[0001] The invention relates to a method in reeling up, which is of the type presented in
the preamble of the appended claim 1. The invention also relates to a reel-up, which
is of the type presented in the preamble of the appended claim 10.
[0002] In the final end of a paper machine or a finishing apparatus for paper, a typically
several meters wide paper web, which has been produced and/or treated in earlier machine
sections, is reeled around a reel spool to form a machine reel. In this reeling up
process a reeling cylinder that is journalled rotatable is typically used for guiding
the paper web on the machine reel, wherein the nip contact between the reeling cylinder
and the machine reel is utilized to influence the quality of the reel produced thereby.
A conventional solution is the one in which the reeling cylinder remains stationary
and the reel spool around which the reel is accumulated in nip contact is moved during
reeling up in the supporting structure, for example by supporting the ends of the
reel spool on reeling rails. The ends of the reel spool are affected with a suitable
loading mechanism to adjust the nip contact between the machine reel that is being
formed and the reeling cylinder. Such reeling concepts and loading methods related
thereto are disclosed, for example, in the Finnish patent 91383 and in the corresponding
US patent 5,251,835, as well as in the Finnish patent application 950274 and in the
corresponding US patent 5,690,298.
[0003] Another known solution is the one in which the reeling cylinder is arranged to move
on a carriage, and the machine reel is rotated with center drive in a stationary reeling
station, i.e. the center of the reel spool remains in the same location. When the
radius of the machine reel increases, the reeling cylinder shifts in such a manner
that the carriage supporting the same moves in the guide. Such an arrangement is known,
for example, from the European application publication 792829 and in the corresponding
US patent 5,988,557.
[0004] The US patent 5,370,327 discloses a solution in which the reeling cylinder moves
in the vertical direction, thus making it possible to maintain the angular position
of the nip between the reeling cylinder and the machine reel constant when the reel
moves on the reeling rails. The low position of the reeling cylinder and the movement
of the same in the vertical direction enable the transfer of the reel spools from
a storage to a reeling station along a straight transfer path. The solution contains
two pairs of reeling carriages, of which the pair that has delivered a full machine
reel can return past the other pair that is guiding the reel to be reeled, to retrieve
a new empty reel spool.
[0005] In addition to the stationary reeling cylinder that guides the web on the reel, according
to the Finnish patent application 950274 and the corresponding US patent 5,690,298
it is possible to use an auxiliary roll located at a lower position and moving in
the vertical direction, said auxiliary roll forming a second nip with the machine
reel formed in the moving reeling station. Before the change this auxiliary roll is
in contact with the reel that is becoming full, which has been run off the reeling
cylinder. A corresponding arrangement in connection with a change is disclosed in
the Finnish patent 91383/ US patent 5,251,835.
[0006] In addition, from publication EP-860391 which is regarded as closest prior art is
known a reel-up, in which the web is guided on a reel via a belt or a wire, which
is led via guide rolls. Thus, by means of the belt or the wire, a long reeling nip
having an even pressure is provided on the area of the lower half of the reel. The
pressure can be adjusted through the tension of the belt or the wire. The belt or
wire loop can be tilted in the vertical plane in such a manner that the first guide
roll in the travel direction of the web can be lifted against the new reel spool,
which rests on the reeling rails above the belt. When growing, the reel moves forward
on the reeling rails in such a manner that it is continuously in contact with the
downwards-tilted run of the wire or belt, which follows the guide roll and via which
the web comes on the reel.
[0007] In addition, from the patent US-5531396 is known a reel-up, in which the wire loop
is guided over the reeling cylinder in such a manner that it guides the web after
the reeling cylinder on the reel being formed.
[0008] The problem with the reel-ups using a wire or a belt is the change from reeling by
a hard nip (by means of a guide roll) over to wire or belt reeling when forming the
bottom of the reel in primary reeling. This requires possibilities for movement from
the primary reeling device, both in the vertical and horizontal direction.
[0009] The purpose of the invention is to provide a new reeling up method using a belt and
a wire, by means of which the reeling up of a bottom can be better implemented, simultaneously
preserving the advantages of known methods. To attain this purpose, the method according
to the invention is primarily characterized in what will be presented in the characterizing
part of the appended claim 1. The first guide roll is transferred in the peripheral
direction of the reel spool against the incoming direction of the web. Thus, it is
possible to implement the reeling up of the bottom first with a hard nip and after
the transfer with a softer nip. Thus, the reel spool does not need to be transferred
during primary reeling. The reel-up according to the invention, in turn, is characterized
in what will be presented in the characterizing part of the appended claim 10.
[0010] As for the other embodiments of the invention and the advantages of the same, reference
is made to the appended dependent claims and to the description hereinbelow.
[0011] In the following, the invention will be described in more detail with reference to
the appended drawings, in which
- Fig. 1
- illustrates schematically the main principle of the reel-up in a side view,
- Figs. 2 to 6
- illustrate the different stages of the reeling up process in a side view of the reel-up,
and
- Figs. 7 to 11
- illustrate the different stages of the reeling up process in a side view of the reel-up
according to a second embodiment.
[0012] Fig. 1 illustrates a continuously operating reel-up, where the paper web W coming
from a preceding section of a paper machine or a finishing apparatus for paper, which
web is normally several metres wide, travels via the reeling nip N onto the reel R.
