[0001] The present invention concerns a rotary vacuum pump and a structure and a method
for the balancing thereof.
[0002] In the field of rotary vacuum pumps, it is known that either mechanical bearings,
such as ball or roller bearings, or magnetic bearings can be used for supporting the
rotating pump shaft.
[0003] The present invention concerns a rotary vacuum pump of the kind equipped with mechanical
bearings.
[0004] More particularly, the present invention concerns a turbomolecular rotary vacuum
pump of the kind disclosed for instance in
EP-A-0962264 or
EP-A-0773367.
[0005] As known, rotary pumps, and especially turbomolecular rotary pumps, are machines
equipped with a rotating portion, including a rotating shaft to which a set of parallel
rotor discs are secured, and co-operating with a stationary portion, generally a set
of stator discs, in order to obtain gas pumping from an inlet port to an outlet port
of the pump.
[0006] Depending on the kind of pump, higher or lower vacuum degrees can be obtained. For
instance, a turbomolecular pump can generate a vacuum of the order of 10
-7 mbar (10
-5 Pa) with a shaft rotation speed in the range 2x10
4 to 9x10
4 rpm.
[0007] A vacuum pump is thus a machine with a mass that is rotated at extremely high speed.
In a vacuum pump, such a rotating mass generally includes a rotating shaft, the rotor
of the electric motor driving said shaft into rotation, the set of rotor discs and
the inner rings of the rolling bearings rotatably supporting the pump shaft.
[0008] When the rotating mass is not arranged with its centre of gravity on the rotation
axis and thus is not balanced, forces of inertia are generated within the pump and
are transmitted through the housing to the outside of the pump. Such forces of inertia
cause unwanted stresses and vibrations, which are sources of noise and lead to an
early wear of the rolling bearings.
[0009] Moreover, in some specific applications, for instance where the pump is connected
to a precision measuring instrument, such as in mass spectrometry, vibrations are
sources of disturbances altering the operation of the measuring instrument and therefore
they cannot be tolerated.
[0010] One of the problems encountered in designing a rotary vacuum pump equipped with mechanical
bearings is thus how to reduce the vibrations produced by the pump due to unbalance
of the rotating masses.
[0011] Generally, it is known that balancing of a rotating mass can be obtained by means
of further additional rotating masses, coupled to the main mass so that the centre
of gravity of the overall mass is brought again on the rotation axis (static balancing)
and the rotation axis coincides with a main axis of inertia (dynamic balancing). A
dynamically balanced rotor does not transmit stresses to the supports and it is therefore
an optimum solution.
[0012] In the field of rotary vacuum pumps, and in particular of turbomolecular ones, the
pump rotor is dynamically balanced through an iterative process in which measuring
steps of the vibrations transmitted by the pump to an external structure alternate
with adjusting steps of the position of one or more additional masses placed on the
rotor, until the optimum conditions are attained.
[0013] DE 19627921 discloses a balancing technique for pump rotors.
[0014] The main problems related to the rotor balancing step are, on the one hand, the definition
of the mathematical model used in order to relate the vibrations measured during the
balancing step to the rotor unbalance and, consequently, to the arrangement of the
correcting masses, and, on the other hand, the choice of the kind of vibration sensors
and the arrangement thereof.
[0015] In the field of rotary vacuum pumps, the sensors generally used during the rotor
balancing step are accelerometers, that is sensors capable of transforming the acceleration
of a moving body to which they are secured into an electric signal, the intensity
of which is just a function of the acceleration the sensor is being submitted to.
[0016] According to the prior art, the dynamic balancing of a vacuum pump rotor is performed
by placing the pump, without stator discs, inside a bell-shaped casing onto which
at least two accelerometers, for instance piezoelectric accelerometers, are located.
Once the rotor is rotated at high speed, the accelerometers located onto the stationary
bell allow measuring the vibrations induced by unbalances, if any, of the rotating
masses.
[0017] Yet such a solution has some drawbacks, of which the main is that the point where
vibrations are measured, i.e. the area where the accelerometer is located, is relatively
far from the source of said vibrations, i.e. the rotor.
