BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a battery using an anode active material containing
tin (Sn), carbon (C) as an element. .
2. Description of the Related Art
[0002] In recent years, many portable electronic devices such as a combination camera (Videotape
Recorder), a mobile phone, and a notebook personal computer have been introduced.
Downsizing and weight saving of such devices have been made. Regarding a battery used
as a portable power source for such electronic devices, particularly a secondary battery,
active researches and developments for improving an energy density have been actively
promoted as a key device. Specially, a nonaqueous electrolyte secondary battery (for
example, lithium ion secondary battery) can provide a higher energy density compared
to a lead battery or a nickel cadmium battery, the traditional aqueous electrolytic
solution secondary battery. Therefore, improving the nonaqueous electrolyte secondary
battery has been considered in various circles.
[0003] As an anode active material used for the lithium ion secondary battery, a carbon
material such as non-graphitizable carbon and graphite, which shows a relatively high
capacity and has good cycle characteristics is widely used. However, considering that
a higher capacity has been requested in these years, there is a task to obtain a higher
capacity of the carbon material.
[0004] Based on such a background, a technique to attain a high capacity by a carbon material
by selecting a raw material for carbonization and preparation conditions has been
developed (for example, refer to
Japanese Unexamined Patent Application Publication No. H08-315825). However, when such a carbon material is used, the anode discharge potential to
lithium is from 0.8 V to 1.0 V, and the battery discharge voltage when the battery
is made becomes low. Therefore, in view of the battery energy density, significant
improvement is not prospective. Further, there is a disadvantage that large hysteresis
is shown in the charge and discharge curve, and the energy efficiency in each charge
and discharge cycle is low.
[0005] Meanwhile, as an anode with a higher capacity than using the carbon material, researches
on an alloy material obtained by applying the fact that a certain metal is electrochemically
alloyed with lithium (Li), and the alloy is generated and decomposed reversibly have
been promoted. For example, a high capacity anode using Li-Al alloy has been developed,
and further, a high capacity anode made of Si alloy has been developed (for example,
refer to
United States Patent No. 4950566).
[0006] However, the Li-Al alloy or the Si alloy is swollen and shrinks according to charge
and discharge, and the anode is pulverized as every charge and discharge is repeated.
Therefore, there is a large disadvantage that the cycle characteristics are significantly
poor.
[0007] Therefore, as a technique to improve cycle characteristics, coating the surface of
the alloy material with a material having high conductivity has been considered (for
example, refer to
Japanese Unexamined Patent Application Publication Nos. 2000-173669,
2000-173670, and
2001-68096). In the techniques described in these patent documents, the alloy surface is coated
with a conductive material by soaking the alloy material in the organic solvent in
which a conductive material is dissolved or by a technique using mechanochemical reaction
such as hybridization to improve cycle characteristics.
[0008] US 2004/0023116 describes a non-aqueous electrolyte secondary battery having a large discharge capacity
and improved charge/discharge cycle characteristics. The battery has a negative electrode
which comprises a negative electrode active material composed of an element or a cpmound
of the element capable of reacting with lithium, and a negative electrode current
collector, where the negative electrode active material contains at least carbon black.
[0009] US 2002/0037452 discloses a composition comprising one or more transition metal compounds; aluminum;
and either at least one soluble base or at least one soluble electrolyte in contact
with aluminum. The composition may also comprise one or more elements and/or compounds
having high mobility values for electrons. The composition is useful as electrode/electrolyte
component in devices such as butteries.
SUMMERY OF THE INVENTION
[0010] However, even in the case using such a technique, in reality, effects of improving
cycle characteristics are not sufficient, and advantages of the high capacity anode
in the alloy material are not fully utilized.
[0011] In view of the foregoing, it is desirable to provide a battery with a high capacity
and superior cycle characteristics, and an anode active material used for it.
[0012] According to the present invention, there is provided a battery including: a cathode;
an anode; and an electrolyte, wherein the anode contains an anode active material
containing tin as a first element, a second element, and a third element; the second
element is at least one from the group consisting of boron, carbon, aluminum, and
phosphorus; the third element is at least one from the group consisting of silicon,
magnesium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper,
zinc, gallium, zirconium, niobium, molybdenum, silver, indium, cerium, hafnium, tantalum,
tungsten, and bismuth; and the content of the second element in the anode active material
is from 9.8 wt% to 49 wt%.
[0013] According to the anode active material of the embodiment of the present invention,
tin is contained as the first element. Therefore, the high capacity could be obtained.
Further, as the second element, at least one from the group consisting of boron, carbon,
aluminum, and phosphorus is contained, and the content of the second element is from
9.8 wt% to 49 wt%. Therefore, a structure with low crystallinity or an amorphous structure
can be obtained, and cycle characteristics can be improved. Further, as the third
element, at least one from the group consisting of silicon, magnesium, titanium, vanadium,
chromium, manganese, iron, cobalt, nickel, copper, zinc, gallium, zirconium, niobium,
molybdenum, silver, indium, cerium, hafnium, tantalum, tungsten, and bismuth is contained.
Therefore, the capacity can be further increased, or cycle characteristics can be
further improved. Consequently, according to the battery using this anode active material
of the embodiment of the present invention, the high capacity can be obtained, and
superior cycle characteristics can be obtained.
[0014] Further, the battery according to the present invention, contains a cyclic carbonate
derivative having halogen atoms in the electrolyte, wherein decomposition reaction
of the solvent in the anode can be inhibited, and cycle characteristics can be further
improved. Furthermore, when a cyclic carbonate of an unsaturated compound is contained
in the electrolyte, cycle characteristics can be improved.
[0015] Other and further objects, features and advantages of the invention will appear more
fully from the following description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
Fig. 1 is a cross section showing a construction of a secondary battery according
to an embodiment of the present invention;
Fig. 2 is a cross section showing an enlarged part of a spirally wound electrode body
in the secondary battery shown in Fig. 1;
Fig. 3 is an exploded perspective view showing a construction of another secondary
battery according to the embodiment of the present invention;
Fig. 4 is a cross section showing a construction taken along line I-I of a spirally
wound electrode body shown in Fig. 3;
Fig. 5 is a cross section showing a construction of still another secondary battery
according to the embodiment of the present invention;
Fig. 6 is a characteristics view showing a relation between contents of carbon in
an anode active material and capacity retention ratios;
Fig. 7 is a characteristics view showing a relation between contents of carbon in
another anode active material and capacity retention ratios;
Fig. 8 is a characteristics view showing a relation between contents of boron in an
anode active material and capacity retention ratios;
Fig. 9 is a characteristics view showing a relation between contents of aluminum in
an anode active material and capacity retention ratios;
Fig. 10 is a characteristics view showing a relation between contents of phosphorus
in an anode active material and capacity retention ratios;
Fig. 11 is another characteristics view showing a relation between contents of carbon
in an anode active material and capacity retention ratios;
Fig. 12 is another characteristics view showing a relation between contents of boron
in another anode active material and capacity retention ratios;
Fig. 13 is another characteristics view showing a relation between contents of aluminum
in an anode active material and capacity retention ratios; and
Fig. 14 is another characteristics view showing a relation between contents of phosphorus
in an anode active material and capacity retention ratios.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0017] An embodiment of the present invention will be hereinafter described in detail with
reference to the drawings.
[0018] An anode active material used according to the present invention is capable of reacting
with lithium and the like, and contains tin as a first element. Tin has a high reacting
amount to lithium per unit weight, and therefore is capable of increasing the capacity.
[0019] The anode active material further contains at least one from the group consisting
of boron, carbon, aluminum, and phosphorus as a second element, so that the anode
active material can thereby have a structure with low crystallinity or an amorphous
structure, lithium can be smoothly inserted and extracted, and reactivity with an
electrolyte can be reduced.
[0020] The content of the second element in the anode active material is preferably from
9.8 wt% to 49 wt%. When the content is under this range, the effect to obtain the
structure with low crystallinity or an amorphous structure is not sufficient. Meanwhile,
when the content is over this range, cycle characteristics deteriorate.
[0021] The anode active material further contains at least one from the group consisting
of silicon, magnesium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel,
copper, zinc, gallium, zirconium, niobium, molybdenum, silver, indium, cerium, hafnium,
tantalum, tungsten, and bismuth as a third element. Of the foregoing, silicon has
a high reacting amount to lithium per unit weight as tin does, and therefore is capable
of increasing the capacity. Other elements can further improve cycle characteristics.
[0022] The anode active material contains tin, the second element, and the third element
and has a reaction phase capable of reacting with lithium. Regarding the reaction
phase, the half bandwidth of the diffraction peak obtained by X-ray diffraction where
CuKα ray is used as a specific X-ray, and a sweep rate is 1°/min is preferably 1°
or more, and desirably 5° or more at a diffraction angle 2θ. When the value is less
than 1°, crystallinity is high and sufficient cycle characteristics are difficult
to be obtained.
[0023] The peak corresponding to the reaction phase capable of reacting with lithium in
X-ray diffraction can be easily specified by comparing X-ray diffraction charts before
and after electrochemical reaction with lithium. The peak changed after electrochemical
reaction with lithium is the peak corresponding to the reaction phase capable of reacting
with lithium. In general, the peak of the reaction phase is shown, for example, where
2θ is from 20° to 50°.
[0024] Specific examples of the combination of elements of the anode active material include
Sn-Co-C, Sn-Fe-C, Sn-Ti-C, Sn-V-C, Sn-Cr-C, Sn-Mn-C, Sn-Ni-C, Sn-Cu-C, Sn-Zn-C, Sn-Zr-C,
Sn-Nb-C, Sn-Mo-C, Sn-Ag-C, Sn-Hf-C, Sn-Ta-C, Sn-W-C, Sn-Ga-C, Sn-I-C, Sn-Mg-C, Sn-Ce-C,
Sn-Bi-C, Sn-Si-Co-C, Sn-Co-In-C, Sn-Co-In-Ti-C, Sn-Co-B, Sn-Co-Al, and Sn-Co-P.
[0025] The anode active material can be manufactured by, for example, mixing raw materials
of the respective elements, melting the mixture in an electric furnace, a high frequency
inducing furnace, an arc melting furnace , and then solidifying the resultant. Otherwise,
the anode active material can be manufactured by, for example, various atomization
methods such as gas atomization method and water atomization method, various rolling
methods, or a method utilizing mechanochemical reaction such as mechanical alloying
method and mechanical milling method. Specially, the anode active material is preferably
manufactured by the method utilizing mechanochemical reaction, because the anode active
material can thereby obtain the structure with low crystallinity or the amorphous
structure. For such a method, for example, a manufacturing device such as a planetary
ball mill device and an atliter can be used.
[0026] For the raw material, elemental substances of the respective elements can be used
by mixing. However, for part of the elements, it is preferable to use alloys. In particular,
it is desirable that part or all of tin and the third element is previously alloyed,
to which a raw material of the second element is added to synthesize the anode active
material by mechanical alloying method. By subsequently adding the second element,
the structure with low crystallinity or the amorphous structure can be obtained, and
the reaction time can be shortened. The raw materials can be either powders or a lump.
[0027] The anode active material is used for a secondary battery as follows, for example.
(First battery)
[0028] Fig. 1 shows a cross section structure of a first battery. The secondary battery
is a so-called cylindrical battery, and has a spirally wound electrode body 20, in
which a strip-shaped cathode 21 and a strip-shaped anode 22 are layered with a separator
23 inbetween and wound, inside a battery can 11 having the shape of an approximately
hollow cylinder. The battery can 11 is made of, for example, iron plated by nickel
and its one end is closed, and the other end is opened. Inside the battery can 11,
an electrolytic solution as the liquid electrolyte is injected and impregnated in
the separator 23. Further, a pair of insulating plates 12 and 13 is respectively arranged
perpendicular to the winding periphery face, so that the spirally wound electrode
body 20 is sandwiched between the insulating plates 12 and 13.
[0029] At the open end of the battery can 11, a battery cover 14, and a safety valve mechanism
15 and a PTC (Positive Temperature Coefficient) device 16 provided inside the battery
cover 14 are attached by being caulked through a gasket 17. Inside of the battery
can 11 is thereby closed. The battery cover 14 is, for example, made of a material
similar to that of the battery can 11. The safety valve mechanism 15 is electrically
connected to the battery cover 14 through the PTC device 16. When the internal pressure
of the battery becomes a certain level or more by internal short circuit, external
heating or the like, a disk plate 15A flips to cut the electrical connection between
the battery cover 14 and the spirally wound electrode body 20. When temperatures rise,
the PTC device 16 limits a current by increasing the resistance value to prevent abnormal
heat generation by a large current. The gasket 17 is made of, for example, an insulating
material and its surface is coated with asphalt.
[0030] The spirally wound electrode body 20 is wound around, for example, a center pin 24.
A cathode lead 25 made of aluminum or the like is connected to the cathode 21 of the
spirally wound electrode body 20. An anode lead 26 made of nickel is connected to
the anode 22. The cathode lead 25 is electrically connected to the battery cover 14
by being welded to the safety valve mechanism 15. The anode lead 26 is welded and
electrically connected to the battery can 11.