The reeling nip is formed by means of a flexible supporting member 1 in the form of
an endless loop, such as a belt or a wire. The supporting member 1 is guided over
two guide rolls 2 and 3, at each of which the run of the member 1 turns to the opposite
direction. In the travel direction of the web the first guide roll 2 can form a "hard
nip" with the reel being started in the initial stage of reeling up in such a manner
that the supporting member 1 is in contact with the reel at a point where the member
travels supported by the guide roll 2 on the surface of the roll. The latter guide
roll 3 or the first guide roll 2 can be a driven roll, i.e. a traction roll, or separate
drives can be arranged for both rolls. The web travels guided by the supporting member
1 onto the machine reel R, which is formed around a reel spool 5 rotatable with its
own center drive. It is possible for the reel spool 5 to move in the machine direction
with respect to the loop of the supporting member 1, and this is arranged in such
a manner that the bearing housings at the ends of the reel spool that enable the rotation
of the reel spool 2 are supported with suitable supporting structures. In connection
with the reel-up, there is also a storage of empty reel spools 5 (not shown), from
where the rolls are brought to the change station at the first guide roll 2 in order
to change the web going to the machine reel R that is becoming full. The reel change
takes place at production speed i.e. the paper web passed at high speed to the full
reel is changed to travel onto a new reel spool brought to the change station.
[0013] The machine reel R can be transferred in the machine direction in a transfer device
7, which supports the bearing housings at the ends of the reel spool and which is
moved by means of actuators attached to the frame of the reel-up. The transfer device
7 is arranged to move on substantially horizontal reeling rails 6 extending in the
machine direction, and it is formed of a carriage at each end of the reel spool, which
supports the bearing housing at the end of the reel spool 5. When the diameter of
the machine reel R increases, and the reel moves forward, it is in continuous contact
with the supporting member 1 because the transfer path of the transfer device 7 and
the web-carrying portion of the supporting member 1 together form an angle opening
in the transfer direction. In Fig. 1, the upper, web-carrying portion of the loop
of the supporting member 1 is directed diagonally downwards in its direction of movement,
whereas the transfer path of the reel R (and the reel spool 5) is substantially horizontal.
[0014] Fig. 2 illustrates a situation in the primary stage of reeling up in a situation
where the reel spool 5 and the reel R formed around it during primary reeling is transferred
from the primary reeling device 8 to the transfer device 7, which operates as a secondary
reeling device. For this, the transfer device 7 is run in the direction pointed out
by the arrow against the travel direction of the web to a point close to the primary
reeling device 8. In this stage the web W travels to the reel R via the portion of
the supporting member 1 coming after the first guide roll 2.
[0015] Fig. 3 illustrates a situation where the transfer device 7 is transferred along the
reeling rails 6 forward in the travel direction of the web according to the increase
in the diameter of the reel R so that the reel is, at its lower side, always in contact
with the loop of the supporting member 1 in such a manner that the web moves over
to the outer periphery of the reel R in the reeling nip N between the web-carrying
portion of the loop and said outer periphery. The reel spool 5 forming the core of
the new reel is brought to the primary reeling device 8. Fig. 3 also illustrates a
situation, where the loop of the supporting member 1 has been transferred forward
in the machine direction in such a manner that the first guide roll 2 is located directly
below the new reel spool 5. The movements of the first guide roll 2 and the loop are
described more in detail hereinbelow.
[0016] Fig. 4 illustrates a situation, where the new reel spool 2, by vertically lowering
the primary reeling device 8, has been brought to the change station in contact with
that portion of the loop of the supporting member 1 that travels on the first guide
roll 2 in order to create a so-called hard nip. Before this the new reel spool 5 has
been accelerated to the web speed with the drive of the primary reeling device 8.
In the change station the plane connecting the central axis of the reel spool 5 and
the central axis of the guide roll 2 is substantially vertical. In comparison to the
situation of Fig. 3, the old machine reel R in the secondary reeling has moved forward
according to the increase in the reel diameter, i.e. the reeling nip N between the
reel R and the loop of the supporting member has moved to the travel direction of
the upper portion of the loop. The paper web W now travels between the new empty reel
spool 5 and the first guide roll 2 of the loop, and further along the upper web-carrying
portion of the loop of the supporting member 1 and moves over to the periphery of
the old reel R in the reeling nip N. Fig. 4 further illustrates how in this stage
the old reel R has come into contact with a press roll 9 that is journalled rotatable
and rotated with a drive of its own, the purpose of which is the ensure the density
of the surface layers of the reel. The nip through which the web travels between the
supporting member 1 and the shell of the new reel spool 5 is marked with the reference
N1.
[0017] Fig. 5 illustrates a situation where the web going to the old reel R has been changed
to travel around the new reel spool 5, i.e. after the nip N1 between the reel spool
5 and the first guide roll 2, the web follows the surface of the new reel spool 5
and begins to form a new machine reel R around it, in which case the above-mentioned
nip N1 forms a reeling nip in the primary reeling. The change methods that are not
described more in detail here may comprise suitable blowings of air, by means of which
the web is brought to tear and to be guided around the new reel spool 5. The change
is performed in a know manner at full web speed, i.e. at the production speed of the
web. The reel spool 5 is in the primary reeling device 8 during the change.
