Background of the Invention
Field of the Invention
[0001] The present invention relates to a contents-filling vessel reversing apparatus for
use in a bag packaging machine, namely an apparatus for reversing a vessel accommodating
contents to be filled into a container such as, for example, a packaging bag. More
specifically, the present invention relates to a contents-filling vessel reversing
apparatus for reversing a vessel accommodating contents to be filled into a container
from a upright state to an inverted state, thereby dropping downward and filling the
contents into a packaging container disposed underneath, when foods or the like are
packaged in the packaging container. The present invention also relates to a contents-filling
vessel for accommodating contents to be filled into a packaging container which vessel
are suitable for use with the contents-filling vessel reversing apparatus.
Prior Art
[0002] In automatic packaging of foods and the like, filling of contents to be filled is
usually carried out in such manner that vessels each accommodating a predetermined
amount of contents such as foods or the like to be filled into a packaging container
are supplied successively, this vessel is griped by such as, for example, a pair of
gripping members which are capable of approaching to and separating away from each
other, then the vessel is reversed from an upright state to a reversed state by rotating
these gripping members in a vertical plane around a predetermined axis to drop the
contents in the vessel into a packaging container disposed underneath. An example
of the reversing apparatus of this type is described in, for example, Japanese Utility
Model Publication No.H 7-20007.
[0003] With a reversing apparatus described in this publication, a vessel is held by gripping
members provided at one end of an rotating arm and the vessel is reversed from an
upright state to an inversed state by rotating the arm by approximately 180 degrees,
and the vessel still in a being accelerated state is released at this reversed position.
The vessel is then hit and stopped by such as a stopper plate or the like to discharge
the contents contained in the vessel downwardly. Therefore, a big impact noise is
generated at hitting, thereby resulting in one of causes responsible for deteriorated
working environments. Further, the vessel may be chipped in part when hitting on the
stopper, which may poses a problem that fragments generated are mixed into the packaging
container (vessels made of resin are used in many cases).
[0004] Next, according to Japanese Patent Publication No. 2929476, a cushion member made
of, for example, rubber or the like is provided at the stopper portion. Although the
impact noise is reduced to a certain extent, this attempt is still not deemed satisfactory.
Due to repeated hitting, the rubber as the cushion member as well as the vessel are
worn and in some cases, fragments are mixed into the contents to be filled. Besides,
in the case viscosity of the contents is relatively high, discharging of the contents
from the vessel may become imperfect due to the cushioning action of the cushion member.
[0005] According to Japanese Utility Model Laid-open No. 2539246, when an arm stops at the
position rotated by 180 degrees, contents in the vessel are discharged downwardly
due to inertia force. The vessel is then released to drop downward, and stopped by
hitting a stopper plate. Although, compared with the above-mentioned two examples,
the problems associated with the impact is relaxed, this proposal does not present
a perfect solution. If the reversing speed is increased in an attempt to improve the
processing capability of the apparatus and to accomplish perfect discharge of the
contents from the vessel, the contents discharged from the vessel do not drop directly
downward when the arm is stopped, but rather tend to be discharged in the direction
along with the arm rotating trajectory. In the result, adhesion of the contents to
the side wall of the guide may take place, thereby causing another problem that the
contents are not filled surely into the packaging container.
[0006] For the vessel used in the conventional contents-filling vessel reversing apparatus
including the above-mentioned examples, the vessels usually have a smooth outer circumference,
upper and lower end faces free from projections and depressions. In the meantime,
engaging surfaces of a pair of gripping members for gripping the vessel is also formed
smooth. Therefore, it is necessary to grip the vessel with a considerably strong force
in order to prevent the vessel from slipping off from the gripping members when the
vessel is reversed. In some cases, a small portion of the contents may adhere onto
the outer circumference of the vessel. Especially when the contents contain oily substance,
the strength of the gripping force should be set at a higher level. Accordingly, wear
of the vessel becomes excessive and durability becomes poor. Besides, there is a possibility
that foreign matters generated by wear are mixed into the contents.
Summary of the Invention
[0007] The present invention is made in light of the problems with the prior art as mentioned
above. The object of the present invention is to present a contents-filling vessel
reversing apparatus capable of discharging the contents from the vessel without hitting
it against a stopper or the like, thereby preventing generation of noises to realize
favorable working environments, and in addition, avoiding breakage of the vessel and
preventing entry of fragments of the vessel into the contents to be filled.
