BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an exhaust gas purifying system of an internal combustion
engine equipped with a particulate filter provided in an exhaust passage of the internal
combustion engine for collecting particulate matter contained in the exhaust gas.
Description of Related Art
[0002] Japanese Patent Application Laid-Open No. 2004-68804 discloses a technology applied
to a particulate filter (which will be simply referred to as a filter hereinafter)
for collecting particulate matter contained in the exhaust gas provided in an exhaust
passage of an internal combustion engine in which the flow rate of the exhaust gas
(which will be simply referred to as the exhaust gas flow rate) flowing into the filter
is increased when the rate of increase in the temperature of the filter becomes equal
to or higher than a specified value while a filter regeneration control is performed.
Japanese Patent Application Laid-Open No. 2002-38930 and Japanese Patent Publication
No. 6-21552 also disclose technologies concerning a filter regeneration control process.
[0003] In the exhaust gas purifying systems of internal combustion engines having a filter
provided in an exhaust passage of the internal combustion engine, when the amount
of the particulate matter collected or depositing on the filter (Which will be referred
to as the PM collection amount) becomes equal to or larger than a specified PM collection
amount, a filter regeneration control for oxidizing and removing particulate matter
collected on the filter is performed by increasing the temperature of the filter to
a target temperature.
[0004] If the number of engine revolutions of the internal combustion engine decreases while
such a filter regeneration control process is performed, the quantity of heat carried
away from the filter decreases with a decrease in the exhaust gas flow rate. In such
cases accordingly, the temperature of the filter sometimes rises steeply. Thus, there
is a risk that the temperature of the filter can rise to temperatures that might cause
melting or serious deterioration of the filter, namely excessive temperature rise
of the filter can occur.
SUMMARY OF THE INVENTION
[0005] The present invention has been made in view of the above-described problem and has
as an object to provide, in an exhaust gas purifying system of an internal combustion
engine equipped a filter provided in an exhaust passage of the internal combustion
engine, a technology that can prevent excessive temperature rise of the filter from
occurring during filter regeneration control process.
[0006] In the present invention, the temperature of the filter that will be attained if
the number of engine revolutions of the internal combustion engine becomes lower than
or equal to a specified number of engine revolutions is estimated while the filter
temperature is rising due to execution of the filter regeneration control. In addition,
the temperature rise rate of the filter while the temperature of the filter is rising
is controlled in such a way that the estimated filter temperature to be attained falls
within an allowable range.
[0007] More specifically, an exhaust gas purifying system of an internal combustion engine
according to the present invention comprising: a particulate filter provided in an
exhaust passage of the internal combustion engine, for collecting particulate matter
contained in exhaust gas;
filter regeneration control execution means for executing filter regeneration control
in which the temperature of the particulate filter is raised to a target temperature
to oxidize and remove particulate matter collected on said particulate filter;
PM collection amount detection means for detecting the amount of the particulate matter
collected on said particulate filter;
temperature rise rate detection means for detecting the temperature rise rate of said
particulate filter while the temperature of said particulate filter is rising due
to execution of the filter regeneration control by said filter regeneration control
execution means;
attained temperature estimation means for estimating the temperature of said particulate
filter that will be attained if the number of engine revolutions of said internal
combustion engine becomes lower than or equal to a specified number of engine revolutions,
based on the amount of the particulate matter detected by said PM collection amount
detection means and the temperature rise rate detected by said temperature rise rate
detection means While the temperature of the particulate filter is rising due to execution
of the filter regeneration control by said filter regeneration control execution means;
and
temperature rise rate control means for controlling the temperature rise rate of said
particulate filter, while the temperature of said particulate filter is rising due
to execution of the filter regeneration control by said filter regeneration control
execution means, in such a way that the temperature of said particulate filter to
be attained estimated by said attained temperature estimation means is kept lower
than or equal to an upper allowable temperature limit.
[0008] In the present invention, the filter regeneration control is executed by raising
the temperature of the filter to a target temperature. The target temperature is such
a temperature that enables oxidation and removal of the particulate matter collected
on the filter, and prevention of melting and serious deterioration of the filter.