[0018] Fig. 5 presents how the end point of the secondary reeling of the old reel R is before
the second guide roll 3 (the location of the nip N). It is also possible to continue
the secondary reeling in such a manner that the reeling nip N moves all the way to
the end of the downwardly diagonal portion of the loop of the supporting member 1
over the second guide roll 3.
[0019] Fig. 6 illustrates a situation where the old full machine reel R has been transferred
with the transfer device 7 forward to the removal station away from the contact with
the loop of the supporting member 1 while the press roll 9 moves according to the
transfer movement in such a manner that it is in continuous contact with the surface
of the machine reel R. When the old machine reel R has been transferred off the loop
of the supporting member and when a layer of a certain thickness has been gathered
around the new reel spool 5 in the first primary reeling stage, the loop of the supporting
member 1 is transferred in a manner pointed out by the arrow in the peripheral direction
of the reel spool against the incoming direction of the web in such a manner that
the first guide roll 2 moves further away from the new reel, and the peripheral surface
of the reel comes against the loop in the free portion of the supporting member 1
following immediately the guide roll 2, i.e. the situation is the same as in Fig.
2. The new reel spool is in this stage still in the primary reeling device 8. The
reeling nip N1 therefore moves in relation to the guide roll 2 in the travel direction
of the supporting member 1.
[0020] The incoming direction of the web here refers to the direction in which it enters
the reeling nip between the loop of the supporting member 1 and the reel spool 5.
The web W can thus either come guided by the first guide roll 2 on that portion of
the loop of the supporting member that curves over the guide roll 2 (in the manner
presented in Figs. 4 to 6, where entry of the web to the loop is guided by a web guide
roll 10 before the loop), or it can also come to the nip guided by the reel spool
5 and the web layers on top of it, i.e. it is first guided along the surface of the
reel before entering the reeling nip N1.
[0021] When the full reel R has been removed from the reel-up, the transfer device 7 is
free to move on the rails 6 towards the primary reeling device 8 into the position
of Fig. 2, where the reel spool 5 in the primary reeling device 8 and the reel R that
has started to form around it are delivered to the transfer device 7 for secondary
reeling. The secondary reeling of this new reel R then proceeds again along the upper
web-carrying portion of the loop of the supporting member 1 according to Figs. 2 to
6. During secondary reeling the guide roll 2 is transferred again back in the travel
direction of the web (from the position of Fig. 2 to the position of Fig. 3), i.e.
to a location where it will be when a new reel spool is brought to the change station
again.
[0022] It is to be noted that the nip contact with the supporting member 1 is continuous
during the entire reeling up, i.e. when changing from primary reeling to secondary
reeling the nip contact to the loop of the supporting member is continuously maintained
when the reel spool 5 is delivered from the primary reeling device 8 to the transfer
device 7. The transfer device 7 can start to convey the reel spool 5 and the reel
directly forward from that fixed position where the primary reeling device 8 has kept
the reel spool 5 at the change moment and during the entire primary reeling. When
the reel spool 5 is delivered from the primary reeling device 8 to the transfer device
7, the torque rotating the reel spool 5 can be changed from the drive of the primary
reeling device 8 to the drive of the transfer device 7 in previously known manners.
The drive of the transfer device 7 moves along with the transfer device and rotates
the reel spool 5 and the reel R around it during the secondary reeling at a speed
required by the production speed, until the full reel starts to decelerate after the
web cutting.
[0023] Transferring the first guide roll 2 against the incoming direction of the web W achieves
the advantageous effect that the location where the loop of the supporting member
1, such as a belt or a wire, is against the periphery of the new reel that has started
to form around the reel spool 5 is shifted from the guide roll 2 to the free portion
of the supporting member 1 following after it. The same relative shift could, in fact,
be achieved by transferring the reel spool 5 in the primary reeling device forward
in the conveying direction of the belt loop. However, a drawback in this case is that
in the primary reeling it would be necessary to guide the movement of such a reel
spool 5 whose mass changes continuously because of the web W gathered around it. When
operating with the method according to the invention, the central axis of the reel
spool 5 can be kept in fixed position in this transfer stage of the reeling nip and
even during the entire primary reeling. This, in turn, makes it possible to form the
primary reeling device 8 stationary at least in such a manner that it can be moved
only according to one transfer path that is substantially vertical, but it is not
necessary to arrange a possibility for horizontal movement for it in order to transfer
the reel spool 5 in the direction of the supporting member loop.
[0024] There are also other advantages in the movement possibility of the guide roll 2 in
the peripheral direction of the reel spool 5. When the position of the guide roll
2 can be changed in the manner described hereinabove, it is firstly possible to select
whether the reeling up of the bottom around a new reel spool 5 is started directly
against the hard reeling nip N1 (against the supporting member 1 travelling over the
first guide roll 2), or directly solely against the supporting member 1 (the free
portion of the supporting member following after the belt guide roll 2), i.e. against
the "soft" reeling nip N1. In order to select this starting position it is not necessary
to transfer the reel spool 5, but it can be lowered to the change station with the
primary reeling device 8 always along the same transfer path, and the starting position
only depends on the position to which the first guide roll 2 has been driven. When
the web has been changed to travel on the reel spool 5 in the change station, the
reeling of the bottom is started immediately against either the hard nip or the soft
nip.