[0008] It is another object of the present invention to present a contents-filling vessel
reversing apparatus that enables improvement of the processing capability and ensures
filling of contents into a packaging container regardless of the type, properties
and amount of the contents to be filled.
[0009] Further it is another object of the present invention to present a contents-filling
vessel reversing apparatus that does not need so strong gripping force as required
in the conventional apparatus and enables improvements of wear and durability of contents-filling
vessels used.
[0010] Still another object of the present invention is to present a contents-filling vessel
for accommodating contents to be filled into a packaging container which can be used
favorably with the above-mentioned contents-filling vessel reversing apparatus.
[0011] In order to solve the problems as discussed above and to accomplish the objects mentioned
above, the present invention presents:
a contents-filling vessel reversing apparatus for reversing a vessel accommodating
contents to be filled from a upright state to a nearly inverted state, thereby dropping
downward and filling the contents into a packaging container disposed underneath,
said apparatus comprising:
a reversing device including a rotating device equipped with a main rotating member
rotatable around an axis thereof for rotating intermittently the main rotating member
in one direction and for stopping the main rotating member at a first and a second
positions, and a pair of gripping members attached to the rotating device and being
capable of approaching to and separating away from each other to grip and to release
said vessel, said gripping members being designed to stop at a gripping stop position
where said gripping members can grip a vessel supplied in said upright state when
said main rotating member stops at the first stop position, and to stop at a reversal
stop position where said vessel is held in said nearly inverted state when said main
rotating member stops at the second position;
a reversal stop position regulating device for regulating said reversal stop position
of said gripping members;
an empty vessel carrying-out device provided at an empty vessel discharging position
on the way along which said gripping members return from said reversal stop position
to said gripping stop position, said empty vessel carrying-out device receiving an
empty vessel from which the contents to be filled have been ejected and transferring
it to downstream process; and
a gripping member opening/closing apparatus for making said gripping members close
to grip a vessel at said gripping stop position and for making said gripping members
open at said empty vessel discharging position, thereby discharging the empty vessel
towards the empty vessel carrying-out device.
[0012] In the apparatus with the compositions mentioned above, the gripping members grip
a vessel and rotate, and when the gripping members stop at the reversal stop position,
the vessel is in a reversed state and stopped, thereby discharging the contents in
the vessel due to the inertia force. The empty vessel is still griped by the gripping
members even after it is reversed and the contents is discharged, and is released
towards the vessel carrying-out device on the way returning to the gripping stop position.
Therefore, there is no direct collision of a vessel with a stopper plate as observed
in the prior art and problems of chipping of vessels, entry of foreign matters into
a packaging container and deterioration of working environments do not occur.
[0013] Further, the reversal stop position can be regulated to any desired position by the
reversal stop position regulating device and, therefore, it is possible to regulate
the reversal stop position according to properties and amount of the contents to be
filled, processing rate or the like to ensure accurate dropping of the contents into
a packaging container disposed directly underneath.
[0014] According to one embodiment, the main rotating member comprises a main rotating shaft
rotating intermittently in one direction every 180 degrees, and the rotating device
further comprises a supporting shaft supported by the main rotating shaft in parallel
to the main rotating shaft in an axial direction and designed to be reciprocally rotatable
around an axis thereof between an initial position and a rotated position. The contents-filling
vessel reversing apparatus further comprises a supporting shaft rotating device for
rotating the supporting shaft. The reversing stop position regulating device regulates
the rotated position of the supporting shaft, and the pair of gripping members are
mounted on one end of the supporting shaft.
[0015] With these compositions mentioned above, the supporting shaft rotating device is
designed to change the relative position of the supporting shaft to the main rotating
shaft in the direction of rotation by turning the supporting shaft. Therefore, even
when two sets of gripping members are provided and these are rotated intermittently
every 180 degrees by the reversing device, it is possible to change the reversal stop
position while the gripping stop position is fixed.
[0016] As noted, the supporting shaft is rotated during the reversal operation. By setting
appropriately the way of rotating of the supporting shaft, for example by not tilting
the vessel greatly at the earlier stage of reversal and tilting the vessel rapidly
and greatly at the last end stage of reversal, depending on type, properties, and
amount of contents to be filled, it is possible to prevent the contents from flying
out from the vessel at an stage earlier than desired.