[0018] The provision of a set of masses placed between the rotor and the accelerometer,
and comprising members that in part are very rigid and in part are resilient and damping,
makes it complex to define a reliable mathematical model relating the vibrations to
their cause, i.e. the unbalance of the rotor and the other moving masses.
[0019] Consequently, the iterative balancing process may need several pump stopping and
starting phases in order to apply the correcting masses, and this results in a considerable
increase of the time required to reach the optimum conditions and hence in a considerable
slowing down of the production.
[0020] EP 1,273,803 relates to a vacuum pump which includes a rotor and a body connected to said rotor
through a connecting portion, so that the rotor and the body as a whole are balanced.
The connecting portion is weaker than the rotor with respect to corrosive gasses,
so that said connecting portion is damaged by corrosion before any corrosive gas influence
appears in the rotor. As a consequence, in corrosive atmospheres, before than the
rotor is damaged, the connecting portion breaks and the aforesaid body falls off,
causing an unbalanced state to appear in the rotor.
[0021] Thus,
EP 1,273,803 discloses how to detect a corrosion risk and to prevent a corrosion damage starting
from a balanced structure and using the unbalanced status caused by the falling of
said body as a corrosion detector.
[0022] It is the main object of the present invention to solve the problem of how effectively
and quickly to balance the rotating masses of a rotary vacuum pump, more particularly
a pump equipped with mechanical bearings such as a turbomolecular vacuum pump.
[0023] The above and other objects are achieved by means of a vacuum pump and a balancing
method as claimed in the appended claims.
[0024] Thanks to the positioning of displacement sensors close to the rotating masses of
the pump, it is possible to obtain a more direct measurement of the rotor vibrations
and hence to make the proper balancing thereof simpler and quicker.
[0025] According to the invention, the vibration measurement is not affected by the presence
of other pump components, which allows a considerable simplification of the mathematical
model relating the measured displacements to the rotor unbalance inducing them.
[0026] Advantageously, the provision of displacement sensors permanently located inside
the pump allows measuring the rotating mass unbalance also during steady state operation
of the same pump, that is when the pump has been completed with the stator part, assembled
and delivered to the customer.
[0027] Two embodiments of the invention, given by way of non-limiting example, will be described
hereinbelow with reference to the accompanying drawings, in which:
- Fig. 1 is a diagrammatic view of the displacement sensor;
- Fig. 2 is a diagram of the electronic circuitry of the displacement sensor;
- Fig. 3a is a cross-sectional view of a first example of a vacuum pump according to
the invention;
- Fig. 3b is a cross-sectional view of a second example of a vacuum pump according to
the invention.
[0028] Referring to Fig. 3a, a first turbomolecular rotary pump 101 according to the invention
is schematically shown.
[0029] Said pump 101 comprises a stationary portion and a rotating portion. The stationary
portion comprises a basement 103 on which the rotating portion is mounted. The latter
comprises a rotating shaft 105 supported by rolling bearings 107, for instance ball
bearings. Rotor 109 of electric motor 111 (the stator of which has not been shown
for sake of simplicity) used to rotate shaft 105, and pump rotor 113, equipped with
smooth or finned discs 115, are mounted on said rotating shaft 105.
[0030] As clearly shown in Fig. 3a, according to the construction design of pump 101, said
pump rotor 113 has a bell-shaped cavity 117 housing rotating shaft 105 of the pump
and electric motor 111, in order to make the pump axially more compact. Such an arrangement
is generally used for big turbomolecular pumps (rotor diameter of about 250 mm).
[0031] In fig. 3a the pump is shown during the balancing phase and hence rotor 113 is not
located inside the pump housing, which, as known, is equipped with stator discs, but
inside a vacuum-tight stationary bell 119 specifically intended for the balancing
of said rotor 113. Vacuum in said bell is made by means of an ancillary pumping system,
not shown.
[0032] According to the invention, a plurality of displacement sensors (four in the disclosed
embodiment) 121A - 121D are directly mounted in basement 103 of pump 101, close to
rotor 113 and to rotating shaft 105 thereof. Each sensor faces said shaft 105 or said
rotor 113 so that changes, if any, in the distance between the rotor and the sensor
during rotation of the rotor can be detected.