[0031] Fig. 2 shows an enlarged part of the spirally wound electrode body 20 shown in Fig.
1. The cathode 21 has a structure in which, for example, a cathode active material
layer 21B is provided on both faces or a single face of a cathode current collector
21A having a pair of opposed faces. The cathode current collector 21A is made of,
for example, a metal foil such as an aluminum foil. The cathode active material layer
21B contains, for example, one or more cathode active materials capable of inserting
and extracting lithium. If necessary, the cathode active material layer 21B may also
contain a conductive agent such as a carbon material and a binder such as polyvinylidene
fluoride.
[0032] As a cathode active material capable of inserting and extracting lithium, for example,
a metal sulfide or a metal oxide containing no lithium, such as titanium sulfide (TiS
2), molybdenum sulfide (MoS
2), niobium selenide (NbSe
2), and vanadium oxide (V
2O
5) can be cited. Further, a lithium complex oxide with a main body of Li
xMO
2 (in the formula, M represents one or more transition metals. x varies according to
charge and discharge states of the battery, and the value of x is generally in the
range of 0.05 ≦ x ≦ 1.10) can be cited. As the transition metal M constructing the
lithium complex oxide, cobalt, nickel, manganese or the like is preferable. As specific
examples of such a lithium complex oxide, LiCoO
2 LiNiO
2, Li
xNi
yCo
1-yO
2 (in the formula, x and y vary according to charge and discharge states of the battery.
In general, x and y are in the range of 0<x<1 and 0<y<1), a lithium manganese complex
oxide having a spinel-type structure can be cited.
[0033] The anode 22 has a structure in which, for example, an anode active material layer
22B is provided on both faces or a single face of an anode current collector 22A having
a pair of opposed faces like the cathode 21. The anode current collector 22A is made
of, for example, a metal foil such as a copper foil.
[0034] The anode active material layer 22B contains, for example, the anode active material
according to this embodiment and also contains a binder such as polyvinylidene fluoride
if necessary. Since the anode active material according to this embodiment is contained
as above, a high capacity can be obtained and cycle characteristics can be improved
in the secondary battery. In addition to the anode active material according to this
embodiment, the anode active material layer 22B may also contain other anode active
material or other material such as a conductive agent. As other anode active material,
for example, a carbonaceous material capable of inserting and extracting lithium can
be cited. The carbonaceous material is preferable because it can improve charge and
discharge cycle characteristics and functions as a conductive agent. As a carbonaceous
material, for example, one or more of non-graphitizable carbon, graphitizable carbon,
graphite, pyrolytic carbons, cokes, glassy carbons, an organic high molecular weight
compound fired body, activated carbon, carbon black can be used. Of the foregoing,
cokes include pitch cokes, needle cokes, petroleum cokes. The organic high molecular
weight compound fired body is a carbonized body obtained by firing a high molecular
weight compound such as a phenol resin and a furan resin at appropriate temperatures.
The shape of these carbonaceous materials can be fibrous, spherical, granular, or
scale-like.
[0035] The ratio of the carbonaceous material is preferably within the range from 1 wt%
to 95 wt% to the anode active material of this embodiment. When the amount of the
carbonaceous material is small, the conductivity of the anode 22 is decreased. Meanwhile,
when the amount of the carbonaceous material is large, the battery capacity deteriorates.
[0036] The separator 23 separates the cathode 21 from the anode 22, prevents current short
circuit due to contact of both electrodes, and lets through lithium ions. The separator
23 is made of, for example, a synthetic resin porous film composed of polytetrafluoroethylene,
polypropylene, polyethylene or the like, or a ceramics porous film. The separator
23 can have a structure, in which two or more of the foregoing porous films are layered.
[0037] The electrolytic solution impregnated in the separator 23 contains a solvent and
an electrolyte salt dissolved in the solvent.
[0038] As a solvent, a nonaqueous solvent such as ester carbonate can be cited. Nonaqueous
solvents are divided into, for example, solvents with a high boiling point whose boiling
point is more than 150 °C at the ambient pressure (1.01325×10
5 Pa) and solvents with a low boiling point whose boiling point is 150 ° C or less.
A mixture thereof is preferable since high ion conductivity can be obtained. As a
solvent with a high boiling point, for example, propylene carbonate, ethylene carbonate,
or Y-butyrolactone can be cited. As a solvent with a low boiling point, for example,
diethyl carbonate, dimethyl carbonate, or ethyl methyl carbonate can be cited. Any
of these solvents may be used singly, or mixture of two or more thereof may be used.
[0039] As a solvent with a high boiling point, a cyclic carbonate derivative having halogen
atoms is used according to the present invention. Specially, the ethylene carbonate
derivative expressed in Chemical formula 1 or the propylene carbonate derivative expressed
in Chemical formula 2 are more preferably used, since decomposition reaction of the
solvent in the anode 22 can be inhibited, and cycle characteristics can be improved.

[0040] In the formula, X1, X2, X3, and X4 represent any of a hydrogen group, a fluorine
group, a chlorine group, a bromine group, and an iodine group. X1, X2, X3, and X4
may be identical or different from each other, but at least one thereof is a fluorine
group, a chlorine group, a bromine group, or an iodine group.

[0041] In the formula, X5, X6, X7, X8, X9, and X10 represent any of a hydrogen group, a
fluorine group, a chlorine group, a bromine group, and an iodine group. X5, X6, X7,
X8, X9, and X10 may be identical or different from each other, but at least one thereof
is a fluorine group, a chlorine group, a bromine group, or an iodine group.
[0042] Specific examples of the cyclic carbonate derivative having halogen atoms as above
include 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, 4-difluoro-1,3-dioxolan-2-one
expressed in Chemical formula 4, 4,5-difluoro-1,3-dioxolan-2-one expressed in Chemical
formula 5, 4-difluoro-5-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 6,
4-chrolo-1,3-dioxolan-2-one expressed in Chemical formula 7, 4,5-dichrolo-1,3-dioxolan-2-one
expressed in Chemical formula 8, 4-bromo-1,3-dioxolan-2-one expressed in Chemical
formula 9, 4-iodine-1,3-dioxolan-2-one expressed in Chemical formula 10, 4-fluoromethyl-1,3-clioxolan-2-one
expressed in Chemical formula 11, and 4-trifluoromethyl-1,3-dioxolan-2-one expressed
in Chemical formula 12. Specially, 4-fluoro-1,3-dioxolan-2-one is desirable, since
higher effects can be obtained.

[0043] The content of the cyclic carbonate derivative having halogen atoms is preferably
in the range from 0.1 wt% to 80 wt% to the whole solvent. When the content is under
this range, the effect to inhibit decomposition reaction of the solvent in the anode
22 is low. Meanwhile, when the content is over this range, the viscosity is increased
and the ion conductivity deteriorates.
[0044] As a solvent, a cyclic carbonate of the unsaturated compound is preferably further
contained, since decomposition reaction of the solvent can be inhibited. As a cyclic
carbonate of the unsaturated compound, for example, 1,3-dioxole-2-one, 4-vinyl-1,3-dioxolan-2-one,
or derivatives thereof can be cited.
[0045] The content of the cyclic carbonate of the unsaturated compound is preferably from
0.5 wt% to 10 wt% to the whole solvent. In this range, the effect to inhibit decomposition
reaction of the solvent is high.
[0046] As an electrolyte salt, for example, lithium salts can be cited. One lithium salt
may be used singly, or two or more thereof may be used by mixing. As a lithium salt,
LiClO
4, LiAsF
6, LiPF
6, LiBF
4, LiB(C
6H
5)
4, CH
3SO
3Li, CF
3SO
3Li, LiCl, LiBr can be cited. Though the lithium salt is preferably used as an electrolyte
salt, it is not necessary to use the lithium salt. Lithium ions contributing to charge
and discharge are enough if provided by the cathode 21 or the like.
[0047] The secondary battery can be manufactured as follows, for example.
[0048] First, for example, a cathode active material, and if necessary, a conductive agent
and a binder are mixed to prepare a cathode mixture. The cathode mixture is dispersed
in a mixed solvent such as N-methyl-2-pyrrolidone to form a cathode mixture slurry.
Next, the cathode current collector 21A is coated with the cathode mixture slurry,
which is dried and compressed to form the cathode active material layer 21B. Consequently,
the cathode 21 is fabricated. Subsequently, the cathode lead 25 is welded to the cathode
21.
[0049] Further, for example, the anode active material according to this embodiment and
if necessary, other anode active material and a binder are mixed to prepare an anode
mixture. The anode mixture is dispersed in a mixed solvent such as N-methyl-2-pyrrolidone
to form an anode mixture slurry. Next, the anode current collector 22A is coated with
the anode mixture slurry, which is dried and compressed to form the anode active material
layer 22B. Consequently, the anode 22 is fabricated. Subsequently, the anode lead
26 is welded to the anode 22.
[0050] After that, the cathode 21 and the anode 22 are wound with the separator 23 inbetween.
An end of the cathode lead 25 is welded to the safety valve mechanism 15, and an end
of the anode lead 26 is welded to the battery can 11. The wound cathode 21 and the
wound anode 22 are sandwiched between the pair of insulating plates 12 and 13, and
accommodated inside the battery can 11. Next, the electrolytic solution is injected
inside the battery can 11. After that, at the open end of the battery can 11, the
battery cover 14, the safety valve mechanism 15, and the PTC device 16 are fixed by
being caulked through the gasket 17. The secondary battery shown in Fig. 1 is thereby
completed.
[0051] In the secondary battery, when charged, for example, lithium ions are extracted from
the cathode 21, and are inserted in the anode 22 through the electrolyte. When discharged,
for example, lithium ions are extracted from the anode 22, and are inserted in the
cathode 21 through the electrolyte. Here, the anode 22 contains the anode active material
containing tin as the first element, the second element, and the third element, in
which the content of the second element is from 9.8 wt% to 49 wt%. Therefore, while
the high capacity is maintained, the structure with low crystallinity or the amorphous
structure can be obtained, and cycle characteristics are improved.
[0052] As above, according to the secondary battery of this embodiment, since the anode
active material contains tin as the first element. Therefore, the high capacity can
be obtained. Further, the anode active material contains at least one from the group
consisting of boron, carbon, aluminum, and phosphorus as the second element, and the
content thereof is 9.8 wt% to 49 wt%. Therefore, the anode active material can have
the structure with low crystallinity or the amorphous structure, and cycle characteristics
can be improved. Further, the anode active material contains at least one from the
group consisting of silicon, magnesium, titanium, vanadium, chromium, manganese, iron,
cobalt, nickel, copper, zinc, gallium, zirconium, niobium, molybdenum, silver, indium,
cerium, hafnium, tantalum, tungsten, and bismuth as a third element. Therefore, the
capacity can be further increased, and cycle characteristics can be further improved.
[0053] Further, when the cyclic carbonate derivative having halogen atoms is contained in
the electrolyte, decomposition reaction of the solvent in the anode 22 can be inhibited,
and cycle characteristics can be further improved. Furthermore, when the cyclic carbonate
of the unsaturated compound is contained in the electrolyte, cycle characteristics
can be also further improved.
(Second battery)
[0054] Fig. 3 shows a construction of a second secondary battery. In the secondary battery,
a spirally wound electrode body 30 on which a cathode lead 31 and an anode lead 32
are attached is accommodated inside a film package member 40. The size, the weight,
and the thickness of the secondary battery can be thereby reduced.
[0055] The cathode lead 31 and the anode lead 32 are directed from inside to outside of
the package member 40, and, for example, are derived in the same direction, respectively.
The cathode lead 31 and the anode lead 32 are respectively made of, for example, a
metal material such as aluminum, copper, nickel, and stainless and are in a state
of thin plate or mesh.
[0056] The package member 40 is made of a rectangular aluminum laminated film in which,
for example, a nylon film, an aluminum foil, and a polyethylene film are bonded together
in this order. The package member 40 is, for example, arranged so that the polyethylene
film side and the spirally wound electrode body 30 are opposed, and the respective
outer edges are contacted to each other by fusion bonding or an adhesive. Adhesive
films 41 to protect from outside air intrusion are inserted between the package member
40 and the cathode lead 31, the anode lead 32. The adhesive film 41 is made of a material
having contact characteristics to the cathode lead 31 and the anode lead 32 such as
a polyolefin resin of polyethylene, polypropylene, modified polyethylene, modified
polypropylene.
[0057] The package member 40 may be made of a laminated film having other structure, a high
molecular weight film such as polypropylene, or a metal film, instead of the foregoing
aluminum laminated film.
[0058] Fig. 4 shows a cross section structure taken along line I-I of the spirally wound
electrode body 30 shown in Fig. 3. In the spirally wound electrode body 30, a cathode
33 and an anode 34 are layered with a separator 35 and an electrolyte layer 36 inbetween
and wound. The outermost periphery thereof is protected by a protective tape 37.