[0025] Advantageously the procedure is such that after the change, in the first primary
reeling stage, the bottom of the reel, i.e. the first web layers, around the reel
spool 5 start to be reeled against the hard nip N1 while the reel spool 5 remains
in the change station, and after this a second primary reeling stage is entered by
transferring the first guide roll 2 in relation to the reel spool 5, after which the
bottom is reeled against the soft nip N1.
[0026] By transferring the guide roll 2 in the machine direction, a suitable starting point
is found, where the guide roll is located during the change and the first primary
reeling stage. When the web has been changed and the reel begins to increase around
the new reel spool, the guide roll 2 is moved in the vertical direction downwards
according to the increase of the reel, and by means of this movement, also the linear
load of the reeling nip in the first primary reeling stage is adjusted.
[0027] Fig. 1 illustrates schematically the movement possibilities of the first guide roll
2 and the second guide roll 3. The first guide roll 2, by means of which the location
of the reeling nip can be determined in the primary reeling, is advantageously movable
both in the vertical direction and in the horizontal direction in directions perpendicular
to its axis of rotation in such a manner that the transfer movements in these directions
are independent of each other. Thus, the guide roll 2 can be located in an accurately
selected point in a vertical plane coinciding with the travel direction of the web
within an area of certain size, and the transfer from the first point to a second
can be implemented over a desired transfer path. The same possibility for movement
exists also with the second guide roll 3. In practice, the movement in the case of
both guide rolls can be implemented by attaching the roll rotatably to a first element
and movably in it linearly in one direction in the above-mentioned vertical plane,
and arranging in turn said element movably linearly in a direction perpendicular to
this first direction in the same vertical plane. An element of this kind is at both
ends of the roll on the edge of the reel-up.
[0028] In an embodiment according to Figs. 2 to 7, the entire loop 1 of the supporting member
1 must move according to the movement of the first guide roll 2, i.e. the second guide
roll 3 must follow the movement of the first guide roll 2 in such a manner that the
desired position of the loop is kept. This can be implemented in such a manner that
the axes of rotation of the first guide roll 2 and the second guide roll 3 are interconnected
with a rigid connecting body, which is schematically illustrated by the dotted line
in Fig. 1. In practice, the movements can further be implemented in such a manner
that each guide roll is mounted movably in the height direction in the carriage of
its own, which in turn can be transferred in the machine direction in the frame of
the reel-up. Thus, for example, by actively moving the carriage of the first guide
roll 2 and by actively adjusting the height position of the guide roll 2 in the carriage,
the guide roll can always be placed in the correct position in relation to the primary
reeling device 8 and the reel spool in it 5. The second guide roll 3 follows the movement
of the first guide roll in such a manner that the angle of the loop of the supporting
member in relation to the horizontal plane changes in a desired manner or remains
constant. In practice, the movement of the second guide roll 3 must be actively guided
only in one direction, and the roll will automatically position itself in a direction
perpendicular to said direction due to the rigid connecting body. For example, when
transferring the carriages of the first guide roll 2 with active actuators and when
adjusting the height position of the roll 2 in the carriages with the active actuators
of these carriages, only height has to be actively adjusted in the carriage of the
second roll 3, and the carriages follow the movement of the first roll 2 automatically
in the machine direction via the rigid connecting body.
[0029] The tension of the supporting member 1, which is one of the manipulated variables
during primary reeling and especially during secondary reeling, can be implemented,
for example, with a tension roll attached in a movable manner to the connecting body
of the rolls and in contact with the loop of the supporting member 1.
[0030] A second possibility to arrange the movement of the loop of the supporting member
is to arrange the guide rolls 2 and 3 movably in such a manner that they are not connected
together via a rigid connecting body which would determine the distance between their
center-points, but they are movable completely independently of each other, within
the limits set by the loop. The possibilities of movement for both rolls can be the
same as above, e.g. they can be moved both in the height direction and the machine
direction, but by means of their mutual movement it is now possible to adjust the
tension of the supporting member 1 as well.
[0031] As can be seen from the figures, the primary reeling device can be moved in a vertical
direction along the vertical guides in the frame of the reel-up, i.e. the movement
is linear. The locking jaws of the primary reeling device, to which the bearing housings
of the new reel spool 5 can be attached are directed from this frame to that direction
where the reel is to be transferred during secondary reeling, i.e. the transfer direction
of the transfer device 7. The nip N1 between the new reel spool 5 and the supporting
member 1 can be closed by lowering the primary reeling device and by keeping the first
guide roll 2 and the loop of the supporting member in that position where it has been
transferred earlier, or by keeping the primary reeling device 8 at its place and by
lifting the first guide roll 2 up until the web remains between the supporting member
1 and the reel spool 5.