[0033] More particularly, in the case depicted in Fig. 3a, a first pair of sensors 121A,
121B face rotating shaft 105 and are turned towards it, whereas a second pair of sensors
121C, 121D face inner wall 113a of rotor 113 and are turned towards such wall.
[0034] According to the invention, eddy current displacement sensors are advantageously
employed.
[0035] Referring to Fig. 1, there is schematically shown a generic displacement sensor 51
comprising a coil 53, which is wound on a core 55 and in which a high frequency AC
current generating a main magnetic field flows. The variation of distance "a" between
coil 53 and an electrically conducting body R, for instance the pump rotor or the
shaft thereof, causes a corresponding variation of the magnetic field induced and
consequently of impedance Z measured in the coil of sensor 51.
[0036] By using an impedance-to-voltage converter, such as that shown in Fig. 2, a voltage
signal U, the value of which depends on impedance Z and hence on the distance of the
metal body from the sensor, can be obtained at the output from sensor 51.
[0037] More precisely, the circuit shown in Fig. 2 comprises a high frequency oscillator
65, an impedance 67 in series and a demodulator 63. Impedance 67 must be sufficiently
high to obtain a high sensitivity. Demodulation of voltage signal u outgoing from
the sensor allows obtaining a voltage signal U that is a function of distance "a".
[0038] Eddy current displacement sensors are capable of measuring distance variations of
the order of 1 nm and are perfectly suitable for use in balancing turbomolecular pump
rotors.
[0039] More particularly, in the described case, a variation of the distance of internal
wall 113a of rotor 113 from facing sensors 121C, 121D, caused by an unbalance in rotor
113, will cause a measurable impedance variation in said sensors. By measuring such
an impedance variation, it is possible to obtain the distance variation, and hence
the unbalance having generated it, and to correct such unbalance.
[0040] The process in case of a distance variation between rotating shaft 105 and sensors
121A, 121B is similar.
[0041] To correct the unbalance of rotor 113, cylindrical threaded bores 123 are provided
in rotor 113 and are arranged with their axes lying in a plane orthogonal to the rotation
axis of the rotor and tangentially relative to the same rotor. Additional masses consisting
of threaded dowels can be located and displaced in said bores.
[0042] As an alternative, other balancing methods comprise the insertion of masses consisting
of threaded dowels to be screwed into bores with axes radially arranged relative to
the rotor.
[0043] Further in accordance with the invention, and still referring to Fig. 3a, a third
pair of displacement sensors 121E, 121F is provided, which sensors are arranged close
to external wall 113b of rotor 113, between a pair of said rotor discs, and are turned
towards said wall. Said sensors 121 E, 121F are cantilevered on a vertical support
120 adjacent to a wall of outer bell 119.
[0044] It is clear that, at the end of the balancing phase, bell 119 and support 120, if
provided, will be removed and replaced by pump housing 121 with the stator integral
thereto, so that the pump will be ready for being sent to the customer and used. Consequently,
at the end of the balancing phase, displacement sensors 121 E, 121F integral with
bell 119 will be removed. On the contrary, sensors 121A - 121D mounted in basement
103 of pump 101 will remain inside said pump even during operation thereof, and they
could be advantageously used to carry out measurements on the rotor balance conditions
during normal pump operation.
[0045] Turning now to Fig. 3b, a second embodiment of the invention is partly depicted.
[0046] A turbomolecular pump 201 differs from that previously disclosed with reference to
Fig. 3a in that rotor 213 has no bell-shaped cavity receiving rotating shaft 205 and
electric motor 211. Shaft 205 is instead supported by a pair of rolling bearings 207,
for instance ball bearings, and is driven by an electric motor 211, the bearings and
the motor being located in a pump region that is axially separated from the pumping
region where rotor 213 is located.
[0047] That arrangement is generally used for small and medium size turbomolecular pumps
(rotor diameter smaller than about 160 mm).
[0048] Similarly to what described above, according to the invention a pair of displacement
sensors 221A, 221B is provided in basement 203 of pump 201, opposite rotating shaft
205 and at opposite sides of rotor 209 of electric motor 211.
