| (19) |
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(11) |
EP 1 640 442 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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26.08.2009 Bulletin 2009/35 |
| (22) |
Date of filing: 24.09.2004 |
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| (51) |
International Patent Classification (IPC):
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| (54) |
Method and system for modifying a used hydrocarbon fluid to create a cylinder oil
Methode und System für die Modifizierung eines gebrauchten Kohlenwasserstoff-Fluids
zur Herstellung eines Zylinderöls
Méthode et système permettant la modification d'un liquide hydrocarboné usé afin de
créer une huile pour cylindre
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| (84) |
Designated Contracting States: |
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AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PL PT RO SE SI SK TR
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Designated Extension States: |
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AL HR LT LV MK |
| (43) |
Date of publication of application: |
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29.03.2006 Bulletin 2006/13 |
| (73) |
Proprietor: A.P. Moller - Maersk A/S |
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1263 Copenhagen K (DK) |
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| (72) |
Inventors: |
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- Natoli, Giuseppe
10143 Turin (IT)
- Pometto, Giulio Giovanni
10155 Turin (IT)
- Bonciolini, Alfio
10152 Turin (IT)
- Petersen, Hans Heinrich
2680 Solrød Strand (DK)
- Dragsted, Jøm
3450 Allerød (DK)
- Lindegaard, Niels-Henrik
2900 Hellerup (DK)
- Damm, Klaus-Werner
Ohio 44022 (US)
- Olesen, Claus Martin
3400 Hillerød (DK)
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| (74) |
Representative: Boesen, Johnny Peder |
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Zacco Denmark A/S
Hans Bekkevolds Allé 7 2900 Hellerup 2900 Hellerup (DK) |
| (56) |
References cited: :
GB-A- 1 183 345 US-A- 4 505 835 US-A1- 2003 159 672
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GB-A- 2 084 667 US-A- 5 067 455 US-A1- 2004 144 355
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
FIELD OF THE INVENTION
[0001] The invention relates to a method of creating an all-loss lubricant. Further, the
invention relates to a system for creating an all-loss lubricant.
BACKGROUND OF THE INVENTION
[0002] Two-stroke crosshead engines used in marine or stationary applications are equipped
with two separate lubricating oil systems. One lubricating system comprises so-called
system oil that normally is used for lubrication and cooling of the engine's bearings
and e.g. oil-cooled pistons as well as for activation and/or control of various valves
or the like. The other lubricating system comprises an all-loss lubricant (cylinder
oil) that normally is used for lubrication of the engine's cylinders, piston rings
and piston skirt.
[0003] In typical two-stroke crosshead engines, the cylinder oil is spent continuously by
each turn of the engine whereas the system oil in principle is not spent (except by
smaller unintentional leakages). The lubrication system comprising the cylinder oil
is also often referred to as an "all-loss" lubrication system as the oil is spent.
The use of and various types of both system oil(s) and cylinder oil(s) is very well
known in the art.
[0004] The cylinder oil typically contains certain additives that function to reduce, minimize
or neutralise the acid level of the cylinder system.
[0005] Typical cylinder o ils usually have an SAE (Society of Automotive Engineering) viscosity
equivalent to about 50 and normally have a total base number (TBN) of about 40 to
70 for the neutralisation of acid products produced during the combustion process.
Typical system oils usually have an SAE viscosity of about 30 with a relatively low
TBN content, typically below 10. These exemplary values may vary dependent on the
actual application and the specific design of the systems that the oils are used in.
[0006] In recent two-stroke cross-head engine designs involving electronic and/or hydraulic
control and/or activation of valves, etc., the minimum performance requirements of
the system oil has been substantially increased compared to earlier design using traditional
mechanical control/activation.
[0007] In four-stroke, trunk piston (diesel) engines, however, typically use only a single
oil type for lubrication and cooling. Such engines are used as secondary/auxiliary
or propulsion engines on ships, or in stationary power generation or liquid/gas transmission
applications. Such used oils typically have a SAE viscosity of about 30 or 40. While
the system oil of two-stroke cross-head engines typically remains within its specified
performance limits for an extended period of time, trunk piston engine oils are constantly
affected by exposure to the combustion process. However, due to the inherent design
of two-stroke cross-head engines, spent cylinder lubricants invariably leaks past
the piston rod stuffing box contaminating the system oil. Thus, the useful properties
of both trunk piston engine and system oil degenerate over time and finally the oils
will have to be either replenished or completely changed. Similarly, other lubricants
used on-board vessels or at stationary sites, such as hydraulic fluids, gear oils,
turbine oils, heavy duty diesel oils, system oils, trunk piston engine oils, compressor
oils and the like, do deteriorate over time, due to e.g. contamination, oxidation,
hydrolysis etc. and therefore have to be replenished or changed at certain intervals.