[0059] The cathode 33 has a structure in which a cathode active material layer 33B is provided
on a single face or both faces of a cathode current collector 33A. The anode 34 has
a structure in which an anode active material layer 34B is provided on the single
face or both faces of the anode current collector 34A. Arrangement is made so that
the anode active material layer 34B is opposed to the cathode active material layer
33B. Constructions of the cathode current collector 33A, the cathode active material
layer 33B, the anode current collector 34A, the anode active material layer 34B, and
the separator 35 are similar to of the cathode current collector 21A, the cathode
active material layer 21B, the anode current collector 22A, the anode active material
layer 22B, and the separator 23 described above.
[0060] The electrolyte layer 36 is a so-called gelatinous electrolyte containing an electrolytic
solution and a high molecular weight compound to become a holding body, which holds
the electrolytic solution. The gelatinous electrolyte is preferable, since the high
ion conductivity can be thereby obtained, and leak of the battery can be thereby prevented.
The construction of the electrolytic solution (that is, a solvent, an electrolyte
salt and the like) is similar to of the cylindrical secondary battery shown in Fig.
1. As a high molecular weight compound, for example, a fluorinated high molecular
weight compound such as polyvinylidene fluoride and vinylidene fluoride -hexafluoro
propylene copolymer, an ether high molecular weight compound such as polyethylene
oxide and a cross-linked compound containing polyethylene oxide, or polyacrylonitrile
can be cited. In particular, in view of redox stability, the fluorinated high molecular
weight compound is desirable.
[0061] The secondary battery can be manufactured as follows, for example.
[0062] First, the cathode 33 and the anode 34 are respectively coated with a precursor solution
containing a solvent, an electrolyte salt, a high molecular weight compound, and a
mixed solvent. The mixed solvent is volatilized to form the electrolyte layer 36.
After that, the cathode lead 31 is welded to the end of the cathode current collector
33A, and the anode lead 32 is welded to the end of the anode current collector 34A.
Next, the cathode 33 and the anode 34 provided with the electrolyte layer 36 are layered
with the separator 35 inbetween to obtain a lamination. The lamination is wound in
the longitudinal direction, the protective tape 37 is adhered to the outermost periphery
thereof to form the spirally wound electrode body 30. Lastly, for example, the spirally
wound electrode body 30 is sandwiched between the package members 40, and outer edges
of the package members 40 are contacted by thermal fusion-bonding or the like to enclose
the spirally wound electrode body 30. Then, the adhesive films 41 are inserted between
the cathode lead 31, the anode lead 32, and the package member 40. Thereby, the secondary
battery shown in Fig. 3 and Fig. 4 is completed.
[0063] Further, the secondary battery may be manufactured as follows. First, as described
above, the cathode 33 and the anode 34 are formed, and the cathode lead 31 and the
anode lead 32 are attached on the cathode 33 and the anode 34. After that, the cathode
33 and the anode 34 are layered with the separator 35 inbetween and wound. The protective
tape 37 is adhered to the outermost periphery thereof, and a spirally wound body,
the precursor of the spirally wound electrode body 30, is formed. Next, the spirally
wound body is sandwiched between the package members 40, the outermost peripheries
except for one side are thermal fusion-bonded to obtain a pouched state, and the spirally
wound body is accommodated inside the package member 40. Subsequently, a composition
of matter for electrolyte containing a solvent, an electrolyte salt, a monomer as
the raw material for the high molecular weight compound, a polymerization initiator,
and if necessary other material such as a polymerization inhibitor is prepared and
is injected inside the package member 40.
[0064] After the composition of matter for electrolyte is injected, the opening of the package
member 40 is thermal fusion-bonded and hermetically sealed in the vacuum atmosphere.
Next, the resultant is heated to polymerize the monomer to obtain a high molecular
weight compound. Thereby, the gelatinous electrolyte layer 36 is formed, and the secondary
battery shown in Fig. 3 is assembled.
[0065] The secondary battery works similar to the first secondary battery, and similar effects
can be obtained.
(Third battery)
[0066] Fig. 5 shows a cross section construction of a third secondary battery. In the secondary
battery, a tabular electrode body 50 in which a cathode 52 attached with a cathode
lead 51 and an anode 54 attached with an anode lead 53 are oppositely arranged with
an electrolyte 55 inbetween is accommodated in a film package member 56. The construction
of the package member 56 is similar to of the foregoing package member 40.
[0067] The cathode 52 has a structure in which a cathode active material layer 52B is provided
on a cathode current collector 52A. The anode 54 has a structure in which an anode
active material layer 54B is provided on an anode current collector 54A. Arrangement
is made so that the anode active material layer 54B is opposed to the cathode active
material layer 52B. Constructions of the cathode current collector 52A, the cathode
active material layer 52B, the anode current collector 54A, and the anode active material
layer 54B are similar to of the cathode current collector 21A, the cathode active
material layer 21B, the anode current collector 22A, and the anode active material
layer 22B described above.
[0068] The electrolyte layer 55 is made of, for example, a solid electrolyte. As a solid
electrolyte, for example, either an inorganic solid electrolyte or a high molecular
weight solid electrolyte can be used as long as the electrolyte is a material having
lithium ion conductivity. As an inorganic solid electrolyte, the electrolyte containing
lithium nitride, lithium iodide or the like can be cited. The high molecular weight
solid electrolyte is the electrolyte mainly composed of an electrolyte salt and a
high molecular weight compound dissolving the electrolyte salt. As a high molecular
weight compound, for example, an ether high molecular weight compound such as polyethylene
oxide and a cross-linked compound containing polyethylene oxide, an ester high molecular
weight compound such as polymethacrylate, or an acrylate high molecular weight compound
can be used singly, by mixing, or copolymerization thereof.
[0069] The high molecular weight solid electrolyte can be formed by, for example, mixing
a high molecular weight compound, an electrolyte salt, and a mixed solvent, and then
volatilizing the mixed solvent. Otherwise, the high molecular weight solid electrolyte
can be formed by dissolving an electrolyte salt, a monomer as the raw material for
the high molecular weight compound, a copolymerization initiator, and if necessary
other material such as a polymerization inhibitor into a mixed solvent, volatilizing
the mixed solvent, and then heating to polymerize the monomer to obtain a high molecular
weight compound.
[0070] The inorganic solid electrolyte can be formed, for example, on the surface of the
cathode 52 or the anode 54 by, for example, a vapor-phase deposition method such as
sputtering method, vacuum deposition method, laser ablation method, ion plating method,
and CVD (Chemical Vapor Deposition) method; or a liquid-phase deposition method such
as sol-gel method.
[0071] The secondary battery works and provides effects similar to the first or the second
secondary battery.
[Examples]
[0072] Further, specific examples of the present invention will be described in detail.
(Reference Examples 1-1 to 1-8)
[0073] First, an anode active material was formed. Sn-Co alloy powders and carbon powders
as raw materials were mixed at a given ratio to obtain 10 g of the entire input powder
amount, which was dry-blended. The mixture together with about 400 g of steel ball
being 9 mm in diameter was set into a reaction vessel of a planetary ball mill of
ITO Seisakusho Co., Ltd. Inside of the reaction vessel was substituted with argon
atmosphere, ten-minute operation at a rotational speed of 250 rpm and 10-minute break
were repeated until the total operation time became 20 hours. After that, the reaction
vessel was cooled down to room temperatures, and the synthesized anode active material
powders were taken out, from which coarse grains were removed through a 200-mesh sieve.
The obtained anode active material powders were provided with composition analysis.
The carbon content was measured by a carbon-sulfur analyzer, and the contents of tin
and cobalt were measured by ICP (Inductively Coupled Plasma) emission spectrometry.
Further, the half bandwidth of the diffraction peak of the reaction phase was measured
by X-ray diffraction. The analytical values are shown in Table 1.
Table 1
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
C |
Reference Example 1-1 |
30.6 |
18.4 |
49 |
5 |
45 |
Reference Example 1-2 |
36.8 |
22 |
39.2 |
5 |
50 |
Reference Example 1-3 |
42.9 |
25.7 |
29.4 |
5 |
59 |
Reference Example 1-4 |
45.9 |
27.6 |
24.5 |
5 |
60 |
Reference Example 1-5 |
49 |
29.4 |
19.6 |
5 |
60 |
Reference Example 1-6 |
52.1 |
31.2 |
14.7 |
5 |
57 |
Reference Example 1-7 |
53.9 |
32.3 |
11.8 |
5 |
55 |
Reference Example 1-8 |
55.1 |
33.1 |
9.8 |
5 |
54 |
Comparative example 1-1 |
56.4 |
33.8 |
7.8 |
5 |
34 |
Comparative example 1-2 |
58.2 |
34.9 |
4.9 |
5 |
25 |
Comparative example 1-3 |
60.6 |
36.4 |
1 |
5 |
15 |
Comparative example 1-4 |
61.3 |
36.7 |
0 |
5 |
2 |
Comparative example 1-5 |
27.6 |
16.5 |
53.9 |
5 |
40 |
Solvent: ethylene carbonate+dimethyl carbonate |
[0074] Next, the cylindrical secondary battery shown in Fig. 1 was fabricated. First, lithium
carbonate (Li
2CO
3) and cobalt carbonate (CoCO
3) were mixed at a mole ratio of Li
2CO
3:CoCO
3=0.5:1. The mixture was fired for 5 hours at 890 ° C in the air to obtain a lithium
cobalt complex oxide (LiCoO
2). Regarding the obtained LiCoO
2, X-ray diffraction was performed. The result thereof well corresponded with the peak
of LiCoO
2 registered in JCPDS (Joint Committee of Powder Diffraction Standard) file. Subsequently,
the lithium cobalt complex oxide was pulverized to obtain powders having an average
particle diameter of 10 µm, which was obtained as a cathode active material.
[0075] Next, 95 parts by mass of LiCoO
2 and 5 parts by mass of Li
2CO
3 powders were mixed. 91 parts by mass of the mixture, 6 parts by mass of graphite
(KS-15 of Lonza), as a conductive agent, and 3 parts by mass of polyvinylidene fluoride
as a binder were mixed. The mixture was dispersed in N-methyl-2-pyrrolidone as the
solvent to obtain a cathode mixture slurry. After that, both faces of the cathode
current collector 21A made of a strip-shaped aluminum foil being 20 µm thick were
uniformly coated with the cathode mixture slurry, which was then dried. The resultant
was compression-molded to form the cathode active material layer 21B and fabricate
the cathode 21. After that, the cathode lead 25 made of aluminum was attached to the
end of the cathode current collector 21A.
[0076] Further, 80 parts by mass of the foregoing anode active material powders, 11 parts
by mass of graphite (KS-15 of Lonza) and 1 part by mass of acetylene black as a conductive
agent, and 8 parts by mass of polyvinylidene fluoride as a binder were mixed. The
mixture was dispersed in N-methyl-2-pyrrolidone as the solvent to obtain an anode
mixture slurry. After that, both faces of the anode current collector 22A made of
a strip-shaped copper foil being 10 µm thick were uniformly coated with the anode
mixture slurry, which was then dried. The resultant was compression-molded at a constant
pressure to form the anode active material layer 22B and fabricate the anode 22. Subsequently,
the anode lead 26 made of nickel was attached to the end of the anode current collector
22A.
[0077] After the cathode 21 and the anode 22 were respectively fabricated, the three-layer
structure separator 23 made of polypropylene-polyethylene-polypropylene being 25 µm
thick (UP3015 of Ube Industries, Ltd.) was prepared. The anode 22, the separator 23,
the cathode 21, and the separator 23 were layered in this order to obtain a lamination.
The lamination was spirally wound several times. The wound-up portion was fixed by
using an adhesive tape to fabricate the spirally wound electrode body 20.
[0078] After the spirally wound electrode body 20 was fabricated, the spirally wound electrode
body 20 was sandwiched between the pair of insulating plates 12 and 13, the anode
lead 26 was welded to the battery can 11, the cathode lead 25 was welded to the safety
valve mechanism 15, and the spirally wound electrode body 20 was accommodated in the
battery can 11 made of nickel-plated iron. After that, an electrolytic solution was
injected in the battery can 11 by reduced-pressure injection method, and the battery
cover 14 was caulked to the battery can 11 through the gasket 17 whose surface is
coated with asphalt. In the result, the cylindrical secondary battery being 18 mm
in diameter and 65 mm high was fabricated. As an electrolytic solution, the electrolytic
solution obtained by dissolving LiPF
6 as an electrolyte salt into the mixed solvent of ethylene carbonate and dimethyl
carbonate at a mass ratio of ethylene carbonate:dimethyl carbonate=40:60 so that the
amount of LiPF
6 became 1 mol/l was used.
[0079] As Comparative examples 1-1 to 1-5 relative to Reference Examples 1-1 to 1-8, secondary
batteries were fabricated as in Reference Examples 1-1 to 1-8, except that the anode
active material was synthesized by mixing Sn-Co alloy powders and carbon powders as
raw materials at a given ratio, or except that Sn-Co alloy powders were used as an
anode active material. Regarding the anode active material powders, the contents of
carbon, tin, and cobalt and the half bandwidth of the diffraction peak of the reaction
phase were measured. The analytical values are shown in Table 1 together.
[0080] Regarding the obtained secondary batteries of Reference Examples 1-1 to 1-8 and Comparative
examples 1-1 to 1-5, cycle characteristics were measured. The results are shown in
Table 1. The cycle characteristics were measured as follows.