[0009] When execution of the filter regeneration control is started, the temperature of
the filter starts to rise. In the present invention, the temperature rise rate of
the filter while the filter regeneration control is executed is detected by the temperature
rise rate detection means. Here, the temperature rise rate means the temperature rise
per unit time. Hereinafter, the temperature rise rate of the filter at that time will
be simply referred to as the filter temperature rise rate.
[0010] If the number of engine revolutions (or the rotation speed) of the internal combustion
engine decreases while the filter temperature is rising due to execution of the filter
regeneration control, the temperature of the filter sometimes rises steeply since
the quantity of heat carried away from the filter decreases with an decrease in the
exhaust gas flow rate. Therefore, if the number of engine revolutions of the internal
combustion engine decreases excessively while the filter regeneration control is executed,
there is a risk that the temperature of the filter can rise beyond the target temperature
and excessive temperature rise of the filter may eventually occur.
[0011] In such cases, the larger the PM collection amount at the time when the number of
engine revolutions of the internal combustion engine decreases is, and the higher
the filter temperature rise rate at the time when the number of engine revolutions
of the internal combustion engine decreases is, the higher the filter temperature
that will be attained by the steep rise in the temperature of the filter becomes.
This is because the larger the PM collection amount is, and the higher the filter
temperature rise rate is, the more expeditiously oxidation of particulate matter is
promoted when the number of engine revolutions of the internal combustion engine decreases.
[0012] In view of the above, according to the present invention, the temperature of the
filter that will be attained if the number of engine revolution of the internal combustion
engine becomes lower than or equal to the specified number of engine revolutions while
the temperature of the filter is rising due to execution of the filter regeneration
control is estimated based on the PM collection amount and the filter temperature
rise rate at that time. In other words, while the temperature of the filter is rising
due to execution of the filter regeneration control, the assumption is made that the
number of engine revolutions of the internal combustion engine becomes lower than
or equal to the specified number of engine revolutions, and the temperature of the
filter that will be attained in that case is estimated. In the following, the temperature
of the filter attained in that case will be simply referred to as the filter temperature
to be attained.
[0013] Here, the specified number of engine revolutions may be such a threshold value of
the number of engine revolutions that if the number of engine revolutions of the internal
combustion engine becomes lower than or equal to that specified number of engine revolutions
while the filter temperature is rising due to execution of the filter regeneration
control, it may be considered that there is a risk of excessive temperature rise of
the filter Alternatively, it may be such a threshold value of the number of engine
revolutions with which it may be considered that the running state of the internal
combustion engine has shifted to idling.
[0014] The filter temperature rise rate while the temperature of the filter is rising is
controlled in such a way that the estimated filter temperature to be attained becomes
smaller than or equal to an upper allowable temperature limit. Here, the upper allowable
temperature limit is an upper limit value of allowable temperatures determined by,
for example, experiments. The upper allowable temperature limit is higher than or
equal to the target temperature in the filter regeneration control and lower than
or equal to the upper limit value of the temperatures at which melting or serious
deterioration of the filter can be prevented.
[0015] According to the present invention, if the number of engine revolutions of the internal
combustion engine decreases while the temperature of the filter is rising due to execution
of the filter regeneration control, it is possible to keep the temperature of the
filter lower than the upper allowable temperature limit Therefore, it is possible
to prevent excessive temperature rise of the filter while the filter regeneration
control is executed. In other words, it is possible to promote regeneration of the
filter while preventing excessive temperature rise of the filter, even when the number
of engine revolutions of the internal combustion engine decreases.
[0016] In the present invention, the temperature rise rate of the filter may be controlled
only when the temperature of the filter is rising due to execution of the filter regeneration
control and the temperature of the filter is higher than a specified temperature.
[0017] Even while the temperature of the filter is rising due to execution of the filter
regeneration control, excessive temperature rise of the filter can be prevented even
if the number of engine revolutions of the internal combustion engine becomes lower
than or equal to the specified number of engine revolutions, as long as the temperature
of the filter is not as high as a certain temperature.
[0018] In view of this, the specified temperature is set as such a temperature at which
it can be considered that the possibility of excessive temperature rise of the filter
is low even if the number of engine revolutions of the internal combustion engine
becomes lower than or equal to the specified number of engine revolutions while the
temperature of the filter is rising due to execution of the filter regeneration control.
The specified temperature is lower than the target temperature.
