A CAPPING UNIT FOR CLOSING CONTAINERS WITH RESPECTIVE CAPS

Description

Technical Field

[0001] The present invention relates to a capping unit for closing containers with respective caps.

[0002] In particular, the invention finds application in systems for filling containers designed to hold substances and/or products consisting in liquids, viscous fluids, creams, gels and/or powders.

Background Art

[0003] The prior art embraces capping units such as will apply caps automatically to respective containers, consisting generally in a plurality of capping assemblies set in motion on a carousel rotatable about a vertical axis.

[0004] United States Patent US 4,535,583 A1 discloses a capping unit according to the preamble of claim 1.

[0005] By way of example, European Patent EP 0636573 owned by the present applicant discloses a unit in which each capping assembly is set in rotation, about a respective axis parallel to the axis of rotation of the carousel, by a respective shaft capable of axial movement relative to the carousel in such a way that the assembly can be shifted toward and away from a relative container revolving on the carousel.

[0006] Each capping assembly is equipped with a relative mechanism such as a gripper, by means of which the cap is clasped and screwed onto the threaded neck of a respective container by inducing a rotation of the aforementioned shaft.

[0007] The carousel consists substantially in a frame carrying a vertical main drum and a platform at the top of the drum. The frame also serves to support the containers, each aligned beneath a respective capping assembly.

[0008] The shafts of the single capping assemblies are carried by a housing associated with the top platform and equipped internally with a stationary drum cam surmounting the main drum of the carousel.

[0009] The drum cam presents a side wall affording annular groove cam profiles, such as will accommodate following rollers connected to the shafts of the single capping assemblies and able thus to bring about their vertical movement, also a ring gear integral with the outer surface presented by the side wall of the drum cam. Each of the shafts supporting a capping assembly carries a pinion in mesh with the ring gear of the drum cam.

[0010] Thus, when the drum is set in motion around the axis of rotation, the interaction of each pinion with the fixed ring gear of the drum cam will cause the capping assembly to rotate about its own axis. The vertical and rotational movement transmitted to the shafts of the capping assemblies and the movement of the associated grippers are all synchronized in such a manner that successive caps can be taken up by the grippers and screwed onto the respective containers.

[0011] The cap is screwed onto the container applying a predetermined tightening torque beyond which a torque limiting device, for example an adjustable clutch associated with each assembly, will begin to slip and thus allow the grippers to lock and terminate the step of screwing the cap onto the neck.

[0012] Capping units of the type outlined above are effective, but affected nonetheless by significant drawbacks.

[0013] In reality, whilst the aforementioned capping units are able to effect a secure closure of the cap on the container, the applicant finds that there are certain shortcomings as regards the versatility of such units, in terms of the extent to which they can be used with containers of different sizes.

[0014] More exactly, it will be appreciated that the vertical travel of each capping assembly depends on the profile of the groove afforded by the drum cam, which positions each capping assembly at a given height, enabling the gripper to engage the cap.

[0015] This means that if containers of different height are fed onto the carousel, the drum cam cannot be used as it will no longer be possible to position the gripper at the height of the new container. Generally speaking, the capping unit will utilize a carousel adapted to the size of a given container, with a cam profile allowing the gripper to be positioned at the correct height.

[0016] Consequently, the production line must be equipped with a number of units, each dedicated to a certain size of container, generating an increase in costs and a requirement for additional space in which to accommodate the various distinct units.

[0017] Another drawback stems from the construction costs and the overall dimensions of the single dedicated capping units.

[0018] This drawback is attributable to the use of mechanical components by which each of the individual capping assemblies is set in rotation; besides being bulky and cumbersome, the components in question are particularly costly and require frequent maintenance.

[0019] In effect, the mechanical components in question are precision-engineered parts calling for particular care in assembly, in order to ensure that each cap will be closed accurately on the container. A case in point is the adjustable clutch, for example, which not only must be set up for each production run according to the type of container and cap, but is also made to extremely high specifications and thus notably expensive.

[0020] The object of the present invention is to overcome the problems associated with the prior art by providing a capping unit for closing containers with respective caps, such as will be versatile and suitable for use with any type of container, irrespective of size.

