FIELD OF THE INVENTION
[0001] The present invention relates to an inverter power source control circuit for supplying
an electric power to a magnetron employed in a high frequency heating apparatus such
as, for example, a microwave oven.
BACKGROUND ART
[0002] In general, the inverter power source control circuit employed in a high frequency
heating apparatus such as, for example, a microwave oven is so designed that an alternating
current output from an alternating current power source is full-wave rectified to
provide a direct current output on one hand and, in order to convert this direct current
output to a desired alternating current output that is to be supplied to a magnetron
employed in the microwave oven, an oscillation control signal based on a PWM control
signal fed from a microcomputer used to control the microwave oven is applied through
an inverter to a switching element such as an IGBT (Insulated Gate Bipolar Transistor)
element See, for example, the Japanese Laid-open Patent Publication No. 2002-56966.
[0003] However, the magnetron employed in the microwave oven is generally known to have
such a characteristic that no electric current flows therethrough unless an electric
voltage of a value equal to or higher than a predetermined value is applied thereto.
For this reason, the alternating current output from the alternating current power
source represents such a distorted waveform as shown in Fig. 6B. Specifically, considering
that the electric current abruptly starts flowing when the electric voltage attains
a value equal to or higher than the predetermined value, but fails to flow when the
voltage attains a value lower than the predetermined value, the distorted waveform
of the alternating current output involves steep rise (ascent) and descent areas appearing
on both sides of the waveform. Once this distorted waveform occurs in the alternating
current output, the power factor of the electric power source circuit fails to increase.
In addition, according to the state of the art, since no influence brought about on
the power factor by fluctuation of the PWM control signal is virtually taken into
consideration, a difficulty is keenly realized in increasing the efficiency of the
electric power supply in a large range of load.
[0004] Also, when it comes to the microwave oven for household use, needs for the swift
cooking capability and the safety factor are of primary concern and, therefore, the
inverter power source control circuit employed in the microwave oven for household
use is desired to have a high stability against and a high responsivity with change
in output from the magnetron used therein.
DISCLOSURE OF THE INVENTION
[0005] In view of the foregoing, the present invention has been devised to substantially
eliminate the problems and inconveniences discussed above and is intended to provide
an improved inverter power source control circuit for a high frequency heating apparatus,
wherein not only can the power factor of the power source circuit be automatically
improved, but the responsivity and the stability can also be increased.
[0006] In order to accomplish the foregoing object, the present invention provides an inverter
power source control circuit for a high frequency heating apparatus, which is provided
in an inverter power source circuit for supplying an electric power to a magnetron
of the high frequency heating apparatus and operable to generate an oscillation control
signal by full wave rectifying and converting an alternating current output from an
alternating current power source to a direct current output and applying the oscillation
control signal, based on a PWM control signal through an inverter to a switching element
to thereby convert the direct current output to a desired alternating current output.
This inverter power source control circuit includes a control reference voltage setting
circuit for outputting a reference voltage setting signal useable as a benchmark for
generation of the oscillation control signal of a voltage set in correspondence with
fluctuation of the PWM control signal, wherein by means of the oscillation control
signal having the voltage so set, a current waveform of the alternating current output
can be approximated to a sinusoidal wave by generating an electric current at both
sides of the current waveform of the alternating current output; an input waveform
adjusting circuit for adjusting a peak portion of an input waveform, applied to the
inverter to generate a peak adjustment signal required to generate the oscillation
control signal, to a sinusoidal wave, wherein by means of the oscillation control
signal having this peak adjustment signal, the current waveform of the alternating
current output can be approximated to the sinusoidal wave through subtraction of the
peak portion of the waveform using the peak adjustment signal of the sinusoidal wave;
and an oscillation control signal generating circuit for generating the oscillation
control signal based on a waveform shaping signal, comprised of the reference voltage
setting signal and the peak adjustment signal, and a triangular wave signal from an
oscillator, wherein by means of the oscillation control signal containing the reference
voltage setting signal and the peak adjustment signal, even though the PWM control
signal fluctuates, the current waveform of the alternating current output from the
alternating current power source can be approximated to a sinusoidal wave to thereby
improve a power factor of an electric power source circuit.