[0049] Also in that second example, said displacement sensors are preferably eddy current
sensors.
[0050] Like in the previous embodiment, further displacement sensors 221C, 221D and 221E,
221F are provided, which are integral with outer bell 219 and face rotor 213.
[0051] More particularly, in the embodiment shown, a second pair of sensors 221C, 221D is
provided close to inner wall 213a of rotor 213, whereas a third pair of sensors 221E,
221F is provided close to outer wall 213b of rotor 213. Said sensors are turned towards
said rotor so that any variation in the distance between the rotor and the sensor
during rotation of the same rotor can be detected.
[0052] In order to properly locate the second pair of sensors 221C, 221D, bell 219 is advantageously
equipped with a central cylindrical projection 219a penetrating into central bore
213c of rotor 213.
[0053] A removable vertical support 220 is provided adjacent to one of the walls of external
bell 219 for the cantilevering of the third pair of displacement sensors 221E, 221F.
[0054] Like in the previously disclosed pump, also pump 201 has multiple threaded bores
223 with axes lying in planes orthogonal to the rotation axis of rotor 223 to allow
locating and displacing additional masses.
[0055] Also in this case, threaded dowels located in radial bores instead of tangentially
oriented bores can be used.
[0056] When, at the end of the balancing phase, bell 219 and support 220, if present, will
be removed, displacement sensors 221C, 221D and 221E, 221F will be removed as well,
whereas sensors 221A, 221B mounted in basement 203 of pump 201 will remain inside
said pump even during operation thereof, and they could be advantageously used to
carry out field measurements.
[0057] It is clear that the turbomolecular pump according to the invention attains the intended
aims, since using displacement sensors directly mounted inside the pump, close to
the rotor or the rotating shaft thereof, allows using simpler and more precise mathematical
models to determine the rotor unbalance. Consequently, the balancing phase might be
carried out in quicker manner and with better results.
[0058] It is also clear that the above description has been given only by way of non-limiting
example and that several modifications are possible without departing from the scope
of the invention, as defined in the appended claims.
1. A rotary vacuum pump (101; 201) comprising a stationary portion (103; 203) and a portion
rotating relative to said stationary portion, said rotating portion comprising a rotating
shaft (105; 205) equipped with a rotor assembly (113; 213) co-operating with a stator
assembly for gas pumping, said rotating shaft being driven by an electric motor (111;
211) and being supported by at least one rolling mechanical bearing (107; 207) relative
to said stationary portion, characterised in that at least two displacement sensors (121A-121D; 221A-221B), capable of generating an
electrical signal varying with the distance between said stationary portion and said
rotating portion during the rotation of said shaft and said rotor assembly, are provided
between said stationary portion and said rotating portion.
2. A pump as claimed in claim 1, wherein said pump (101) comprises a basement (103) on
which the rotating shaft (105) supported by a pair of rolling bearings (107) is mounted,
the rotor (109) of the pump electric motor (111) used to rotate the shaft (105) and
the pump rotor (113) being mounted on said rotating shaft (105).
3. The pump as claimed in claim 2, wherein said pump rotor (113) has a bell-shaped cavity
(117) housing the pump rotating shaft (105) and the electric motor (111).
4. The pump as claimed in claim 3, wherein said pump comprises at least one pair of displacement
sensors (121A- 121D) mounted in the basement (103) of the pump (101), close to the
rotor (113) and/or to the rotating shaft (105) thereof, each sensor facing said shaft
(105) or said rotor (113) so that the variation, if any, in the distance between the
rotor and the sensor during rotation of the rotor can be measured.
5. The pump as claimed in claim 4, wherein said pump comprises a first pair of sensors
(121A, 121B) facing the rotating shaft (105) and turned towards it, and a second pair
of sensors (121C, 121D) facing the inner wall (113a) of the rotor (113) and turned
towards such wall.
6. The pump as claimed in claim 1, wherein said rotor (113) comprises at least one threaded
cylindrical bore (123) arranged with its axis lying in a plane orthogonal to the rotation
axis of the rotor (113) and tangentially relative to said rotor, in which bore additional
masses consisting of threaded dowels can be located and displaced in order to reduce
the unbalance of said rotating portion.