[0017] According to another embodiment of the present invention, the supporting shaft is
formed to be hollow, and the gripping member opening/closing device comprises a sliding
shaft inserted into the hollow section of the supporting shaft and movable in the
axial direction. The sliding shaft is connected at one end to the gripping members,
and the gripping members are opened and closed interlockingly with the axial direction
movement of the sliding shaft.
[0018] According to the composition mentioned above where a sliding shaft is disposed within
a supporting shaft, peripheral arrangement of the reversal mechanism of the apparatus
can be made compact, and ease of cleaning is improved.
[0019] According to another embodiment, the supporting shaft rotating device is equipped
with a grooved cam securely positioned with an axis thereof coinciding with the axis
of said main rotating shaft, a lever fixed to the other end of said supporting shaft
and a cam roller mounted on the lever so as to roll in and move along a groove formed
in the grooved cam. Further, in a predetermined range in the groove extending in the
opposite directions from a position corresponding to the rotated position of the supporting
shaft, at least a radius of curvature of an inner wall of said groove is made shorter
than a radius of curvature of the inner wall in a rest range in the groove so that
a width of the groove in said predetermined range is larger than a width of the groove
in the rest range. Still further, the reversal stop regulating device is provided
with a positioning stopper which abuts against the lever to position the lever at
the reversal stop position, and a stopper position regulating device for regulating
the position of the stopper.
[0020] According to the compositions mentioned above, it is possible to change the reversal
stop position only by adjusting the position of the stopper, and the gripping stop
position is unchanged even when the reversal stop position is changed. Therefore,
the adjustment can be done easily.
[0021] According to yet another embodiment of the present invention, two supporting shafts
are provided symmetrically with respect to the axis of the main rotating shaft, and
each of the supporting shafts is provided with a pair of the gripping members. Therefore,
it is possible to improve processing capability of the apparatus.
[0022] According to yet another embodiment of the present invention, the gripping members
grip the vessel on the outer circumference thereof. The vessel is provided with a
thin strip projection or a groove formed on the outer circumference and extending
over the entire circumference of the vessel, while each of the gripping members is
provided with a groove or a thin strip projection formed on the gripping face opposing
to the vessel to engage with the thin strip projection or the groove on the vessel.
This configuration ensures gripping of the vessel, and the vessel would not disengage
erroneously from the gripping members. Therefore, it is not necessary to grip the
vessel with excessively strong force, thereby preventing breakage or the like of the
vessel. Further, projections or grooves having a nearly circular or trapezoidal section
can make reliable and stable the engagement between the thin strip projection and
the groove respectively provided on the vessel and gripping members. Besides, if a
groove is formed on the vessel, breakage of the vessel due to collision of fellow
thin strip projections of adjacent vessels as may be observed when the thin strip
projection is formed on the vessel can be avoided.
[0023] According to yet another embodiment of the present invention, the rotational speed
of the main rotating member changes with at least two steps mode. A low speed may
be employed during a first movement stage when the gripping members move from the
reversal stop position to the vessel discharging position, and a speed higher than
that of the first movement stage may be employed during a second movement stage when
the gripping member move later to the gripping stop position. This make it possible
to perform reliable delivery of an empty vessel to the empty vessel carrying-out device
as well as reliable ejection of the contents from the vessel.
[0024] In addition, the present invention presents a contents-filling vessel for accommodating
contents to be filled for preferable use with the above-mentioned contents-filling
vessel reversing apparatus. The vessel is provided with a groove or a thin strip projection
formed on the outer circumference thereof and extending over the entire circumference
thereof.
[0025] In one embodiment, the sectional profile of the groove or thin strip projection is
nearly semicircular or trapezoidal in section.
[0026] As discussed above, according to the present invention, breakage of a vessel during
operation can be prevented and entry of foreign matters into packaging containers
can be prevented. Further, noise generation can be reduced, which contributes to improvement
of working environments. Furthermore, it is possible to prevent the contents in the
vessel from erroneously flying out from the vessel at an undesired stage during operation,
and the contents can be dropped surely into a packaging container located directly
below the reversal position. Adjustments for this purpose can easily be done.
Brief Description of the Drawings
[0027]
FIG. 1 is a partly sectioned front view of a contents-filling vessel reversing apparatus
according to a preferred embodiment of the present invention,
FIG. 2 is a partly sectioned plan view thereof,
FIG. 3 is a partly sectioned right side view thereof,
FIG. 4 is a rear view showing the principal portion of the apparatus,
FIG. 5 is a plan view showing a stopper mechanism used in the apparatus,
FIG. 6 is a right side view of the stopper mechanism,
FIG 7a is a sectional view of a contents-filling vessel used with the apparatus, and
FIG 7b is a sectional view showing another embodiment of a contents-filling vessel.