[0007] According to the present invention, since the oscillation control signal generated
by the inverter oscillation control circuit includes the reference voltage setting
signal, that is used to approximate the current waveform of the alternating current
output from the alternating current power source to the sinusoidal wave by generating
an electric current in both sides of the current waveform in correspondence with the
fluctuation of the PWM control signal, and the waveform shaping signal comprised of
the peak adjusting signal of a sinusoidal waveform that is used to approximate to
the sinusoidal wave by subtracting a peak portion of the current waveform, the power
factor of the electric power source circuit can be automatically improved to a value
higher than a predetermined value by approximating the current waveform of the alternating
current output from the alternating current power source to the sinusoidal wave even
though the PWM control signal fluctuates, therein resulting in increase of the efficiency
of the electric power source.
[0008] Preferably the control reference voltage setting circuit may include a ripple generating
circuit for generating a ripple in one of the PWM control signal or a detected and
rectified signal, which is a detected signal outputted from a current transformer
for detecting the alternating current output from the alternating current power source,
a first voltage comparator for comparing the PWM control signal and the detected and
rectified signal, either of which contains the ripple, with each other when the both
are applied thereto, and an integrating circuit having a small time constant for smoothing
an output from the first voltage comparator. Accordingly, when the PWM control signal
and the detected and rectified signal of the alternating current output, one of which
is generated with the ripple, is inputted to the first voltage comparator, a signal
of a high frequency can be outputted from the first voltage comparator in the presence
of the ripple, that is, comparison of the alternating current outputs is carried out
by the first voltage comparator at a short cycle. Therefore, the responsivity with
the fluctuation of the magnetron output can be increased. Also, the output from the
first voltage comparator, when smoothed by the integrating circuit, stabilizes, selection
of a relatively small time constant of the integrating circuit is effective to maintain
the responsivity, and the responsivity and stability in correspondence with the fluctuation
of the magnetron output can further be increased.
[0009] Also preferably, the inverter power source control circuit may further include an
integrating circuit having a large time constant for smoothing the PWM control signal
or an output of the detected and rectified signal, respectively. In this case, the
ripple generating circuit is provided in either one of those integrating circuits.
Accordingly, while the responsivity can be increased as a result of the generation
of the ripple, the soft start can be realized since the integrating circuit has a
large time constant.
[0010] In a preferred embodiment of the present invention, the input waveform adjusting
circuit may include a resistor having a high resistance and a Zener diode connected
in series with the resistor. In this case, by the utilization of a characteristic
of the Zener diode when the electric current is lowered with the resistor having the
high resistance, an input waveform of the full wave rectified output to be applied
to the inverter is adjusted. Accordingly, the voltage obtained by dividing the voltage
of the full wave rectified output with the resistor of a high resistance and the Zener
diode can be cut by the Zener diode to a predetermined value consistent with the characteristic
of the magnetron and, also, by the utilization of the characteristic of the Zener
diode, in which when the electric current is reduced across the resistor of a high
resistance a voltage exceeding the predetermined voltage is generated, a voltage portion
in the vicinity of the voltage so cut out by the Zener diode is approximated to the
sinusoidal wave. Hence, with the peak adjusted signal based thereon, the current waveform
of the alternating current output can be approximated to the sinusoidal wave. Accordingly,
with the use of a simple combination of the resistor of a high resistance and the
Zener diode, the input waveform adjusting circuit can be realized at a reduced cost.