7. The pump as claimed in claim 1, wherein said rotor (113) comprises at least one threaded
cylindrical bore (123) arranged with its axis lying in a plane orthogonal to the rotation
axis of the rotor (113) and radially relative to said rotor, in which bore additional
masses consisting of threaded dowels can be located and displaced in order to reduce
the unbalance of said rotating portion
8. The pump as claimed in claim 1, wherein the rotating shaft (205) is supported by a
pair of rolling bearings (207) and is driven by an electric motor (211), the bearings
and the motor being located in a pump region that is axially separated from the pumping
region where the rotor (213) is housed.
9. The pump as claimed in claim 8, wherein a pair of displacement sensors (221A, 221B)
is provided in the basement (203) of the pump (201), opposite the rotating shaft (205)
thereof and at opposite sides of the rotor (209) of the electric motor (211).
10. The pump as claimed in claim 1, wherein said displacement sensors are eddy current
displacement sensors.
11. The pump as claimed in claim 10, wherein said sensors comprise a coil (53) in which
a high frequency AC current generating a variable magnetic field flows.
12. The pump as claimed in claim 11, wherein said sensors comprise an impedance-to-voltage
converter (61), such that a variation in the voltage level of an output signal of
said converter (61) corresponds to an impedance variation in the coil of said sensor.
13. The pump as claimed in claim 12, wherein said sensors (121A - 121D; 221A, 221B) provide,
during pump operation, a signal representative of the displacement of the rotating
portion relative to the stationary portions.
14. The pump as claimed in claim 1, wherein said pump is a turbomolecular pump.
15. A method of balancing a rotary vacuum pump of the kind comprising a stationary portion
(103; 203) and a rotating portion comprising a rotating shaft (105; 205) equipped
with a rotor assembly (113; 213) for gas pumping when co-operating with a stator assembly,
said rotating shaft being driven by an electric motor (111; 211) and being supported
by at least one rolling mechanical bearing (107; 207) relative to said stationary
portion, the method comprising the steps of:
a) providing a vacuum-tight bell (119; 219) in which the pump can be housed during
balancing;
b) coupling said pump, without said stator assembly, to said bell;
c) making vacuum in said bell;
d) driving said rotating pump portion into rotation;
e) measuring the displacement, at the rotation frequency, of said rotating portion
relative to said stationary portion;
f) stopping said rotating portion;
g) balancing said rotating portion by means of additional masses;
h) repeating, if necessary, steps b) to g);
and being characterised in that said displacement measurement is obtained by means of at least two displacement sensors
(121A - 121F; 221A - 221F), capable of generating an electrical signal varying with
the distance between said stationary portion and said rotating portion during the
rotation of said shaft (105; 205) and said rotor assembly (113; 213).
1. Eine Rotationsvakuumpumpe (101; 201) mit einem stationären Teil (103; 203) und einem
Teil, der sich in Bezug auf den stationären Teil dreht, wobei der drehbare Teil eine
Drehwelle (105; 205) aufweist, die mit einer Rotorbaueinheit (113; 213) ausgestattet
ist, die zum Pumpen von Gas mit einer Statorbaueinheit zusammenwirkt, wobei die Drehwelle
durch einen Elektromotor (111; 211) angetrieben wird und durch zumindest ein mechanisches
Wälzlager (107; 207) in Bezug auf den stationären Teil gestützt wird,
dadurch gekennzeichnet, dass
zwischen dem stationären Teil und dem drehbaren Teil zumindest zwei Auslenkungssensoren
(121A-121D; 221A-221B) vorgesehen sind, die geeignet sind, ein elektrisches Signal
zu erzeugen, das sich während der Drehung der Welle und der Rotorbaueinheit mit dem
Abstand zwischen dem stationären Teil und dem drehbaren Teil ändert.