[0008] The performance level of lubricants is typically measured periodically and may not
go beyond certain limits if the oiled component's condition should not be jeopardized.
An important cause of performance loss is caused by particle contamination. These
particles include combustion by-products and wear components, which can be partially
removed by oil separators. However, in the case of two-stroke cross-head engines,
one of the sources of contamination is spent cylinder oil leakage past the stuffing
box causing both the viscosity and base number of the system oil to increase over
time, a process that cannot be reversed by separators.
[0009] A diesel engine's frictional loss is mainly of a viscose character. An increase in
the viscosity of the system oil will therefore result in a diminished efficiency,
increased fuel consumption and increased emissions.
[0010] In order to manufacture cylinder oil, prior art methods and systems typically blend
suited base oils and suited additives and/or an additive package to obtain a fully
formulated cylinder lubricant. This is typically done at a dedicated lubricant blend
plant and the resulting cylinder lubricant has to the delivered to a ship or an off-shore
plant for use in engines.
[0011] Apart from the mentioned inevitable mixing of cylinder oil and system oil prior art
methods and systems do not otherwise mix these types of oils. Further, some prior
art methods/systems also suggest a variation in lubricant flow rate or properties
in response to actual engine conditions, cf. e.g.
US 6,779,505. However, such methods and systems do not address the deterioration of oils due to
contamination or other processes and the potential to re-use these used oils as cylinder
oil.
[0012] Patent specification
US 2004/144355 discloses modification of lubricant properties in an operating all loss lubricating
system based on engine conditions. The lubricant may comprise a primary lubricant
and an additive that are mixed when engine conditions require it. In another aspect
the lubrication is for a cross-head marine diesel engine where a primary low speed
diesel engine cylinder lubricant is supplied under low wear and corrosion operating
conditions and where a the primary lubricant is blended with an antiwear and anti
corrosion amount of additives or mixtures under increased wear and corrosion operating
conditions. The decision of whether the primary lubricant is used or if the primary
lubricant and additives should be used is e.g. dependent on certain sulfur levels
is present in the combusting fuels.
[0013] Patent specification
US 5 067 455 discloses supplying an additive to lubricating oil in an internal combustion engine
in response to actual measured TBN of the lubricating oil or more specifically if
the measured TBN is outside a predetermined interval. The TBN is to be kept between
0 and 2. The engine is a traditional combustion where additives are added to some
oil in an oil pan in response to measured TBN.
[0014] Patent specification
GB 1 183 345 discloses compounds useful as lubricating oil additives, a method for preparation
of these and to lubricating compositions containing them. One example describes adding
an overbased detergent to a marine diesel cylinder oil having a TBN of 40 so that
the blend achieves a TBN value of 60, i.e. adding a detergent to a cylinder oil to
increase the TBN. The usefulness of adding additives to a cylinder oil (and increasing
the TBN thereby) is disclosed.
OBJECT AND SUMMARY OF THE INVENTION
[0015] It is an object of the present invention to provide a method of creating a cylinder
oil (and a corresponding system) that solves the above-mentioned (and other) shortcomings
of prior art. A further object is to provide this in a cost-effective and simplified
way.
[0016] A further object of the present invention is to enable improved performance of non-total
loss lubricants over time and thus a more efficient use of both non-total loss lubricants
and cylinder oil.
[0017] These objects, among others, are achieved by a method of (and corresponding system)
creating a cylinder oil for at least one two-shake crosshead engine using an all-loss
cylinder oil, the method comprising modification of at least one initial fluid by
determining the TBN(s) of the at least one initial fluid, determining a desired TBN
of a cylinder oil and adjusting the TBN(s) of the at least one initial fluid accordingly
by blending the at least one initial fluid with suited additive(s) resulting in a
created cylinder oil wherein the at least one initial fluid comprises an at least
partially used oil or an at least partially used lubricant and wherein the at least
one initial fluid continuously, near-continuously or intermittently tapped from an
existing system and where the at least one initial fluid is replenished.
