[0001] The present invention relates to a valve for regulating the flow of gas supplied
to a cooking burner, operated by means of an electronically-controlled motor, the
valve regulating member being the cylindrical type, which slides linearly to vary
a gas through-flow section.
Prior art
[0002] Well known are gas flow regulating valves of the type defined above, adapted to a
cooking hob surface burner, as disclosed in GB-2219066-A, supplying a flow variable
between a maximum flow and a minimum flow in accordance with two valve member ON positions,
and with a separate OFF position. A step motor arranged at one end of the valve body
operates the regulating valve by means of an electronic control circuit, from the
cooking appliance controls.
[0003] The gas regulating valve for a cooking burner disclosed in EP-A-0692681 and its equivalent
US-A-5544856 is operated electrically, displacing a valve member linearly in a gas
chamber communicated with a gas inlet and a gas outlet to the burner. The valve member
is cylindrically shaped and slides snugly through the hole in a transverse valve seat.
The cylindrical valve member has a decreasing section surface groove which slides
along the wall of the seat hole, thereby achieving a transverse through-flow area
that varies with the linear forward movement of the valve member.
Disclosure of the invention
[0004] The object of the invention is a valve regulating the flow of gas to a cooking hob
surface burner, the valve being operated by means of a step motor and the closure
member moved linearly in a gas chamber in communication with an inlet conduit, supplying
a variable forward-movement-dependent flow to an outlet conduit, between a maximum
flow and a minimum flow position, starting from a shut-off position, by means of reducing
a through-flow area in the closure member.
[0005] An objective of the present regulating valve is a form of construction of the flow
regulating valve components for the supply of a flow of gas to the burner which should
be gradually variable in response to the action of the motor, and the power of the
outlet flow to the burner should be regulated smoothly, irrespective of the family
of the fuel gas regulated, over the whole stroke effected by the regulating member.
[0006] A further objective of the present patent is a gas flow regulating valve, intended
for the individual supply of the various burners of different outputs installed on
a cooking hob, of simple economical construction, which will withstand a large number
of regulating valve member shift operations, with the same precision and without the
appearance of gas leaks brought about by wear in the valve regulating components.
[0007] The regulating valve according to the invention is built with a cylindrically-shaped
regulating valve member, provided with a variable section surface groove, which is
in communication with the flow outlet chamber, and which slides over a fixed transverse
closure member in the valve body. The cylindrical member is moved linearly by a valve
shaft and progressively exposes a through-flow opening to the gradually decreasing
outlet chamber, starting from a shut-off position (OFF) up to another minimum flow
end position, Qmin. The regulating valve is controlled by a step motor which requires
little power to effect the sliding movement of the cylindrical member, since the closure
member has a flexible sealing ring for the sliding contact with practically no friction.
[0008] The minimum flow Qmin is regulated by a calibrated hole in permanent communication
with the outlet chamber. It is particularly complicated to graduate a small intermediate
gas flow close to Qmin, especially when the gas supplied is butane and the burner
regulated is low power. For the regulation of an intermediate flow between the Qmax
and Qmin flows, when the desired low is close to Qmin, the regulating surface groove
terminates in a V-shaped end of groove converging in the direction of forward movement,
for purposes of regulating the intermediate flow close to a minimum flow. The end
of the V-section surface groove is precision-machined on the cylindrical valve member,
and it is valid with the same size and length for the smooth regulation of said small
flow of whatsoever gas family may be supplied and for all the different burner outputs.
[0009] An advantage of this regulating valve is the adaptation of the same valve structure
design and flow-regulating member for their application to the various burners of
different outputs on a cooking hob and to the different gas families. The regulating
valve member is made of a single cylindrical piece, for easy fitting in the body of
the valve, this piece being the same for all the different powered burners and different
gas families. In cases of a different burner or gas family, regulation is adjusted
by means of a change in the relationship of the valve member forward movement to the
motor control signal. The Qmin of any of the fuel gas families is achieved by means
of the exchange of a bypass screw fitted in the free end of the cylindrical regulating
member.