[0081] First, after constant current-constant voltage charge at 2500 mA was performed in
the environment of 25 °C to the upper limit voltage of 4.2 V, constant current discharge
at 2000 mA was performed to the final voltage of 2.6 V 150 cycles of charge and discharge
were performed under the same charge and discharge conditions, and the discharge capacity
retention ratio (%) at the 150th cycle was obtained where the discharge capacity at
the first cycle was 100.
[0082] As evidenced by Table 1, the capacity retention ratio was increased as the carbon
content in the anode active material was increased, showed the maximum value, and
then was decreased. That is, it was found that when the carbon content in the anode
active material was from 9.8 wt% to 49 wt%, cycle characteristics could be improved.
(Examples 2-1 to 2-8)
[0083] Secondary batteries were fabricated as in Reference Examples 1-1 to 1-8, except that
a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula
3, ethylene carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0084] As Comparative examples 2-1 to 2-5 relative to Examples 2-1 to 2-8, secondary batteries
were fabricated as in Examples 2-1 to 2-8, except that the anode active material powders
were synthesized by mixing Sn-Co alloy powders and carbon powders as raw materials
at a ratio similar to of Comparative examples 1-1 to 1-3 and 1-5, or except that Sn-Co
alloy powders similar to of Comparative example 1-4 were used as an anode active material.
[0085] Regarding the obtained secondary batteries of Examples 2-1 to 2-8 and Comparative
examples 2-1 to 2-5, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 2 and Fig. 6. In Fig. 6, the results are
shown together with the results of Reference Examples 1-1 to 1-8 and Comparative examples
1-1 to 1-5.
Table 2
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
C |
Example 2-1 |
30.6 |
18.4 |
49 |
5 |
77 |
Example 2-2 |
36.8 |
22 |
39.2 |
5 |
83 |
Example 2-3 |
42.9 |
25.7 |
29.4 |
5 |
88 |
Example 2-4 |
45.9 |
27.6 |
24.5 |
5 |
89 |
Example 2-5 |
49 |
29.4 |
19.6 |
5 |
90 |
Example 2-6 |
52.1 |
31.2 |
14.7 |
5 |
88 |
Example 2-7 |
53.9 |
32.3 |
11.8 |
5 |
86 |
Example 2-8 |
55.1 |
33.1 |
9.8 |
5 |
84 |
Comparative example 2-1 |
56.4 |
33.8 |
7.8 |
5 |
65 |
Comparative example 2-2 |
58.2 |
34.9 |
4.9 |
5 |
55 |
Comparative example 2-3 |
60.6 |
36.4 |
1 |
5 |
40 |
Comparative example 2-4 |
61.3 |
36.7 |
0 |
5 |
26 |
Comparative example 2-5 |
27.6 |
16.5 |
53.9 |
5 |
70 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ethylene carbonate+dimethyl carbonate |
[0086] As evidenced by Table 2 and Fig. 6, the results similar to of Reference Examples
1-1 to 1-8 were obtained. Further, according to Examples 2-1 to 2-8 using the electrolytic
solution containing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the
capacity retention ratio was significantly improved than Reference Examples 1-1 to
1-8 using the electrolytic solution not containing 4-fluoro-1,3-dioxolan-2-one. That
is, it was found that when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Examples 3-1 to 3-6)
[0087] Secondary batteries were fabricated as in Reference Examples 1-1 to 1-8, except that
the anode active material powders were synthesized by mixing Sn-Fe alloy powders and
carbon powders as raw materials at a given ratio. Then, the anode active material
powders were provided with composition analysis. The carbon content was measured by
a carbon-sulfur analyzer, and the contents of tin and iron were measured by ICP emission
spectrometry. Further, the half bandwidth of the diffraction peak of the reaction
phase was measured by X-ray diffraction. The analytical values are shown in Table
3.
Table 3
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Fe |
C |
Reference Example 3-1 |
30.6 |
18.4 |
49 |
5 |
40 |
Reference Example 3-2 |
36.8 |
22 |
39.2 |
5 |
45 |
Reference Example 3-3 |
42.9 |
25.7 |
29.4 |
5 |
48 |
Reference Example 3-4 |
49 |
29.4 |
19.6 |
5 |
50 |
Reference Example 3-5 |
52.1 |
31.2 |
14.7 |
5 |
44 |
Reference Example 3-6 |
55.1 |
33.1 |
9.8 |
5 |
40 |
Comparative example 3-1 |
56.4 |
33.8 |
7.8 |
5 |
35 |
Comparative example 3-2 |
61.3 |
36.7 |
0 |
5 |
1 |
Comparative example 3-3 |
27.6 |
16.5 |
53.9 |
5 |
34 |
Solvent: ethylene carbonate+dimethyl carbonate |
[0088] As Comparative examples 3-1 to 3-3 relative to Reference Examples 3-1 to 3-6, secondary
batteries were fabricated as in Reference Examples 3-1 to 3-6, except that the anode
active material powders were synthesized by mixing Sn-Fe alloy powders and carbon
powders as raw materials at a given ratio, or except that Sn-Fe alloy powders were
used as an anode active material. Then, the contents of carbon, iron, and cobalt in
the anode active material powders, and the half bandwidth of the diffraction peak
of the reaction phase were measured as in Reference Examples 3-1 to 3-6. The analytical
values are shown in Table 3 together.
[0089] Regarding the obtained secondary batteries of Reference Examples 3-1 to 3-6 and Comparative
examples 3-1 to 3-3, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 3.
[0090] As evidenced by Table 3, the results similar to of Reference Examples 1-1 to 1-8
were obtained. That is, it was found that when the carbon content in the anode active
material was from 9.8 wt% to 49 wt%, cycle characteristics could be improved even
if iron was contained.
(Examples 4-1 to 4-6)
[0091] Secondary batteries were fabricated as in Reference Examples 3-1 to 3-6, except that
a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula
3, ethylene carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0092] As Comparative examples 4-1 to 4-3 relative to Examples 4-1 to 4-6, secondary batteries
were fabricated as in Examples 4-1 to 4-6, except that the anode active material powders
were synthesized by mixing Sn-Fe alloy powders and carbon powders as raw materials
at a ratio similar to of Comparative examples 3-1 and 3-3, or except that Sn-Fe alloy
powders similar to of Comparative example 3-2 were used as an anode active material.
[0093] Regarding the obtained secondary batteries of Examples 4-1 to 4-6 and Comparative
examples 4-1 to 4-3, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 4 and Fig. 7. In Fig. 7, the results are
shown together with the results of Reference Examples 3-1 to 3-6 and Comparative examples
3-1 to 3-3.
Table 4
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Fe |
C |
Example 4-1 |
30.6 |
18.4 |
49 |
5 |
70 |
Example 4-2 |
36.8 |
22 |
39.2 |
5 |
73 |
Example 4-3 |
42.9 |
25.7 |
29.4 |
5 |
76 |
Example 4-4 |
49 |
29.4 |
19.6 |
5 |
78 |
Example 4-5 |
52.1 |
31.2 |
14.7 |
5 |
75 |
Example 4-6 |
55.1 |
33.1 |
9.8 |
5 |
74 |
Comparative example 4-1 |
56.4 |
33.8 |
7.8 |
5 |
65 |
Comparative example 4-2 |
61.3 |
36.7 |
0 |
5 |
20 |
Comparative example 4-3 |
27.6 |
16.5 |
53.9 |
5 |
65 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ethylene carbonate+dimethyl carbonate |
[0094] As evidenced by Table 4 and Fig. 7, the results similar to of Reference Examples
3-1 to 3-6 were obtained. Further, according to Examples 4-1 to 4-6 using the electrolytic
solution containing 4-ffuoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the
capacity retention ratio was significantly improved than in Reference Examples 3-1
to 3-6 using the electrolytic solution not containing 4-fluoro-1,3-dioxolan-2-one.
That is, it was found that when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Examples 5-1 to 5-6)
[0095] Secondary batteries were fabricated as in Reference Examples 1-1 to 1-8, except that
the anode active material powders were synthesized by mixing Sn-Co alloy powders and
boron powders as raw materials at a given ratio. Then, the anode active material powders
were provided with composition analysis. The contents of tin, cobalt, and boron were
measured by ICP emission spectrometry. Further, the half bandwidth of the diffraction
peak of the reaction phase was measured by X-ray diffraction. The analytical values
are shown in Table 5.
Table 5
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
B |
Reference Example 5-1 |
30.6 |
18.4 |
49 |
5 |
30 |
Reference Example 5-2 |
36.8 |
22 |
39.2 |
5 |
35 |
Reference Example 5-3 |
42.9 |
25.7 |
29.4 |
5 |
42 |
Reference Example 5-4 |
49 |
29.4 |
19.6 |
5 |
40 |
Reference Example 5-5 |
52.1 |
31.2 |
14.7 |
5 |
35 |
Reference Example 5-6 |
55.1 |
33.1 |
9.8 |
5 |
31 |
Comparative example 5-1 |
56.4 |
33.8 |
7.8 |
5 |
26 |
Comparative example 5-2 |
27.6 |
16.5 |
53.9 |
5 |
25 |
Comparative example 1-4 |
61.3 |
36.7 |
0 |
5 |
2 |
Solvent: ethylene carbonate+dimethyl carbonate |
[0096] As Comparative examples 5-1 and 5-2 relative to Reference Examples 5-1 to 5-6, secondary
batteries were fabricated as in Reference Examples 5-1 to 5-6, except that the anode
active material powders were synthesized by mixing Sn-Co alloy powders and boron powders
as raw materials at a given ratio. Then, the contents of boron, tin, and cobalt in
the anode active material and the half bandwidth of the diffraction peak of the reaction
phase were measured as in Reference Examples 5-1 to 5-6. The analytical values are
shown in Table 5 together.
[0097] Regarding the obtained secondary batteries of Reference Examples 5-1 to 5-6 and Comparative
examples 5-1 and 5-2, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 5 together with the results of Comparative
example 1-4.
[0098] As evidenced by Table 5, the results similar to of Reference Examples 1-1 to 1-8
were obtained. That is, it was found that when the boron content in the anode active
material was from 9.8 wt% to 49 wt%, cycle characteristics could be also improved.
(Examples 6-1 to 6-6)
[0099] Secondary batteries were fabricated as in Reference examples 5-1 to 5-6, except that
a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula
3, ethylene carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0100] As Comparative examples 6-1 and 6-2 relative to Examples 6-1 to 6-6, secondary batteries
were fabricated as in Examples 6-1 to 6-6, except that the anode active material powders
were synthesized by mixing Sn-Co alloy powders and boron powders as raw materials
at a ratio similar to of Comparative examples 5-1 and 5-2.
[0101] Regarding the obtained secondary batteries of Examples 6-1 to 6-6 and Comparative
examples 6-1 and 6-2, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 6 and Fig. 8 together with the results
of Comparative example 2-4. In Fig. 8, the results are shown together with the results
of Reference Examples 5-1 to 5-6 and Comparative examples 1-4, 5-1, and 5-2.
Table 6
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio % |
Sn |
Co |
B |
Example 6-1 |
30.6 |
18.4 |
49 |
5 |
61 |
Example 6-2 |
36.8 |
22 |
39.2 |
5 |
65 |
Example 6-3 |
42.9 |
25.7 |
29.4 |
5 |
73 |
Example 6-4 |
49 |
29.4 |
19.6 |
5 |
71 |
Example 6-5 |
52.1 |
31.2 |
14.7 |
5 |
65 |
Example 6-6 |
55.1 |
33.1 |
9.8 |
5 |
61 |
Comparative example 6-1 |
56.4 |
33.8 |
7.8 |
5 |
56 |
Comparative example 6-2 |
27.6 |
16.5 |
53.9 |
5 |
54 |
Comparative example 2-4 |
61.3 |
36.7 |
0 |
5 |
26 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ethylene carbonate+dimethyl carbonate |
[0102] As evidenced by Table 6 and Fig. 8, the results similar to of Reference Examples
5-1 to 5-6 were obtained. Further, according to Examples 6-1 to 6-6 using the electrolytic
solution containing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the
capacity retention ratio was significantly improved than in Reference Examples 5-1
to 5-6 using the electrolytic solution not containing 4-fluoro-1,3-dioxolan-2-one.
That is, it was found that when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Examples 7-1 to 7-6)
[0103] Secondary batteries were fabricated as in Reference Examples 1-1 to 1-8, except that
the anode active material powders were synthesized by mixing Sn-Co alloy powders and
aluminum powders as raw materials at a given ratio. Then, the anode active material
powders were provided with composition analysis. The contents of tin, cobalt, and
aluminum were measured by ICP emission spectrometry. Further, the half bandwidth of
the diffraction peak of the reaction phase was measured by X-ray diffraction. The
analytical values are shown in Table 7.