[0011] In another preferred embodiment of the present invention, the oscillation control
generating circuit may include a second voltage comparator and a third voltage comparator,
each forming a differential amplifier. In this case, when a signal having the adjusted
input waveform from the inverter and an output from the third voltage comparator are
fed to the second voltage comparator, the second voltage comparator outputs the peak
adjustment signal and, also, when the reference voltage setting signal from the control
reference voltage setting circuit and the peak adjustment signal from the second voltage
comparator are fed to the third voltage comparator, the third voltage comparator outputs
the waveform shaping signal comprised of the reference voltage setting signal and
the peak adjustment signal. Accordingly, with a simplified construction, the oscillation
control signal required to approximate the current waveform of the alternating current
output from the alternating current power source to the sinusoidal wave can be generated.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In any event, the present invention will become more clearly understood from the
following description of preferred embodiments thereof, when taken in conjunction
with the accompanying drawings. However, the embodiments and the drawings are given
only for the purpose of illustration and explanation, and are not to be taken as limiting
the scope of the present invention in any way whatsoever, which scope is to be determined
by the appended claims. In the accompanying drawings, like reference numerals are
used to denote like parts throughout the several views, and:
Fig. 1 is a circuit block diagram showing an inverter power source circuit system
including an inverter power source control circuit for a microwave oven according
to a preferred embodiment of the present invention;
Fig. 2A is a chart showing an operating waveform of a control reference voltage setting
circuit shown in Fig. 1;
Fig. 2B is a chart showing another operating waveform of the control reference voltage
setting circuit shown in Fig. 1;
Fig. 2C is a chart showing a different operating waveform of the control reference
voltage setting circuit shown in Fig. 1;
Fig. 2D is a chart showing a further operating waveform of the control reference voltage
setting circuit shown in Fig. 1;
Fig. 2E is a chart showing a still further operating waveform of the control reference
voltage setting circuit shown in Fig. 1;
Fig. 3A is a chart showing an operating waveform of an input waveform adjusting circuit
shown in Fig. 1;
Fig. 3B is a chart showing another operating waveform of the input waveform adjusting
circuit shown in Fig. 1;
Fig. 4A is a chart showing an operating waveform of an oscillation control signal
generating circuit shown in Fig. 1;
Fig. 4B is a chart showing another operating waveform of the oscillation control signal
generating circuit shown in Fig. 1;
Fig. 4C is a chart showing a further operating waveform of the oscillation control
signal generating circuit shown in Fig. 1;
Fig. 4D is a chart showing a still further operating waveform of the oscillation control
signal generating circuit shown in Fig. 1;
Fig. 5A is a chart showing an operating waveform of an oscillation control signal
generating circuit shown in Fig. 1.
Fig. 5B is a chart showing another operating waveform of the oscillation control signal
generating circuit shown in Fig. 1;
Fig. 5C is a chart showing a further operating waveform of the oscillation control
signal generating circuit shown in Fig. 1;
Fig. 6A is a chart showing a current waveform of an alternating current output from
an alternating current power source shown in Fig. 1; and
Fig. 6B is a chart showing the conventional waveform of the alternating current output
from the alternating current power source.
BEST MODE FOR CARRYING OUT THE INVENTION
[0013] Hereinafter, a preferred embodiment of the present invention will be described in
detail with reference to the accompanying drawings.
[0014] Fig. 1 illustrates a circuit block diagram of an inverter power source circuit including
an inverter power source control circuit 12 for a high frequency heating apparatus
such as, for example, a microwave oven according to a preferred embodiment of the
present invention. The inverter power source circuit includes, for example, an alternating
current (AC) power source 1, a converter D1, an inverter 2, a high frequency transformer
3 and a magnetron drive circuit 4. The inverter power source circuit also includes
a current transformer CT1 interposed between the AC power source 1 and the converter
D1 for detecting an alternating current output from the AC power source 1, which varies
in dependence on fluctuation of an output from a magnetron M, in reference to the
electric current flowing between the current power source 1 and the converter D1.
[0015] The inverter power source circuit of the structure described above is so designed
and so operable that an alternating current output from the AC power source 1 can
be full-wave rectified by the converter D1 to provide a direct current output, which
is in turn converted by the inverter 2 to a desired alternating current output that
is used to cause a high frequency current to generate from a primary winding of the
high frequency transformer 3 so that a secondary winding of the high frequency transformer
3 can provide an electric power necessary to activate the magnetron M through the
magnetron drive circuit 4. At this time, the magnetron drive circuit 4 is electrically
connected with the secondary winding of the high frequency transformer 3 to output
a rectified electric power of a doubled voltage.
[0016] The inverter 2 includes, for example, a control signal output circuit 11 for outputting
a PWM control signal fed from a microcomputer used to control the electronic oven,
an inverter power source control circuit 12 for generating an oscillation control
signal, that is turned on and off, on the basis on the PWM control signal to control
an oscillation of the inverter power source circuit, and a switching element such
as, for example, an insulated gate bipolar transistor (IGBT) element Q1 operable in
response to the oscillation control signal applied to the gate of the IGBT element
Q1 through an IGBT drive circuit 13 to generate a high frequency current. A smoothing
reactor L1 and parallel connected capacitors C1 and C2 are interposed between the
converter D1 and the IGBT element Q1.
[0017] The inverter power source control circuit 12 referred to above is operable to generate
the oscillation control signal used to approximate the waveform of an electric current
of the alternating current output from the AC power source 1 to a sinusoidal wave
in correspondence with the fluctuation of the PWM control signal to thereby improve
the power factor of the power source circuit and includes a control reference voltage
setting circuit 21, an input waveform adjusting circuit 22 and an oscillation control
signal generating circuit 23.