Description of the drawings
[0010]
FIG. 1 is a sectional view of a gas flow regulating valve with a step motor in a position
corresponding to an intermediate flow.
FIG. 1A is a partial view of the valve as figure 1, showing a close view of the gas
flow regulating plug.
FIG. 2 is a sectional view of the valve in figure 1, in a valve closed position.
FIG. 4 is a sectional view of the valve in figure 1, in a position corresponding to
a minimum flow.
FIG. 4 is a perspective view of the regulating member of the valve in figure 1.
FIG. 5 is a partial view of the valve regulating plug, showing the relative position
between the regulating member and the closure member.
FIG. 6 is a diagram showing the outgoing gas flow from the valve in accordance with
the relative position of the regulating member in figures 4 and 5.
Detailed description of a preferred embodiment
[0011] In reference to figures 1-6, an embodiment of regulating valve 1 comprises a cylindrically-shaped
hollow valve body 2 forming an elongated gas circulation chamber 3, provided with
a gas inlet conduit 4 and an outlet conduit 5 from the valve in communication with
the gas chamber 3, and with a step motor "M" coupled at one end of the body by means
of a shaft 6 coaxial with a valve body centreline 1a,
a valve regulating member 7 moved linearly in a controlled fashion in both axial directions
"X" for regulating a gas outlet flow "Q", and
a valve closure member 8 in the form of a disc held stationary in a fixed position
in respect of the valve body, between the inlet conduit 4 and the outlet conduit 5.
[0012] In a preferred embodiment the valve member 7 is of an elongated cylindrical shape,
coupled at one end to the valve shaft 6 and to the motor M. The closure disc 8 is
secured transversely in the gas chamber 3 against the inner wall 2i of the body, forming
on either side an inlet chamber 3a and outlet chamber 3b, in communication with a
respective conduit 4 Ó 5. The closure disc 8 is held in a fixed reference position
in relation to movement X by means of a compression spring 14, which presses it up
against an annular stop 17 on the inner wall
2i of the body. In addition, a peripheral sealing ring 8c of the closure disc 8 is pressed
against this inner wall 2i of the chamber 3, isolating both chambers 3a and 3b from
each other.
[0013] The closure disc 8 is of considerable thickness "th" and every one of its flat faces
incorporates a "lip" type sealing ring 8a, 8b projecting towards its central hole
16. The closure disc 8 is traversed coaxially by the regulating member 7. The two
lipped sealing rings 8a, 8b are at said distance "th" apart from each other in the
direction of movement "X". The lipped edges 8a, 8b make sliding contact on the surface
of the cylindrical member 7, undergoing elastic deformation to open and close the
passages of gas flow "Q" through cylindrical member 7, either wholly or partly, from
the inlet chamber 3a to the outlet chamber 3b.
[0014] In a preferred embodiment of valve 1, the regulating member 7 shown in FIG. 1, FIG.
4 and FIG. 6 is provided with one or more gas passages in the form of superficial
recesses 9, 9' communicating with both inlet and outlet chambers 3a, 3b, a gas passage
in the form of a drill hole 12 communicating with said outlet 5, and an intermediate
passage opening preferably effected in the form of a surface groove 11 with a V-shaped
section of decreasing area. Preferably, the regulating member 7 is provided with two
elongated superficial recesses 9, 9' located on the cylindrical surface 7, spaced
angularly apart from each other. Both recesses 9, 9' have a length greater than the
thickness "th" of the closure disc 8, and they may therefore be in communication with
both the inlet 3a and the outlet chamber 3b, so they form inlet and outlet openings
for gas flow "Q". A first superficial recess 9 is situated in line with the V-shaped
groove 11, and it is approximately 1 mm longer than the second superficial recess
9', whereby in a relative intermediate position of the regulating member 7, the second
recess 9' cooperates in the supply of a maximum flow Qmax when it is in communication
with both chambers 3a, 3b. When the second recess 9' is already completely closed
to the outlet chamber 3b, being longer, the first recess 9 also supplies an intermediate
flow Qgra, so it is also called the regulating recess 9.
