OBJECT OF THE INVENTION
[0001] The present invention relates to a modular vending machine.
BACKGROUND OF THE INVENTION
[0002] Vending machines, i.e. machines that dispense edible or consumable goods chosen by
the user after paying, are currently known, having a vertical monolithic constitution
integrating both payment means and the product and their dispensing mechanisms, refrigeration
if required and electronic control in a cupboard that can be made from support panels.
[0003] These machines frequently incorporate frontal glass in order to be able to see and
choose the available products.
[0004] These machines have several drawbacks among which the following are included:
[0005] First, their monolithic constitution does not allow them to be easily adapted to
grow in a scaled manner, according to product needs, or to make them for a certain
available space. The machine has a certain size and capacity and the surrounding area
must be adapted to the machine, being impossible for the opposite to occur.
[0006] On the other hand, since the panels forming the cupboard are support panels, the
machine is not able to be customized for a specific purveyor. It is necessary to silk-screen
print or paint the support panels during assembly, which all the more obstructs changing
the customization in the event that the product purveyor changes.
[0007] All packaged product vending machines require dispensing mechanism adjustment according
to product size. This adjustment in current machines requires the
in situ action of a technician, with the subsequent costs and lack of agility.
[0008] A technician must also travel, with the subsequent costs, in the event of technical
problems.
[0009] In the case of refrigerated machines, the vertical format and frequent incorporation
of frontal glass to facilitation choosing the product requires the use of more expensive
and bulkier refrigerators having a higher consumption. Insulation can furthermore
be carried out with plates injected in insulation, with a higher cost.
[0010] Finally, these machines incorporate complex dispensing mechanisms with multiple motors.
[0011] These drawbacks are corrected with the modular machine of the invention.
DESCRIPTION OF THE INVENTION
[0012] The machine of the invention has an optimal makeup that allows its modular adaptation
and scaled growth according to available space and product requirements, in a simple
manner and with low energy consumption and maintenance costs.
[0013] According to the invention, the machine is made up of different modules that can
be reconcilably coupled to one another, with a central-type module integrating a controller
or control unit with Internet connection, touch-screen user interface, cash and/or
electronic payment components and a dispensed product collection tray which is provided
with an electrically lockable gate that can only be unlocked when the product is collected,
protecting the rest of the machine from vandalism and from loosing cold air.
[0014] Side, top and bottom modules, according to needs, storing products and their dispensing
mechanisms, can be usefully coupled on one or both sides of the central module.
[0015] Each module is made up of a support frame having welded profiles to which covers
and/or doors are interchangeably coupled, which facilitates customizing the machine.
[0016] The side modules have superimposed trays with parallel channels for arranging the
products. Several channels are arranged on each tray and a single product is arranged
in each channel.
[0017] Each channel is provided with a conveyor belt and, optionally, an anti-blocking ram,
selectably actuated by means of a single motor for the entire module which, through
a vertical worm screw, actuates a shaft arranged for each tray, to which gear-toothed
belts moving each tray or ram are coupled or decoupled by means of electromechanical
actuation clutches.
[0018] The arrangement of the channels is parallel to the front of the machine, such that
product release is done on a side, adjacent to the central module where there is a
flue through which the product falls to a platform located at the same height as the
product collection tray of the central module, a side shifter then acting which, through
the corresponding opening, positions the product on the collection tray.
[0019] When this side shifter is at rest, it closes said opening, protecting the module
from vandalism or losing cold air.
[0020] When a product is chosen, the tray moves forward a configured number of steps so
that the particular product falls through the flue. Sensors are arranged to detect
this fall, and if the fall does not occur the controller will order the corresponding
ram to act if there is a ram, and/or will order an alternative product supply from
the other channel. Should there be no product in another channel or should there be
a similar blockage problem, the user will be informed to choose another product or
his or her money will be returned.
[0021] The falling of the product in the lower modules will be carried out after the platform
of a lift drops down, which will collect the product and position it at the height
of the side shifter actuation. When the platform of this lift is at rest, it is at
the height of this shifter, forming the platform also collecting the products that
fall from the top module. If there is no top bottom module, a fixed platform will
be arranged for this purpose to replace the platform of the lift.