Detailed Description of the Invention
[0028] Referring now to the drawings, a preferred embodiment of the present invention will
be explained hereinafter. FIG. 1 is a partly sectioned front view showing a contents-filling
vessel reversing apparatus 1 (referred to simply as "apparatus" hereinafter) for reversing
a contents-filling vessel (referred to simply as "vessel" hereinafter) accommodating
contents to be filled according to a preferred embodiment of the present invention.
FIG. 2 is a sectional plan view, FIG. 3 is a partly sectioned side view, and FIG.
4 is a rear view showing the principal part of the apparatus. According to the present
embodiment, two sets of mechanisms for gripping and reversing a vessel Y are provided
as will be described hereinafter.
[0029] The apparatus 1 has a machinery mount 2. A stand 3 is erected on the machinery mount
2, and a frame 4 in a nearly box-shaped configuration is secured on the stand 3. Two
vertical wall portions 5, 6 are formed in parallel with and separated from each other
above and below at the lower part of the frame 4 as viewed in FIG. 2. The walls form
supporting parts 5, 6 for a main rotating shaft 7. The main rotating shaft 7 is supported
through bearings 8, 8 disposed at the opposite ends thereof. Two through holes are
formed through the shaft 7 at right and left symmetrical positions with respect to
the center of the main rotating shaft 7. Supporting shafts 9, 10 are inserted through
the through holes, respectively, and are rotatably supported by bearings 11 disposed
at the opposite ends of the main rotating shaft 7, respectively. (For convenience
of explanation, one shown at the left in FIG. 2 is referred to as a first supporting
shaft 9 while one shown at the right is referred to as a second supporting shaft 10.
When no discrimination is needed or they are identified unmistakably, however, they
are simply referred to as supporting shaft 9 or supporting shaft 10.) The supporting
shafts 9, 10, and members associated therewith and constructions thereof are identical.
Therefore, the following description mainly deals with the supporting shaft 9 and
the associated members only.
[0030] In the figures, the supporting shaft 9 and the associated members are at a gripping
stop position capable of gripping a vessel Y; while the supporting shaft 10 and the
associated members are at a reversal stop position, i.e. vessel Y is in a nearly inverted
state. The vessel Y according to the present embodiment is a cylindrical vessel having
a bottom and is supplied successively by a supply conveyor 71 to the position shown
(see FIG.1).
[0031] A through hole is formed through the supporting shaft 9, and a sliding shaft 12 is
inserted through this through hole. Although the sliding shaft 12 is movable in the
axial direction, no turning is possible. One end of the sliding shaft 12 (lower side
in FIG.2) is projected from the supporting shaft 9, and a cylindrical part 14 formed
at the base part of a gripping member supporting block 13 is fitted on this projecting
portion. The block 13 is fixed to an flange part 9a formed at one end of the supporting
shaft 9. The supporting block 13 is equipped with a fork part 15, and a left gripping
member 16 and a right gripping member 17 which rotate together with supporting pins
16a, 17a, respectively, are mounted on the respective tip ends of the fork part 15.
[0032] A link linkage member 18 is securely mounted on the end of the sliding shaft 12 projecting
from the cylindrical part 14 of the gripping member supporting block 13. On the opposite
side surface of the cylindrical part 14, one end of a link 18a is rotatably connected
to the link linkage member 18 (see the second supporting shaft 10 and the associated
members in FIG. 2.), and one end of connecting arm part 17b of the right gripping
member 17 is rotatably connected to the other end of the link 18a. An engagement pin
19 is fixed to stand on an engagement arm part 17c of the right gripping member 17
extending in a direction nearly orthogonal to the connecting arm part 17b, and an
elongated hole 16c formed through a linking arm part 16b of the left gripping member
16 is fitted to this pin 19 so that a motion is transmitted between both gripping
members 16, 17.
[0033] A spring receiving part 12a with an increased diameter is formed on the sliding shaft
12 at a portion inside of the cylindrical part 14 of the gripping member supporting
block 13, and a compression spring 20 is disposed between this receiving part 12a
and an inside end face of the cylindrical part 14 of the supporting block 13. Therefore,
this spring acts to urge the right and left gripping members 16, 17 in the closing
direction.
