitudinal length (l) of the blade (1).
     
    4. Turbine blade (1) according to claim 1
    characterised in that
    the blade (1) is either a rotating or a stationary blade of a gas or steam turbine.
     


    Ansprüche

    1. Turbinenschaufel (1) in einer Schaufelreihe, wobei die Turbinenschaufel eine Druckseite und eine Saugseite (30) hat und sich zwischen einer Vorderkante (4) und einer Hinterkante (5) sowie von einer Schaufelplattform (6) aus zu einer Schaufelspitze (3) hin erstreckt, wobei die Schaufel (1) einen ersten Endbereich (8a) nahe der Schaufelspitze (3), einen zweiten Endbereich (8b) nahe der Schaufelplattform (6) sowie einen mittleren Bereich (9) umfasst, der sich zwischen dem ersten und dem zweiten Endbereich (8a, 8b) erstreckt, wobei die Schaufel eine Sehne/Sehnen hat, die sich im Wesentlichen entlang einer geraden Linie zwischen der Vorderkante (4) und der Hinterkante (5) erstreckt/erstrecken, und wobei die Schaufel Querschnittsprofile (21 - 28) hat, die entlang einer Längsrichtung der Schaufel gestapelt sind, dadurch gekennzeichnet, dass die Hinterkante (5) mit einem Hinterschnitt (10) im Verhältnis zum mittleren Bereich (9) im zweiten Endbereich (8b) nahe der Schaufelplattform (6) ausgebildet ist, dass dieser zweite Endbereich (8b) mit einem Hinterschnitt (10) im Verhältnis zum mittleren Bereich (9) der Schaufel (1) und in einer Richtung (C) verwunden ausgebildet ist, die ein Schließen der Kehle der Schaufelreihe bewirkt, und dass der zweite Endbereich (8b) nahe der Schaufelplattform (6) mit einem Hinterschnitt (10) eine Verschlankung (31) mittels einer Verschiebung der Querschnittsprofile (27 - 28) des zweiten Endbereichs (8b) nahe der Schaufelplattform (6) im Verhältnis zum mittleren Bereich (9) und in Richtung der Schaufelplattform (6) umfasst, so dass das sich daraus ergebende Schaufelprofil innerhalb der Erstreckung der Schaufelplattform (6) liegt.
     
    2. Turbinenschaufel (1) nach Anspruch 1, dadurch gekennzeichnet, dass die Querschnittsprofile (27 - 28) des zweiten Endbereichs (8b) nahe der Schaufelplattform (6) in der Richtung (C) senkrecht zur Sehne/zu den Sehnen der Schaufel (1) verschoben sind.
     
    3. Turbinenschaufel (1) nach Anspruch 1, dadurch gekennzeichnet, dass die Erstreckung (a) des Hinterschnitts (10) entlang der Längsrichtung der Schaufel innerhalb des Bereichs von 0 bis 40% der tatsächlichen Länge (ℓ) der Schaufel (1) liegt.
     
    4. Turbinenschaufel (1) nach Anspruch 1, dadurch gekennzeichnet, dass die Schaufel (1) entweder eine rotierende oder eine stationäre Schaufel einer Gas- oder Dampfturbine ist.
     


    Revendications

    1. Aube de turbine (1) située dans une rangée d'aubes, l'aube de turbine ayant un côté de pression et un côté d'aspiration (30) s'étendant entre un bord d'attaque (4) et un bord de fuite (5) et d'une plateforme d'aube (6) jusqu'à un bout d'aube (3), l'aube (1) comprenant une première région d'extrémité (8a) située à proximité du bout d'aube (3), une seconde région d'extrémité (8b) située à proximité de la plateforme d'aube (6) et une région centrale (9) s'étendant entre les première et seconde régions d'extrémité (8a, 8b) et l'aube ayant un cordon (s) s'étendant essentiellement le long d'une ligne droite située entre le bord d' attaque (4) et le bord de fuite (5) et l'aube ayant des profilés (21-28) en section transversale empilés le long d'une direction longitudinale de l'aube, caractérisée en ce que le bord de fuite (5) est formé avec une partie découpée (10) par rapport à la région centrale (9) située dans la seconde région d'extrémité (8b) à proximité de la plateforme d'aube (6), que cette seconde région d'extrémité (8b) a une partie découpée (10) vrillée par rapport à la région centrale (9) de l' aube (1) et dans une direction (C) fermant la gorge de la rangée d'aubes et que la seconde région d'extrémité (8b) située à proximité de la plateforme d'aube (6) et ayant une partie découpée (10) compose un appui (31) par le biais d'une translation des profilés (27-28) en section transversale de la seconde région d'extrémité (8b) située à proximité de la plateforme d'aube (6) par rapport à la région centrale (9) et dans la direction de la plateforme d'aube (6) de telle sorte que le profilé d'aube résultant se place à l'intérieur de l'extension de la plateforme d'aube (6).
     
    2. Aube de turbine (1) selon la revendication 1, caractérisée en ce que les profilés (27-28) en section transversale de la seconde région d'extrémité (8b) située à proximité de la plateforme d'aube (6) sont translatés dans la direction (C) perpendiculaire au cordon (s) de l'aube (1).
     
    3. Aube de turbine (1) selon la revendication 1, caractérisée en ce que l'extension (a) de la partie découpée (10) le long de la direction longitudinale de l'aube se situe à l'intérieur de la plage allant de 0 à 40 % de la longueur longitudinale (ℓ) de l'aube (1).
     
    4. Aube de turbine (1) selon la revendication 1, caractérisée en ce que l'aube (1) est soit une aube pivotante soit une aube stationnaire d'une turbine à gaz ou à vapeur.
     




    Drawing














    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description