[0018] In this way, a method for modifying an initial fluid to create cylinder oil by adjusting
solely TBN is obtained.
[0019] This provides significant economical benefits since lubricants that otherwise would
have to be disposed of can be re-used as a total-loss cylinder lubricant. Furthermore,
cylinder oil does not have to be purchased. The oil(s) used to blend the cylinder
oil is/are of more consistent quality as it is replenished (contrary to the traditional
practice) which reduces machinery wear, etc. Thus, the replenishment of the initial
fluid(s) provides enhanced and consistent performance of the initial fluids resulting
in greatly reduced component wear and equipment lifecycle cost. Even further, a more
environmentally friendly method/system is provided since waste, in the form of spent
oil(s) that is discarded after prolonged use, is reduced as it is converted into cylinder
oil.
[0020] Preferably, at least one of the initial fluids are at least partially used oil(s).
Hereby, a fully formulated cylinder lubricant is obtained by modifying TBN of this
used initial fluid(s).
[0021] In a preferred embodiment, the suited additive(s) comprise at least one base.
[0022] In a further preferred embodiment, the at least one base comprises
- 1. basic salts of alkaline or earth alkaline elements, and/or
- 2. detergents and/or
- 3. dispersants.
[0023] The alkaline / earth alkaline elements may be e.g. K, Na, Ca, Ba, Mg or the like.
The basic salts may belong to the inorganic chemical families of e.g. oxides, hydroxides,
carbonates, sulfates or the like. The detergents may belong to the organic chemical
families of e.g. sulfonates, salicylates, phenates, sulfophenates, Mannich-bases and
the like. The dispersants may belong to the organic chemical families of succinimides
or the like.
[0024] In a preferred embodiment, the cylinder oil is used in reciprocating internal combustion
engines used in marine or stationary applications.
[0025] In yet another embodiment, the reciprocating internal combustion engines are two-stroke
crosshead engines.
[0026] Preferably, the method and embodiments thereof according to the present invention
is used offshore, on-site or in a land based plant.
[0027] Preferably, the cylinder oil is created with a TBN in response to fuel oil characteristics
and/or actual engine operating requirements.
[0028] In another preferred embodiment, the TBN of the cylinder oil is chosen based upon
sulphur-content of the fuel oil.
[0029] Preferably, the initial fluid is a hydrocarbon fluid. In one embodiment, the hydrocarbon
fluid is a lubricant.
[0030] In a preferred embodiment, the lubricant is a used lubricant, i.e. a lubricant that
has at least been partially used elsewhere.
[0031] Preferably, the used lubricant is selected from a group of lubricants, such as hydraulic
fluids, gear oils, system oils, trunk piston engine oils, turbine oils, heavy duty
diesel oils, compressor oils and the like.
[0032] In another embodiment, the method further comprises the step of using suited instrumentation
in order to control the quality of the finished lubricant.
[0033] The present invention also relates to a system corresponding to and having the same
advantages as the method of the present invention. More specifically, the present
invention also relates to a system for providing a cylinder oil to at least one two-shoke
crosshead engine using an all-loss cylinder oil, the system comprising: at least one
two-shoke crosshead engine using an all-loss cylinder oil, and an apparatus adapted
to modify at least one initial fluid by determining the TBN(s) of the at least one
initial fluid, determine a desired TBN of a cylinder oil and adjust the TBN(s) of
the at least one initial fluid accordingly by blending the at least one initial fluid
with suited additive(s) resulting in a created cylinder oil wherein the of least one
initial fluid comprises an at least partially used oil or an at least partially used
lubricant and wherein the system is further adapted to continuously, near-continuously
or intermittently tap the at least one initial fluid from an existing system and adapted
to replenish the at least one initial fluid and adapted to provide the created cylinder
oil to said at least one two- stroke crosshead engine.
[0034] Advantageous embodiments of the system according to the present invention are defined
in the sub-claims and described in detail in the following. The embodiments of the
system correspond to the embodiments of the method and have the same advantages for
the same reasons.