[0022] If the machine is going to supply cooled products, the refrigeration will be implemented
in a bottom module, generating a cooled container effect due to the natural accumulation
of the cold air in the bottom part that will allow implementing smaller and less expensive
refrigerator equipment that consumes less energy. Furthermore since the platform of
the lift when it is at rest is raised and closing the flue of the bottom module at
the top part, the cold air is preserved even better.
[0023] The trays are superimposed in the module and can be frontally extracted so as to
facilitate product replacement, having been provided with a retractable, rotating
support so that it can support its front overhang or projection.
[0024] Finally, and by means of the Internet connection any anomaly or product replacement
need can be communicated with a remote control center, and machine operating parameters
can even be configured.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
Figures 1, 2, 3 and 4 show views of different configurations of the machine of the
invention.
Figure 5 shows a view of the inside of a top side module of the machine of the invention.
Figure 6 shows a perspective view of one of the trays of the machine of the invention.
Figure 7 shows a perspective view of the belt advance mechanism and ram of a channel
of a tray of the machine of the invention.
DESCRIPTION OF A PRACTICAL EMBODIMENT OF THE INVENTION
[0026] The machine 1 of the invention is made up of a series of usefully reconcilable modules
according to product supply needs and/or available space.
[0027] Each module is made up of a frame 3 having welded profiles and great rigidity on
which the covers 4 and doors 5 are fixed. In this sense the covers and doors do not
have supporting ability and can be easily changed in order to customize the machine
to different purveyors. The doors are preferably electric doors.
[0028] The typical modules are three in number: a top type module 2a, a bottom type module
2b and a central type module 2c.
[0029] The modules 2a and 2b store the products to be dispensed. Module 2a is especially
designed for non-refrigerated products, while module 2b can either be refrigerated
or not. Module 2c is intended for dispensing, payment and interface with the user
and remote control center and for this purpose integrates a controller 6, electronic
payment components 7, touch screen RFID 7a and Internet connection by means of which,
among other functions, payment card credit is checked and all the sales are stored
for central processing.
[0030] Since module 2b is located at the bottom and is susceptible to incorporating a gate
or small door in its product dispensing or release opening, is very suitable for cooled
products, creating a cooled container or bin since it is the top product release.
Considerable energy savings is thus achieved due to the natural accumulation of the
bottom cool air since the gate only opens at the precise time of product release,
minimizing the loss of cool air. As a result the machine may have much smaller and
more economical cooling equipment 9 that is less bulky than other vertical format
refrigerated vending machines, and more so if the machines incorporate glass for choosing
the product.
[0031] In the case of choosing a cooled bottom module, insulation is carried out based on
insulating panels, not shown, and not by plate pieces injected with polyurethane as
in current machines, with the subsequent cost savings.
[0032] The product is arranged in trays 10 with transverse channels 11 inside modules 2a
and 2b, its side release being towards a fall flue 11a. Each channel is provided with
a motorized belt 12 for this purpose, a ram 13 cooperating if an anomaly in dispensing
is detected.
[0033] The operation of all the mechanisms in the same module (belts, rams) is produced
by a single regulated stepper motor, not shown, with reversible advance control, such
that the implementation of micros or run stops in the trays is not required.
[0034] The motor is provided with a vertical worm screw transmission, for example, not shown,
which is coupled to the end pinion 15 of a shaft 16 provided for each tray, and to
which shaft the belts or rams of the different channels are selectably coupled by
means of electrically operated clutches 17.
[0035] When the dispensing of a product is selected, the worm screw actuates all the shafts
which, when they operate with no load, do not create a significant mechanical output,
only clutching the belt of one channel storing the requested product due to the electrical
operation of the clutch controlled by the control unit. The belt advances the programmed
number of steps for the product to fall through the flue 11a of the module. This fall
is detected by preferably optical sensors 18, there being one per tray. Should this
fall not be detected, the corresponding ram 13 will be clutched, which will produce
a small thrust or oscillation until the product falls. Should this not occur either
when the ram is actuated, the machine will attempt to supply the product form another
channel if it is available and will send an anomaly notice by means of Internet. If
it is finally not able to supply the product from another channel either, it will
inform the user to choose another product or it will return his or her money.