[0032] Figs. 7 to 11 illustrate a reel-up where the stages are principally the same as the
ones described hereinabove. In addition to the first guide roll 2 and the second guide
roll 3, there is, however, a third roll inside the loop of the supporting member 1,
an additional roll 11, which is located in the travel direction of the web before
the first guide roll 2. At the first guide roll 2 the travel direction of the loop
does not change to the opposite, but the diagonally upward directed portion of the
supporting member 1 turns to a diagonally downward directed portion, along which the
reeling nip N transfers in the secondary reeling. On the diagonally upwards directed
portion between the additional roll 11 and the first guide roll 2 the supporting member
1 carries the web towards the reeling nip N1. The additional roll can be used to adjust
the tension of the supporting member. In addition, a roll 12 in contact with the supporting
member outside the loop is presented, which can be used as a guiding roll, which positions
the supporting member 1 in the lateral direction by means of the movement in its one
end (arrows).
[0033] The advantage in the embodiment of Figs. 7 to 11 is that, only the first guide roll
2 of the rolls inside the loop is to be moved when desiring to change the mutual location
of the guide roll 2 and the reeling nip N1 in the primary reeling, and the other rolls
can remain in the same position in all stages.
[0034] The plane-like flexible supporting member 1, which forms a closed loop by means of
two or more rolls, is advantageously air permeable, for example a wire. However, also
such supporting members that are air impermeable are within the scope of the invention,
for example, belts having closed surface. The supporting member is of the same structure
in the lateral direction of the machine, i.e. it corresponds to the width of the web
being reeled. However, the scope of the invention also includes the idea that the
loop is formed of several loops travelling next to each other in parallel relationship,
while the general geometry in side-view is exactly the same as in Figs. 2 to 11. Thus,
the tension of the loops can, for example, be adjusted independently according to
the principles known from the publication EP-860391.
[0035] The primary reeling device 8 is preferably movable vertically up and down, in which
case in the upper position it fetches a new reel spool 5 from the storage and in the
lower position forms a change and primary reeling station. It is, however, possible
that the primary reeling device, which keeps the new reel spool during change and
primary reeling stage, is completely stationary in its position. In this case, the
new reel spool is brought with special transfer members, for example, a crane, from
above to the primary reeling device. Thus, the reeling nip N1 must be closed by moving
the first guide roll 2.
1. A method in reeling up, where a paper web is continuously reeled into reels around
rotating reeling cores in such a manner that
- before reel change a new, empty reeling core (5) is brought to the change station
into a change connection with the paper web (W) going to the old reel (R),
- when the old reel (R) is full, the web is changed in a change event to travel to
the periphery of the new reeling core (5) and primary reeling is started, where the
web is guided around the new reeling core,
- in the primary reeling the web is guided to form a reel around the reeling core
(5) through a reeling nip between the loop of an endless supporting member (1) and
the reeling core,
- from the primary reeling a change is made to secondary reeling, where a portion
of the supporting member (1) carrying the web brings the web to the reel, and the
web moves over to the reel in a reeling nip (N) between said portion and the outer
periphery of the reel,
- during the secondary reeling at least in some stage the reeling core (5) is transferred
in relation to the loop of the supporting member (1) according to the increase of
the diameter of the reel (R) in such a manner that the position of said reeling nip
(N) moves forward on the web-carrying portion of the endless supporting member (1)
in the travel direction of said portion,
characterized in that a first guide roll (2) of the web-carrying portion of the loop of the endless supporting
member (1) is transferred in the direction of the periphery of the reeling core (5)
so that the distance of the reeling nip (N1) located between the reeling core (5)
and the loop of the supporting member (1) from the first guide roll (2) changes in
the primary reeling.
2. The method according to claim 1, characterized in that the guide roll (2) is transferred during primary reeling in the direction of the
periphery of the reeling core (5) against the incoming direction of the paper web
(W) so that the distance of the reeling nip (N1) from the first guide roll (2) increases.
3. The method according to claim 2,
characterized in that
- in a first primary reeling stage, the reel forming around the reeling core (5) is
against the supporting member (1) at a location where the supporting member is over
the first guide roll (2), and
- in a second primary reeling stage, the first guide roll (2) is transferred so that
the reel comes more against the free portion of the supporting member (1), which immediately
follows the first guide roll (2).
4. The method according to any of the preceding claims, characterized in that the reeling core (5) is in stationary position during primary reeling.
5. The method according to any of the preceding claims, characterized in that the new reeling core (5) is brought to the change station against the loop of the
supporting member (1) with a substantially vertical linear movement.
6. The method according to any of the preceding claims, characterized in that the first guide roll (2) and a second guide roll (3) following it in the travel direction
of the supporting member (1) are transferred in such a manner the position of the
loop of the supporting member (1) changes.
7. The method according to claim 6, characterized in that in the transfer the movements of the guide rolls (2, 3) are determined according
to a body connecting the rolls.
8. The method according to any of the preceding claims 1 to 6, characterized in that the guide rolls (2, 3) are transferred independently.
9. The method according to any of the preceding claims 1 to 5, characterized in that the first guide roll (2) is transferred within the loop of the supporting member
(1).