[0034] A roller 21 is attached to the opposite end of the sliding shaft 12 through an attachment
shaft 22. With regard to this roller 21, a gripping member opening/closing cam 25
is disposed and securely mounted on the front end of a rod 24a of an air cylinder
24 that is mounted on the frame 4 through an attachment bracket 23. The opening/closing
cam 25 is in the shape of a nearly semicircle ring (see FIG. 4), and a face thereof
facing the roller 21 comprises flat part 25a and inclined part 25b. The inclined part
25b inclines in a direction where it is gradually separated away more from the roller
21 as going towards the end thereof (see FIGS. 2 and 4, in this condition illustrated,
the roller 21 associated with the first supporting shaft 9 is placed on the flat part
25a and the roller 21 associated with the second supporting shaft 10 is disengaged
from the cam 25).
[0035] When the main rotating shaft 7 is in the stationary state and the first supporting
shaft 9 and the associated sliding shaft 12 are in the position shown in FIG. 2, the
air cylinder 24 is actuated to retract its rod 24a, the cam 25 is moved backwardly,
and the gripping members 16, 17 are closed, thereby gripping the vessel Y. The main
rotating shaft then starts to rotate (in the present embodiment, it rotates in the
clockwise direction as viewed in FIG. 1 and in the counterclockwise direction as viewed
in FIG. 4). And when the roller 21 associated with the first supporting shaft 9 is
disengaged from the cam 25, the air cylinder 24 is actuated in the reverse direction,
thereby returning the cam 25 to its original position. As will be described later,
after the main rotating shaft 7 is stopped at the reversal stop position where the
vessel Y is reversed (in the drawings, the second supporting shaft 10 is in this position),
and when it resumes rotating in the same direction in order to return to the gripping
stop position, the roller 21 is rested on the inclined part 25b of the cam 25 on the
way of returning, and then on the flat part 25a, thereby opening again gripping members
16, 17. This will be described again later.
[0036] Referring to FIG. 7, the vessel Y and the gripping members 16, 17 will be described.
The vessel Y is different from the conventional vessels which are formed with a smooth
outer circumference. Namely, the vessel Y has, as shown in FIG. 7 a, on its outer
circumference, a groove Ya with a nearly semicircular section extending entirely in
the circumferential direction, and corresponding to this configuration, thin strip
projections 16d, 17d with a nearly semicircular section are respectively formed on
the inside surface of the gripping members 16,17 for gripping the vessel Y. When the
vessel Y is griped by the gripping members 16, 17, these projections 16d, 17d are
engaged with the groove Ya, thereby enabling the member 16,17 to grip the vessel Y
more securely compared with the conventional vessels, and the vessel Y would not disengaged
erroneously from the gripping members 16,17. Therefore, there is no need for gripping
the vessel Y with an excessive force. Profiles of groove Ya and the projections 16d,17d
are not limited to the semicircular shape. For example, a trapezoidal section as shown
in FIG. 7b may be employed. Further, a projection may be provided on the vessel Y
while grooves may respectively be formed on the gripping members 16,17. The groove
Ya according to the present embodiment is formed at a position lower than the center
in the height direction of the vessel.
[0037] Referring again to FIGS. 1 to 4, a mechanism for reversing the vessel Y will be described.
Numeral 31 denotes a motor mounted on the main rotating shaft supporting part 6 of
the frame 4 (see FIG. 2). An output shaft 32 of the motor 31 extends through the supporting
part 6, and a driving gear 33 located between the supporting parts 5 and 6 is fixed
to the front end thereof. This driving gear 33 meshes with a driven gear 34 fixed
to the main rotating shaft 7. According to the present embodiment, the motor 31 turns
intermittently in the same direction to rotate the main rotating shaft 7 every 180
degrees in the clockwise direction as viewed in FIG. 1 and in the counterclockwise
direction as viewed in FIG. 4. In this case, the supporting shafts 9, 10 are also
rotated in one around the center of the main rotating shaft 7.
[0038] In FIG. 2, a cam lever 35 is fixedly secured at one end thereof to the end part of
the supporting shafts 9 (10) projecting upwardly from the main rotating shaft 7 (see
FIG. 4). A cam roller 36 is mounted on the other end of the lever 35. Corresponding
to these cam rollers 36, a grooved cam 37 is fixed to the main rotating shaft supporting
part 6. A groove 38 is formed on the cam 37 and the cam roller 36 is fitted in and
rolls along the groove 38. The groove 38 is provided with a uniform part 38a where
the inside and outside walls 39 and 40 of the groove 38 are concentric with each other,
having its center at the center of the main rotating shaft 7. The width of the uniform
part 38a of the groove 38 nearly corresponds to the diameter of the cam roller 36.