[0019] In the above-described control, even after the filter regeneration control has been
started, the filter temperature rise rate is not controlled as long as the temperature
of the filter is lower than or equal to the specified temperature. Consequently, it
is possible to raise the temperature of the filter to the target temperature more
quickly after the filter regeneration control has been started, white preventing excessive
temperature rise of the filter. Thus, it is possible to reduce the execution time
of the filter regeneration control as much as possible.
[0020] In the filter temperature rise rate control process in the present invention, the
filter temperature rise rate may be controlled to the maximum value within the range
with which the filter temperature to be attained estimated by the attained temperature
estimation means is kept lower than or equal to the upper allowable temperature limit.
[0021] According to this control process, it is possible to raise the temperature of the
filter to the target temperature more quickly after the filter regeneration control
has been started, while preventing excessive temperature rise of the filter. Thus,
it is possible to reduce the execution time of the filter regeneration control as
much as possible.
[0022] The above and other objects, features and advantages of the present invention will
become more readily apparent to those skilled in the art from the following detailed
description of preferred embodiments of the present invention taken in conjunction
with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
Fig. 1 is a diagram schematically showing the basic structure of the internal combustion
engine and its air-intake and exhaust systems according to an embodiment.
Fig. 2 is a flow chart of a control routine of a filter temperature rise rate control
according to a first embodiment of the present invention.
Fig. 3 is a flow chart of a control routine of a filter temperature rise rate control
according to a second embodiment of the present invention.
DESCRIPTION OF THE EMBODIMENTS
[0024] In the following, specific embodiments of the exhaust gas purifying system of an
internal combustion engine according to the present invention will be described with
reference to the drawings.
(First Embodiment)
(Basic Structure of Internal Combustion Engine and its Air-Intake and Exhaust Systems)
[0025] Here, a diesel engine for driving a vehicle to which the present invention is applied
will be described by way of example. Fig. 1 is a diagram schematically showing the
basic structure of the internal combustion engine and its air-intake and exhaust systems
according to this embodiment.
[0026] The internal combustion engine 1 is a diesel engine for driving a vehicle. The internal
combustion engine 1 is connected with an intake passage 4 and an exhaust passage 2.
A throttle valve 8 is provided in the intake passage 4. On the other hand, a particulate
filter 3 (which will be simply referred to as a filter 3 hereinafter) for collecting
particulate matter contained in the exhaust gas is provided in the exhaust passage
2. An oxidizing catalyst 6 is provided in the exhaust passage 2 upstream of the filter
3. Alternatively, an oxidizing catalyst may be supported on the filter 3 instead of
providing the oxidizing catalyst 6 in the exhaust passage 2 upstream of the filter
3.
[0027] An exhaust gas pressure difference sensor 9 that outputs an electric signal indicative
of the difference in the pressure of the exhaust gas between the upstream and the
downstream of the filter 3 is provided in the exhaust gas passage 2. An exhaust gas
temperature sensor 7 that outputs an electric signal indicative of the temperature
of the exhaust gas flowing through the exhaust passage 2 is provided in the exhaust
passage 2 downstream of the filter 3. In addition, a fuel addition valve 5 for adding
fuel to the exhaust gas is provided in the exhaust passage 2 upstream of the filter
3.
[0028] To the internal combustion engine 1 having the above-described structure, an electronic
control unit (ECU) 10 for controlling the internal combustion engine 1 is annexed.
The ECU 10 is a unit for controlling the running state of the internal combustion
engine 1 in accordance with running conditions of the internal combustion engine 1
or driver's demands. The ECU 10 is electrically connected with the exhaust gas pressure
difference sensor 9, the exhaust gas temperature sensor 7 and a crank position sensor
11 that outputs an electric signal indicative of the crank angle of the internal combustion
engine 1 etc., and output signals of these sensors are input to the ECU 10. The ECU
10 estimates the particulate matter collection amount on the filter 3 based on the
output value of the exhaust gas pressure difference sensor 9. In this embodiment,
the exhaust gas pressure difference sensor 9 constitutes the PM collection amount
detection means according to the present invention. The ECU 10 estimates the temperature
of the filter 3 based on the output value of the exhaust gas temperature sensor 7.