Table 7
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
Al |
Reference Example 7-1 |
30.6 |
18.4 |
49 |
5 |
30 |
Reference Example 7-2 |
42.9 |
25.7 |
29.4 |
5 |
35 |
Reference Example 7-3 |
45.9 |
27.6 |
24.5 |
5 |
40 |
Reference Example 7-4 |
49 |
29.4 |
19.6 |
5 |
42 |
Reference Example 7-5 |
52.1 |
31.2 |
14.7 |
5 |
40 |
Reference Example 7-6 |
55.1 |
33.1 |
9.8 |
5 |
30 |
Comparative example 7-1 |
58.2 |
34.9 |
4.9 |
5 |
20 |
Comparative example 7-2 |
60 |
36 |
2 |
5 |
10 |
Comparative example 7-3 |
60.6 |
36.4 |
1 |
5 |
5 |
Comparative example 1-4 |
61.3 |
36.7 |
0 |
5 |
2 |
Solvent: ethylene carbonate+dimethyl carbonate |
[0104] As Comparative examples 7-1 to 7-3 relative to Reference Examples 7-1 to 7-6, secondary
batteries were fabricated as in Reference Examples 7-1 to 7-6, except that the anode
active material powders were synthesized by mixing Sn-Co alloy powders and aluminum
powders as raw materials at a given ratio. Then, the contents of aluminum, tin, and
cobalt in the anode active material powders and the half bandwidth of the diffraction
peak of the reaction phase were measured as in Reference Examples 7-1 to 7-6. The
analytical values are shown in Table 7 together.
[0105] Regarding the obtained secondary batteries of Reference Examples 7-1 to 7-6 and Comparative
examples 7-1 to 7-3, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 7 together with the results of Comparative
example 1-4.
[0106] As evidenced by Table 7, the results similar to of Reference Examples 1-1 to 1-8
were obtained. That is, it was found that when the aluminum content in the anode active
material was from 9.8 wt% to 49 wt%, cycle characteristics could be also improved.
(Examples 8-1 to 8-6)
[0107] Secondary batteries were fabricated as in Reference Examples 7-1 to 7-6, except that
a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula
3, ethylene carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0108] As Comparative examples 8-1 to 8-3 relative to Examples 8-1 to 8-6, secondary batteries
were fabricated as in Examples 8-1 to 8-6, except that the anode active material powders
were synthesized by mixing Sn-Co alloy powders and aluminum powders as raw materials
at a ratio similar to of Comparative examples 7-1 to 7-3.
[0109] Regarding the obtained secondary batteries of Examples 8-1 to 8-6 and Comparative
examples 8-1 to 8-3, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 8 and Fig. 9 together with the results
of Comparative example 2-4. In Fig. 9, the results are shown together with the results
of Reference Examples 7-1 to 7-6 and Comparative examples 1-4 and 7-1 to 7-3.
Table 8
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
Al |
Example 8-1 |
30.6 |
18.4 |
49 |
5 |
62 |
Example 8-2 |
42.9 |
25.7 |
29.4 |
5 |
65 |
Example 8-3 |
45.9 |
27.6 |
24.5 |
5 |
71 |
Example 8-4 |
49 |
29.4 |
19.6 |
5 |
73 |
Example 8-5 |
52.1 |
31.2 |
14.7 |
5 |
72 |
Example 8-6 |
55.1 |
33.1 |
9.8 |
5 |
61 |
Comparative example 8-1 |
58.2 |
34.9 |
4.9 |
5 |
51 |
Comparative example 8-2 |
60 |
36 |
2 |
5 |
41 |
Comparative example 8-3 |
60.6 |
36.4 |
1 |
5 |
30 |
Comparative example 2-4 |
61.3 |
36.7 |
0 |
5 |
26 |
Solvent: 4-ffuoro-1,3-dioxolan-2-one+ethylene carbonate+dimethyl carbonate |
[0110] As evidenced by Table 8 and Fig. 9, the results similar to of Reference Examples
7-1 to 7-6 were obtained. Further, according to Examples 8-1 to 8-6 using the electrolytic
solution containing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the
capacity retention ratio was significantly improved than Reference Examples 7-1 to
7-6 using the electrolytic solution not containing 4-fluoro-1,3-dioxolan-2-one. That
is, it was found that when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Examples 9-1 to 9-6)
[0111] Secondary batteries were fabricated as in Reference Examples 1-1 to 1-8, except that
the anode active material powders were synthesized by mixing Sn-Co alloy powders and
phosphorus powders as raw materials at a given ratio. Then, the anode active material
powders were provided with composition analysis. The contents of tin, cobalt, and
phosphorus were measured by ICP emission spectrometry. Further, the half bandwidth
of the diffraction peak of the reaction phase was measured by X-ray diffraction. The
analytical values are shown in Table 9.
Table 9
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
P |
Reference Example 9-1 |
30.6 |
18.4 |
49 |
5 |
27 |
Reference Example 9-2 |
42.9 |
25.7 |
29.4 |
5 |
32 |
Reference Example 9-3 |
45.9 |
27.6 |
24.5 |
5 |
38 |
Reference Example 9-4 |
49 |
29.4 |
19.6 |
5 |
42 |
Reference Example 9-5 |
52.1 |
31.2 |
14.7 |
5 |
38 |
Reference Example 9-6 |
55.1 |
33.1 |
9.8 |
5 |
29 |
Comparative example 9-1 |
58.2 |
34.9 |
4.9 |
5 |
19 |
Comparative example 9-2 |
60 |
36 |
2 |
5 |
8 |
Comparative example 9-3 |
60.6 |
36.4 |
1 |
5 |
4 |
Comparative example 1-4 |
61.3 |
36.7 |
0 |
5 |
2 |
Solvent: ethylene carbonate+dimethyl carbonate |
[0112] As Comparative examples 9-1 to 9-3 relative to Reference Examples 9-1 to 9-6, secondary
batteries were fabricated as in Reference Examples 9-1 to 9-6, except that the anode
active material powders were synthesized by mixing Sn-Co alloy powders and phosphorus
powders as raw materials at a given ratio. Then, the contents of phosphorus, tin,
and cobalt in the anode active material and the half bandwidth of the diffraction
peak of the reaction phase were measured as in Reference Examples 9-1 to 9-6. The
analytical values are shown in Table 9 together.
[0113] Regarding the obtained secondary batteries of Reference Examples 9-1 to 9-6 and Comparative
examples 9-1 to 9-3, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 9 together with the results of Comparative
example 1-4.
[0114] As evidenced by Table 9, the results similar to of Reference Examples 1-1 to 1-8
were obtained. That is, it was found that when the phosphorus content in the anode
active material was from 9.8 wt% to 49 wt%, cycle characteristics could be also improved.
(Examples 10-1 to 10-6)
[0115] Secondary batteries were fabricated as in Reference Examples 9-1 to 9-6, except that
a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula
3, ethylene carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0116] As Comparative examples 10-1 to 10-3 relative to Examples 10-1 to 10-6, secondary
batteries were fabricated as in Examples 10-1 to 10-6, except that the anode active
material powders were synthesized by mixing Sn-Co alloy powders and phosphorus powders
as raw materials at a ratio similar to of Comparative examples 9-1 to 9-3.
[0117] Regarding the obtained secondary batteries of Examples 10-1 to 10-6 and Comparative
examples 10-1 to 10-3, cycle characteristics were measured as in Reference Examples
1-1 to 1-8. The results are shown in Table 10 and Fig. 10 together with the results
of Comparative example 2-4. In Fig. 10, the results are shown together with the results
of Reference Examples 9-1 to 9-6 and Comparative examples 1-4 and 9-1 to 9-3.
Table 10
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
P |
Example 10-1 |
30.6 |
18.4 |
49 |
5 |
58 |
Example 10-2 |
42.9 |
25.7 |
29.4 |
5 |
65 |
Example 10-3 |
45.9 |
27.6 |
24.5 |
5 |
69 |
Example 10-4 |
49 |
29.4 |
19.6 |
5 |
74 |
Example 10-5 |
52.1 |
31.2 |
14.7 |
5 |
70 |
Example 10-6 |
55.1 |
33.1 |
9.8 |
5 |
58 |
Comparative example 10-1 |
58.2 |
34.9 |
4.9 |
5 |
49 |
Comparative example 10-2 |
60 |
36 |
2 |
5 |
33 |
Comparative example 10-3 |
60.6 |
36.4 |
1 |
5 |
27 |
Comparative example 2-4 |
61.3 |
36.7 |
0 |
5 |
26 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ethylene carbonate+dimethyl carbonate |
[0118] As evidenced by Table 10 and Fig. 10, the results similar to of Reference Examples
9-1 to 9-6 were obtained. Further, according to Examples 10-1 to 10-6 using the electrolytic
solution containing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the
capacity retention ratio was significantly improved than in Reference Examples 9-1
to 9-6 using the electrolytic solution not containing 4-fluoro-1,3-dioxolan-2-one.
That is, it was found that when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Examples 11-1 to 11-19)
[0119] Secondary batteries were fabricated as in Reference Examples 1-5 and 3-4, except
that the anode active material powders were synthesized by mixing alloy powders of
Sn and the third element and carbon powders as raw materials at a given ratio. Then,
the third element was magnesium, titanium, vanadium, chromium, manganese, nickel,
copper, zinc, gallium, zirconium, niobium, molybdenum, silver, indium, cerium, hafnium,
tantalum, tungsten, or bismuth. Further, the anode active material powders were provided
with composition analysis. The carbon content was measured by a carbon-sulfur analyzer,
and the contents of tin and the third element were measured by ICP emission spectrometry.
Further, the half bandwidth of the diffraction peak of the reaction phase was measured
by X-ray diffraction. The analytical values are shown in Table 11. Numerical values
in the composition represent a proportion of each element at a mass ratio.
Table 11
|
Composition |
Half bandwidth (°) |
Capacity retention ratio (%) |
Reference Example 11-1 |
49Sn-29.4Mg-19.6C |
5 |
51 |
Reference Example 11-2 |
49Sn-29.4Ti-19.6C |
5 |
60 |
Reference Example 11-3 |
49Sn-29.4V-19.6C |
5 |
50 |
Reference Example 11-4 |
49Sn-29.4Cr-19.6C |
5 |
52 |
Reference Example 11-5 |
49Sn-29.4Mn-19.6C |
5 |
49 |
Reference Example 3-4 |
49Sn-29.4Fe-19.6C |
5 |
50 |
Reference Example 1-5 |
49Sn-29.4Co-19.6C |
5 |
60 |
Reference Example 11-6 |
49Sn-29.4Ni-19.6C |
5 |
52 |
Reference Example 11-7 |
49Sn-29.4Cu-19.6C |
5 |
54 |
Reference Example 11-8 |
49Sn-29.4Zn-19.6C |
5 |
51 |
Reference Example 11-9 |
49Sn-29.4Ga-19.6C |
5 |
50 |
Reference Example 11-10 |
49Sn-29.4Zr-19.6C |
5 |
52 |
Reference Example 11-11 |
49Sn-29.4Nb-19.6C |
5 |
52 |
Reference Example 11-12 |
49Sn-29.4Mo-19.6C |
5 |
50 |
Reference Example 11-13 |
49Sn-29.4Ag-19.6C |
5 |
52 |
Reference Example 11-14 |
49Sn-29.4In-19.6C |
5 |
55 |
Reference Example 11-15 |
49Sn-29.4Ce-19.6C |
5 |
49 |
Reference Example 11-16 |
49Sn-29.4Hf-19.6C |
5 |
50 |
Reference Example 11-17 |
49Sn-29.4Ta-19.6C |
5 |
48 |
Reference Example 11-18 |
49Sn-29.4W-19.6C |
5 |
48 |
Reference Example 11-19 |
49Sn-29.4Bi-19.6C |
5 |
49 |
Solvent: ethylene carbonate+dimethyl carbonate |
[0120] Regarding the obtained secondary batteries of Reference Examples 11-1 to 11-19, cycle
characteristics were measured as in Reference Examples 1-1 to 1-8. The results are
shown in Table 11 together with the results of Reference Examples 1-5 and 3-4.
[0121] As evidenced by Table 11, the results similar to of Reference Examples 1-5 and 3-4
were obtained. That is, it was found that even when magnesium, titanium, vanadium,
chromium, manganese, iron, cobalt, nickel, copper, zinc, gallium, zirconium, niobium,
molybdenum, silver, indium, cerium, hafnium, tantalum, tungsten, or bismuth was contained
as the third element, cycle characteristics could be improved.
(Examples 12-1 to 12-19)
[0122] Secondary batteries were fabricated as in Reference Examples 11-1 to 11-19, except
that a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical
formula 3, ethylene carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0123] Regarding the obtained secondary batteries of Examples 12-1 to 12-19, cycle characteristics
were measured as in Reference Examples 1-1 to 1-8. The results are shown in Table
12 together with the results of Examples 2-5 and 4-4.