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] These and other aspects of the invention will be apparent from and elucidated with
reference to the illustrative embodiments shown in the drawing, in which:
[0036] Figure 1 shows a schematic block diagram of one embodiment according to the present
invention.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0037] Figure 1 shows a schematic block diagram of one embodiment according to the present
invention. Shown are an all-loss cylinder lubricant supply comprising cylinder oil
(102), base additive(s) (103) and a system oil loop comprising at least one initial
fluid (101). Further shown is a two-stroke crosshead engine (100), a waste tank (106),
a fresh system oil tank (105), a separator (107) and a blending apparatus (104) for
carrying out the present invention.
[0038] According to the present invention the cylinder oil is created by modification of
at least one initial fluid (101) by determining the TBN(s) of the at least one initial
fluid, determining a desired TBN of a cylinder oil (102) and adjusting the TBN(s)
of the at least one initial fluid (101) accordingly by blending the at least one initial
fluid (101) with suited additive(s) (103). This is preferably done by the blending
apparatus (104). Preferably, the at least one initial fluid are at least partially
used oil(s). Hereby, a fully formulated cylinder lubricant is obtained by modifying
TBN of spent oil.
[0039] Adjusting the TBN preferably comprises adjusting at least one additive level or adding
one or more additives, where the additives comprise at least one base comprising basic
salts of alkaline or earth alkaline elements, and/or detergents and/or dispersants.
[0040] The alkaline / earth alkaline elements may be e.g. K, Na, Ca, Ba, Mg or the like.
The basic salts may belong to the inorganic chemical families of e.g. oxides, hydroxides,
carbonates, sulfates or the like. The detergents may belong to the organic chemical
families of e.g. sulfonates, salicylates, phenates, sulfophenates, Mannich-bases and
the like. The dispersants may belong to the organic chemical families of succinimides
or the like.
[0041] As mentioned, the cylinder oil may be used in reciprocating internal combustion engines
(e.g. two-stroke crosshead engines) used in marine or stationary applications. The
creation of a cylinder oil is due to its simplicity and the normal availability of
the required initial fluid and the additives very suitable for offshore or on-site
applications.
[0042] The creation of the cylinder oil may also take additional aspects into consideration
such as actual engine requirements and sulphur content of the fuel.
[0043] The used initial fluid may e.g. be hydraulic fluids, gear oils, system oils, trunk
piston engine oils, turbine oils, heavy duty diesel oils, compressor oils and the
like.
[0044] Preferably, the initial fluid is system oil and the total-loss lubricant is cylinder
oil.
[0045] In one embodiment, the created cylinder oil is based on two-stroke engine system
oil that continuously, near-continuously or intermittently is tapped from an existing
system and where the system oil is replenished.
[0046] Alternatively, the created cylinder oil is based on a mixture of oils that continuously,
near-continuously or intermittently are tapped from an existing system and where the
oils are replenished.
[0047] A significant advantage of the present invention is that the main engine(s) only
has to be supplied with fully-formulated, fresh system oil. The system oil is then
used for its traditional purpose and some of the system oil is blended with additives
adjusting the TBN making it suitable for cylinder oil according to the present invention.
This increases the availability of the needed oil geographically and increases competition
between supplies of oil since all presently known two-stroke system oils are usable
as initial oil for the cylinder oil by using the present invention. Further, since,
where applicable, other initial fluids, such as but not limited to used hydraulic,
gear, trunk piston engine or compressor oils may be included in the process of creating
cylinder oil procurement cost will be considerably reduced .
[0048] Further, since some of initial fluids are now re-used in the manufacture of cylinder
oil (as opposed to their traditional use) they will have to be replenished whereby
the problem of gradual deterioration is minimised or avoided.
[0049] In a preferred embodiment, a continuous, near-continuous or intermittently tapping
of the system oil from a two-stroke main engine and/or any other suited initial fluid
is proposed to use these initial fluids as a basis for the creation of cylinder oil
according to the present invention.
[0050] The additive(s) or additive package used by the modifier may serve several purposes
but will normally always be used for adjusting the oils TBN. The process may also
be used to provide flexible TBN levels as required by the actual fuel oil properties
and engine operating parameters.
[0051] The creation of cylinder oil/cylinder oil according to the present invention is due
to its simplicity very well suited for on-site creation, e.g. aboard a ship / vessel,
off-shore equipment, stationary plants, etc.
[0052] In the claims, any reference signs placed between parentheses shall not be constructed
as limiting the claim. The word "comprising" does not exclude the presence of elements
or steps other than those listed in a claim. The word "a" or "an" preceding an element
does not exclude the presence of a plurality of such elements.