In addition, the ECU 10 is electrically connected with the throttle valve 8 and the
fuel addition valve 5, which are controlled by the ECU 10. ,
(Filter Regeneration Control)
[0029] In this embodiment, when the amount of the particulate matter collected on the filter
3 becomes equal to or larger than a specified PM collection amount, the ECU 10 performs
a filter generation control for oxidizing and removing the particulate matter collected
on the filter 3, wherein the ECU controls to reduce the degree of opening of the throttle
valve 8 and to add fuel to the exhaust gas through the fuel addition valve 5 to raise
the temperature of the filter 3 to a target temperature Tt In this embodiment, the
throttle valve 8 and the fuel addition valve 5 constitute the filter regeneration
control execution means according to the present invention.
[0030] The target temperature Tt is such a temperature that if the temperature of the filter
3 is the target temperature Tt, it is possible to oxidize and remove the particulate
matter collected on the filter 3 and to prevent melting and serious deterioration
of the filter 3. The target temperature Tt is determined in advance by, for example,
experiments.
[0031] The fuel added through the fuel addition valve 5 is oxidized in the oxidizing catalyst
6, whereby the temperature of the exhaust gas flowing into the filter 3 is increased
by the heat generated by oxidation. The temperature of the filter 3 rises with the
rise in the temperature of the exhaust gas. By reducing the degree of opening of the
throttle valve 8, it is possible to reduce the flow rate of the exhaust gas. This
makes it possible to raise the temperature of the exhaust gas flowing into the filter
3 more expeditiously. In view of this, in this embodiment, the temperature of the
filter 3 is adjusted to the target temperature by controlling the quantity of the
fuel added through the fuel addition valve 5 and the degree of opening of the throttle
valve 8.
[0032] When execution of the filter regeneration control is started, the temperature of
the filter 3 starts to rise gradually. If the running state of the internal combustion
engine 1 shifts to idling while the filter regeneration control is performed, the
temperature rise of the filter 3 is sometimes promoted steeply, since the quantity
of heat carried away from the filter 3 decreases due to a decrease in the exhaust
gas flow rate. Therefore, there is a risk that the temperature of the filter 3 can
rise beyond the target temperature Tt to eventually cause excessive temperature rise
of the filter 3.
[0033] In such cases, the larger the PM collection amount at the time when the running state
of the internal combustion engine 1 shifts to idling is, and the higher the filter
temperature rise rate at the time when the running state of the internal combustion
engine 1 shifts to idling is, the higher the filter temperature Ta that will be attained
by the steep rise in the temperature of the filter 3 becomes.
(Filter Temperature Rise Rate Control)
[0034] In view of the above, in this embodiment, filter temperature rise rate control for
controlling the filter temperature rise rate Rup while the temperature of the filter
3 is rising during execution of the filter regeneration control is performed to suppress
excessive temperature rise of the filter 3.
[0035] In the following, the control routine of the filter temperature rise rate control
according to this embodiment will be described with reference to a flow chart shown
in Fig. 2. This routine is stored in advance in the ECU 10 and executed every time
the crankshaft rotates by a specified angle while the internal combustion engine 1
is running.
[0036] In this routine, firstly in step S101, a determination is made by the ECU 10 as to
whether or not the filter regeneration control is in operation. If step S101 is answered
in the affirmative, the process of the ECU 10 proceeds to step S102, and if answered
in the negative, the ECU 10 stops executing this routine.
[0037] In step S102, a determination is made by the ECU 10 as to whether or not the temperature
of the filter 3 is lower than the target temperature Tt. If step S102 is answered
in the affirmative, which is considered to mean that the temperature of the filter
3 is rising, the process of the ECU 10 proceeds to step S103. On the other hand, if
step S102 is answered in the negative, which is considered to mean that the temperature
of the filter 3 has reached the target temperature Tt, namely, that the temperature
of the filter 3 is not rising, the ECU 10 stops executing this routine.
[0038] In step S103, the ECU 10 detects the current PM collection amount Qpm.
[0039] Next, the process of the ECU 10 proceeds to step S104, where the ECU 10 detects the
current filter temperature rise rate Rup. In this embodiment, the ECU 10 that executes
the process of detecting the filter temperature rise rate Rup constitutes the temperature
rise rate detection means according to the present invention.