[0018] The control reference voltage setting circuit 21 is operable to output a reference
voltage setting signal α, that is used as a benchmark for the generation of the oscillation
control signal. The reference voltage setting signal α has a voltage set by the control
reference voltage setting circuit 21 in correspondence with the PWM control signal.
Accordingly, with the oscillation control signal having the voltage so set in the
manner described above, an electric current can be induced in those areas appearing
on both sides of the waveform, where no current flow because of the characteristic
of the magnetron as hereinbefore discussed, to thereby render the waveform of the
current of the alternating current output to be approximated to the sinusoidal wave.
[0019] As shown in Fig. 1, the control reference voltage setting circuit 21 includes, for
example, an integrating circuit 26 for smoothing the PWM control signal fed from the
control signal output circuit 11. This integrating circuit 26 includes a series connected
circuit made up of a resistor R1 and a capacitor C3, and a resistor R2 connected parallel
with the series connected circuit of the resistor R1 and the capacitor C3 and, also,
includes an integrating circuit (not shown), similar to the integrating circuit 26,
for smoothing a detected and rectified signal, which corresponds to a detected current
from the current transformer CT1 having been rectified. In consideration of the soft
start, those integrating circuit have a relatively large time constant. The integrating
circuit for smoothing the PWM control signal is provided with a ripple generating
circuit 27 for generating a ripple in the PWM control signal. This ripple generating
circuit 27 includes, for example, a series connected circuit, made up of a capacitor
C4 and a resistor R3, and a resistor R4 that is connected in parallel to the series
connected circuit of the capacitor C4 and the resistor R3. It is to be noted that
although in the illustrated instance, the ripple is generated in the PWM control signal,
it may be generated in either of the PWM control signal and the detected and rectified
signal and that the ripple generating circuit may be provided in the integrating circuit
for smoothing the detected and rectified signal fed from the current transformer CT1
so that the ripple can be generated in the detected and rectified signal.
[0020] The control reference voltage setting circuit 21 also includes a first voltage comparator
(a first OP amplifier) 41 for receiving and comparing the PWM control signal, having
the ripple formed therein, and the detected and rectified signal with each other,
and an integrating circuit 28 for smoothing an output from the first OP amplifier
41. The integrating circuit 28 outputs the reference voltage setting signal α for
generating the oscillation control signal. This integrating circuit 28 includes series
connected voltage dividing resistors R6 and R7, which are connected in series between
Vcc and the ground through a resistor R5, and a capacitor C5 connected at one end
with the junction between the voltage dividing resistors R6 and R7 and at the other
end with the ground and also connected in parallel to the resistor R7 and has a relatively
small time constant in consideration of the responsivity.
[0021] With the ripple formed in the PWM control signal, a signal of a high frequency can
be stably outputted from the first OP amplifier 41, that is, comparison of the alternating
current outputs is carried out by the first OP amplifier 41 at a short cycle and,
therefore, the frequency of the comparison is so high that the responsivity with the
fluctuation of the magnetron output and the stability can be increased. The output
from the first OP amplifier 41, when smoothed by the integrating circuit 28, stabilizes,
selection of a relatively small time constant of the integrating circuit 28 is effective
to maintain the responsivity, and the responsivity and stability in correspondence
with the fluctuation of the magnetron output can further be increased. Further, the
responsivity can be increased as a result of the generation of the ripple in the integrating
circuit 26, and the soft start can be realized since the integrating circuit 26 has
a large time constant.
[0022] The input waveform adjusting circuit 22 referred to previously is operable to adjust
a peak portion of the waveform of an input to the inverter 2, for example, a peak
portion of the waveform of a full wave rectified output fed to the inverter 2 to a
sinusoidal wave so that a peak adjustment signal β used to generate the oscillation
control signal can be generated. With the oscillation control signal including the
peak adjustment signal β, the current waveform of the alternating current output can
be approximated to the sinusoidal wave by subtracting the peak adjustment signal β
of a sinusoidal waveform from a peak portion of the current waveform of the alternating
current output.