2. Eine Pumpe wie in Anspruch 1 beansprucht, wobei die Pumpe (101) eine Basis (103) aufweist,
auf der die durch ein Wälzlagerpaar (107) gestützte Drehwelle (105) montiert ist,
wobei der Rotor (109) des Pumpenelektromotors (111) verwendet wird, um die Welle (105)
und den auf der Drehwelle (105) montierten Pumpenrotor (113) zu drehen.
3. Die Pumpe wie in Anspruch 2 beansprucht, wobei der Pumpenrotor (113) einen glockenförmigen
Hohlraum (117) hat, der die Pumpendrehwelle (105) und den Elektromotor (111) aufnimmt.
4. Die Pumpe wie in Anspruch 3 beansprucht, wobei die Pumpe zumindest ein Auslenkungssensorpaar
(121A-121D) aufweist, das in der Basis (103) der Pumpe (101) nahe beim Rotor (113)
und/oder dessen Drehwelle (105) montiert ist, wobei jeder Sensor der Welle (105) oder
dem Rotor (113) gegenüberliegt, so dass während der Drehung des Rotors die Änderung,
falls vorhanden, des Abstandes zwischen dem Rotor und dem Sensor gemessen werden kann.
5. Die Pumpe wie in Anspruch 4 beansprucht, wobei die Pumpe ein erstes Sensorpaar (121A,
121B), das der Drehwelle gegenüberliegt und dieser zugewandt ist, und ein zweites
Sensorpaar (121C, 121D) aufweist, das der Innenwand (113a) des Rotors (113) gegenüberliegt
und dieser Wand zugewandt ist.
6. Die Pumpe wie in Anspruch 1 beansprucht, wobei der Rotor (113) zumindest ein zylindrisches
Gewindeloch (123) aufweist, das so angeordnet ist, dass seine Achse in einer Ebene
senkrecht zur Drehachse des Rotors (113) und relativ zum Rotor tangential liegt, wobei
in dem Loch zusätzliche Massen bestehend aus Gewindezylinderstiften angeordnet sein
können und verstellt werden können, um die Unwucht des drehbaren Teils zu vermindern.
7. Die Pumpe wie in Anspruch 1 beansprucht, wobei der Rotor (113) zumindest ein zylindrisches
Gewindeloch (123) aufweist, das so angeordnet ist, dass seine Achse in einer Ebene
senkrecht zur Drehachse des Rotors (113) und relativ zum Rotor radial liegt, wobei
in dem Loch zusätzliche Massen bestehend aus Gewindezylinderstiften angeordnet sein
können und verstellt werden können, um die Unwucht des drehbaren Teils zu vermindern.
8. Die Pumpe wie in Anspruch 1 beansprucht, wobei die Drehwelle (205) durch ein Wälzlagerpaar
(207) gestützt ist und durch einen Elektromotor (211) angetrieben wird, wobei die
Lager und der Motor in einem Pumpenbereich gelegen sind, der axial getrennt vom Pumpenbereich
liegt, wo der Rotor (213) aufgenommen ist.
9. Die Pumpe wie in Anspruch 8 beansprucht, wobei ein Auslenkungssensorpaar (221A, 221B)
in der Basis (203) der Pumpe (201) vorgesehen ist, gegenüberliegend zu deren Drehwelle
(205) und an gegenüberliegenden Seiten des Rotors (209) des Elektromotors (211).
10. Die Pumpe wie in Anspruch 1 beansprucht, wobei die Auslenkungssensoren Wirbelstrom-Auslenkungssensoren
sind.
11. Die Pumpe wie in Anspruch 10 beansprucht, wobei die Sensoren eine Spule (53) aufweisen,
in der ein Hochfrequenz-Wechselstrom fließt, der ein veränderliches Magnetfeld erzeugt.
12. Die Pumpe wie in Anspruch 11 beansprucht, wobei die Sensoren einen Impedanz-Spannungs-Wandler
(61) aufweisen, so dass eine Änderung beim Spannungspegel eines Ausgangssignals des
Konverters (61) einer Impedanzänderung in der Spule des Sensors entspricht.
13. Die Pumpe wie in Anspruch 12 beansprucht, wobei während des Pumpenbetriebs die Sensoren
(121A-121D; 221A-221B) ein Signal liefern, das einer Auslenkung des drehbaren Teils
gegenüber den stationären Teilen entspricht.