Table 12
|
Composition |
Half bandwidth (°) |
Capacity retention ratio (%) |
Example 12-1 |
49Sn-29.4Mg-19.6C |
5 |
80 |
Example 12-2 |
49Sn-29.4Ti-19.6C |
5 |
90 |
Example 12-3 |
49Sn-29.4V-19.6C |
5 |
78 |
Example 12-4 |
49Sn-29.4Cr-19.6C |
5 |
78 |
Example 12-5 |
49Sn-29.4Mn-19.6C |
5 |
75 |
Example 4-4 |
49Sn-29.4Fe-19.6C |
5 |
78 |
Example 2-5 |
49Sn-29.4Co-19.6C |
5 |
89 |
Example 12-6 |
49Sn-29.4Ni-19.6C |
5 |
79 |
Example 12-7 |
49Sn-29.4Cu-19.6C |
5 |
84 |
Example 12-8 |
49Sn-29.4Zn-19.6C |
5 |
77 |
Example 12-9 |
49Sn-29.4Ga-19.6C |
5 |
77 |
Example 12-10 |
49Sn-29.4Zr-19.6C |
5 |
78 |
Example 12-11 |
49Sn-29.4Nb-19.6C |
5 |
78 |
Example 12-12 |
49Sn-29.4Mo-19.6C |
5 |
77 |
Example 12-13 |
49Sn-29.4Ag-19.6C |
5 |
78 |
Example 12-14 |
49Sn-29.4In-19.6C |
5 |
85 |
Example 12-15 |
49Sn-29.4Ce-19.6C |
5 |
77 |
Example 12-16 |
49Sn-29.4Hf-19.6C |
5 |
76 |
Example 12-17 |
49Sn-29.4Ta-19.6C |
5 |
76 |
Example 12-18 |
49Sn-29.4W-19.6C |
5 |
75 |
Example 12-19 |
49Sn-29.4Bi-19.6C |
5 |
76 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ethylene carbonate+dimethyl carbonate |
[0124] As evidenced by Tables 11 and 12, the results similar to of Reference Examples 11-1
to 11-19 were obtained. Further, according to Examples 12-1 to 12-19 using the electrolytic
solution containing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the
capacity retention ratio was significantly improved than in Reference Examples 11-1
to 11-19 using the electrolytic solution not containing 4-fluoro-1,3-dioxolan-2-one.
That is, it was found that when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Examples 13-1 and 13-2)
[0125] Secondary batteries were fabricated as in Reference Examples 1-1 to 1-8, except that
the anode active material powders were synthesized by mixing Sn-Co-In alloy powders
or Sn-Co-In-Ti alloy powders and carbon powders as raw materials at a given ratio.
Then, the anode active material powders were provided with composition analysis. The
carbon content was measured by a carbon-sulfur analyzer, and the contents of tin,
cobalt, indium, and titanium were measured by ICP emission spectrometry. Further,
the half bandwidth of the diffraction peak of the reaction phase was measured by X-ray
diffraction. The analytical values are shown in Table 13. Numerical values in the
composition represent a proportion of each element at a mass ratio.
Table 13
|
Composition |
Half bandwidth (°) |
Capacity retention ratio (%) |
Reference Example 13-1 |
49Sn-24.4Co-5.0In-19.6C |
5 |
64 |
Reference Example 13-2 |
48Sn-23.4Co-5.0In-2.0Ti-19.6C |
5 |
70 |
Solvent: ethylene carbonate+dimethyl carbonate |
[0126] Regarding the obtained secondary batteries of Reference Examples 13-1 and 13-2, cycle
characteristics were measured as in Reference Examples 1-1 to 1-8. The results are
shown in Table 13 together.
[0127] As evidenced by Table 13, the results similar to of Reference Examples 1-5, 3-4,
and 11-1 to 11-19 were obtained. That is, it was found that even when two or more
third elements were contained in the anode active material, cycle characteristics
could be improved.
(Examples 14-1 and 14-2)
[0128] Secondary batteries were fabricated as in Reference Examples 13-1 and 13-2, except
that a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical
formula 3, ethylene carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0129] Regarding the obtained secondary batteries of Examples 14-1 and 14-2, cycle characteristics
were measured as in Reference Examples 1-1 to 1-8. The results are shown in Table
14 together.
Table 14
|
Composition |
Half bandwidth (°) |
Capacity retention ratio (%) |
Example 14-1 |
49Sn-24.4Co-5.0In-19.6C |
5 |
92 |
Example 14-2 |
48Sn-23.4Co-5.0In-2.0Ti-19.6C |
5 |
94 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ethylene carbonate+dimethyl carbonate |
[0130] As evidenced by Tables 13 and 14, the results similar to of Reference Examples 13-1
and 13-2 were obtained. Further, according to Examples 14-1 and 14-2 using the electrolytic
solution containing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the
capacity retention ratio was significantly improved than in Reference Examples 13-1
and 13-2 using the electrolytic solution not containing 4-fluoro-1,3-dioxolan-2-one.
That is, it was found that when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Example 15-1)
[0131] A secondary battery was fabricated as in Reference Examples 1-1 to 1-8, except that
the anode active material powders were synthesized by mixing Sn-Co alloy powders,
silicon powders, and carbon powders as raw materials at a given ratio. Then, the anode
active material powders were provided with composition analysis. The carbon content
was measured by a carbon-sulfur analyzer, and the contents of tin, cobalt, and silicon
were measured by ICP emission spectrometry. Further, the half bandwidth of the diffraction
peak of the reaction phase was measured by X-ray diffraction. The analytical values
are shown in Table 15. Numerical values in the composition represent a proportion
of each element at a mass ratio.
Table 15
|
Composition |
Half bandwidth (°) |
Initial discharge capacity (mAh) |
Capacity retention ratio (%) |
Reference Example 1-5 |
49Sn-29.4Co-19.6C |
5 |
3000 |
60 |
Reference Example 15-1 |
45.1Sn-3.9Si-29.4Co-19.6C |
5 |
3200 |
55 |
[0132] Regarding the obtained secondary battery of Reference Example 15-1, cycle characteristics
were measured as in Reference Examples 1-1 to 1-8. The results are shown in Table
15 with the initial discharge capacity and the results of Reference Example 1-5.
[0133] As evidenced by Table 15, according to Reference Example 15-1 using the anode active
material containing silicon, the capacity was improved than in Reference Example 1-5
using the anode active material not containing silicon.
[0134] That is, it was found that when the anode active material contained silicon, the
capacity could be further improved.
(Example 16-1)
[0135] A secondary battery was fabricated as in Reference example 15-1, except that a solvent
obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, ethylene
carbonate, and dimethyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:dimethyl carbonate=20:20:60 was used.
[0136] Regarding the obtained secondary battery of Example 16-1, cycle characteristics were
measured as in Reference Examples 1-1 to 1-8. The results are shown in Table 16 together
with the results of Example 2-5.
Table 16
|
Composition |
Half bandwidth (°) |
Initial discharge capacity (mAh) |
Capacity retention ratio (%) |
Example 2-5 |
49Sn-29.4Co-19.6C |
5 |
3005 |
89 |
Example 16-1 |
45.1Sn-3.9Si-29.4Co-19.6C |
5 |
3208 |
85 |
[0137] As evidenced by Tables 15 and 16, the results similar to of Reference Example 15-1
were obtained. Further, according to Example 16-1 using the electrolytic solution
containing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, the capacity
retention ratio was improved than in Reference Example 15-1 using the electrolytic
solution not containing 4-fluoro-1,3-dioxolan-2-one. That is, it was found that when
the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one, cycle characteristics
could be further improved.
(Examples 17-1 to 17-18)
[0138] Secondary batteries were fabricated as in Reference Example 1-5 and Reference 2-5,
except that a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one expressed in
Chemical formula 3, ethylene carbonate, and dimethyl carbonate was used, or except
that a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one and dimethyl carbonate
was used, or except that a solvent obtained by mixing 4-fluoro-1,3-dioxolan-2-one,
propylene carbonate, and dimethyl carbonate was used. Then, the respective mass ratios
of 4-fluoro-1,3-dioxolan-2-one:ethylene carbonate:dimethyl carbonate in Examples 17-1
to 17-9 were 0.1:39.9:60, 0.5:39.5:60, 1:39:60, 5:35:60, 10:30:60, 15:25:60, 25:15:60,
30:10:60, and 35:5:60. The respective mass ratios of 4-fluoro-1,3-dioxolan-2-one:
dimethyl carbonate in Examples 17-10 to 17-16 were 40:60, 50:50, 60:40, 65:35, 70:30,
80:20 and 90:10. The respective mass ratios of 4-fluoro-1,3-dioxolan-2-one:propylene
carbonate:dimethyl carbonate in Examples 17-17 and 17-18 were 30:10:60 and 20:20:60.
[0139] Regarding the obtained secondary batteries of Examples 17-1 to 17-18, cycle characteristics
were measured as in Reference Examples 1-1 to 1-8. The results are shown in Table
17 together with the results of Reference Example 1-5 and Example 2-5.
Table 17
|
Composition |
Solvent (wt%) |
Capacity retention ratio (%) |
FEC |
EC |
PC |
DMC |
Reference Example 1-5 |
49Sn-29.4Co-19.6C |
0 |
40 |
0 |
60 |
60 |
Example 17-1 |
0.1 |
39.9 |
0 |
60 |
67 |
Example 17-2 |
0.5 |
39.5 |
0 |
60 |
68 |
Example 17-3 |
1 |
39 |
0 |
60 |
69 |
Example 17-4 |
5 |
35 |
0 |
60 |
83 |
Example 17-5 |
10 |
30 |
0 |
60 |
85 |
Example 17-6 |
15 |
25 |
0 |
60 |
88 |
Example 2-5 |
20 |
20 |
0 |
60 |
89 |
Example 17-7 |
25 |
15 |
0 |
60 |
90 |
Example 17-8 |
30 |
10 |
0 |
60 |
91 |
Example 17-9 |
35 |
5 |
0 |
60 |
92 |
Example 17-10 |
40 |
0 |
0 |
60 |
93 |
Example 17-11 |
50 |
0 |
0 |
50 |
90 |
Example 17-12 |
60 |
0 |
0 |
40 |
87 |
Example 17-13 |
65 |
0 |
0 |
35 |
83 |
Example 17-14 |
70 |
0 |
0 |
30 |
79 |
Example 17-15 |
80 |
0 |
0 |
20 |
70 |
Example 17-16 |
90 |
0 |
0 |
10 |
62 |
Example 17-17 |
30 |
0 |
10 |
60 |
90 |
Example 17-18 |
20 |
0 |
20 |
60 |
87 |
FEC: 4-fluoro-1,3-dioxolan-2-one PC: propylene carbonate
EC: ethylene carbonate DMC: dimethyl carbonate |
[0140] As evidenced by Table 17, according to Reference Example 1-5, 2-5, and Examples and
17-1 to 17-16, the capacity retention ratio was increased as the content of 4-fluoro-1,3-dioxolan-2-one
in the solvent was increased, showed the maximum value, and then was decreased as
the content of dimethyl carbonate which is the solvent with a low boiling point was
decreased. According to Examples 17-17 and 17-18, even if propylene carbonate was
contained as a solvent with a high boiling point, the capacity retention ratio was
improved. That is, it was found that when the content of 4-fluoro-1,3-dioxolan-2-one
in the solvent was in the range from 0.1 wt% to 80 wt%, it was effective. Further,
it was found that when other solvents with high boiling point were used instead of
ethylene carbonate, cycle characteristics could be improved.
(Examples 18-1 and 18-2)
[0141] Secondary batteries were fabricated as in Example 2-5, except that a solvent obtained
by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, ethylene carbonate,
and ethyl methyl carbonate at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene
carbonate:ethyl methyl carbonate=20:20:60 was used, or except that a solvent obtained
by mixing 4-fluoro-1,3-dioxolan-2-one, ethylene carbonate, and diethyl carbonate at
a mass ratio of 4-fluoro-1,3-dioxolan-2-one:ethylene carbonate:diethyl carbonate=20:20:60
was used.
[0142] Regarding the obtained secondary batteries of Examples 18-1 and 18-2, cycle characteristics
were measured as in Reference Examples 1-1 to 1-8. The results are shown in Table
18 together with the results of Example 2-5.
Table 18
|
Composition |
Solvent |
Capacity retention ratio (%) |
Example 2-5 |
49Sn-29.4Co-19.6C |
FEC+EC+DMC |
89 |
Example 18-1 |
FEC+EC+EMC |
88 |
Example 18-2 |
FEC+EC+DEC |
85 |
FEC: 4-fluoro-1,3-dioxolan-2-one EMC: ethyl methyl carbonate
EC: ethylene carbonate DEC: diethyl carbonate |
[0143] As evidenced by Table 18, the result similar to of Example 2-5 could be obtained.
That is, it was found that a solvent with a low boiling point other than dimethyl
carbonate was used for the electrolytic solution, cycle characteristics could be improved.