1. A method of creating a cylinder oil for at least one two-stroke crosshead engine using
an all-loss cylinder oil, the method comprising modification of at least one initial
fluid (101) by determining the TBN(s) of the at least one initial fluid, determining
a desired TBN of a cylinder oil (102) and adjusting the TBN(s) of the at least one
initial fluid (101) accordingly by blending the at least one initial fluid (101) with
suited additive(s) (103) resulting in a created cylinder oil wherein the at least
one initial fluid (101) comprises an at least partially used oil or an at least partially
used lubricant and wherein the at least one initial fluid (101) is continuously, near-continuously
or intermittently tapped from an existing system and wherein the at least one initial
fluid (101) is replenished.
2. A method according to claim 1, wherein the suited additive(s) comprise at least one
base.
3. A method according to claim 2, wherein the at least one base comprises
• basic salts of alkaline or earth alkaline elements, and/or
• detergents and/or
• dispersants.
4. A method according to claims 1 - 3, wherein the cylinder oil is used in reciprocating
internal combustion engines used in marine or stationary applications.
5. A method according to claim 4, wherein said reciprocating internal combustion engines
are two-stroke crosshead engines.
6. A method according to claims 1 - 5, wherein the method is used offshore, on-site or
in a land based plant.
7. A method according to claims 1 - 6, wherein the cylinder oil is created with a TBN
in response to fuel oil characteristics and/or actual engine operating requirements.
8. A method according to claims 1 - 7, wherein the TBN of the cylinder oil is chosen
based upon sulphur-content of the fuel oil.
9. A method according to claims 1 - 8, wherein said initial fluid is a hydrocarbon fluid.
10. A method according to claim 9, wherein said hydrocarbon fluid is a lubricant.
11. A method according to claim 10, wherein the at least one initial fluid is selected
from a group of hydraulic fluids, gear oils, system oils, trunk piston engine oils,
turbine oils, heavy duty diesel oils, and compressor oils.
12. A method according to claims 1 - 11, wherein the method further comprises the step
of: using suited instrumentation in order to control the quality of the finished lubricant.
13. A system for providing a cylinder oil to at least one two-stroke crosshead engine
using an all-loss cylinder oil, the system comprising: at least one two-stroke crosshead
engine using an all-loss cylinder oil, and an apparatus (104) adapted to modify at
least one initial fluid (101) by determining the TBN(s) of the at least one initial
fluid, determine a desired TBN of a cylinder oil (102) and adjust the TBN(s) of the
at least one initial fluid (101) accordingly by blending the at least one initial
fluid (101) with suited additive(s) (103) resulting in a created cylinder oil wherein
the at least one initial fluid (101) comprises an at least partially used oil or an
at least partially used lubricant and wherein the system is further adapted to continuously,
near-continuously or intermittently tap the at least one initial fluid (101) from
an existing system and adapted to replenish the at least one initial fluid (101) and
adapted to provide the created cylinder oil to said at least one two-stroke crosshead
engine.
14. A system according to claim 13, wherein the suited additive(s) comprise at least one
base.
15. A system according to claim 14, wherein the at least one base comprises
• basic salts of alkaline or earth alkaline elements, and/or
• detergents and/or
• dispersants.
16. A system according to claims 13 - 15, wherein said two-stroke crosshead engine is
a reciprocating internal combustion engine used in marine or stationary applications.
17. A system according to claims 13 - 16, wherein the system is located offshore, on-site
or in a land based plant.
18. A system according to claims 13 - 17, wherein the apparatus is adapted to adjust the
TBN(s) of the at least one initial fluid (101) in response to fuel oil characteristics
and/or actual engine operating requirements.
19. A system according to claims 13 - 18, wherein the apparatus is adapted to determine
a desired TBN of a cylinder oil (102) in response to a sulphur-content of the fuel
oil.
20. A system according to claims 13 - 19, wherein said initial fluid is a hydrocarbon
fluid.
21. A system according to claim 20, wherein said hydrocarbon fluid is a lubricant.
22. A system according to claim 13, wherein the at least one initial fluid is selected
from a group of hydraulic fluids, gear oils, system oils, trunk piston engine oils,
turbine oils, heavy duty diesel oils, and compressor oils.
23. A system according to claims 13 - 22, wherein the system further comprises suited
instrumentation for controlling the quality of the created lubricant.