[0021] In particular, one important object of the present invention is to set forth a capping unit such as will be adaptable easily to any type of container used in production, regardless of the dimensions.

[0022] A further object of the present invention is to provide a particularly economic and compact capping unit, though without losing the functional advantages typical of the prior art.

Disclosure of the Invention

[0023] These objects and others besides, which will emerge more clearly from the following specification, are substantially realized in a capping unit according to claim 1.

[0024] The invention will now be described in detail, by way of example, with the aid of the accompanying drawings, in which:

• figure 1 is a schematic plan view of the capping unit according to the present invention, installed on a container-filling production line;
• figure 2 shows the capping unit in perspective, with certain parts omitted better to reveal others;
• figure 3 is an elevation view of the capping unit shown in figure 2;
• figure 4 is an elevation view showing a detail of the capping unit in a respective first operating condition;
• figure 5 is an elevation view showing the detail of figure 4 in a respective second operating condition;
• figure 6 is a block diagram of the capping unit.

[0025] Referring to the accompanying drawings, 1 denotes a capping unit according to the invention, in its entirety, for closing containers 2 with respective caps 3.

[0026] Each container 2 comprises a body presenting an externally threaded neck 4, and a cap 3 threaded internally in its turn and attachable thus releasably to the neck 4 of the body. The containers 2 can be of any given type, such as flacons or bottles, or even cartons fashioned of paper material and furnished with a welded neck closed by a respective plastic cap.

[0027] With reference to figure 1, which shows the capping unit 1 installed in a production line, the unit 1 comprises a carrier and conveyor component 5 mounted in such a way as to rotate clockwise, as seen in figure 1, about a vertical primary axis 5a. The carrier component 5 receives a succession of containers 2 and a separate succession of caps 3 from a rotary infeed conveyor 100 operating at a first transfer station.

[0028] The infeed conveyor 100 is set in rotation, turning anticlockwise as seen in figure 1 about an axis parallel to the primary axis 5a, and in receipt of a succession of containers 2 taken up at a first infeed station 101 from a horizontal duct equipped with a screw feeder 102 by which the containers are directed at regular intervals into the station 101.

[0029] Also directed onto the infeed conveyor 100, at a second infeed station 103, is a succession of caps 3 entering along a horizontal duct 104 extending perpendicular to the screw feeder 102.

[0030] The carrier component 5 is disposed and configured in such a way as to effect the assembly of the caps 3 with the relative containers 2 and to direct each container 2 fitted with a relative cap 3 onto a rotary outfeed conveyor 105 by way of a second transfer station 106.

[0031] As discernible to better advantage in figure 2, the component 5 carrying and conveying the containers 2 is set in motion by a respective motor 6 of familiar in embodiment, illustrated schematically in the drawing.

[0032] More exactly, the carrier component 5 is embodied as a carousel 7 presenting a drum 8 of cylindrical geometry associated with the aforementioned motor 6 and rotatable thus about the primary axis 5a.

[0033] Also forming part of the carousel 7 is a base 9, located below the drum 8, on which the containers 2 are supported as they advance ordered in single file each with the relative neck 4 directed upwards.

[0034] More precisely, the base 9 is of substantially circular appearance and presents an annular carrying surface 9a disposed transversely to the longitudinal dimension of the drum 8 and directed toward the selfsame drum. The peripheral edge of the annular surface 9a presents a plurality of seats 9b, each designed to accommodate a respective container 2 and hold it in a vertical position.

[0035] The carousel 7 further comprises a platform 10 associated with the top of the drum 8 and positioned facing the base 9.

[0036] In a preferred embodiment, the platform 10 likewise will be of circular appearance, presenting a first annular surface 10a disposed parallel with and facing the base 9, and a second annular surface 10b facing in the opposite direction to the first surface 10a.

[0037] The capping unit 1 also includes a plurality of capping assemblies 11 associated with the carrier component 5, each positioned above a corresponding container 2. Each capping assembly 11 is capable of vertical movement in a manner that will be made clear in due course, between a first position, distanced from the respective container 2, and a second position actively engaging the container 2.