[0015] An inner radial hole 10 drilled in a position (FIG. 4 and 5) on the superficial regulating
recess 9 establishes a conducting branch 10, 12 between the chambers 3a, 3b calibrated
for a minimum flow Qmin, always open from the initial opening movement X of valve
1. The Qmin for different gas families is calibrated by means of a bypass screw 15
fitted in the free end of the cylindrical member 7, communicated with the intermediate
hole 10. In the event of natural gas being supplied as fuel, owing to its comparatively
lower heat capacity than the other gas families, the Qmin will be supplied by way
of the area of the converging end of the V-groove 11, since its value is comparatively
much higher than the Qmin of LP gas necessary.
[0016] In reference to FIG. 4 to FIG. 6, with the regulating member 7 displaced in the direction
of the motor M - "Op" arrow in FIG. 4- the surfaces recesses 9,9' are situated in
successive relative positions "Pr", in reference to the fixed plane of the sealing
lip 8b. The resulting outlet flows "Q" have been represented graphically in FIG. 6,
for supply to two burners of different outputs W1 and W2. The closure disc 8 is retained
all the time in a fixed position, pressed by the spring 24 up against an internal
stop 17 in the valve body. In this way, the recesses 9, 9' and the adjustable V-groove
11 slide over the sealing lip 8b.
[0017] For the regulation of gas flow "Q" starting from the shut-off position OFF towards
Qmax and afterwards towards Qmin, a movement of the regulating member is preferred
towards the motor according to the arrow "Op", with a total stroke "St", and for the
return of the regulating member 7 to its initial home position, the regulating member
is moved towards the end of motor M, according to arrow "CL" in FIG. 4. When the regulating
member 7 is moved by the motor M in direction "X" to supply the required flow Q, Qmax,
Qgra, Qmin, the end of the superficial recesses 9, 9' and the V-groove slide along
the central hole 16 in the closure disc 8 and communicate the outlet chamber 3b with
the part of the superficial recesses 9, 9' in communication with the inlet chamber
3a. The superficial recess 9 aligned with the V-groove 11 is approximately Xs = 1
mm greater in length than the other parallel longitudinal recess 9'. This end portion
Xs of the longitudinal recess 9 provides an intermediate flow outlet Qgra after the
Qmax setting, between the relative positions P2 and P3 in FIG. 5 and FIG. 6.
[0018] In reference to FIG. 5 and FIG. 6 observed at the same time, the manner of operating
of the regulating 11 for regulating the flow Q supplied is as follows: the regulating
member 7 is moved by the shaft 6 along the gas chamber 3, sliding through of the closure
member 8 to different relative positions OFF, P0-P6, MIN. The movement X of the regulating
member 7 in the "open" direction indicated by the arrow "Op" begins from an "OFF"
position cutting off the gas flow Q, a condition shown in FIG. 2, continues via a
"MAX" position of a flow Qmax not shown in the drawings, to the next position P2,
also Qmax, an intermediate position P3, P4, P5 with outlet of an intermediate flow
"Qgra", a condition shown in FIGS. 1 and FIG. 1A, and finishes with a third movement
between two relative positions P5, P6, MIN to supply said flow "Qmin", a condition
shown in FIG. 3.