[0040] Next, the process of the ECU 10 proceeds to step S105, where the ECU 10 estimates,
by computation, the filter temperature Ta that will be attained if the running state
of the internal combustion engine 1 shifts to idling at that time based on the PM
collection amount Qpm and the filter temperature rise rate Rup. Here, the relationship
between the PM collection amount Qpm, the filter temperature rise rate Rup and the
filter temperature to be attained Ta may be determined in advance by, for example,
experiments and stored in the ECU 10 as a map. In this map, the larger the PM collection
amount Qpm is, and the higher the filter temperature rise rate Rup is, the higher
the filter temperature to be attained Ta is. In this embodiment, the ECU 10 that executes
the process of computing the filter temperature to be attained Ta based on the PM
collection amount Qpm and the filter temperature rise rate Rup constitutes the attained
temperature estimation means according to the present invention.
[0041] At that time, the temperature of the filter 3 has not reached the target temperature
Tt, and accordingly, oxidation and removal of particulate matter has been effected
little during the period after filter regeneration control was started until that
time. Therefore, the filter temperature to be attained Ta may be computed with the
assumption that the current PM collection amount Qpm is the specified PM collection
amount set as the threshold value for starting the filter regeneration control.
[0042] Next, the process of the ECU 10 proceeds to step S106, where the ECU 10 controls
the filter temperature rise rate Rup in such a way that the filter temperature to
be attained Ta is kept lower than or equal to an upper allowable temperature limit
Tlimit. Here, the upper allowable temperature limit Tlimit is an upper limit of the
allowable temperature that is determined by, for example, experiments. It is equal
to or higher than the target temperature Tt and equal to or lower than the upper limit
of temperatures at which melting and serious deterioration of the filter 3 can be
prevented.
[0043] A method of controlling the filter temperature rise rate Rup may be, for example,
to control the quantity of fuel added through the fuel addition valve 5 and/or to
control the exhaust gas flow rate by adjusting the degree of opening of the throttle
valve 8. In this embodiment, the ECU 10 that executes the process of controlling the
filter temperature rise rate Rup by controlling the fuel addition valve 5 and/or the
throttle valve 8 constitutes the temperature rise rate control means according to
the present invention. After controlling the filter temperature rise rate Rup in step
S106, the ECU 10 terminates execution of this routine.
[0044] By the above-described control routine, it is possible to keep the temperature of
the filter 3 equal to or lower than the upper allowable temperature limit Tlimit even
if the running state of the internal combustion engine 1 shifts to idling while the
temperature of the filter 3 is rising due to execution of filter regeneration control.
Therefore, it is possible to prevent excessive temperature rise of the filter 3 while
the filter regeneration control is performed. In other words, even if the number of
revolutions (or rotation speed) of the internal combustion engine decreases, it IS
possible to promote filter regeneration while preventing excessive temperature rise
of the filter.
[0045] When the filter temperature rise rate Rup is controlled in the above-described control
routine, the filter temperature rise rate Rup may be controlled to the maximum value
within the range with which the filter temperature to be attained Ta does not exceed
the upper allowable temperature limit Tlimit.
[0046] By this control, it is possible to raise the temperature of the filter 3 to the target
temperature Tt more quickly after execution of the filter regeneration control has
been started, while preventing excessive temperature rise of the filter 3. Thus, it
is possible to reduce the execution time of the filter regeneration control as much
as possible.
[0047] In this embodiment, the filter temperature to be attained Ta is defined as the temperature
of the filter that will be attained if the running state of the internal combustion
engine 1 shifts to idling while the temperature of the filter 3 is rising due to execution
of the filter regeneration control. However, the filter temperature to be attained
Ta may be defined as the temperature of the filter that will be attained if the number
of revolutions of the internal combustion engine 1 becomes lower than or equal to
a specified number of engine revolutions that is determined in advance. In this case,
the specified number of engine revolutions is not limited to the threshold value of
the number of engine revolutions with which it can be considered that the running
state of the internal combustion engine has shifted to idling, but it may be a threshold
value of the number of engine revolutions with which it can be considered that there
is a risk of excessive temperature rise of the filter 3.