[0038] Notwithstanding figure 2 shows just one capping assembly 11 associated with the carrier component 5, for the sake of clarity, the capping assemblies 11 will advantageously be equal in number to the containers 2 standing on the base 9 and distributed around the full peripheral length of the platform 10.

[0039] In greater detail, each capping assembly 11 presents a rod 12 accommodated slidably within a guide 13 afforded by the platform 10.

[0040] The rod 12 extends longitudinally parallel to the primary axis 5a of the unit 1 and presents a bottom first end 12a located between the first surface 10a of the platform 10 and the annular surface 9a of the base 9, also a top second end 12b, opposite from the first end 12a, located above the second surface 10b of the platform 10.

[0041] The second ends 12b of the rods 12 are associated with first drive means 14 by which the single capping assemblies 11 can be set in motion vertically, one independently of another.

[0042] To advantage, such first drive means 14 include a plurality of primary electric motors 14a each associated with a respective rod 12.

[0043] In particular, each primary electric motor 14a is associated with the second end 12b of the respective rod 12 and positioned above the second surface 10b of the platform 10.

[0044] Still more particularly, and as better illustrated in figure 3, the primary electric motor 14a presents a shaft 15 rotatable about an axis extending normal to the primary axis 5a, and a gear 15a keyed to this same shaft 15.

[0045] Positioned thus, the gear 15a is able to engage in mesh with a rack 16 offered laterally by the second end 12b of the rod 12.

[0046] To advantage, setting the gear 15a in rotation will cause the rod 12 to shift vertically toward and away from the container 2.

[0047] Also associated with each capping assembly 11 is a gripping mechanism 17 designed to engage a respective cap 3 when the selfsame assembly 11 occupies the second position. The gripping mechanism 17 is rotatable about a respective secondary axis 17a parallel to the primary axis 5a, as will be explained shortly in more detail, in such a way as to screw the cap 3 onto the threaded neck 4 of the respective container 2.

[0048] More exactly, the single gripping mechanism 17 is associated with the first end 12a of the rod 12 and coupled to second drive means, denoted 18, by which it can be set in rotation independently of other gripping mechanisms 17.

[0049] In effect, the second drive means 18 include a plurality of secondary electric motors 18a, each associated with a respective gripping mechanism 17.

[0050] In particular, each secondary electric motor 18a is coupled between the first end 12a of the respective rod 12 and the-gripping mechanism 17, and presents a shaft 19 aligned coaxially with the rod 12 and rotatable about the respective secondary axis 17a.

[0051] Accordingly, the gripping mechanism 17 can be set in rotation by activating the secondary electric motor 18a to turn the relative shaft 19

[0052] Still more particularly, the gripping mechanism 17 presents a gripper 20 attached to the shaft 19 of the relative secondary electric motor 18a and capable of movement between an open condition (figure 4), in which the corresponding capping assembly 11 is in the first position, and a closed condition (figure 5) in which the corresponding capping assembly 11 is in the second position and the gripper itself engages the relative cap 3. For the sake of clarity, the cap 3 is not shown in figures 4 and 5.

[0053] The gripper 20 presents a carrier element 21 of substantially cylindrical appearance, associated in coaxial alignment with the shaft 19 of the secondary electric motor 18a.

[0054] The carrier element 21 in turn presents an outer surface to which a plurality of jaws 22 can be hingedly attached.

[0055] Three such jaws 22 are shown in the example of the drawings, equispaced advantageously at 120°, although the gripper could be equipped alternatively with a greater number of jaws, as dictated by the nature of the process and according to the structure and size of the particular cap 3.

[0056] The jaws 22 are hinged to the carrier element 21 and pivotable thus about respective axes transverse to the secondary axis 17a, between a position drawn toward one another, corresponding to the closed condition of the gripper 20, and a position spread apart from one another corresponding to the open condition of the gripper 20.

[0057] In particular, each jaw 22 appears as an elongated and curved plate presenting a first end 22a, a second end 22b remote from the first, and an intermediate portion 22c located between the first end 22a and the second end 22b.

[0058] As illustrated in the accompanying drawings, the intermediate portion 22c is located advantageously to coincide with a recessed portion of the jaw 22.