[0036] The product falls through the flue until reaching a platform 18a at the height of
a dispensing tray 19 provided in module 2c, then a side shifter 20 acts which, when
at rest blocks the opening 21 communicating with the tray 19, and will place the product
thereon, such that the user can collect it with his or her hand by opening a small
gate 22, provided with an electrical closure that will only open precisely for manual
collection of the product. The collection height is ideally located at about 90 cm
with respect to the ground.
[0037] Should it be required, the machine can implement the cooling unit 9 which is located
under the module 2c, which standardizes the design of the side modules and allows
increasing their useful volume.
[0038] Given that the height at which the collection tray is located is higher than that
of the trays and channels of the bottom side modules 2b, a lift 23 operates in the
flue of the latter which goes down before the expected falling of the product, collecting
it and raising it to the height of the collection tray where, as previously stated,
the side shifter 20 will act. In the case that the bottom module is refrigerated,
this lift acts as a small door when at rest blocking the opening 24 of the module
through where the product exits, preserving the cool air inside.
[0039] The product placement trays are superimposed inside the modules so that, in order
to facilitate product replacement, they can be frontally extracted through guides,
not shown, providing a third front support to their projection by means of a retractable
rotating support 25.
[0040] Finally, the front of each module of the machine is made up of a methacrylate plate
where recesses 26 are made for the interchangeable placement of photographs with the
contained products. It is therefore not necessary to place glass, which would cause
the loss of cold air, at the same time providing the machine with a more pleasant
appearance.
[0041] Having sufficiently described the nature of the invention as well as a manner of
carrying it out to practice, it is stated that the arrangements previously indicated
and shown in the attached drawings are susceptible to modifications in detail as long
as they do not alter the main principle.
1. A modular vending machine, of the type that dispense cold or not cold packaged edible
items, characterized in that it is made up of a central module integrating a controller, a touch screen interface,
cash and/or electronic payment components, Internet connection and dispensed product
collection tray, this module being provided with side openings through which the dispensed
products access the tray from different top and/or bottom side modules fixed to the
central module in a modular and versatile manner; the side modules have superimposed
trays provided with product placement channels, a flue being defined on the side adjacent
to the central module for the falling of the product to an adjacent platform at the
same height as the central module collection tray, where a side shifter acts which
places the product on said tray, and which when in the rest position laterally closes
the collection tray; each channel is provided with a transverse conveyor belt taking
the products to the flue, and an anti-blockage ram; each module is provided with a
single reversible regulated stepper motor for operating the belts and rams, the movement
of which in predetermined steps according to the size of the product to be dispensed
is transmitted by means of a transmission for the movement of a shaft provided for
each tray, to which geared belts are mechanically and selectively coupled which actuate
the corresponding belts and rams; the corresponding ram acts if sensors arranged in
the product fall area do not detect the falling of the product when the belt advances
the expected number of steps; the collection tray of the central module incorporates
an electrically locking gate which is unlocked only at the time of product collection.
2. A machine according to claim 1, characterized in that each module is made up of a support frame carried out in welded profiles and to which
customized covers and/or doors are flexibly and interchangeably fixed.
3. A machine according to claim 1, characterized in that the different modules are fixed together by means of bolts.
4. A machine according to claim 1, characterized in that the trays can be frontally extracted in order to facilitate product replacement,
a third front support having been provided for its projection by means of a retractable
rotating support.
5. A machine according to claim 1, characterized in that each bottom side module is provided with a lift operating in its flue and collecting
the dispensed product to raise it up to the level of the collection tray and be pushed
and placed on the tray by the side shifter.
6. A machine according to claim 1, characterized in that the bottom side module optionally incorporates insulating panels making up a refrigerated
container, and an automatic closure being provided in the opening for communicating
its flue with the rest of the machine.
7. A machine according to claims 1, 5 and 6, characterized in that the lift is made up of the closure of the container since it positions itself at
the height of the collection tray when at rest.
8. A machine according to claim 1, characterized in that each tray has a single sensor for detecting product release as the tray advances
the expected number of steps.
9. A machine according to claim 1, characterized in that each module at its front closure is provided with a transparent panel with cavities
intended for interchangeably receiving images of the contained products.
10. A machine according to claim 1, characterized in that the operating parameters, such as prices and advance of the steps of the motor for
certain products, are updated through the Internet connection, and failure or replacement
notices are also sent to a remote monitoring center.