[0023] As shown in Fig. 1, the input waveform adjusting circuit 22 includes, for example,
a resistor R8 of a high resistance, for example, a few tens kΩ, and a Zener diode
ZD1 connected in series with the resistor R8. With this resistor R8 and the Zener
diode ZD1, a voltage, which is divided from the full wave rectified output is cut
(top clipped) by the Zener diode ZD1 to a predetermined voltage consistent with the
characteristic of the magnetron and, at the same time, by the utilization of the characteristic
of the Zener diode ZD1, in which when the flowing electric current is reduced across
the resistor R8 of a high resistance a voltage exceeding the predetermined voltage
is generated, a voltage portion in the vicinity of the voltage so cut out by the Zener
diode ZD1 is approximated to the sinusoidal wave. With the peak adjusted signal based
thereon, the current waveform of the alternating current output can be approximated
to the sinusoidal wave. Accordingly, with the use of a simple combination of the resistor
R8 of a high resistance and the Zener diode ZD1, the input waveform adjusting circuit
22 can be realized at a reduced cost.
[0024] The oscillation control signal generating circuit 23 is operable to generate an oscillation
control signal based on a waveform shaping signal, made up of the reference voltage
setting signal α and the peak adjustment signal β, and a triangular wave signal fed
from an oscillator 24. With the oscillation control signal containing the reference
voltage setting signal α and the peak adjustment signal β, the power factor of the
electric power source circuit can be increased by approximating the current waveform
of the alternating current output from the AC power source 1 to the sinusoidal wave
in correspondence with fluctuation of the PWM control signal.
[0025] As shown in Fig. 1, the oscillation control signal generating circuit 23 includes,
for example, a second voltage comparator (a second OP amplifier) 42 forming a differential
amplifier, and a third voltage comparator (a third OP amplifier) 43. The second OP
amplifier 42 is operable to receive a signal corresponding to the full wave rectified
output, of which waveform has been adjusted by the input waveform adjusting circuit
22, and an output from the third OP amplifier 43 and then to generate the peak adjustment
signal β and, on the other hand, the third OP amplifier 43 is operable to receive
the reference voltage setting signal α from the control reference voltage setting
circuit 21 and the peak adjustment signal β from the second amplifier 42 and then
to output a waveform shaping signal made up of the reference voltage setting signal
α and the peak adjustment signal β for generating the oscillation control signal.
[0026] The second OP amplifier 42 having a positive phase (+) input terminal, a reverse
phase (-) input terminal and an output terminal is electrically connected at the positive
phase input terminal thereof with a junction between the resistor R8 and the Zener
diode ZD1 of the input waveform adjusting circuit 22. The third OP amplifier 43 similarly
having a positive phase (+) input terminal, a reverse phase (-) input terminal and
an output terminal is electrically connected at the positive phase input terminal
thereof with an output of the integrating circuit 28. The third amplifier 43 is also
electrically connected at the reverse phase input terminal thereof with a junction
between the resistors R9 and R10 and at the output terminal with the reverse phase
input terminal of the second OP amplifier 42 through a resistor R11. The output terminal
of the second amplifier 42 is electrically connected with the reverse phase input
terminal thereof through a resistor R12.
[0027] The oscillation control signal generating circuit 23 also includes a fourth voltage
comparator (a fourth OP amplifier) 44 having a reverse input terminal, to which a
triangular wave signal is fed from the oscillator 24, which may be in the form of,
for example, a synchronous triangular wave oscillator, and also having a positive
phase input terminal to which a signal comprised of the peak adjustment signal β and
the reference voltage setting signal α from the oscillation control signal generating
circuit 23 is applied. This fourth OP amplifier 44 outputs the oscillation control
signal to the gate of the IGBT element Q1 through the IGBT drive circuit 13.
[0028] The operation of the inverter power source control circuit 12 of the circuit design
hereinabove described will now be described with particular reference to Figs. 2 to
6. Fig. 2 illustrates the operation of the control reference voltage setting circuit
21. The PWM control signal of a square wave as shown in Fig. 2A is supplied to the
integrating circuit 26 including the ripple generating circuit 27, where the PWM control
signal is smoothed to a predetermined state, accompanied by ripples as shown in Fig.
2B. On the other hand, the detected and rectified signal from the current transformer
CT1, which changes in correspondence with change of the magnetron output is also smoothed
by the integrating circuit as shown in Fig. 2C. When both of those signals are inputted
to the first OP amplifier 41, a high frequency signal is stably outputted from the
first OP amplifier 41 as shown in Fig. 2D. In this way, the first OP amplifier 41
stably outputs the high frequency signal based on the formation of the ripples and
since it compares at a short cycle the fluctuation of the alternating current output
signal, the responsivity and stability with respect to the fluctuation of the magnetron
output can be increased.