[0059] Moreover, the intermediate portion 22c is attached to the carrier element 21 by way of an anchor pivot neither described nor illustrated, being familiar in embodiment, on which the respective jaw 22 is able to rock back and forth.

[0060] The first end 22a carries a following roller 23 associated rotatably with the jaw 22 and presenting an outer surface that projects beyond the dimensional compass of the selfsame jaw.

[0061] The second end 22b of the jaw 22 presents a contact element 24 contoured advantageously to match a lateral portion of the cap 3 and combining with those of the other jaws 22 associated with the carrier element 21 to grip the cap 3 in readiness for the screwing step.

[0062] The gripping mechanism 17 further comprises an actuator 25, advantageously of linear type, by which the gripper 20 is caused to alternate between the open condition and the closed condition.

[0063] In a preferred embodiment, the linear actuator 25 will consist in a vertically reciprocating electric or pneumatic piston 26 associated with a mounting frame 27.

[0064] In greater detail, as illustrated to advantage in figure 4 and 5, the secondary electric motor 18a is locked to the rod 12 preferably by way of the aforementioned frame 27.

[0065] The frame 27 consists to advantage in four upright members 28 flanking the secondary motor 18a and extending parallel to the secondary axis 17a. The top ends of the four uprights 28 are connected to a coupling 29 by way of which the first end 12a of the rod 12 and the secondary motor 18a are rigidly associated.

[0066] The bottom ends of the uprights 28 are connected to a plate 30 disposed transversely to the secondary axis 17a, which preferably will afford a hole serving to admit the shaft 19 carrying the gripper 20.

[0067] This same plate 30 will also carry the linear actuator 25, which is positioned externally of the frame 27 so as to allow the reciprocating movement of the piston 26.

[0068] Also associated with the gripping mechanism 17 is a transmission component 31 interposed between the gripper 20 and the actuator 25, by which the movement of the piston 26 is relayed to the jaws 22.

[0069] More exactly, the transmission component 31 is composed of a plunger 32, and a mechanical linkage 33 rigidly associated with the plunger 32.

[0070] In greater detail, the plunger 32 is substantially frustoconical in appearance and associated coaxially with the shaft 19 of the secondary motor 18a. Thus, the shaft 19 of the secondary motor 18a is inserted through and freely slidably within a clearance hole afforded by the plunger 32.

[0071] In addition, the plunger 32 is interposed between the secondary motor 18a and the gripper 20 and presents a top end 32a coupled to the plate 30, and a bottom end 32b offered to the carrier element 21. The top end 32a and the bottom end 32b are interconnected by a downwardly tapered outer surface 32c against which the following rollers 23 of the single jaws 22 are caused to roll.

[0072] Still referring to figures 4 and 5, the roller 23 of each jaw 22 is designed to roll vertically against the outer surface 32c of the plunger 32. As a result of the rolling action, the jaw 22 is caused to rock on the aforementioned pivot between the respective open and closed positions.

[0073] The mechanical linkage 33 presents a lever 34 of essentially rectangular outline, associated with the aforementioned frame 27. More exactly, the lever 34 presents a first portion 35 at one end, hinged to the piston 26 of the actuator 25, and a second portion 36 at the opposite end, which is hinged to the plate 30. The first and second portions 35 and 36 are interconnected rigidly by two guide portions 37 positioned one on either side of the frame 27.

[0074] It will be seen also that each guide portion 37 presents an opening 37a extending longitudinally between the first and second portions 35 and 36 and accommodating a relative pin 38.

[0075] The pin 38 in question is mounted to a respective cross member 38a slidable vertically on the frame uprights 28. In particular, the cross member 38a presents vertical portions 38b positioned to coincide with the uprights 28 and fitted with following rollers 38c offered to the first end 32a of the plunger 32.

[0076] In this situation, the pin 38 serves as a fulcrum on which the guide portion 37 is able to pivot, as will be described in due course.

[0077] The capping unit 1 further comprises an electronic controller 40 piloting the operation of each primary electric motor 14a and secondary electric motor 18a, as illustrated schematically in figure 6.

[0078] To advantage, the electronic controller 40 consists in an electronic processor of conventional type, which therefore is neither illustrated nor described in detail hereinafter.

