Background of the invention
[0001] The present invention relates to a scroll vacuum pump and especially to a scroll
vacuum pump in which a fixed wrap of a fixed scroll is engaged with an orbiting wrap
of an orbiting scroll rotatably mounted to an eccentric portion of a driving shaft
in a housing, the orbiting scroll being revolved at a certain eccentricity by the
driving shaft so that a gas sucked through the outer circumference of the housing
is compressed towards the center and discharged.
[0002] The scroll vacuum pump is known. In the scroll vacuum pump, operation time is too
long, and the temperatures of the eccentric portion of the driving shaft and bearing
and packing for supporting it are raised to cause the bearing and packing to be damaged,
so that they become difficult to be used.
[0003] Thus, in the scroll vacuum pump, to increase durability, it is essential not to become
excessive high temperature on the eccentric portion of the driving shaft even when
operation time is too long.
[0004] To comply with the demand, the following measures are known among persons skilled
in the art:
(1) Low-temperature or room-temperature air or nitrogen is introduced into a compressing
region of the scroll vacuum pump and cools the region while diluting a toxic gas in
the compressing region.
(2) A ventilating hole formed axially in the driving shaft allows low-temperature
or room-temperature air or nitrogen to be discharged onto the bearing and to be introduced
into the compressing region. After cooling to the region it is discharged.
(3) The eccentric portion of the driving shaft is hollow and low-temperature or room-temperature
air is introduced into the eccentric portion to cool it.
[0005] JP 63-105294A discloses that an inert gas such as N
2 is introduced from the outside as the above (1) and that Fig. 5 thereof illustrates
the gas flowing path in the eccentric portion of the driving shaft as the above (3).
[0006] However, there are problems in the technical measures. To introduce a low-temperature
or room-temperature air or nitrogen into the compressing region, it is necessary for
an introducing path to be provided therein and for means for supplying the gas to
be provided outside. So its structure becomes complicate and larger to increase cost.
[0007] When the driving shaft rotates, the low-temperature or room-temperature air or nitrogen
is introduced through the ventilating hole of the driving shaft to cool the bearings,
but when the driving shaft stops, a toxic gas or impurity-including gas in the compressing
region runs back and is discharged to the outside via the ventilating hole to cause
environmental pollution.
Summary of the invention
[0008] In view of the disadvantages in the prior art, it is an object of the invention to
provide a scroll vacuum pump in which external air is introduced into a compression
chamber between an orbiting scroll and fixed scrolls to cool bearings to increase
durability during operation while a toxic gas in the compression chamber is not leaked
to the outside when it is not operated.
Brief description of the drawings
[0009] The features and advantages of the invention will become more apparent from the following
description with respect to an embodiment as shown in appended drawings wherein:
Fig. 1 is a vertical sectional side view of one embodiment of a scroll vacuum pump
according to the present invention;
Fig. 2 is an exploded vertical sectional view of a pin-crank-type self-rotation-preventing
mechanism; and
Fig. 3 is an enlarged vertical sectional view of a check valve.
Detailed description of the preferred embodiment
[0010] Fig. 1 is a vertical sectional side view of a scroll vacuum pump of the present invention
in which an orbiting scroll is revolved to forward a gas sucked through the outer
circumference to a compressing region formed between the orbiting scroll and a fixed
scroll, the gas being discharged close to the center after compressed.
[0011] Numeral 1 denotes a housing which has a sealed disc-like compression chamber 2, and
comprises a casing 3 and a cover 4 with a sucking bore 1a on its circumference. The
casing 3 and the cover 4 have fixed end plate 3a and 4a that surround the compression
chamber 2. The fixed end plates 3a and 4a have spiral fixed wraps 3b and 4b respectively
to form fixed scrolls 3c and 4c.
[0012] In the compression chamber 2 between the fixed end plates 3a and 4a, an orbiting
scroll 5 is revolved around an axis of the compression chamber 2. The orbiting scroll
5 has orbiting wraps 5b,5b engaged with the fixed scrolls 3c,4c deviating by 180 degrees,
and is rotatably mounted to an eccentric portion 8a of a driving shaft 8 with bearings
6,7 at the center of the housing 1.
[0013] The orbiting end plate 5a is connected to the fixed end plate 3a with a three known
pin-crank-type self-rotation-preventing mechanisms (not shown in Fig. 1). When the
driving shaft 8 rotates, the orbiting plate 5a eccentrically revolves in the compression
chamber 2 thereby changing the size of a sealed space between the fixed wraps 3b,4b
and the orbiting wrap 5b engaged with each other.