14. Die Pumpe wie in Anspruch 1 beansprucht, wobei die Pumpe eine Turbomolekularpumpe
ist.
15. Ein Verfahren des Auswuchtens einer Rotationsvakuumpumpe einer Art, die einen stationären
Teil (103; 203) und einen drehbaren Teil aufweist, der eine Drehwelle (105; 205) aufweist,
die mit einer Rotorbaueinheit (113; 213) zum Pumpen von Gas ausgestattet ist, wenn
sie mit einer Statorbaueinheit zusammenwirkt, wobei die Drehwelle durch einen Elektromotor
(111; 211) angetrieben wird und durch zumindest ein mechanisches Wälzlager (107; 207)
in Bezug auf den stationären Teil gestützt wird,
wobei das Verfahren die Schritte aufweist:
a) Vorsehen einer vakuumdichten Glocke (119; 219), in der die Pumpe während des Auswuchtens
aufgenommen sein kann;
b) Koppeln der Pumpe ohne die Statorbaueinheit an die Glocke;
c) Erzeugung von Vakuum in der Glocke;
d) Antreiben des Rotationspumpenteils zur Rotation;
e) bei Drehzahl, Messen der Auslenkung des drehbaren Teils gegenüber dem stationären
Teil;
f) Anhalten des drehbaren Teils;
g) Auswuchten des drehbaren Teils mittels zusätzlicher Massen;
h) Wiederholen der Schritte b) bis g), falls erforderlich;
und dadurch gekennzeichnet ist, dass die Auslenkungsmessung erhalten wird mittels zumindest zweier Auslenkungssensoren
(121A-121D; 221A-221B), die geeignet sind, ein elektrisches Signal zu erzeugen, das
sich während der Drehung der Welle (105; 205) und der Rotorbaueinheit (113; 213) mit
dem Abstand zwischen dem stationären Teil und dem drehbaren Teil ändert.
1. Pompe à vide rotative (101, 201) comprenant une partie stationnaire (103, 203) et
une partie rotative par rapport à ladite partie stationnaire, ladite partie rotative
comprenant un arbre rotatif (105, 205) équipé d'un ensemble de rotor (113, 213) coopérant
avec un ensemble de stator pour pomper du gaz, ledit arbre rotatif étant entraîné
par un moteur électrique (111, 211) et étant supporté par au moins un palier mécanique
à roulement (107, 207) par rapport à ladite partie stationnaire, caractérisée en ce qu'au moins deux capteurs de déplacement (121A-121D, 221A-221B), capables de générer
un signal électrique variant avec la distance entre ladite partie stationnaire et
ladite partie rotative durant la rotation dudit arbre et dudit ensemble de rotor,
sont montés entre ladite partie stationnaire et ledit ensemble de rotor.
2. Pompe selon la revendication 1, dans laquelle ladite pompe (101) comprend une structure
de base (103) sur laquelle est monté l'arbre rotatif (105) supporté par une paire
de paliers à roulement (107), le rotor (109) du moteur de la pompe électrique (111)
utilisé pour faire tourner l'arbre (105) et le rotor de la pompe (113) étant monté
sur ledit arbre rotatif (105).
3. Pompe selon la revendication 2, dans laquelle ledit rotor de pompe (113) a une cavité
en forme de cloche (117) logeant l'arbre rotatif de la pompe (105) et le moteur électrique
(111).
4. Pompe selon la revendication 3, dans laquelle ladite pompe comprend au moins une paire
de capteurs de déplacement (121A - 121D) montés dans la structure de base (103) de
la pompe (101), à proximité du rotor (113) et/ou de l'arbre rotatif de celle-ci, chaque
capteur faisant face audit arbre (105) ou audit rotor (113) de manière que la variation,
si il y en a, de la distance entre le rotor et le capteur durant la rotation du rotor
peut être mesurée.
5. Pompe selon la revendication 4, dans laquelle ladite pompe comprend une première paire
de capteurs (121A, 121B) faisant face à l'arbre rotatif (105) et tourné vers celui-ci,
et une seconde paire de capteur (121C, 121D) faisant face à la paroi intérieure (113a)
du rotor (113) et tourné vers la paroi.