The groove 38 is also provided with an enlarged part 38b with an increased width.
Namely, the inside wall 39 has a concentric part 39a, and a displacement part 39b
where the radius of curvature is decreased gradually and is increased gradually again
as going in the counterclockwise direction from the left upper part to the lower part
in FIG. 4. Further, the outside wall 40 has a concentric part 40a, and a displacement
part 40b where the radius of curvature is increased gradually and is decreased again
at the upper part. Therefore, the supporting shafts 9, 10 are unable to rotate as
long as the cam roller 36 is located in the uniform part 38a while rotating is possible
in the enlarged part 38b.
[0039] In FIG. 4, corresponding to the end part of the cam lever 35 associated with the
second supporting shaft 10 on which end part the cam roller 36 is mounted, there is
a stopper mechanism 45 for regulating the stop position or the reversal position of
the gripping members 16, 17 mounted on this cam lever 35 and thus the position of
the second supporting shaft 10.
[0040] In addition to FIG. 4, referring to FIGS. 5 and 6, FIG. 5 is a plan view showing
details of the stopper mechanism 45 and FIG. 6 is its right side view. Numeral 46
denotes a rail of the stopper mechanism 45 that is secured to the main rotating shaft
supporting part 6 of the frame 4. In FIGS. 4 and 5, a slide member 47 is mounted on
the rail 46 to be movable in the lateral direction as viewed in FIGS. 4 and 5. A slide
plate 48 is fixed integrally on the slide member 47, a stopper roller 50 is mounted
on the left side end part of the slide plate 48 as viewed in FIG. 5 by a supporting
shaft 49, and a contacting part 51 contacting a shock absorber 52 (which will be described
later) is provided on the slide plate 48 to stand on the right side of the roller
50. Responding to the contacting part 51, the shock absorber 52 is mounted on the
main rotating shaft supporting part 6 through a bracket 54. The contacting part 51
of the slide plate 48 is provided to contact with a contacting shaft 53 of the shock
absorber 52. The position of this shock absorber 52 is adjustable in the axial direction
of the contacting shaft 53.
[0041] When the main rotating shaft 7 starts to rotate from the state shown in FIG. 1, etc.,
the first supporting shaft 9 is unable to rotate around its axis during an early stage,
since the cam roller 36 on the cam lever 35 attached to the shat 9 moves along and
rolls in such a portion where the width of the groove 38 of the cam 37 is uniform,
and the shaft 9 simply rotates or does a revolution around the axis of the main rotating
shaft 7 integrally with the main rotating shaft 7. When the cam roller 36 comes to
the displacement part 40b of the outside wall 40 of the groove 38 and further to the
displacement part 39b of the inside wall, the width of the groove 38 becomes greater
than the diameter of the cam roller 36. In this occasion, due to a load exerted to
the supporting shaft 9, the cam roller 36 moves in such a manner that the cam roller
36 rolls on the inside wall 39b, and the cam lever 35 and the supporting shaft 9 rotate
around the axis of the supporting shaft 9 in the clockwise direction as viewed in
FIG. 4. In other words, the cam lever 35 and the gripping members 16, 17 attached
to the lever 35 rotate around the axis of the main shaft 7 in a slightly delayed state
with regard to the main rotating shaft 7.
[0042] When the main rotating shaft 7 is turned 180 degrees and is stopped, the cam lever
35 and the supporting shaft 9 now rotate counterclockwise around the axis of the supporting
shaft 9, since the gripping members 16, 17 continue their motion due to the inertia
force. The end part of the cam lever 35 on which the cam roller 36 is mounted collides
with the stopper roller 50 described previously, and the cam lever 35, and thus the
supporting shaft 9 also stop while the impact is being absorbed by the shock absorber
52. In FIGS. 1 to 4, the second supporting shaft 10 and the associated members are
corresponding to this state. On this occasion, the vessel Y stops suddenly in a nearly
reversed state as shown in FIG. 1, thereby discharging the contents accommodated in
it into a guide cylinder 56 located underneath. As illustrated, the vessel Y is not
in a completely inverted state. This is because considerations are given to the direction
along which the contents in the vessel Y are discharged at the sudden stop of the
vessel Y, which consideration is dealt with in the description of the prior art mentioned
above. The direction of discharging can be set in the optimum state by regulating
the final stop position of gripping members 16, 17, i.e., the reversal stop position,
by regulating the position of the shock absorber 52 of the stopper mechanism 45 described
previously.