[0079] The electronic controller 40 includes a processing block 41 serving to vary the operating parameters of the primary electric motor 14a and secondary electric motor 18a of each capping assembly 11.

[0080] More exactly, a signal S1 is sent by the processing block 41 to the primary electric motor 14a indicating the distance that must be covered by the rod 12 to reach the corresponding container 2. The signal S1 is processed according to the height of the container 2 and can differ from one capping assembly 11, hence one primary motor 14a, to another.

[0081] Similarly, a signal S2 is sent by the processing block 41 to the second electric motor 18a, indicating the moment at which the selfsame motor 18a will be activated. This second signal S2 is transmitted by the processing block 41 when the capping assembly 11 is in the relative second operating position.

[0082] To advantage, the processing block 41 is connected also to the linear actuator 25, to which it can send a third signal S3 indicating the moment when the piston 26 will be activated.

[0083] The operation of the unit 1, described thus far in predominantly structural terms, occurs in the following manner.

[0084] An ordered succession of containers 2 is directed onto the carrier component 5 by the rotary infeed conveyor 100, each with a respective cap 3 positioned on the neck 4. More precisely, each container 2 is located in a relative seat 9b of the base 9 with the neck 4 directed upwards.

[0085] As the carrier component 5 rotates, directing the containers 2 toward the rotary outfeed conveyor 105, signals S1, S2 and S3 are sent by the processing block 41 to each capping assembly 11. The signals in question are preset by an operator according to the operating specifications of the carrier component 5, and to the size of the containers 2.

[0086] Considering just one capping assembly 11 by way of example, a first signal S1 brings the primary electric motor 14a into operation, with the result that the corresponding gear 15a is caused to rotate and vertical motion induced in the rod 12.

[0087] The gripping mechanism 17 is thus moved into a position of close proximity to the cap 3 of the relative container 2 (corresponding to the second position of the capping assembly 11).

[0088] A signal S3 is now sent by the processing block 41 to the linear actuator 25, which will cause the gripper 20 to close around the cap 3. More exactly, the piston 26 strokes downwards, forcing the first end 35 of the lever 34 likewise downwards and the second end 36 of the lever 34 upwards.

[0089] Tilting thus on the pin 38, the lever 34 forces the cross member 38a down so that the respective vertical portions 38b impinge on the plunger 32, and this likewise is forced downwards.

[0090] As the plunger 32 shifts downwards, the roller 23 of each jaw 22 will roll on the outer surface 32c of the selfsame plunger 32 toward the first end 32a.

[0091] Consequently, the jaws 22 are constrained to rock on the relative intermediate portions 22c and drawn toward one another, with the result that the cap 3 is engaged by the contact elements 24 and gripped between the jaws 22.

[0092] Thereupon, a signal S2 is sent by the processing block 41 to the secondary electric motor 18a, which responds by rotating the relative shaft 19 in such a way as to screw the cap 3 onto the threaded neck 4 of the container 2 until a resisting torque registers and the motor 18a is prevented from turning further. At this point, the secondary electric motor 18a will be shut off by a relative automatic control function of conventional type, which is not described further. Following this deactivation step, a further signal S3 is sent by the processing block 41 to the linear actuator 25 to reopen the gripper 20.

[0093] More exactly, the piston 26 returns to its former position and the plunger 32 returns upward. As a result, the rollers 23 of the gripper jaws 22 roll toward the second end 32b of the plunger 32, causing the jaws 22 to rock on the pivots and spread.

[0094] Once the cap 3 has been released by the gripper 20, the processing block 41 causes the gear 15a to rotate in the opposite direction, raising the rod 12 and returning the capping assembly 11 to the first position.

[0095] With the cap 3 thus screwed onto the neck 4, the container 2 is directed ultimately by the carrier component 5 onto the rotary outfeed conveyor 105 which in turn directs the containers 2 through the second transfer station.

[0096] The problems associated with the prior art are addressed by the present invention and the stated objects duly realized.

[0097] First and foremost, it will be seen that each capping assembly 11 is equipped with respective first and second drive means 14 and 18 generating the movements needed to screw the cap 3 onto the container.