10. A reel-up, which is arranged to continuously reel a paper web into reels around rotating
reeling cores, comprising
- a transfer device (7) for transferring the reeling core (5) and the reel (R) forming
around it during secondary reeling, where the paper web (W) is guided continuously
to the reel via a reeling nip (N),
- a device for transferring a new empty reeling core (5) to a change station, where
the paper web (W) guided to the reel (R) in the secondary reeling is changed to travel
around the new reeling core (5),
- a device for keeping the new reeling core (5) in a primary reeling station where
the paper web is guided around the new reeling core (5) through a the reeling nip
(N1),
- a loop formed by an endless supporting member (1), where there is a web-carrying
portion, which forms a reeling nip (N) in the secondary reeling, the transfer device
(7) being arranged to transfer the reel in the secondary reeling so that said reeling
nip (N) moves in the travel direction of the web-carrying portion,
- a first guide roll (2) inside the loop, which roll is located in the travel direction
of the supporting member (1) in the beginning of the web-carrying portion forming
the reeling nip (N),
wherein that said first guide roll (2) is arranged movable in the direction of the
periphery of the reeling core (5) in the primary reeling station
characterized in that the distance of the reeling nip (N1) located between the reeling core (5) and the
loop of the supporting member (1) from the first guide roll (2) changes.
11. The reel-up according to claim 10, characterized in that the axis of the first guide roll (2) is movable linearly at least in the machine
direction.
12. The reel-up according to claim 11, characterized in that the axis of the first guide roll (2) is movable linearly both in the machine direction
and in the height direction with transfer movements independent of each other.
13. The reel-up according to any of the claims 10 to 13, characterized in that the change station and the primary reeling station are the same and implemented by
a primary reeling device (8), which is arranged to keep the new reeling core (5) in
the change station and in the primary reeling station.
14. The reel-up according to claim 13, characterized in that the primary reeling device (8) is arranged movable substantially in the vertical
direction on the frame of the reel-up by means of linear guides.
1. Verfahren zum Aufwickeln, bei dem eine Papierbahn kontinuierlich in Rollen um rotierende
Wickelkerne in einer Weise gewickelt wird, dass
➢ vor dem Rollenwechsel ein neuer leerer Wickelkern (5) in die Wechselstation in eine
Wechselverbindung mit der Papierbahn (W), die zur alten Rolle (R) geht, gebracht wird,
➢ wenn die alte Rolle (R) voll ist, die Bahn in einem Wechselvorgang gewechselt wird,
um zum Umfang des neuen Wickelkerns (5) zu laufen, und ein erstes Wickeln gestartet
wird, bei dem die Bahn um den neuen Wickelkern geführt wird,
➢ beim ersten Wickeln die Bahn durch einen Wickelspalt zwischen der Schleife eines
Endlostragelementes (1) und dem Wickelkern geführt wird, um eine Rolle um den Wickelkern
(5) zu bilden,
➢ von dem ersten Wickeln ein Wechsel zu einem zweiten Wickeln vorgenommen wird, wobei
ein Abschnitt des Tragelementes (1), das die Bahn trägt, die Bahn zur Rolle bringt
und die Bahn sich zu der Rolle in einem Wickelspalt (N) zwischen dem Abschnitt und
dem äußeren Umfang der Rolle hinüberbewegt,
➢ während des zweiten Wickelns zumindest in einem bestimmten Stadium der Wickelkern
(5) in Bezug auf die Schleife des Tragelementes (1) entsprechend der Zunahme des Durchmessers
der Rolle (R) in einer Weise verschoben wird, dass sich die Position des Wickelspalts
(N) auf dem bahntragenden Abschnitt des Endlostragelementes (1) in Laufrichtung des
Abschnitts nach vorne bewegt,
dadurch gekennzeichnet, dass eine erste Führungsrolle (2) des bahntragenden Abschnitts der Schleife des Endlostragelementes
(1) in Richtung des Umfangs des Wickelkerns (5) verschoben wird, sodass der Abstand
des Wickelspalts (N1), der zwischen dem Wickelkern (5) und der Schleife des Tragelementes
(1) liegt, von der ersten Führungsrolle (2) sich beim ersten Wickeln verändert.
2. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass die Führungsrolle (2) während des ersten Wickelns in die Richtung des Umfangs des
Wickelkerns (5) gegen die Einlaufrichtung der Papierbahn (W) verschoben wird, sodass
der Abstand des Wickelspalts (N1) von der ersten Führungsrolle (2) zunimmt.
3. Verfahren gemäß Anspruch 2,
dadurch gekennzeichnet, dass
➢ in einer ersten Stufe des ersten Wickelns das Ausbilden der Rolle um den Wickelkern
(5) gegen das Tragelement (1) an einer Stelle stattfindet, wo das Tragelement über
der ersten Führungsrolle (2) ist und
➢ in einer zweiten Stufe des ersten Wickelns die ersten Führungsrolle (2) so verschoben
wird, dass die Rolle mehr gegen den freien Abschnitt des Tragelementes (1), der unmittelbar
der ersten Führungsrolle (2) folgt, kommt.
4. Verfahren gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Wickelkern (5) während des ersten Wickelns in einer stationären Position ist.
5. Verfahren gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der neue Wickelkern (5) in die Wechselstation gegen die Schleife des Tragelementes
(1) mit einer im wesentlichen vertikalen linearen Bewegung gebracht wird.
6. Verfahren gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die erste Führungsrolle (2) und eine zweite Führungsrolle (3), die ihr in Laufrichtung
des Tragelementes (1) folgt, in einer Weise verschoben werden, dass sich die Position
der Schleife des Tragelementes (1) verändert.