[0043] Next, the main rotating shaft 7 again resumes rotating in the same direction at a
predetermined timing, and the second supporting shaft 10 positioned at the reversal
stop position in the figures starts returning movement to the gripping stop position
described previously where the first supporting shaft 9 exists in the figures. As
the main rotating shaft 7 rotates, the supporting shaft 10 rotates together with the
main rotating shaft 7 in such a manner that the cam lever 35 presses the shock absorber
52 through the stopper roller 50, and the cam lever 35 is disengaged from the stopper
roller 50. When the cam roller 36 rolls on and moves along such a portion where the
radius of curvature of the displacement part 39b of the inside wall 39 of the groove
38 becomes greater gradually, the supporting shaft 10 rotates by a predetermined angle
in the direction opposite to the previous one, and the positional relationship between
the supporting shaft 10 and the main rotating shaft 7 is restored to the original
state.
[0044] Meanwhile, when the main rotating shaft 7 rotates in this returning process, the
roller 21 attached to the sliding shaft 12 described previously rests on the inclined
part 25b of the gripping member opening/closing cam 25 also described previously,
and then rides on the flat part 25a at a predetermined turning position to open the
gripping members 16, 17, thereby discharging the vessel Y having being gripped till
then. This is the vessel discharging position, at which a vessel carrying-out apparatus
61 is disposed for receiving emptied vessels and transferring them to downstream process
(see FIGS. 1, 3). The operations of discharging the vessel Y are carried out while
the main rotating shaft 7 continues rotating.
[0045] The vessel carrying-out apparatus 61 is equipped with an empty vessel collection
conveyor 62, and a vessel collection guide 63 is mounted on the stand 3 by a bracket
64. The guide 63 extends between a receiving side end of the conveyor 62 and a cutout
56a formed through the guide cylinder 56. The vessel Y being griped by the gripping
members 16, 17 can pass through the cutout 56a. The gripping members 16, 17 open,
and the empty vessel Y discharged and received on the empty vessel collection guide
63 moves onto the conveyor 62 and is transferred to downstream process while being
guided by guide bars 65. The main rotating shaft 7 continues rotating, and stops after
rotated by 180 degrees, while the gripping members 16, 17 return to the gripping stop
position in the opened state.
[0046] According to the present embodiment described above, it is designed that the rotating
speed of the motor 31 changes with two steps mode during one operation. In other words,
since discharging an empty vessel Y at too high speed may cause problems, relatively
low-speed is employed in the stages before completion of discharging of the vessel,
and then the speed is shifted to a higher speed after discharging the vessel, thereby
ensuring reliable and thorough ejection of the contents accommodated in the vessel
Y at the reversal stop position.
[0047] According to the embodiment described above, two supporting shafts are provided and
two sets of gripping members are used for one main rotating shaft. However, when only
one set of gripping members is used, the gripping members can be mounted directly
on the main rotating shaft. On this occasion, a servo motor may be used as a driving
motor for appropriately regulating the rotational angle from the gripping stop position
to the reversal stop position and the rotational angle in the returning process from
the reversal stop position to the gripping stop position, so that the stopper mechanism
used in the embodiment described above is unnecessary.
1. Contents-filling vessel reversing apparatus for reversing a contents-filling vessel
accommodating contents to be filled from a upright state to a nearly inverted state,
thereby dropping downward and filling the contents into a packaging container disposed
underneath,
characterized by :
a reversing device including a rotating device equipped with a main rotating member
rotatable around an axis thereof , said rotating device rotating intermittently the
main rotating member in one direction and stopping the main rotating member at a first
and a second positions, and a pair of gripping members attached to the rotating device
and being capable of approaching to and separating away from each other to grip and
to release said vessel, said gripping members being designed to stop at a gripping
stop position where said gripping members can grip a vessel supplied in said upright
state when said main rotating member stops at the first stop position, and to stop
at a reversal stop position where said vessel is held in said nearly inverted state
when said main rotating member stops at the second position;
a reversal stop position regulating device for regulating said reversal stop position
of said gripping members;
an empty vessel carrying-out device provided at an empty vessel discharging position
on the way along which said gripping members return from said reversal stop position
to said gripping stop position, said empty vessel carrying-out device receiving an
empty vessel from which the contents to be filled have been ejected and transferring
it to downstream process; and
a gripping member opening/closing apparatus for making said gripping members close
to grip a vessel at said gripping stop position and for making said gripping members
open at said empty vessel discharging position, thereby discharging the empty vessel
towards said empty vessel carrying-out device.