[0019] The regulating member 7 moves by sliding over the lipped seals 8, 8b from its relative
position OFF to its relative position MIN. The superficial recesses 9, 9' slide over
the first sealing lip between the relative positions P0 and P1 opening up the passage
of flow C from the inlet chamber 3a. A large bore area for Qmax, which is the sum
of the ends of the recesses 9, 9', is placed in communication with the outlet chamber
3b. The maximum flow Qmax for the output chosen W1, W2 in the corresponding cooking
burner is established by means of different movements X for one burner or another,
and it is maintained during a movement "Xm" between the relative positions P1 and
P2. Continuing movement X, the length of recess 9' is closed completely, and now a
flow Qgra less than Qmax leaves the outlet chamber 3b from the end of the recess 9,
between positions P2 and P3. The portion of length Xg between the end of the recess
9 and the V-groove 11 now slides over the sealing lip 8b, gradually exposing a flow
section to the outlet chamber gently decreasing in accordance with the electrical
operating signal transmitted to the motor M, whereby an outlet flow "Qgra" is established
closely adapted to a small power output required close to the minimum flow Qmin. The
regulation of a flow Qgra of natural gas close to Qmax, which is large due to its
low calorific power, is regulated gradually from a prior position P3, by way of the
end portion of the surface groove 9, which is adjacent and in longitudinal succession
with the V-groove 11, its outlet area being substantially larger than the latter.
The intermediate butane gas flow Qgra is regulated by way of the V-groove 11 only.
In particular, it is hard to regulate gradually for the cooking burner of lower output
W2, an intermediate butane gas flow Qgra close to Qmin by means of a final movement
X. In an advanced position P4 of the flow Qgra close to Qmin it is the V-shaped groove
11 which provides the final fine adjustment. From position P5, P6, MIN motor M moves
the regulating member 7 in the direction X opposite to "closing", indicated by arrow
"CL" in FIG. 4, for the return of the regulating member 7 to the shut-off state OFF
of supply Q.
[0020] The surface configuration of the first passage recess 9 is rectangular, preferably
finishing in a semi-circle (FIG. 4) intersecting the V-groove 11, whereby the recess
9 provides a termination with an opening of decreasing area in respect to the rectangular
area of the recess 9, connected with the V-groove, which is likewise of decreasing
area. The V-groove 11 exhibits an outlet area in the form of an elongated surface
triangle-shapep of a width "A", converging towards the end of the regulating member
7 next to the outlet 5. The cross section of the V-groove 11 is also decreasing from
a depth "H" (FIG. 5) below the cylindrical surface towards the outlet conduit 5 and
terminating in an apex on the surface. The triangular area of the V-groove 11 is added
to the final rounded portion of the recess 9, forming an outlet surface of length
"Xg" in the direction of movement, between the relative positions P3 and P5 (FIG.
5 and FIG. 6) for a smooth graduation of an intermediate flow Qgra.
[0021] In an embodiment of the invention the power of the burner is W1 = 4 Kw or W2 = 2.8
Kw, as two examples of the burners amongst the many of a cooking hob; the overall
stroke of the cylindrical member St = 8 mm approximately; the forward movement X =
0.5 mm / revolution of motor M; the movement X between the relative regulating positions
P0 and P5, X = 5 mm; the length of the regulation area of a gentle flow Qgra Xg =
4 mm; the diameter of the regulating member 7, D = 5.8 mm; the width "A" of the V-groove
1 = 1.4 mm; the greatest height of the V-groove, H = 1 mm; the thickness of the closure
disc 8, th = 6 mm.