[0098] Consequently, the movements made by each capping assembly 11 can be adjusted independently, and the operation of the assembly thus adapted advantageously to the dimensions of the container 2. In other words, with independent regulation of the capping assemblies and the use of an electronic controller 40, it becomes possible to adjust and control the vertical movement of the rod 12, the rotation of the gripping mechanism 17 and the action of the gripper 20 both independently and on the basis of operating parameters selected according to the angular velocity of the carrier component 5, the physical properties of the container 2 and the cap 3, and the specified tightening torque.

[0099] Advantageously, the capping unit 1 is notably versatile in that it can be used with any type of container 2 and is easily programmed and adjusted by entering instructions via the processing block 41, which might be a conventional PLC, for example.

[0100] In addition, all dedicated appliances used for individual types of container are made redundant by the capping unit 1 disclosed, as also are the changes or modifications made to prior art appliances in order to enable their use with containers of different types.

[0101] The effect of reducing the number of appliances and change operations is to speed up the production cycle and lower the cost of the end product, as well as rendering the unit 1 itself more compact.

[0102] Moreover, the use of electronic systems in place of mechanical components brings the benefit of a reduced maintenance requirement in respect of such systems, and greater compactness of the components by which the capping assemblies 11 are set in motion.

Claims

1. A capping unit for closing containers (2) with respective caps (3), of the type comprising: a carrier and conveyor component (5) on which to advance the containers (2) and the relative caps (3); a motor (6) associated with the carrier and conveyor component (5), by which the said carrier and conveyor component (5) is set in rotation about a respective primary axis (5a); a plurality of capping assemblies (11) associated with the carrier component (5), each positioned above a corresponding container (2) and capable of movement vertically between a first position, distanced from the respective container (2), and a second position actively engaging the container, wherein each capping assembly (11) presents a gripping mechanism (17) such as can be associated with a relative cap (3) when the corresponding capping assembly (11) is in the second position, and the gripping mechanism (17) is rotatable in such a way as to screw the cap (3) onto a threaded neck (4) of the respective container (2) about a respective secondary axis (17a); first drive means (14) by which the single capping assemblies (11) can be set in motion vertically, one independently of another; second drive means (18) comprising a plurality of secondary electric motors (18a), each one of which associated with a respective gripping mechanism (17) by which the single gripping mechanisms (17) can be set in rotation one independently of another; characterized in that the first drive means (14) comprise a plurality of primary electric motors (14a), each one of which associated with a respective capping assembly (11) and in that the capping unit further comprises an electronic controller device (40) connected to each of the primary electric motors (14a) and the secondary electric motors (18a) and a processing block (41) by means of which to vary the operating parameters of each primary electric motor (14a) and each secondary electric motor (18a) according to the dimensions of the respective containers (2) by entering instructions via said processing block (41).

2. A unit as in claim 1, wherein the carrier component (5) comprises:

- a drum (8) associated with the motor (6) and rotatable about the primary axis (5a);

- a base (9) associated with the bottom of the drum (8), on which to stand the containers (2);

- a platform (10), associated with the top of the drum (8) and facing the base (9), to which the capping assemblies (11) are mounted in a circumferential formation.

3. A unit as in claim 2, wherein each capping assembly (11) comprises a rod (12) inserted slidably through a relative guide (13) afforded by the platform (10), extending longitudinally in coaxial alignment with the secondary axis (17a) and presenting a first end (12a) with which the respective gripping mechanism (17) is associated, and a second end (12b) opposite to the first end (12a).

4. A unit as in claim 3, wherein each primary electric motor (14a) occupies a position coinciding with the second end (12b) of the rod (12) and above the platform (10) .

5. A unit as in claim 4, wherein each primary electric motor (14a) comprises a shaft (15) rotatable about a respective axis perpendicular to the secondary axis (17a), and a gear (15a) keyed to the shaft (15).

6. A unit as in claim 5, wherein each rod (12) presents a rack (16) extending longitudinally along the respective second end (12b) and engaged in meshing contact by the gear (15a) of each primary electric motor (14a), in such a way that the rod (12) can be set in motion vertically by rotation of the gear (15a).

7. A unit as in claims 3 to 6, wherein each secondary electric motor (18a) is mounted between the first end (12a) of the corresponding rod (12) and the gripping mechanism (17) and presents a shaft (19) rotatable about an axis parallel to the secondary axis (17a).