[0029] The output shown in Fig. 2D is smoothed and stabilized by the integrating circuit
28 and the reference voltage setting signal α such as shown in Fig. 2E can be obtained.
Since the integrating circuit 28 has a relatively small time constant, and in a condition
in which the responsivity is maintained, this reference voltage setting signal α can
have a high voltage when the output power is high due to the PWM control signal, but
can have a low voltage when the output power is low due to the PWM control signal.
[0030] Fig. 3 illustrates the operation of the input waveform adjusting circuit 22, in which
Fig. 3A shows the voltage waveform of the full wave rectified output and Fig. 3B shows
the voltage waveform thereof adjusted by the input waveform adjusting circuit 22.
The voltage waveform of the full wave rectified output shown in Fig. 3A is cut to
a predetermined voltage (top clipped) by the Zener diode ZD1 consistent with the characteristic
of the magnetron and, at the same time, by the utilization of the characteristic of
the Zener diode ZD1, in which when the electric current is reduced across the resistor
R8 of a high resistance a voltage exceeding the predetermined voltage is generated,
a voltage portion in the vicinity of the voltage so cut out by the Zener diode ZD1
is approximated to the sinusoidal wave.
[0031] Figs. 4 and 5 illustrate the operation of the oscillation control signal generating
circuit 23, in which Figs. 4A and 4B show the output from the second OP amplifier
42. As shown therein, the oscillation control signal generating circuit 23 outputs
an waveform corresponding to the signal, of which voltage waveform of the full wave
rectified output adjusted, and subsequently subtracted from the reference setting
voltage signal α. Particularly, Fig. 4A illustrates the peak adjustment signal β having
low peaks when the output power is high due to the PWM control signal, and Fig. 4B
illustrates the peak adjustment signal β having high peaks when the output power is
low due to the PWM control signal. Figs. 4C and 4D show the output from the third
OP amplifier 43. In particular, Fig. 4C illustrates generation of the waveform shaping
signal having shallow dales brought about by an increase of the voltage of the reference
setting voltage signal α when the output power is high due to the PWM control signal,
whereas Fig. 4D illustrates generation of the waveform shaping signal having deep
dales brought about by a decrease of the voltage of the reference setting voltage
signal α when the output power is low due to the PWM control signal. Because of the
fact that those waveform shaping signals can be obtained one at a time, the oscillation
control signal based on this waveform shaping signal can represents a signal having
a large range of controllability and, hence, easily controllable and effective in
shaping the current waveform of the alternating current output from the AC power source
1 to the sinusoidal wave.
[0032] Figs. 5A and 5B illustrates the pulse width obtained from the triangular wave signal,
inputted to the fourth OP amplifier 44 and the voltage of the reference voltage setting
signal α. Based on the width of the square wave of the PWM control signal, this pulse
width W increases when the voltage of the reference voltage setting signal α is high,
but decreases when the voltage of the reference voltage setting signal α is low.
[0033] Fig. 5C illustrates the manner in which the current waveform of the alternating current
output from the AC power source 1 is shaped by the control oscillation signal, so
formed in the manner described above, to represent the sinusoidal wave. By the effect
of the reference voltage setting signal α contained in the oscillation control signal,
when the voltage thereof increases, current is induced in the rise (ascent) and descent
area appearing on both sides of the current waveform of the alternating current output
from the AC power source 1 in correspondence with the fluctuation of the PWM control
signal, wherefore the current waveform of the alternating output from the AC power
source 1 is approximated to the sinusoidal wave and is approximated to the sinusoidal
wave by subtracting a peak portion of the current waveform from the peak adjusting
signal β of a sinusoidal wave.
[0034] Accordingly, as shown in Fig. 6A, the current waveform of the alternating current
output from the AC power source 1 approximates to the sinusoidal wave in correspondence
with the fluctuation of the PWM control signal and, therefore, the power factor of
the inverter power source circuit employed in the microwave oven can be automatically
increased to thereby increase the efficiency of the power source.