(Examples 19-1 to 19-6)
[0144] Secondary batteries were fabricated as in Reference Examples 1-5 and Example 2-5,
except that a solvent obtained by mixing a cyclic carbonate derivative having halogen
atoms other than 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, ethylene
carbonate, and dimethyl carbonate at a mass ratio of the cyclic carbonate derivative
having halogen atoms:ethylene carbonate:dimethyl carbonate=20:20:60 was used. Then,
regarding the cyclic carbonate derivative having halogen atoms, 4-difluoro-1,3-dioxolan-2-one
expressed in Chemical formula 4 was used in Example 19-1, 4-difluoro-5-fluoro-1,3-dioxolan-2-one
expressed in Chemical formula 6 was used in Example 19-2, 4-chrolo-1,3-dioxolan-2-one
expressed in Chemical formula 7 was used in Example 19-3, 4-bromo-1,3-dioxolan-2-one
expressed in Chemical formula 9 was used in Example 19-4, 4-lodine-1,3-dioxolan-2-one
expressed in Chemical formula 10 was used in Example 19-5, and 4-ffuoromethyl-1,3-dioxolan-2-one
expressed in Chemical formula 11 was used in Example 19-6.
[0145] Regarding the obtained secondary batteries of Reference Examples 19-1 to 19-6, cycle
characteristics were measured as in Reference Examples 1-1 to 1-8. The results are
shown in Table 19 together with the results of Examples 1-5 and Example 2-5.
Table 19
|
Composition |
Solvent |
Capacity retention ratio (%) |
Reference Example 1-5 |
49Sn-29.4Co-19.6C |
EC+DMC |
60 |
Example 2-5 |
FEC+EC+DMC |
89 |
Example 19-1 |
DFEC+EC+DMC |
80 |
Example 19-2 |
tri-FEC+EC+DMC |
77 |
Example 19-3 |
Cl-EC+EC+DMC |
81 |
Example 19-4 |
Br-EC+EC+DMC |
75 |
Example 19-5 |
I-EC+EC+DMC |
72 |
Example 19-6 |
F-PC+EC+DMC |
82 |
EC: ethylene carbonate Cl-EC: 4-chrolo-1,3-dioxolan-2-one
DMC: dimethyl carbonate Br-EC: 4-bromo-1,3-dioxolan-2-one
FEC: 4-fluoro-1,3-dioxolan-2-one I-EC: 4-iodine-1,3-dioxolan-2-one
DFEC: 4-difluoro-1,3-dioxolan-2-one
F-PC: 4-fluoromethyl-1,3-dioxolan-2-one
tri-FEC: 4-difluoro-5-fluoro-1,3-dioxolan-2-one |
[0146] As evidenced by Table 19, the results similar to of Example 2-5 could be obtained.
Further, according to Example 2-5 using the electrolytic solution containing 4-fluoro-1,3-dioxolan-2-one,
the capacity retention ratio was improved than in Examples 19-1 to 19-6 using the
electrolytic solution containing other cyclic carbonate having halogen atoms.
[0147] That is, it was found that when the electrolytic solution contained the cyclic carbonate
derivative having halogen atoms, cycle characteristics could be improved, and in particular,
the electrolytic solution preferably contained 4-fluoro-1,3-dioxolan-2-one.
(Reference Example 20-1)
[0148] A secondary battery was fabricated as in Reference example 1-5, except that a solvent
obtained by mixing ethylene carbonate, dimethyl carbonate, and 1,3-dioxole-2-one at
a mass ratio of ethylene carbonate:dimethyl carbonate:1,3-dioxole-2-one =38:60:2 was
used.
[0149] Regarding the obtained secondary battery of Reference Example 20-1, cycle characteristics
were measured as in Reference Examples 1-1 to 1-8. The results are shown in Table
20 together with the results of Reference Example 1-5.
Table 20
|
Composition |
Solvent (wt%) |
Capacity retention ratio (%) |
EC |
DMC |
VC |
Reference Example 1-5 |
49Sn-29.4Co-19.6C |
40 |
60 |
0 |
60 |
Reference Example 20-1 |
38 |
60 |
2 |
61 |
EC: ethylene carbonate VC: 1,3-dioxole-2-one
DMC: dimethyl carbonate |
[0150] As evidenced by Table 20, according to Reference Example 20-1 using the electrolytic
solution containing 1,3-dioxole-2-one, the capacity retention ratio was improved than
in Reference Example 1-5 using the electrolytic solution not containing 1,3-dioxole-2-one.
That is, it was found that when the electrolytic solution contained 1,3-dioxole-2-one,
cycle characteristics could be further improved.
(Examples 21-1 to 21-7)
[0151] Secondary batteries were fabricated as in Example 17-5, except that a solvent obtained
by mixing 4-fluoro-1,3-dioxolan-2-one expressed in Chemical formula 3, ethylene carbonate,
dimethyl carbonate, and 1,3-dioxole-2-one was used. Then, the respective mass ratios
of 4-fluoro-1,3-dioxolan-2-one:ethylene carbonate:dimethyl carbonate: 1,3-dioxole-2-one
in Examples 21-1 to 21-7 were 10:29.5:60:0.5, 10:29:60:1, 10:28:60:2, 10:25:60:5,
10:22:60:8, 10:20:60:10, and 10:18:60:12.
[0152] Regarding the obtained secondary batteries of Examples 21-1 to 21-7, cycle characteristics
were measured as in Reference Examples 1-1 to 1-8. The results are shown in Table
21 together with the results of Reference Example 17-5.
Table 21
|
Composition |
Solvent (wt%) |
Capacity retention ratio (%) |
FEC |
EC |
DMC |
VC |
Example 17-5 |
49S·29.4Co·19.6C |
10 |
30 |
60 |
0 |
85 |
Example 21-1 |
10 |
29.5 |
60 |
0.5 |
92 |
Example 21-2 |
10 |
29 |
60 |
1 |
93 |
Example 21-3 |
10 |
28 |
60 |
2 |
94 |
Example 21-4 |
10 |
25 |
60 |
5 |
93 |
Example 21-5 |
10 |
22 |
60 |
8 |
91 |
Example 21-6 |
10 |
20 |
60 |
10 |
90 |
Example 21-7 |
10 |
18 |
60 |
12 |
87 |
FEC: 4-fluoro-1,3-dioxolan-2-one DMC: dimethyl carbonate
EC: ethylene carbonate VC: 1,3-dioxole-2-one |
[0153] As evidenced by Table 21, according to Examples 21-1 to 21-7 using the electrolytic
solution containing 1,3-dioxole-2-one, the capacity retention ratio was improved than
in Example 17-5 using the electrolytic solution not containing 1,3-dioxole-2-one.
Further, the capacity retention ratio was increased as the content of 1,3-dioxole-2-one
was increased, showed the maximum value, and then was decreased. That is, it was found
that when 1,3-dioxole-2-one was contained in the electrolytic solution, cycle characteristics
could be further improved even if 4-fluoro-1,3-dioxole-2-one was contained, in particular,
it was preferable that the content of 1, 3-dioxole-2-one was in the range from 0.5
wt% to 10 wt%.
(Reference Examples 22-1 to 22-8 and Examples 23-1 to 23-8)
[0154] The secondary batteries shown in Fig. 3 and Fig. 4 were fabricated. First, as in
Reference Examples 1-1 to 1-8, the cathode 33 and the anode 34 were formed. Then,
for the cathode 33, Ketjen black of Lion Corporation was used as a conductive material.
Further, for the anode 34 for which an anode active material synthesized by mixing
Sn-Co alloy powders and carbon powders, instead of graphite as a conductive material
(KS-15 of Lonza), other graphite (MESOPHASE FINE CARBON, GRAPHITE POWDER, spherical
crystal graphite of JFE Steel) was used.
[0155] Next, as a high molecular weight compound, a mixture obtained by mixing a copolymer
of polyvinylidene fluoride and hexafluoro propylene whose molecular weight was 0.7
million (A) by weight-average molecular weight and a copolymer of polyvinylidene fluoride
and hexafluoro propylene whose molecular weight was 0.31 million (B) by weight-average
molecular weight at a mass ratio of (A):(B)=9:1 was prepared. The ratio of hexafluoro
propylene in the copolymer was 7 wt%. Subsequently, the high molecular weight compound,
an electrolytic solution, and dimethyl carbonate as the mixed solvent were mixed at
a mass ratio of high molecular weight compound:electrolytic solution: dimethyl carbonate=1:4:8,
stirred and dissolved at 70 °C to fabricate a sol precursor solution. As the electrolytic
solution, the solution in which LiPF
6 as an electrolyte salt was dissolved in a solvent so that the content of LiPF
6 became 0.7 mol/kg was used. As the solvent, in Reference Examples 22-1 to 22-8, a
mixture obtained by mixing ethylene carbonate, propylene carbonate, and 1,3-dioxole-2-one
at a mass ratio of ethylene carbonate:propylene carbonate:1,3-dioxole-2-one=49:49:2
was used. In Examples 23-1 to 23-8, a mixture obtained by mixing 4-fluoro-1,3-dioxolan-2-one,
propylene carbonate, and 1,3-dioxole-2-one at a mass ratio of 4-fluoro-1,3-dioxolan-2-one:propylene
carbonate:1,3-dioxole-2-one=49:49:2 was used.
[0156] The cathode 33 and the anode 34 were respectively coated with the obtained precursor
solution by using a bar coater, and then, the mixed solvent was volatilized in a constant
temperature bath at 70 ° C to form the gelatinous electrolyte layer 36.
[0157] After that, the cathode 33 and the anode 34 on which the electrolyte layer 36 was
respectively formed were layered with the separator 35 made of polyethylene being
16 µm thick (E16MMS of Tonen Chemical Corporation) inbetween, flatly wound to form
the spirally wound electrode body 30.
[0158] The obtained spirally wound electrode body 30 was enclosed under reduced pressure
into the package member 40 made of a laminated film. Thereby, the secondary batteries
shown in Fig. 3 and Fig. 4 were fabricated.
[0159] As Comparative examples 22-1 to 22-5 and 23-1 to 23-5 relative to Reference Examples
22-1 to 22-8 and Examples 23-1 to 23-8, secondary batteries were fabricated as in
Reference Examples 22-1 to 22-8 and Examples 23-1 to 23-8, except that the anode active
material powders synthesized by mixing Sn-Co alloy powders and carbon powders as raw
materials at a ratio similar to of Comparative examples 1-1 to 1-3 and 1-5 was used,
or except that Sn-Co alloy powders similar to of Comparative example 1-4 were used
as an anode active material.
[0160] Regarding the obtained secondary batteries of Reference Examples 22-1 to 22-8 and
Examples 23-1 to 23-8 and Comparative examples 22-1 to 22-5 and 23-1 to 23-5, cycle
characteristics were measured. The results are shown in Tables 22 and 23 and Fig.
11.
Table 22
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
C |
Reference Example 22-1 |
30.6 |
18.4 |
49 |
5 |
43 |
Reference Example 22-2 |
36.8 |
22 |
39.2 |
5 |
49 |
Reference Example 22-3 |
42.9 |
25.7 |
29.4 |
5 |
58 |
Reference Example 22-4 |
45.9 |
27.6 |
24.5 |
5 |
60 |
Reference Example 22-5 |
49 |
29.4 |
19.6 |
5 |
59 |
Reference Example 22-6 |
52.1 |
31.2 |
14.7 |
5 |
56 |
Reference Example 22-7 |
53.9 |
32.3 |
11.8 |
5 |
55 |
Reference Example 22-8 |
55.1 |
33.1 |
9.8 |
5 |
54 |
Comparative example 22-1 |
56.4 |
33.8 |
7.8 |
5 |
32 |
Comparative example 22-2 |
58.2 |
34.9 |
4.9 |
5 |
20 |
Comparative example 22-3 |
60.6 |
36.4 |
1 |
5 |
11 |
Comparative example 22-4 |
61.3 |
36.7 |
0 |
5 |
1 |
Comparative example 22-5 |
27.6 |
16.5 |
53.9 |
5 |
38 |
Solvent: ethylene carbonate+propylene carbonate+1,3-dioxole-2-one |
Table 23
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
C |
Example 23-1 |
30.6 |
18.4 |
49 |
5 |
75 |
Example 23-2 |
36.8 |
22 |
39.2 |
5 |
83 |
Example 23-3 |
42.9 |
25.7 |
29.4 |
5 |
87 |
Example 23-4 |
45.9 |
27.6 |
24.5 |
5 |
89 |
Example 23-5 |
49 |
29.4 |
19.6 |
5 |
92 |
Example 23-6 |
52.1 |
31.2 |
14.7 |
5 |
88 |
Example 23-7 |
53.9 |
32.3 |
11.8 |
5 |
85 |
Example 23-8 |
55.1 |
33.1 |
9.8 |
5 |
83 |
Comparative example 23-1 |
56.4 |
33.8 |
7.8 |
5 |
62 |
Comparative example 23-2 |
58.2 |
34.9 |
4.9 |
5 |
50 |
Comparative example 23-3 |
60.6 |
36.4 |
1 |
5 |
37 |
Comparative example 23-4 |
61.3 |
36.7 |
0 |
5 |
21 |
Comparative example 23-5 |
27.6 |
16.5 |
53.9 |
5 |
65 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ propylene carbonate+1,3-dioxole-2-one |
[0161] The cycle characteristics were measured as follows. First, after constant current-constant
voltage charge at 830 mA was performed in the environment of 25 ° C to the final voltage
of 2.6 V, constant current discharge at 660 mA was performed to the final voltage
of 2.6 V. 150 cycles of charge and discharge were performed under the same charge
and discharge conditions, and the discharge capacity retention ratio (%) at the 150th
cycle was obtained where the discharge capacity at the first cycle was 100.