1. Gas flow regulating valve adapted to one cooking burner amongst several on a cooking
hob, of the type that includes a hollow valve body (2) forming a cylindrical-shaped
gas circulation chamber (3) on the inside, with a gas inlet conduit (4) from a source
and an outlet conduit (5) from the valve, and a step motor "M" coupled at one end
of the valve body (2) by means of a valve shaft (6) coaxial with a valve body centreline
(1a),
a valve closure member (8), provided with sealing means (8a, 8b, 8c) so as to define
an inlet side (3a) and the outlet side (3b) of the gas chamber, and keep them isolated
from each other, and which, being held in a fixed position relative to said valve
body (2), is provided with a central through-hole (16) for gas flow Q from said inlet
side (3a) towards said outlet side (3b),
a regulating valve member (7) cylindrical-shaped, whose axial movement X through said
closure member (8) is controlled by motor (M) over a whole stroke (St) of successive
positions "P" relative to the closure member (8) between two extreme positions (P0,
P6), effecting the regulation of an outlet gas flow "Q" between the flow shut-off
(OFF), a maximum flow Qmax, a graduated intermediate flow Qgra, and a minimum flow
Qmin, depending on the length (Xm, Xg) of the movement "X" made, characterised in that
said cylindrical regulating member (7) is provided with al least one elongated superficial
recess (9,9') for the passage of the gas flow Q, communicating the inlet side (3a)
with the outlet side (3b) by way of said centre hole (16) in the closure member, a
surface opening (9, 11) for gas passage provided with a surface groove (9,11) adjacent
to said communication superficial recess (9) at the outlet side (3b), and configured
in the form of a groove extending in the axial direction, the through-flow area (A)
thereof being open in a layout convergent towards said outlet side (3b) for the regulation
of the intermediate flow Qgra,
wherein said superficial recess (9, 9'), after a prior initial movement (OFF-PO) of
the regulating member (7), is partly open towards the inlet side (3a) and towards
the outlet side (3b) as well, so as to establish the predetermined flow Qmax, and
said regulating surface groove (9,11) being of longitudinally variable section, is
gradually opened to the output chamber (3b) in accordance with a second regulated
movement Xr between two relative positions (P3, P5), for the supply of an intermediate
flow Qgra between said predetermined flows Qmax and Qmin, according to the output
(W1,W2) of the cooking burner chosen and the gas family supplied.
2. Gas flow regulating valve according to claim 1,
wherein said surface opening (9,11) for the gradual regulation of the intermediate
flow Qgra is formed with a through-flow area gradually decreasing in the direction
X towards the free end of the cylindrical member (7) next to the outlet conduit (5),
by means of a V-shaped section groove (11), with both the surface area (A) and the
radial section (H) being convergent in form so as to obtain a smooth and precise graduation
of the intermediate flow Qgra of the "LP" gas for burners of different outputs (W1,
W2).
3. Gas flow regulating valve according to claim 1,
wherein said surface opening (9, 11) for the gradual regulation of an intermediate
flow Qgra is formed with a gas through-flow area gradually decreasing in the direction
X of the movement towards the free end of the cylindrical member (7) next to the outlet
conduit (5), by means of a final portion of the superficial recess (9) on the inlet
side (3a) and a V-shaped section groove (11) in longitudinal succession with the final
portion of the recess (9) in the inlet, so as to obtain a smooth and precise regulation
of an intermediate natural gas flow Qgra for the burners of different outputs (W1,
W2).
4. Gas flow regulating valve according to claim 1,
wherein the cylindrical regulating member (7) has an intermediate hole (10) drilled
radially on said superficial recess (9) on the inlet side (3a), and at least a through-flow
conduit (12) in the regulating member (7) situated permanently on the outlet side
(3b), is communicated with said intermediate radial hole (10) for the supply only
of flow Qmin, by means of a third movement between two final relative positions (P5,
P6) of the regulating member (7).
5. Gas flow regulating valve according to claim 1,
wherein said closure member (8) is constructed in the form of a closure disc (8) held
in a fixed position in relation to the valve body (2), and it is provided with a sealing
ring (8a, 8b) on each of its sides in the direction X over which the cylindrical regulating
member (7) is slid, said rings (8a,8b) being spaced from each other a given length
(th) for the partial covering between them of said superficial recess/es (9,9') on
the inlet side (3a) to obtain a flow Qmax, and when the regulating member (7) effects
final movement X, covering said adjacent surface groove (9, 11) entirely so as to
obtain the flow Qmin only.
6. Gas flow regulating valve according to claim 1,
wherein said closure member (8) is constructed in the form of a closure disc (8) held
in a fixed position in relation to the valve body (2), and it is provided with a sealing
ring (8a,8b) on each of its sides in the direction X over which the cylindrical regulating
member (7) is slid, said rings (8a,8b) being spaced a given distance (th) apart from
each other for the partial covering between them of said superficial recess/es (9,9')
on the inlet side (3a) to obtain a flow Qmax, and the regulating member (7) is provided
with a superficial recess (9) on the inlet side formed with an end portion of decreasing
area in direction X, and said surface groove (11) for the gradual regulation of the
flow Qgra is configured in "V" form and situated adjacent to said end portion of the
superficial recess (9), whereby, when the regulating member (7) effects a final movement
X, at the same time it covers said surface groove (9,11) and said final portion of
the recess (9) on the inlet side (3a), so as to obtain the minimum flow Qmin only.