6. Pompe selon la revendication 1, dans laquelle ledit rotor (113) comprend au moins
un alésage cylindrique fileté (123) agencé avec son axe s'étendant dans un plan orthogonal
à l'axe de rotation du rotor (113) et tangentiellement par rapport audit rotor, dans
lequel alésage des masses additionnelles consistant en des chevilles filetées peuvent
être logées et déplacées de manière à réduire le balourd de ladite partie rotative.
7. Pompe selon la revendication 1, dans laquelle ledit rotor (113) comprend au moins
un alésage cylindrique fileté (123) agencé avec son axe s'étendant dans un plan orthogonal
à l'axe de rotation du rotor (113) et radialement par rapport audit rotor, dans lequel
alésage des masses additionnelles consistant en des chevilles filetées peuvent être
logées et déplacées de manière à réduire le balourd de ladite partie rotative.
8. Pompe selon la revendication 1, dans laquelle ledit arbre rotatif (205) est supporté
par une paire de paliers de roulement (207) et est entraîné par un moteur électrique
(211), les paliers et le moteur étant logés dans une région de pompe qui est séparée
axialement de la région de pompage dans laquelle le rotor (213) est logé.
9. Pompe selon la revendication 8, dans laquelle une paire de capteurs de déplacement
(221A, 221B) est monté dans la structure de base (203) de la pompe (201), à l'opposé
de l'arbre rotatif (205) de celle-ci et sur des côtés opposés du rotor (209) du moteur
électrique (211).
10. Pompe selon la revendication 1, dans laquelle lesdits capteurs de déplacement sont
des capteurs de déplacement à courants de Foucault.
11. Pompe selon la revendication 10, dans laquelle lesdits capteurs comprennent une bobine
(53) dans laquelle circule un courant AC (alternatif) haute fréquence générant un
champ magnétique variable.
12. Pompe selon la revendication 11, dans laquelle lesdits capteurs comprennent un convertisseur
d'impédance en tension (61), de manière que la variation du niveau de tension d'un
signal de sortie dudit convertisseur (61) corresponde à une variation d'impédance
dans la bobine dudit capteur.
13. Pompe selon la revendication 12, dans laquelle lesdits capteurs (121A-121D, 221A-221B)
fournissent, durant le fonctionnement de la pompe, un signal représentatif du déplacement
de la partie rotative par rapport aux parties stationnaires.
14. Pompe selon la revendication 12, dans laquelle ladite pompe est une pompe turbomoléculaire.
15. Procédé d'équilibrage d'une pompe à vide rotative du type comprenant une partie stationnaire
(103, 203) et une partie rotative comprenant un arbre rotatif (105, 205) équipé d'un
ensemble de rotor (113, 213) pour pomper du gaz lorsqu'il coopère avec un ensemble
de stator, ledit arbre rotatif étant entraîné par un moteur électrique (111, 211)
et étant supporté par au moins un palier mécanique à roulement (107, 207) par rapport
à ladite partie stationnaire, ledit procédé comprenant les étapes consistant à :
a) fournir une cloche étanche au vide (119, 219) dans laquelle la pompe peut être
logée durant l'équilibrage ;
b) coupler ladite pompe, sans ledit ensemble de stator, à ladite cloche ;
c) faire le vide dans ladite cloche ;
d) entraîner en rotation ladite partie de pompe rotative ;
e) mesurer le déplacement, à la fréquence de rotation, de ladite partie rotative par
rapport à ladite partie stationnaire ;
f) stopper ladite partie rotative ;
g) équilibrer ladite partie rotative au moyen de masses additionnelles ;
h) répéter, si nécessaire, les étapes b) à g) ;
et étant caractérisé en ce que ladite mesure de déplacement est obtenue au moyen d'au moins deux capteurs de déplacement
(121A - 121F ; 221A - 221F), capables de générer un signal électrique variant avec
la distance entre ladite partie stationnaire et ladite partie rotative durant la rotation
dudit arbre (105, 205) et ledit ensemble de rotor (113, 213).