1. Verfahren zur Erzeugung eines Zylinderöls für mindestens einen Zweitakt-Kreuzkopfmotor
unter Verwendung eines All-loss- bzw. Gesamtverlust-Zylinderöls, wobei das Verfahren
die Modifizierung von mindestens einem Anfangsfluid (101) durch die Bestimmung der
TBN(s) bzw. der Gesamtbasenzahl(en) des mindestens einen Anfangsfluids, die Bestimmung
einer gewünschten TBN eines Zylinderöls (102) und das entsprechende Einstellen der
TBN(s) von dem mindestens einen Anfangsfluid (101) durch Vermischen des mindestens
einen Anfangsfluids (101) mit (einem) geeigneten Additiv(en) (103) umfasst, wobei
ein erzeugtes Zylinderöl erhalten wird, wobei das mindestens eine Anfangsfluid (101)
ein zumindest teilweise verbrauchtes öl oder ein zumindest teilweise verbrauchtes
Schmiermittel umfasst, und wobei das mindestens eine Anfangsfluid (101) kontinuierlich,
nahezu kontinuierlich oder mit Unterbrechungen von einem bestehenden System abgezapft
wird, und wobei das mindestens eine Fluid (101) wieder aufgefüllt wird.
2. Verfahren gemäß Anspruch 1, wobei das bzw. die geeignete(n) Additiv(e) mindestens
eine Base umfasst bzw. umfassen.
3. Verfahren gemäß Anspruch 2, wobei die mindestens eine Base folgendes umfasst
• basische Salze von Alkali- oder Erdalkalielementen und/oder
• Detergentien und/oder
• Dispergiermittel.
4. Verfahren gemäß den Ansprüchen 1 - 3, wobei das Zylinderöl in Kolbenmotoren mit innerer
Verbrennung, die in marinen oder stationären Anwendungen zum Einsatz kommen, verwendet
wird.
5. Verfahren gemäß Anspruch 4, wobei die Kolbenmotoren mit innerer Verbrennung Zweitakt-Kreuzkopfmotoren
sind.
6. Verfahren gemäß den Ansprüchen 1 - 5, wobei das Verfahren im Meer bzw. Offshore, vor
Ort oder in einer landgestützten Anlage zur Anwendung kommt.
7. Verfahren gemäß den Ansprüchen 1 - 6, wobei das Zylinderöl mit einer TBN in Bezug
auf die Brennölcharakteristika und/oder die vorliegenden Motorbetriebsanfordernisse
erzeugt wird.
8. Verfahren gemäß den Ansprüchen 1 - 7, wobei die TBN von dem Zylinderöl basierend auf
dem Schwefelgehalt des Brennöls gewählt wird.
9. Verfahren gemäß den Ansprüchen 1 - 8, wobei das Anfangsfluid ein Kohlenwasserstofffluid
ist.
10. Verfahren gemäß Anspruch 9, wobei das Kohlenwasserstofffluid ein Schmiermittel ist.
11. Verfahren gemäß Anspruch 10, wobei das mindestens eine Anfangsfluid aus der Gruppe
von Hydraulikfluiden, Getriebeölen, Systemölen, Tauchkolben-Motorölen, Turbinenölen,
Hochleistungs-Dieselölen und Kompressorölen gewählt wird.
12. Verfahren gemäß den Ansprüchen 1 - 11, wobei das Verfahren ferner den folgenden Schritt
umfasst: Verwenden einer geeigneten Instrumentierung, um die Qualität des fertigen
Schmiermittels zu kontrollieren.
13. System zur Bereitstellung eines Zylinderöls für mindestens einen Zweitakt-Kreuzkopfmotor
unter Verwendung eines Gesamtverlust-Zylinderöls, wobei das System folgendes umfasst:
mindestens einen Zweitakt-Kreuzkopfmotor unter Verwendung eines Gesamtverlust-Zylinderöls
und eine Vorrichtung (104), die dafür ausgelegt ist, mindestens ein Anfangsfluid (101)
durch Bestimmen der TBN(s) des mindestens einen Anfangsfluids zu modifizieren, eine
gewünschte TBN eines Zylinderöls (102) zu bestimmen und die TBN(s) von dem mindestens
einen Anfangsfluid (101) durch Vermischen des mindestens einen Anfangsfluids (101)
mit (einem) geeigneten Additiv(en) (103) einzustellen, wobei ein erzeugtes Zylinderöl
erhalten wird, wobei das mindestens eine Anfangsfluid (101) ein zumindest teilweise
verbrauchtes Öl oder ein zumindest teilweise verbrauchtes Schmiermittel umfasst, und
wobei das System ferner so ausgelegt ist, um das mindestens eine Anfangsfluid (101)
kontinuierlich, nahezu kontinuierlich oder mit Unterbrechungen von einem bestehenden
System abzuzapfen, und so ausgelegt ist, um das mindestens eine Fluid (101) wieder
aufzufüllen, und so ausgelegt ist, um das erzeugte Zylinderöl dem mindestens einen
Zweitakt-Kreuzkopfmotor zuzuführen.