7. Gas flow regulating valve adapted to one cooking burner amongst the several on a cooking
hob, of the type that includes a hollow valve body (2) forming a cylindrically-shaped
gas circulation chamber (3) on the inside, with a gas inlet conduit (4) from a source
and an outlet conduit (5) from the valve, and a step motor "M" coupled at one end
of the valve body (2) by means of a valve shaft (6) coaxial with the body,
a valve closure member (8), provided with sealing means (8a, 8b, 8c) so as to define
an inlet side (3a) and an outlet side (3b) of the gas chamber and keep them isolated
from each other, and which, being held in a fixed position relative to the valve body
(2), is provided with a central through-hole (16) for gas flow Q from said inlet side
(3a) towards said outlet side (3b) of the chamber,
a regulating valve member (7) cylindrical-shaped, whose axial displacement "X" through
said closure member (8) is controlled by motor (M) over a whole stroke (St) of successive
positions "P" relative to the closure member (8) between two extreme positions (P0,
P6), effecting the regulation of an outlet gas flow "Q" between the flow shut-off
(OFF), a maximum flow Qmax, a graduated intermediate flow Qgra, and a minimum flow
Qmin, depending on the length (Xm, Xg) of the displacement "X" made, characterised in that
said cylindrical regulating member (7) is provided with at least one elongated superficial
recess (9,9') for regulation of the passage of gas flow Q, communicating the inlet
side (3a) with the outlet side (3b) by way of said centre hole (16) in the closure
member, a regulating surface opening (9,11) provided with a surface groove (11) adjacent
to said superficial recess (9) towards the outlet side (3b), and configured in the
form of a variable passage area (A,H) extending in the axial direction for the regulation
of the intermediate flow Qgra, and at least one gas through-flow conduit (12) in permanent
communication with the outlet side (3b) for the supply only of a calibrated flow Qmin,
wherein said superficial recess (9,9') after a prior initial movement (OFF-P0) of
the regulating member, is partly open towards the inlet side (3a), establishing on
the outlet side (3b) a predetermined flows Qmax, and said regulating surface opening
(9,11) is gradually open following a second displacement Xr between two relative positions
P3,P5 for the supply of the intermediate flow Qgra, according to the output (W1,W2)
of the cooking burner chosen and the gas family supplied, by means of the successive
covering of a final portion of the superficial recess (9) and of the regulating surface
opening (9,11) between said side sealing means (8a,8b) of the closure member, in accordance
with the length movement X made.
8. Gas flow regulating valve according to claim 7,
wherein said regulating surface opening (9,11) gradually open is configured with a
V-shaped through-flow area (11) which gradually decreases in the direction X towards
the free end of the cylindrical member (7) next to the outlet conduit (5), having
both the surface area (A) and the radial section (H) being convergent in form so as
to obtain a smooth and precise graduation of the intermediate flow Qgra of the "LP"
gas for burners of different power (W1,W2).
9. Gas flow regulating valve according to claim 7,
wherein the cylindrical regulating member (7) comprises an intermediate hole (10)
drilled radial on said superficial recess (9) on the inlet side (3a), and said through-flow
situated permanently on the outlet side (3b), is communicated with said radial intermediate
hole (10) by means of a third movement between two final relative positions (P5, P6),
for the supply of the flow Qmin only.
10. Gas flow regulating valve according to claim 7,
wherein a bypass screw (15) calibrated for the supply of a flow Qmin is provided in
an axial housing at the free end of the cylindrical regulating member (7), in permanent
communication with said superficial recess (9, 9') on the inlet side (3a).