[0162] As shown in Tables 22 and 23 and Fig. 11, the results similar to of Reference Examples
1-1 to 1-8 and Examples 2-1 to 2-8 were obtained. That is, it was found that when
the carbon content in the anode active material was from 9.8 wt% to 49 wt%, cycle
characteristics could be improved even if the gelatinous electrolyte was used, in
particular, when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one,
cycle characteristics could be further improved.
(Reference Examples 24-1 to 24-6 Examples 25-1 to 25-6, Reference Examples 26-1 to
26-6, Examples 27-1 to 27-6, Reference Examples 28-1 to 28-6, and Examples 29-1 to
29-6)
[0163] As Reference Examples 24-1 to 24-6 and Examples 25-1 to 25-6, secondary batteries
were fabricated as in Reference Examples 22-1 to 22-8 and Examples 23-1 to 23-8, except
that the anode active material powders synthesized by mixing Sn-Co alloy powders and
boron powders as raw materials at a ratio similar to of Reference Examples 5-1 to
5-6 was used. Further, as Comparative examples 24-1, 24-2, 25-1, and 25-2 relative
to Reference Examples 24-1 to 24-6 and Examples 25-1 to 25-6, secondary batteries
were fabricated as in Reference Examples 24-1 to 24-6 and Examples 25-1 to 25-6, except
that the anode active material powders synthesized by mixing Sn-Co alloy powders and
boron powders as raw materials at a ratio similar to of Comparative examples 5-1 and
5-2 was used.
[0164] As Reference Examples 26-1 to 26-6 and Examples 27-1 to 27-6, secondary batteries
were fabricated as in Reference Examples 22-1 to 22-8 and Examples 23-1 to 23-8, except
that the anode active material powders synthesized by mixing Sn-Co alloy powders and
aluminum powders as raw materials at a ratio similar to of Reference Examples 7-1
to 7-6 was used. Further, as Comparative examples 26-1 to 26-3 and 27-1 to 27-3 relative
to Reference Examples 26-1 to 26-6 and Examples 27-1 to 27-6, secondary batteries
were fabricated as in Reference Examples 26-1 to 26-6 and Examples 27-1 to 27-6, except
that the anode active material powders synthesized by mixing Sn-Co alloy powders and
aluminum powders as raw materials at a ratio similar to of Comparative examples 7-1
to 7-3 was used.
[0165] As Reference Examples 28-1 to 28-6 and Examples 29-1 to 29-6, secondary batteries
were fabricated as in Reference Examples 22-1 to 22-8 and Examples 23-1 to 23-8, except
that the anode active material powders synthesized by mixing Sn-Co alloy powders and
phosphorus powders as raw materials at a ratio similar to of Reference Examples 9-1
to 9-6 was used. Further, as Comparative examples 28-1 to 28-3 and 29-1 to 29-3 relative
to Reference Examples 28-1 to 28-6 and Examples 29-1 to 29-6, secondary batteries
were fabricated as in Reference Examples 28-1 to 28-6 and Examples 29-1 to 29-6, except
that the anode active material powders synthesized by mixing Sn-Co alloy powders and
phosphorus powders as raw materials at a ratio similar to of Comparative examples
9-1 to 9-3 was used.
[0166] Regarding the obtained secondary batteries of Reference Examples 24-1 to 24-6, Examples
25-1 to 25-6, Reference Examples 26-1 to 26-6, Examples 27-1 to 27-6, Reference Examples
28-1 to 28-6, and Examples 29-1 to 29-6 and Comparative examples 24-1, 24-2, 25-1,
25-2, 26-1 to 26-3, 27-1 to 27-3, 28-1 to 28-3, and 29-1 to 29-3, cycle characteristics
were measured as in Reference Examples 22-1 to 22-8 and Examples 23-1 to 23-8. The
results are shown in Figs. 24 to 29 and Figs. 12 to 14 together with the results of
Comparative examples 22-4 and 23-4.
Table 24
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
B |
Reference Example 24-1 |
30.6 |
18.4 |
49 |
5 |
28 |
Reference Example 24-2 |
36.8 |
22 |
39.2 |
5 |
34 |
Reference Example 24-3 |
42.9 |
25.7 |
29.4 |
5 |
41 |
Reference Example 24-4 |
49 |
29.4 |
19.6 |
5 |
41 |
Reference Example 24-5 |
52.1 |
31.2 |
14.7 |
5 |
33 |
Reference Example 24-6 |
55.1 |
33.1 |
9.8 |
5 |
30 |
Comparative example 24-1 |
56.4 |
33.8 |
7.8 |
5 |
24 |
Comparative example 24-2 |
27.6 |
16.5 |
53.9 |
5 |
22 |
Comparative example 22-4 |
61.3 |
36.7 |
0 |
5 |
1 |
Solvent: ethylene carbonate+ propylene carbonate+1,3-dioxole-2-one |
Table 25
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
B |
Example 25-1 |
30.6 |
18.4 |
49 |
5 |
60 |
Example 25-2 |
36.8 |
22 |
39.2 |
5 |
62 |
Example 25-3 |
42.9 |
25.7 |
29.4 |
5 |
71 |
Example 25-4 |
49 |
29.4 |
19.6 |
5 |
69 |
Example 25-5 |
52.1 |
31.2 |
14.7 |
5 |
64 |
Example 25-6 |
55.1 |
33.1 |
9.8 |
5 |
60 |
Comparative example 25-1 |
56.4 |
33.8 |
7.8 |
5 |
52 |
Comparative example 25-2 |
27.6 |
16.5 |
53.9 |
5 |
50 |
Comparative example 23-4 |
61.3 |
36.7 |
0 |
5 |
21 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ propylene carbonate+1,3-dioxole-2-one |
Table 26
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
Al |
Reference Example 26-1 |
30.6 |
18.4 |
49 |
5 |
28 |
Reference Example 26-2 |
42.9 |
25.7 |
29.4 |
5 |
33 |
Reference Example 26-3 |
45.9 |
27.6 |
24.5 |
5 |
39 |
Reference Example 26-4 |
49 |
29.4 |
19.6 |
5 |
41 |
Reference Example 26-5 |
52.1 |
31.2 |
14.7 |
5 |
41 |
Reference Example 26-6 |
55.1 |
33.1 |
9.8 |
5 |
28 |
Comparative example 26-1 |
58.2 |
34.9 |
4.9 |
5 |
17 |
Comparative example 26-2 |
60 |
36 |
2 |
5 |
8 |
Comparative example 26-3 |
60.6 |
36.4 |
1 |
5 |
3 |
Comparative example 22-4 |
61.3 |
36.7 |
0 |
5 |
1 |
Solvent: ethylene carbonate+ propylene carbonate+1,3-dioxole-2-one |
Table 27
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
Al |
Example 27-1 |
30.6 |
18.4 |
49 |
5 |
60 |
Example 27-2 |
42.9 |
25.7 |
29.4 |
5 |
64 |
Example 27-3 |
45.9 |
27.6 |
24.5 |
5 |
70 |
Example 27-4 |
49 |
29.4 |
19.6 |
5 |
73 |
Example 27-5 |
52.1 |
31.2 |
14.7 |
5 |
71 |
Example 27-6 |
55.1 |
33.1 |
9.8 |
5 |
60 |
Comparative example 27-1 |
58.2 |
34.9 |
4.9 |
5 |
49 |
Comparative example 27-2 |
60 |
36 |
2 |
5 |
40 |
Comparative example 27-3 |
60.6 |
36.4 |
1 |
5 |
29 |
Comparative example 23-4 |
61.3 |
36.7 |
0 |
5 |
21 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ propylene carbonate+1,3-dioxole-2-one |
Table 28
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
P |
Reference Example 28-1 |
30.6 |
18.4 |
49 |
5 |
26 |
Reference Example 28-2 |
42.9 |
25.7 |
29.4 |
5 |
32 |
Reference Example 28-3 |
45.9 |
27.6 |
24.5 |
5 |
37 |
Reference Example 28-4 |
49 |
29.4 |
19.6 |
5 |
41 |
Reference Example 28-5 |
52.1 |
31.2 |
14.7 |
5 |
39 |
Reference Example 28-6 |
55.1 |
33.1 |
9.8 |
5 |
28 |
comparative example 28-1 |
58.2 |
34.9 |
4.9 |
5 |
19 |
Comparative example 28-2 |
60 |
36 |
2 |
5 |
8 |
comparative example 28-3 |
60.6 |
36.4 |
1 |
5 |
4 |
Comparative example 22-4 |
61.3 |
36.7 |
0 |
5 |
1 |
Solvent: ethylene carbonate+ propylene carbonate+1,3-dioxole-2-one |
Table 29
|
Composition (wt%) |
Half bandwidth (°) |
Capacity retention ratio (%) |
Sn |
Co |
P |
Example 29-1 |
30.6 |
18.4 |
49 |
5 |
58 |
Example 29-2 |
42.9 |
25.7 |
29.4 |
5 |
66 |
Example 29-3 |
45.9 |
27.6 |
24.5 |
5 |
69 |
Example 29-4 |
49 |
29.4 |
19.6 |
5 |
75 |
Example 29-5 |
52.1 |
31.2 |
14.7 |
5 |
70 |
Example 29-6 |
55.1 |
33.1 |
9.8 |
5 |
57 |
Comparative example 29-1 |
58.2 |
34.9 |
4.9 |
5 |
49 |
Comparative example 29-2 |
60 |
36 |
2 |
5 |
32 |
Comparative example 29-3 |
60.6 |
36.4 |
1 |
5 |
27 |
Comparative example 23-4 |
61.3 |
36.7 |
0 |
5 |
21 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ propylene carbonate+1,3-dioxole-2-one |
[0167] As evidenced by Tables 24 to 29 and Figs. 12 to 14, the results similar to of Reference
Examples 22-1 to 22-8 and Examples 23-1 to 23-8 were obtained. That is, it was found
that when the boron content, aluminum, or phosphorus in the anode active material
was from 9.8 wt% to 49 wt%, cycle characteristics could be also improved, in particular,
when the electrolytic solution contained 4-fluoro-1,3-dioxolan-2-one, cycle characteristics
could be further improved.
(Reference Examples 30-1 and Example 31-1)
[0168] Secondary batteries were fabricated as in Reference Examples 22-1 to 22-8 and Examples
23-1 to 23-8, except that the anode active material powders synthesized by mixing
Sn-Ti alloy powders and carbon powders as raw materials at a ratio similar to of Reference
Example 11-2 was used.
[0169] Regarding the obtained secondary batteries of Reference Examples 30-1 and Example
31-1, cycle characteristics were measured as in Reference Examples 22-1 to 22-8 and
23-1 to Examples 23-8. The results are shown in Tables 30 and 31.
Table 30
|
Composition |
Half bandwidth (°) |
Capacity retention ratio (%) |
Reference Example 30-1 |
49Sn-29.4Ti-19.6C |
5 |
59 |
Reference Example 22-5 |
49Sn-29.4Co-19.6C |
5 |
59 |
Solvent: ethylene carbonate+propylene carbonate+1,3-dioxole-2-one |
Table 31
|
Composition |
Half bandwidth (°) |
Capacity retention ratio (%) |
Example 31-1 |
49Sn-29.4Ti-19.6C |
5 |
90 |
Example 23-5 |
49Sn-29.4Co-19.6C |
5 |
92 |
Solvent: 4-fluoro-1,3-dioxolan-2-one+ propylene carbonate+1,3-dioxole-2-one |
[0170] As evidenced by Tables 30 and 31, the results similar to of Reference Examples 22-5
and Example 23-5 could be obtained. That is, it was found that even if as the third
element, magnesium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel,
copper, zinc, gallium, zirconium, niobium, molybdenum, silver, indium, cerium, hafnium,
tantalum, tungsten, or bismuth was contained, cycle characteristics could be improved,
in particular, 4-fluoro-1,3-dioxolan-2-one was contained in the electrolytic solution,
cycle characteristics could be further improved.
[0171] The present invention has been described with reference to the embodiment and the
examples. However, the present invention is not limited to the embodiment and the
examples, and various modifications may be made. For example, in the foregoing embodiment
and examples, descriptions have been given with reference to the winding-structured
secondary battery and the sheet-type secondary battery. However, the present invention
can be similarly applied to a secondary battery having other shape using a package
member such as a coin-type battery, a button-type battery, and a square-type battery,
or a secondary battery having a structure other than the winding structure.
[0172] Further, in the foregoing embodiment and examples, descriptions have been given of
the case using lithium as an electrode reactant. However, the present invention can
be also applied to the case using other element in Group 1 in the long period periodic
table such as sodium (Na) and potassium (K), an element in Group 2 in the long period
periodic table such as magnesium and calcium (Ca), other light metal such as aluminum,
or an alloy of lithium or the foregoing, as long as reactive to the anode active material,
and similar effects can be thereby obtained. Then, the cathode active material or
the nonaqueous solvent capable of inserting and extracting the electrode reactant
can be selected according to the electrode reactant.