14. System gemäß Anspruch 13, wobei das bzw. die geeignete(n) Additiv(e) mindestens eine
Base umfasst bzw. umfassen.
15. System gemäß Anspruch 14, wobei die mindestens eine Base folgendes umfasst
• basische Salze von Alkali- oder Erdalkalielementen und/oder
• Detergentien und/oder
• Dispergiermittel.
16. System gemäß den Ansprüchen 13 - 15, wobei der Zweitakt-Kreuzkopfmotor ein Kolbenmotor
mit innerer Verbrennung ist, der in marinen oder stationären Anwendungen zum Einsatz
kommt.
17. System gemäß den Ansprüchen 13 - 16, wobei das System im Meer, vor Ort oder in einer
landgestützten Anlage zur Anwendung kommt.
18. System gemäß den Ansprüchen 13 - 17, wobei die Vorrichtung so ausgelegt ist, um die
TBN(s) des mindestens einen Anfangsfluids (101) in Bezug auf die Brennölcharakteristika
und/oder die vorliegenden Motorbetriebsanfordernisse einzustellen.
19. System gemäß den Ansprüchen 13 - 18, wobei die Vorrichtung so ausgelegt ist, um eine
gewünschte TBN von einem Zylinderöl (102) in Bezug auf den Schwefelgehalt des Brennöls
zu bestimmen.
20. System gemäß den Ansprüchen 13 - 19, wobei das Anfangsfluid ein Kohlenwasserstofffluid
ist.
21. System gemäß Anspruch 20, wobei das Kohlenwassarstofffluid ein Schmiermittel ist.
22. System gemäß Anspruch 13, wobei das mindestens eine Anfangsfluid aus der Gruppe von
Hydraulikfluiden, Getriebeölen, Systemölen, Tauchkolben-Motorölen, Turbinenölen, Hochleistungs-Dieselölen
und Kompressorölen gewählt wird.
23. System gemäß den Ansprüchen 13 - 22, wobei das System ferner eine geeignete Instrumentierung
zur Kontrolle der Qualität des erzeugten Schmiermittels umfasst.
1. Procédé permettant de créer une huile pour cylindre pour au moins un moteur deux temps
à crosse utilisant une huile pour cylindre tous risques, le procédé comprenant la
modification d'au moins un fluide initial (101) en déterminant le(s) TBN(s) du ou
des fluides initiaux, en déterminant un TBN souhaité d'une huile pour cylindre (102)
et en ajustant en conséquence le(s) TBN(s) du ou des fluides initiaux (101) en mélangeant
le ou les fluides initiaux (101) avec un (des) additif(s) approprié(s) (103) pour
aboutir à une huile pour cylindre créée, dans lequel le ou les fluides initiaux (101)
comprennent une huile au moins partiellement usée ou un lubrifiant au moins partiellement
usé et dans lequel le ou les fluides initiaux (101) sont piqués sur un système existant
en continu, presque en continu ou par intermittence et dans lequel le ou les fluides
initiaux (101) sont remis à niveau.
2. Procédé selon la revendication 1, dans lequel le (les) additif(s) approprié(s) comprennent
au moins une base.
3. Procédé selon la revendication 2, dans lequel la ou les bases comprennent
- des sels basiques d'éléments alcalins ou alcalino-terreux, et/ou
- des détergents et/ou
- des dispersants.
4. Procédé selon les revendications 1 - 3, dans lequel l'huile pour cylindre est utilisée
dans des moteurs alternatifs à combustion interne utilisés dans des applications marines
ou fixes.