2. A contents-filling vessel reversing apparatus according to Claim 1,
characterized in :
that said main rotating member comprises a main rotating shaft rotating intermittently
in one direction every 180 degrees,
that said rotating device further comprises a supporting shaft supported by said main
rotating shaft in parallel to said main rotating shaft in an axial direction, and
designed to be reciprocally rotatable around an axis thereof between an initial position
and a rotated position,
that said contents-filling vessel reversing apparatus further comprises a supporting shaft
rotating device for rotating said supporting shaft, and
that said reversing stop position regulating device regulates said rotated position of
said supporting shaft, and said pair of gripping members are mounted on one end of
said supporting shaft.
3. A contents-filling vessel reversing apparatus according to Claim 2,
characterized in :
that said supporting shaft is formed to be hollow to have a through hole,
that said gripping member opening/closing device comprises a sliding shaft inserted through
said through hole of said supporting shaft and being movable in an axial direction
thereof, said sliding shaft being connected at one end thereof to said gripping members,
and
that said gripping members are opened and closed interlockingly with the axial direction
movement of said sliding shaft.
4. A contents-filling vessel reversing apparatus according to Claim 2 or 3,
characterized in :
that said supporting shaft rotating device is equipped with a grooved cam securely positioned
with an axis thereof coinciding with the axis of said main rotating shaft, a lever
fixed to the other end of said supporting shaft and a cam roller mounted on the lever
so as to roll in and move along a groove formed in said grooved cam,
that, in a predetermined range in said groove extending in the opposite directions from
a position corresponding to said rotated position, at least a radius of curvature
of an inner wall of said groove is made shorter than a radius of curvature of the
the inner wall in a rest range in the groove so that a width of the groove in said
predetermined range is larger than a width of the groove in the rest range, and
that said reversal stop regulating device is provided with a positioning stopper which
abuts against said lever to position the lever at said reversal stop position, and
a stopper position regulating device for regulating the position of the stopper.
5. A contents-filling vessel reversing apparatus according to any one of Claims 2 to
4,
characterized in :
that two said supporting shafts are provided symmetrically with respect to the axis of
said main rotating shaft, and each of said supporting shafts is provided with said
pair of gripping members.
6. A contents-filling vessel reversing apparatus according to any one of Claims 1 to
5,
characterized in :
that said gripping members grip said vessel on a outer circumference thereof,
that a thin strip projection or a groove is formed on the outer circumference of the vessel
to extend over the entire circumference of said vessel, and a groove or a thin strip
projection which engages with the thin strip projection or the groove on said vessel
is formed on a surface of each of said gripping members opposing to said vessel.
7. A contents-filling vessel reversing apparatus according to Claim 6,
characterized in :
that said thin strip projection are nearly semicircular or trapezoidal in section.
8. A contents-filling vessel reversing apparatus according to Claim 6 or 7,
characterized in :
that said groove is formed on said vessel and said thin strip projection is formed on
said gripping members.
9. A content-filling vessel reversing apparatus according to any one of Claims 1 to 7,
characterized in :
that the rotational speed of said main rotating member changes with at least two steps,
and
that a low-speed is employed in a first movement duration when said gripping members move
from said reversal stop position to said vessel discharging position, and a speed
higher than that of the first movement duration is employed in a second movement duration
when said gripping members move to said gripping stop position thereafter.
10. A vessel for use with a contents-filling vessel reversing apparatus for reversing
a vessel accommodating contents to be filled from a upright state to a nearly inverted
state, thereby dropping the contents in the vessel downward and filling the contents
in a packaging container disposed underneath, characterized in that said vessel is provided with a groove or a thin strip projection formed on a outer
circumference thereof to extend over the entire circumference of the vessel.
11. A vessel according to Claim 10, characterized in that said groove or thin strip projection is nearly semicircular or trapezoidal in section.
12. A vessel according to Claim 10 or 11, characterized in that said groove extending over the entire circumference is formed on the outer circumference
of said vessel.