7. Verfahren gemäß Anspruch 6, dadurch gekennzeichnet, dass beim Verschieben die Bewegung der Führungsrollen (2, 3) gemäß einem die Rollen verbindenden
Körper bestimmt wird.
8. Verfahren gemäß einem der vorhergehenden Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Führungsrollen (2, 3) unabhängig voneinander verschoben werden.
9. Verfahren gemäß einem der vorhergehenden Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die erste Führungsrolle (2) in der Schleife des Tragelementes (1) verschoben wird.
10. Aufwickelvorrichtung zum kontinuierlichen Aufwickeln einer Papierbahn in Rollen um
rotierende Wickelkerne mit,
➢ einer Verschubvorrichtung (7) zum Verschieben des Wickelkerns (5) und der Rolle
(R), die sich während einem zweiten Wickeln um ihn bildet, wobei die Papierbahn (W)
kontinuierlich über einen Wickelspalt (N) zu der Rolle geführt wird,
➢ eine Vorrichtung zum Verschieben eines neuen Wickelkerns (5) zu einer Wechselstation,
in der die Papierbahn (W), die zur Rolle (R) beim zweiten Wickeln geführt wird, gewechselt
wird, um um den neuen Wickelkern (5) zu laufen,
➢ einer Vorrichtung zum Halten des neuen Wickelkerns (5) in einer ersten Wickelstation,
wo die Papierbahn (W) um den neuen Wickelkern (5) durch einen Wickelspalt (N1) geführt
wird,
➢ eine Schleife, die durch ein Endlostragelement (1) gebildet wird, auf dem ein bahntragender
Abschnitt ist, der einen Wickelspalt (N) beim zweiten Wickeln bildet, wobei die Verschubvorrichtung
(7) geeignet ist die Rolle beim zweiten Wickeln zu verschieben, sodass der genannte
Wickelspalt (N) sich in Laufrichtung des bahntragenden Abschnitts bewegt,
➢ eine erste Führungsrolle (2) innerhalb der Schleife, welche Rolle in Laufrichtung
des Tragelements (1) am Beginn des bahntragenden Abschnitts, der den Wickelspalt (N)
bildet, angeordnet ist,
wobei die genannte erste Führungsrolle (2) in Richtung des Umfangs des Wickelkerns
(5) beweglich in der ersten Wickelstation angeordnet ist,
dadurch gekennzeichnet, dass der Abstand des Wickelspalts (N1), der zwischen dem Wickelkern (5) und der Schleife
des Tagelements (1) angeordnet ist, von der ersten Führungsrolle (2) sich ändert.
11. Aufwickelvorrichtung gemäß Anspruch 10, dadurch gekennzeichnet, dass die Achse der ersten Führungsrolle (2) zumindest in Maschinenrichtung linear beweglich
ist.
12. Aufwickelvorrichtung gemäß Anspruch 11, dadurch gekennzeichnet, dass die Achse der ersten Führungsrolle (2) sowohl in Maschinenrichtung als auch in die
Höhe mit von einander unabhängigen Verschiebbewegungen linear beweglich ist.
13. Aufwickelvorrichtung gemäß einem der Ansprüche 10 bis 13, dadurch gekennzeichnet, dass die Wechselstation und die erste Wickelstation die gleichen sind und durch eine erste
Wickelvorrichtung (8) verwirklicht werden, die eingerichtet ist den neuen Wickelkern
(5) in der Wechselstation und in der ersten Wickelstation zu halten.
14. Aufwickelvorrichtung gemäß Anspruch 13, dadurch gekennzeichnet, dass die erste Wickelvorrichtung (8) im wesentlichen in der vertikalen Richtung am Rahmen
der Aufwickelvorrichtung mit Hilfe linearer Führungen beweglich angeordnet ist.
1. Procédé d'embobinage, dans lequel une feuille de papier continue est continûment embobinée
en bobines autour de noyaux d'embobinage tournants de telle manière que
avant le changement de bobine un nouveau noyau d'embobinage (5) vide est amené sur
la station de changement en connexion de changement avec la feuille de papier continue
(W) allant sur la vieille bobine (R),
quand la vieille bobine (R) est pleine la feuille continue est changée lors d'un changement
pour se déplacer vers la périphérie du nouveau noyau d'embobinage (5) et un embobinage
primaire est démarré, où la feuille continue est guidée autour du nouveau noyau d'embobinage,
lors de l'embobinage primaire la feuille continue est guidée pour former une bobine
autour du noyau d'embobinage (5) par un contact d'embobinage entre la boucle d'un
élément de support sans fin (1) et le noyau d'embobinage,
depuis l'embobinage primaire un changement est fait vers le second embobinage, où
une partie de l'élément de support (1) supportant la feuille continue amène la feuille
continue sur la bobine, et la feuille continue se déplace au-dessus de la bobine dans
un contact d'embobinage (N) entre ladite partie et la périphérie extérieure de la
bobine,
pendant l'embobinage secondaire au moins lors d'une étape le noyau d'embobinage (5)
est transféré en relation avec la boucle de l'élément de support (1) en fonction de
l'augmentation du diamètre de la bobine (R) de telle manière que la position dudit
contact d'embobinage (N) se déplace vers l'avant sur la partie de support de feuille
continue de l'élément de support sans fin (1) dans la direction de déplacement de
ladite partie,
caractérisé en ce qu'un premier rouleau de guidage (2) de la partie de support de feuille continue de la
boucle de l'élément de support sans fin (1) est transféré dans la direction de la
périphérie du noyau d'embobinage (5) de telle manière que la distance du contact d'embobinage
(N1) situé entre le noyau d'embobinage (5) et la boucle de l'élément de support (1)
au premier rouleau de guidage (2) change dans l'embobinage primaire.