5. Procédé selon la revendication 4, dans lequel lesdits moteurs alternatifs à combustion
interne sont des moteurs deux temps à crosse.
6. Procédé selon les revendications 1 - 5, dans lequel le procédé est utilisé en offshore,
sur site ou dans une usine à terre.
7. Procédé selon les revendications 1 - 6, dans lequel l'huile pour cylindre est créée
avec un TBN en réponse aux caractéristiques d'un fuel-oil et/ou aux conditions d'exploitation
réelles d'un moteur.
8. Procédé selon les revendications 1 - 7, dans lequel le TBN de l'huile pour cylindre
est choisi en fonction de la teneur en soufre du fuel-oil.
9. Procédé selon les revendications 1 - 8, dans lequel ledit fluide initial est un fluide
hydrocarboné.
10. Procédé selon la revendication 9, dans lequel ledit fluide hydrocarboné est un lubrifiant.
11. Procédé selon la revendication 10, dans lequel le ou les fluides initiaux sont choisis
dans le groupe des fluides hydrauliques, des huiles pour engrenages, des huiles pour
systèmes, des huiles pour moteurs à piston fourreau, des huiles pour turbines, des
huiles diesel de haute tenue et des huiles pour compresseurs.
12. Procédé selon les revendications 1 - 11, dans lequel le procédé comprend en outre
l'étape consistant à utiliser une instrumentation adéquate afin de contrôler la qualité
du lubrifiant fini.
13. Système permettant d'amener une huile pour cylindre à au moins un moteur deux temps
à crosse utilisant une huile pour cylindre tous risques, le système comprenant: au
moins un moteur deux temps à crosse utilisant une huile pour cylindre tous risques
et un appareil (104) conçu pour modifier au moins un fluide initial (101) en déterminant
le(s) TBN(s) du ou des fluides initiaux, déterminer un TBN souhaité d'une huile pour
cylindre (102) et ajuster en conséquence le(s) TBN(s) du ou des fluides initiaux (101)
en mélangeant le ou les fluides initiaux (101) avec un (des) additif(s) approprié(s)
(103) pour aboutir à une huile pour cylindre créée, dans lequel le ou les fluides
initiaux (101) comprennent une huile au moins partiellement usée ou un lubrifiant
au moins partiellement usé et dans lequel le système est conçu en outre pour piquer
sur un système existant, en continu, presque en continu ou par intermittence, le ou
les fluides initiaux (101) et conçu pour remettre à niveau le ou les fluides initiaux
(101), et conçu pour amener l'huile pour cylindre créée audit au moins un moteur deux
temps à crosse.
14. Système selon la revendication 13, dans lequel le (les) additif(s) approprié(s) comprennent
au moins une base.
15. Système selon la revendication 14, dans lequel la ou les bases comprennent
- des sels basiques d'éléments alcalins ou alcalino-terreux, et/ou
- des détergents et/ou
- des dispersants.
16. Système selon les revendications 13 - 15, dans lequel ledit moteur deux temps à crosse
est un moteur alternatif à combustion interne utilisé dans des applications marines
ou fixes.
17. Système selon les revendications 13 - 16, dans lequel le système est situé offshore,
sur site ou dans une usine à terre.
18. Système selon les revendications 13 - 17, dans lequel l'appareil est conçu pour ajuster
le(s) TBN(s) du ou des fluides initiaux (101) en réponse aux caractéristiques d'un
fuel-oil et/ou aux conditions d'exploitation réelles d'un moteur.
19. Système selon les revendications 13 - 18, dans lequel l'appareil est conçu pour déterminer
un TBN souhaité d'une huile pour cylindre (102) en réponse à une teneur en soufre
du fuel-oil.
20. Système selon les revendications 13 - 19, dans lequel ledit fluide initial est un
fluide hydrocarboné.
21. Système selon la revendication 20, dans lequel ledit fluide hydrocarboné est un lubrifiant.
22. Système selon la revendication 13, dans lequel le ou les fluides initiaux sont choisis
dans le groupe des fluides hydrauliques, des huiles pour engrenages, des huiles pour
systèmes, des huiles pour moteurs à piston fourreau, des huiles pour turbines, des
huiles diesel de haute tenue et des huiles pour compresseurs.
23. Système selon les revendications 13 - 22, dans lequel le système comprend en outre
une instrumentation adéquate pour contrôler la qualité du lubrifiant créé.

REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description