8. A unit as in claim 7, wherein the gripping mechanism (17) comprises:

- a gripper (20) attached to the shaft (19) of the respective secondary electric motor (18a), capable of movement between an open condition in which the relative capping assembly (11) is in the first position and a closed condition in which the relative capping assembly (11) is in the second position with the gripper (20) engaging the relative cap (3);

- an actuator (25) by which the gripper (20) is caused to alternate between the open and closed conditions;

- a transmission component (31) interposed between the gripper (20) and the actuator (25), by which motion is relayed from the actuator (25) to the gripper (20).

9. A unit as in claim 8, wherein the gripper (20) comprises:

- a carrier element (21) of substantially cylindrical appearance, associated coaxially with the shaft (19) of the secondary electric motor (18a);

- a plurality of jaws (22) hinged circumferentially to the cylindrical carrier element (21) and capable of movement between a position drawn toward one another, corresponding to the closed condition of the gripper (20), and a position spread apart from one another, corresponding to the open condition of the gripper (20).

10. A unit as in claim 9, wherein each jaw (22) presents a substantially curved appearance and is identifiable as having a first end (22a) furnished with a following roller (23), a second end (22b) opposite to the first end (22a), furnished with a contact element (24) designed to engage the cap (3), and an intermediate portion (22c) disposed between the first end (22a) and the second end (22b) and hinged to carrier element (21).

11. A unit as in claim 8, wherein each transmission component (31) comprises a plunger (32) of substantially frustoconical geometry coaxially encircling and slidable along the shaft (19) of the secondary electric motor (18a), and a mechanical linkage (33) coupled rigidly to the plunger (32).

12. A unit as in claim 11, wherein the plunger (32) presents a downwardly tapering outer surface (32c), and the following roller (23) of each jaw (22) rolls vertically on the outer surface (32c).

13. A unit as in claim 11, wherein the actuator (25) is a linear actuator coupled to the mechanical linkage (33) in such a way as to induce a vertical movement of the plunger (32).

Ansprüche

1. Verschließeinheit zum Schließen von Behältern (2) mit jeweiligen Kappen (3), von der Art, die Folgendes umfasst: eine Träger- und Fördererkomponente (5), auf der die Behälter (2) und die entsprechenden Kappen (3) vorzuschieben sind; einen Motor (6), der mit der Träger- und Fördererkomponente (5) verknüpft ist und durch den die besagte Träger und Fördererkomponente (5) um eine jeweilige Primärachse (5a) in Drehung versetzt wird; eine Mehrzahl von Verschließgruppen (11), die mit der Trägerkomponente (5) verknüpft sind, und von denen jede einzelne über einem entsprechenden Behälter (2) positioniert ist und dazu imstande ist, sich vertikal zwischen einer ersten Position, in der sie von dem jeweiligen Behälter (2) entfernt ist, und einer zweiten Position zu bewegen, in der sie den Behälter aktiv erfasst, wobei jede Verschließgruppe (11) einen Greifmechanismus (17) aufweist, der so beschaffen ist, dass er mit einer entsprechenden Kappe (3) verbunden werden kann, wenn die entsprechende Verschließgruppe (11) in der zweiten Position ist, und der Greifmechanismus (17) ist solcherart drehbar, dass er die Kappe (3) um eine jeweilige Sekundärachse (17a) auf einen Gewindehals (4) des entsprechenden Behälters (2) aufschraubt; erste Antriebsmittel (14), mit denen die einzelnen Verschließgruppen (11) vertikal, jeweils unabhängig voneinander, in Bewegung versetzt werden können; zweite Antriebsmittel (18), die eine Mehrzahl von sekundären Elektromotoren (18a) umfassen, von denen jeder mit einem jeweiligen Greifmechanismus (17) verbunden ist, und durch die die einzelnen Greifmechanismen (17) unabhängig voneinander in Drehung versetzt werden können; gekennzeichnet dadurch, dass die ersten Antriebsmittel (14) eine Mehrzahl von primären Elektromotoren (14a) umfassen, von denen jeder mit einer jeweiligen Verschließgruppe (11) verknüpft ist, und dadurch, dass die Verschließeinheit weiter ein elektronisches Steuergerät (40) umfasst, das mit jedem der primären Elektromotoren (14a) und den sekundären Elektromotoren (18a) verbunden ist, und mit einem Verarbeitungsblock (41), durch den die Betriebsparameter jedes primären Elektromotors (14a) und jedes sekundären Elektromotors (18a) je nach den Abmessungen der jeweiligen Behälter (2) verändert werden können, indem über besagten Verarbeitungsblock (41) Anweisungen eingegeben werden.