2. Procédé selon la revendication 1, caractérisé en ce que le rouleau de guidage (2) est transféré pendant l'embobinage primaire dans la direction
de la périphérie du noyau d'embobinage (5) contre la direction d'arrivée de la feuille
de papier continue (W) de telle manière que la distance du contact d'embobinage (N1)
au premier rouleau de guidage (2) augmente.
3. Procédé selon la revendication 2, caractérisé en ce que
dans une première étape d'embobinage primaire, la formation de la bobine autour du
noyau d'embobinage (5) se fait contre l'élément de support (1) en un endroit où l'élément
de support est au-dessus du premier rouleau de guidage (2), et
dans une seconde étape d'embobinage primaire, le premier rouleau de guidage (2) est
transféré de telle manière que la bobine vient plus contre la partie libre de l'élément
de support (1), qui suit immédiatement le premier rouleau de guidage (2).
4. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le noyau d'embobinage (5) est en position fixe pendant l'embobinage primaire.
5. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le nouveau noyau d'embobinage (5) est amené dans la station de changement contre
la boucle de l'élément de support (1) avec un déplacement linéaire sensiblement vertical.
6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le premier rouleau de guidage (2) et un second rouleau de guidage (3) le suivant
dans la direction de déplacement de l'élément de support (1) sont transférés de telle
manière que la position de la boucle de l'élément de support (1) change.
7. Procédé selon la revendication 6, caractérisé en ce que dans le transfert les déplacements des rouleaux de guidage (2, 3) sont déterminés
en fonction d'un corps connectant les rouleaux.
8. Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que les rouleaux de guidage (2, 3) sont transférés indépendamment.
9. Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le premier rouleau de guidage (2) est transféré dans la boucle de l' élément de support
(1).
10. Bobineuse, qui est agencée pour embobiner continûment une feuille de papier continue
en bobines autour de noyaux d'embobinage tournants, comprenant
un dispositif de transfert (7) pour transférer le noyau d'embobinage (5) et la bobine
(R) se formant autour pendant l'enroulement secondaire, où la feuille de papier continue
(W) est guidée continûment vers la bobine via un contact d'embobinage (N),
un dispositif pour transférer un nouveau noyau d'embobinage (5) vide vers une station
de changement, où la feuille de papier continue (W) guidée sur la bobine (R) dans
l'embobinage secondaire est changée pour se déplacer autour du nouveau noyau d'embobinage
(5),
un dispositif pour garder le nouveau noyau d'embobinage (5) dans une station d'embobinage
primaire où la feuille de papier continue est guidée autour du nouveau noyau d'embobinage
(5),
une boucle formée par un élément de support sans fin (1), où il y a une partie de
support de feuille continue, qui forme un contact d'embobinage (N) dans l'embobinage
secondaire, le dispositif de transfert (7) étant agencé pour transférer la bobine
dans l'embobinage secondaire de telle manière que ledit contact d'embobinage (N) se
déplace dans la direction de déplacement de la partie de support de feuille continue,
un premier rouleau de guidage (2) à l'intérieur de la boucle, lequel rouleau est situé
dans la direction de déplacement de l'élément de support (1) au début de la partie
de support de feuille continue formant le contact d'embobinage (N),
dans lequel ledit premier rouleau de guidage (2) est agencé de manière mobile dans
la direction de la périphérie du noyau d'embobinage (5) dans la station d'embobinage
primaire caractérisé en ce que la distance du contact d'embobinage (N1) situé entre le noyau d'embobinage (5) et
la boucle de l'élément de support (1) au premier rouleau de guidage (2) change.
11. Bobineuse selon la revendication 10, caractérisé en ce que l'axe du premier rouleau de guidage (2) est mobile linéairement au moins dans la
direction de la machine.
12. Bobineuse selon la revendication 11, caractérisé en ce que l'axe du premier rouleau de guidage (2) est mobile linéairement à la fois dans la
direction de la machine et dans la direction de la hauteur avec des déplacements de
transfert indépendants les uns des autres.
13. Bobineuse selon l'une quelconque des revendications 10 à 13, caractérisé en ce que la station de changement et la station d'embobinage primaire sont les mêmes et implémentées
par un dispositif d'embobinage primaire (8), qui est agencé pour garder le nouveau
noyau d'embobinage (5) dans la station de changement et dans la station d'embobinage
primaire.
14. Bobineuse selon la revendication 13, caractérisé en ce que le dispositif d'embobinage primaire (8) est agencé de manière mobile sensiblement
dans la direction verticale sur le bâti du dispositif d'embobinage au moyen de guides
linéaires.