[0014] As shown in Fig. 2, in the pin-crank-type self-rotation-preventing mechanism, a main
shaft 11a of a pin-crank 11 is rotatably fitted in the fixed end plate 3a with a ball
bearing 12, and a crank shaft 11b is fitted in a support bore 13 with a bearing 14
closer to the outer circumference of the orbiting plate 5a.
[0015] There is formed a through-bore 16 which communicates with the compression chamber
2 and is closed at the outer end by a plugue 15 close to the center of the casing
4. A discharge bore 17 radially extends from the through bore 16 to the outer circumference
of the casing 4. A discharge joint 18 is fitted over the discharge bore 17. The driving
shaft 8 is driven by a motor (not shown) and cooling fans 19,20 are mounted to the
driving shaft 8 closer to the outer ends of the casing 3 and the cover 4 respectively.
Cooling fins 3d,4d are projected on the outer surfaces of the casing 3 and the cover
4 respectively.
[0016] According to the present invention, a ventilating hole 21 which communicates with
external air at one end extends along the center of the driving shaft 8 and communicates
with a valve bore 22 in the middle of the thickened eccentric portion 8a of the driving
shaft 8. The valve bore 22 extends radially from the ventilating hole 21 to the outer
circumferential surface of the eccentric portion 8a.
[0017] The orbiting end plate 5a has a discharge bore 24 which extends from the outer end
of the ventilating hole 21 via a communicating path 24a radially and opens via a smaller-diameter
outlet 23 to a low-pressure area in the middle of the radius of the compression chamber
2 formed between the fixed wraps 3b,4b and the orbiting wrap 5b.
[0018] In the valve bore 22, there is a check valve 25 which opens outward radially, but
does not open inward.
[0019] The check valve 25 is shown in Fig. 3.
[0020] A smaller-diameter valve seat 22a is formed at the inner end radially of the valve
bore 22, and a larger-diameter portion 22b is formed at the outer end. A valve disc
26 has a tapered portion at the lower end and a cylindrical portion which has a plurality
of vertical grooves 26a on the outer circumferential surface. The tapered portion
of the valve disc 26 is fitted on the valve seat 22a when the valve bore 22 is closed
by the check valve 25. A support plate 27 which has a discharge opening 27a is provided
on the larger-diameter portion 22b.
[0021] A valve shaft 28 extends vertically from the center of the valve disc 26 into the
support plate 27, and the valve shaft 28 is surrounded by a compression spring 29
between the valve disc 26 and the support plate 27.
[0022] In the scroll vacuum pump, while strength of the compression spring 29 of the check
valve 25 is determined to achieve the object described later, the sucking bore 1a
is connected to a sealed container (not shown) to be depressurized or evacuated when
the valve disc 26 is closed. The sealed container contains a toxic gas such as HCI.
The driving shaft 8 is driven while the ventilating hole 21 of the driving shaft 3
communicates with external air.
[0023] With rotation of the driving shaft 8, the orbiting scroll 5 pivotally mounted thereto
is revolved at a certain eccentricity while it is engaged with the fixed scrolls 3c,4c.
Accordingly, the sealed container connected to the sucking bore 1a is gradually depressurized
and evacuated, so that the toxic gas is sucked into the compression chamber 2 in the
scroll vacuum pump.
[0024] When the rotation speed of the driving shaft 8 exceeds a certain value, the valve
disc 26 of the check valve 25 is subjected to centrifugal force produced thereby,
and moved radially against the compression spring 29 to open.
[0025] Meanwhile, the compression chamber 2 in the scroll vacuum pump is compressed, but
has always lower pressure than atmospheric pressure.
[0026] When the valve disc 26 is allowed by the centrifugal force to move away from the
valve seat 22a, air introduced from the outside into the valve bore 22 via the ventilating
hole 21 flows into the discharge bore 24 through the grooves 26a of the valve disc
26 and the opening 27a of the support plate 27. Finally the air is sucked into the
compression chamber between the fixed and orbiting scrolls 3c,4c,5 through the outlets
23.
[0027] Hence the eccentric portion 8a of the driving shaft 8, and the bearings 9,10 and
packing around it are cooled by the air introduced from the outside through the outlets
23, thereby increasing durability.
[0028] When operation stops, the check valve 25 is automatically closed thereby preventing
the toxic gas in the compression chamber 2 from being discharged to the outside. So
environment is not contaminated by the toxic gas.
[0029] The fixed and orbiting scrolls in the embodiments have two-sides, but the present
invention may be also applied to a one-side scroll.
[0030] The foregoing merely relates to embodiments of the invention. Various changes and
modifications may be made by a person skilled in the art without departing from the
scope of the claims.