Field of application
[0001] This invention is applied in the field of traffic safety where it mainly improves
the safety of motorcyclists.
Brief description of figures
[0002]
- 1. Figure 1: A side view of a crash barrier construction, at the fixing point to the
vertical support posts. Figure 1a shows an integrated construction where the complete
profile is made out of one single part. Figure 1b shows an assembled construction,
where the spoiler is attached to the horizontal beam.
- 2. Figure 2: A representation of a possible execution to which a tube or piping can
be attached, using clips.
- 3. Figure 3: A representation of a possible execution of a fixation system to permanently
or temporarily attach the spoiler to the top of the horizontal beam.
- 4. Figure 4: Side views of possible spoiler geometries.
Current know-how
[0003] A current crash barrier construction consists of horizontal beams which are attached
to vertical support posts. The beam has a specific shape or profile which gives it
sufficient rigidity and resistance to deformation. The way in which the horizontal
beam is attached to the vertical support posts determines in part the total energy
which can be absorbed upon impact. To offer sufficient resistance and thereby prevent
moving vehicles to exit the road, these constructions are often made from steel.
[0004] The current and most frequently used design consists of a steel W-shaped beam which
is attached with steel bolts to the vertical support posts, also made from steel.
These vertical posts have a cross section in the shape of an I, Z, C or an O.
[0005] If a motorcyclist exits the road and slides at high speed towards the crash barrier,
he can be either get caught in between the ground and the horizontal beam or impact
against a vertical support post. Research of the European Community's Directory General
for Energy and Transportation, in collaboration with FEMA (Federation of European
Motorcyclists Associations) shows that 10 to 15% of all fatalities amongst motorcyclists
that collide against a crash barrier, are due to the impact with this hard and sharp
construction, in which the impact with the vertical posts is most problematic.
[0006] Several recent research projects have led to a number of improvements in this matter.
A first solution is to add a second horizontal beam or a horizontal structure underneith
the already present horizontal beam. This prevents the motorcyclist from getting stuck
underneith the horizontal beam and it also prevents any direct contact with the vertical
support posts. A second solution is to surround the vertical support posts with shock
absorbing material. In both solutions, the elements which are added to the crash barrier
construction are attached to the vertical support posts.
Description of the invention
[0007] The subject of this invention is a crash barrier construction which offers an improved
level of safety for motorcyclists. The construction consists of an upper part, which
currently fulfills the function of road restraint for vehicles, and a lower part which
has to absorb the impact of motorcyclists and small objects. The upper and lower part
can be integrated as one and the same element (1) or they can be assembled from two
different elements to form one construction (2). The lower part will further on be
called the spoiler.
[0008] Because of the fact that the horizontal beam of the current crash barriers has a
high resistance to deformation, the spoiler needs to be designed and executed in such
a way that less energy is required to deform it. In doing so, a more heterogenous
resistance to deformation is incorporated into the construction.
[0009] This can be achieved by the geometry of the spoiler and by ensuring a certain distance
between the spoiler and the vertical support posts to allow that sufficient energy
is absorbed in this deformation before the spoiler hits the vertical support posts.
The spoiler is therefore not attached to the vertical support posts, but rather to
the horizontal beam. The shock absorption of the spoiler is determined by the choice
of material of which it is made and the geometry of the spoiler's profile.
[0010] The area between the horizontal beam and the spoiler has the function of a hinge.
The energy absorption is determined by the material choice for the construction, the
geometry of the spoiler (4), the geometry of the hinge and the distance between the
spoiler and the vertical support posts. The spoiler can be perforated to save weight
and to allow wind and light to pass through, which can respectively prevent sand and
dirt build-up along the construction and improve safety at night.
[0011] In case the spoiler is an integral part of the crash barrier construction, it can
be made from the same material by adjusting the profile of the beam to incorporate
the spoiler (1a). This can be done by reducing the thickness in the area of the spoiler.
If the spoiler is attached to the horizontal beam, it can be made from a different
material. The connection can be made by giving the upper part of the spoiler a fitting
profile which perfectly fits the already present horizontal beam. In this case, the
spoiler can be attached using bolts in the middle of the horizontal beam, which is
facilitated by the current presence of holes in these areas. The upper part of the
spoiler can be attached to the horizontal beam using clips (3), which greatly facilitates
the assembly of the total construction.
[0012] Differences in elevation of the road surface can cause the distance between the ground
and the spoiler to vary. To ensure the efficiency of the spoiler in these locations,
a provision can be made which makes the spoiler adjustable in heigth. Vertical grooves
with a rear-mounted small spoiler can be used to achieve this goal. The rear-mounted
spoiler can then be lowered in these places where the difference between the ground
and the spoiler is greater.
[0013] The choice of suitable materials is large. These spoilers can be made from metal,
using the currently available metal processing methods used to make the current crash
barriers. The spoiler can be made from various possible polymers such as polyurethane
or polydicyclopentadiene, which can be transformed into the spoilers by way of reaction
injection molding, either in virgin form or reinforced by fillers such as fibers.
Because of the relatively low demands for impact resistance and stiffness, as compared
to non deformation applications, a large scope of fiber reinforced polymers can also
be used for this application, like polyesters and epoxies as well as a number of thermoplastic
materials like ABS, polypropylene, polyethylene and combinations of thermoplastic
materials. The Moldable Fabric Technology by Milliken can also be used for this application.
This is a 100% polypropylene composite which can be molded in the desired geometry
of the spoiler. The transformation of these materials to finished spoilers can be
done with the currently available transformation techniques. Because of the designed
simplicity of the spoiler and the absence of undercuts, mold design is simple.
[0014] Several facilities can be incorporated into the spoiler. Firstly, a facility can
be incorporated to attach a tube or pipe to the back of the spoiler (2). This can
be a tube which holds electrical wires or a - possibly microperforated - pipe which
contains a liquid (herbicide, antifreeze, and so on). Secondly, a facility can be
incorporated to visually show whether the ambient temperature is below a certain value.
This can be a digital sensor, an electrical system with bimetal or a mechanical system
with floating indicator based on the temperature-dependency of the density of liquids.
Thirdly, the spoiler can have visual signalisation. By means of holes and bolts, or
inserts, this signalisation can be attached to the spoiler. Fourthly, a device can
be incorporated into the spoiler to register and/or visualize a certain deformation
of break of the spoiler. This can be achieved by incorporating a double wire or special
resistors. These will respectively give an alert when the wires are cut or will measure
the deformation based on the property that the resistance of a wire is dependent on
its length (Pouillet's Law). Any signal generated by this system can be transmitted
to a control station.
1. A spoiler characterized by the fact that it is an integral part of the horizontal beam of a crash barrier construction
or which is attached to that horizontal beam, without being connected to the vertical
support posts of that crash barrier construction. The spoiler has an incorporated
living hinge, which is continuous and present over its total length and which is an
intrisic part of its design and which connects the flexible lower part to the rigid
or fixed upper part of the spoiler.
2. A spoiler for a crash barrier construction characterized by the fact that it can be made out of metal or polymer materials and contains an optionally
perforated vertical plain and which can be given any practical design geometry.
3. A spoiler for a crash barrier construction characterized by a feature to attach at least one tube or pipe.
4. A spoiler for a crash barrier construction characterized by a feature to remotely detect whether the spoiler has been submitted to significant
deformations or has been broken.
5. A spoiler for a crash barrier construction characterized by a feature to visualize the ambient temperature.
6. A spoiler for a crash barrier construction characterized by a feature which enables the lower part to be adjustable in height.
7. A spoiler for a crash barrier construction characterized by a feature to attach temporary or permanent signage.