[0048] By defining the filter temperature to be attained Ta in this way, it is possible
to keep the temperature of the filter 3 lower than or equal to the upper allowable
temperature limit Tlimit not only in the case where the running state of the internal
combustion engine 1 has shifted to idling while the temperature of the filter 3 is
rising due to execution of the filter regeneration process, but also in the case where
the number of engine revolutions of the internal combustion engine 1 has become lower
than or equal to the specified number of engine revolutions.
[0049] As the altitude (or height) of the land on which the vehicle is running becomes higher,
the decrease in the quantity of the carried-away heat caused by an decrease in the
number of engine revolutions of the internal combustion engine 1 becomes smaller,
since the density of the atmospheric air is lower. Accordingly, the temperature of
the filter that will be attained when the number of engine revolutions of the internal
combustion engine 1 decreases increases with an increase in the altitude of the land
on which the vehicle is running, even if the filter temperature rise rate Rup at the
time when the number of engine revolutions of the internal combustion engine 1 decreases
is the same. In view of this, the target value set in controlling the filter temperature
rise rate Rup in the above-described control routine may be adjusted in accordance
with the altitude of the land on which the vehicle is running.
(Second Embodiment)
[0050] The basic structure of the internal combustion engine and its air-intake and exhaust
systems according to the second embodiment are the same as those of the first embodiment,
and descriptions thereof will be omitted, In this embodiment also, the filter regeneration
control is performed in the same way as in the first embodiment.
(Filter Temperature Rise Rate Control)
[0051] In the following, the control routine of the filter temperature rise rate control
according to this embodiment will be described with reference to a flow chart shown
in Fig. 3. This routine is stored in advance in the ECU 10 and executed every time
the crankshaft rotates by a specified angle while the internal combustion engine 1
is running. This routine differs from the filter temperature rise control routine
in the first embodiment only in that step S102 is replaced by step S202, and the other
steps are the same. Accordingly, only step S202 will be described here.
[0052] In this routine, in step S202, a determination is made by the ECU 10 as to whether
or not the temperature of the filter 3 is higher than a specified temperature T0 and
is lower than the target temperature Tt. If step S202 is answered in the affirmative,
the process of the ECU 10 proceeds to step S103, and if answered in the negative,
the ECU 10 terminates execution of this routine.
[0053] Here, the specified temperature T0 is a temperature lower than the target temperature
Tt. The specified temperature T0 is such a temperature that when the temperature of
the filter 3 is lower than or equal to the specified temperature T0, it can be considered
that the possibility of occurrence of excessive temperature rise of the filter 3 is
low if the running state of the internal combustion engine 1 shifts to idling even
while the temperature of the filter 3 is rising due to execution of the filter regeneration
control.
[0054] According to the this embodiment, even while the temperature of the filter 3 is rising
after the filter regeneration control has been started, the filter temperature rise
rate Rup is not regulated as long as the temperature of the filter 3 is lower than
or equal to the specified temperature T0. Consequently, it is possible to raise the
temperature of the filter 3 to the target temperature Tt more quickly after execution
of the filter regeneration control has been started, while preventing excessive temperature
rise of the filter 3. Thus, it is possible to shorten the execution time of the filter
regeneration control as much as possible.
[0055] According to the exhaust gas purifying system of an internal combustion engine according
to the present invention, it is possible to prevent, in an exhaust gas purifying system
of an internal combustion engine having a filter provided in an exhaust passage of
the internal combustion engine, excessive temperature rise of the filter while the
filter regeneration control is performed.
[0056] While the invention has been described in terms of preferred embodiments, those skilled
in the art will recognize that the invention can be practiced with modifications within
the spirit and scope of the appended claims.
[0057] In an exhaust gas purifying system of an internal combustion engine having a filter
provided in an exhaust passage of the internal combustion engine, the present invention
enables to prevent excessive temperature rise of the filter while filter regeneration
control is performed. When the temperature of the filter is rising after filter regeneration
process in which the temperature of the filter is raised to a target temperature to
oxidize and remove particulate matter collected on the filter has been started, the
temperature of the filter that will be attained if the number of engine revolutions
of the internal combustion engine has become equal to or lower than a specified number
of engine revolutions is estimated (S105). The temperature rise rate of the filter
while the temperature of the filter is rising is controlled in such a way that the
estimated filter temperature to be attained is kept within an allowable range (S106).