[0035] Although the present invention has been fully described in connection with the preferred
embodiments thereof with reference to the accompanying drawings which are used only
for the purpose of illustration, those skilled in the art will readily conceive numerous
changes and modifications within the framework of obviousness upon the reading of
the specification herein presented of the present invention. By way of example, although
in the foregoing embodiment the switching element has been shown and described as
employed in the form of the IGBT (Gate Insulated Bipolar Transistor) element, it may
be in the form of any other suitable element provided that the latter can be employed
to control the oscillation of the inverter power source control circuit for the microwave
oven.
[0036] Accordingly, such changes and modifications are, unless they depart from the scope
of the present invention as delivered from the claims annexed hereto, to be construed
as included therein.
1. An inverter power source control circuit for a high frequency heating apparatus, which
is provided in an inverter power source circuit for supplying an electric power to
a magnetron of the high frequency heating apparatus and operable to generate an oscillation
control signal by full wave rectifying and converting an alternating current output
from an alternating current power source to a direct current output and applying the
oscillation control signal, based on a PWM control signal through an inverter to a
switching element to thereby convert the direct current output to a desired alternating
current output, which circuit comprises;
a control reference voltage setting circuit for outputting a reference voltage setting
signal useable as a benchmark for generation of the oscillation control signal of
a voltage set in correspondence with fluctuation of the PWM control signal, wherein
by means of the oscillation control signal having the voltage so set, a current waveform
of the alternating current output can be approximated to a sinusoidal wave by generating
an electric current at both sides of the current waveform of the alternating current
output;
an input waveform adjusting circuit for adjusting a peak portion of an input waveform,
applied to the inverter to generate a peak adjustment signal required to generate
the oscillation control signal, to a sinusoidal wave, wherein by means of the oscillation
control signal having this peak adjustment signal, the current waveform of the alternating
current output can be approximated to the sinusoidal wave through subtraction of the
peak portion of the waveform using the peak adjustment signal of the sinusoidal wave;
and
an oscillation control signal generating circuit for generating the oscillation control
signal based on a waveform shaping signal, comprised of the reference voltage setting
signal and the peak adjustment signal, and a triangular wave signal from an oscillator,
wherein by means of the oscillation control signal containing the reference voltage
setting signal and the peak adjustment signal, even though the PWM control signal
fluctuates, the current waveform of the alternating current output from the alternating
current power source can be approximated to a sinusoidal wave to thereby improve a
power factor of an electric power source circuit.
2. The inverter power source control circuit for a high frequency heating apparatus as
claimed in Claim 1, wherein the control reference voltage setting circuit includes
a ripple generating circuit for generating a ripple in one of the PWM control signal
or a detected and rectified signal, which is a detected signal outputted from a current
transformer for detecting the alternating current output from the alternating current
power source, a first voltage comparator for comparing the PWM control signal and
the detected and rectified signal, either of which contains the ripple, with each
other when the both are applied thereto, and an integrating circuit having a small
time constant for smoothing an output from the first voltage comparator.
3. The inverter power source control circuit for a high frequency heating apparatus as
claimed in Claim 2, further comprising an integrating circuit having a large time
constant for smoothing the PWM control signal or an output of the detected and rectified
signal, respectively, and
wherein the ripple generating circuit is provided in either one of those integrating
circuits.
4. The inverter power source control circuit for a high frequency heating apparatus as
claimed in Claim 1, wherein the input waveform adjusting circuit includes a resistor
having a high resistance and a Zener diode connected in series with the resistor,
wherein by utilization of a characteristic of the Zener diode when the electric current
is lowered with the resistor having the high resistance, an input waveform of the
full wave rectified output to be applied to the inverter is adjusted.
5. The inverter power source control circuit for a high frequency heating apparatus as
claimed in Claim 1, wherein the oscillation control generating circuit includes a
second voltage comparator and a third voltage comparator, each forming a differential
amplifier, wherein when a signal having the adjusted input waveform from the inverter
and an output from the third voltage comparator are fed to the second voltage comparator,
the second voltage comparator outputs the peak adjustment signal and, also, when the
reference voltage setting signal from the control reference voltage setting circuit
and the peak adjustment signal from the second voltage comparator are fed to the third
voltage comparator, the third voltage comparator outputs the waveform shaping signal
comprised of the reference voltage setting signal and the peak adjustment signal.
6. The inverter power source control circuit for a high frequency heating apparatus as
claimed in Claim 1, wherein the high frequency heating apparatus is a microwave oven.
7. The inverter power source control circuit for a high frequency heating apparatus as
claimed in Claim 1, wherein the switching element comprises an insulated gate bipolar
transistor element.