2. Einheit nach Patentanspruch 1, bei der die Trägerkomponente (5) Folgendes umfasst:

- Eine Trommel (8), die mit dem Motor (6) verknüpft ist und sich um die Primärachse (5a) drehen kann;

- Ein Grundgestell (9), das mit dem Boden der Trommel (8) verbunden ist und auf das die Behälter (2) zu stellen sind;

- Eine Plattform (10), die mit der Decke der Trommel (8) verbunden ist und sich gegenüber dem Grundgestell (9) befindet, an der die Verschließgruppen (11) um den Umfang herum montiert sind.

3. Einheit nach Patentanspruch 2, bei der jede Verschließgruppe (11) eine Stange (12) umfasst, die verschiebbar in eine entsprechende Führung (13), die durch die Plattform (10) gegeben ist, eingefügt ist und sich längs in koaxialer Ausrichtung zu der Sekundärachse (17a) erstreckt und ein erstes Ende (12a) aufweist, mit dem der entsprechende Greifmechanismus (17) verbunden ist, und ein zweites Ende (12b), das dem ersten Ende (12a) gegenüber liegt.

4. Einheit nach Patentanspruch 3, bei der jeder primäre Elektromotor (14a) eine Position einnimmt, die mit dem zweiten Ende (12b) der Stange (12) übereinstimmt und über der Plattform (10) liegt.

5. Einheit nach Patentanspruch 4, bei der jeder primäre Elektromotor (14a) eine Welle (15) umfasst, die sich um eine jeweilige Achse drehen kann, die im rechten Winkel zu der Sekundärachse (17a) liegt, und ein Getriebe (15a), das mit der Welle (15) verkeilt ist.

6. Einheit nach Patentanspruch 5, bei der jede Stange (12) ein Gestell (16) umfasst, das sich längs an dem entsprechenden zweiten Ende (12b) erstreckt und durch eine Einrückberührung von dem Getriebe (15a) jedes primären Elektromotors (14a) erfasst wird, so dass die Stange (12) durch die Drehung des Getriebes (15a) vertikal in Bewegung versetzt werden kann.

7. Einheit nach den Patentansprüchen 3 bis 6, bei der jeder sekundäre Elektromotor (18a) zwischen dem ersten Ende (12a) der entsprechenden Stange (12) und dem Greifmechanismus (17) montiert ist und eine Welle (19) aufweist, die um eine Achse drehbar ist, die parallel zur Sekundärachse (17a) liegt.

8. Einheit nach Patentanspruch 7, bei der der Greifmechanismus (17) Folgendes umfasst:

- Einen Greifer (20), der an der Welle (19) des jeweiligen sekundären Elektromotors (18a) befestigt und dazu imstande ist, sich zwischen einem offenen Zustand, in dem die jeweilige Verschließgruppe (11) in der ersten Position ist, und einem geschlossenen Zustand, in dem die jeweilige Verschließgruppe (11) in der zweiten Position ist und der Greifer (20) die jeweilige Kappe (3) erfasst, zu bewegen;

- Einen Stellantrieb (25) durch den der Greifer (20) dazu gebracht wird, zwischen dem offenen und dem geschlossenen Zustand abzuwechseln;

- Eine Übertragungskomponente (31), die sich zwischen dem Greifer (20) und dem Stellantrieb (25) befindet und durch die die Bewegung vom Stellantrieb (25) an den Greifer (20) weitergegeben wird.

9. Einheit nach Patentanspruch 8, bei der der Greifer (20) Folgendes umfasst:

- Ein Trägerelement (21) mit einem im Wesentlichen zylinderförmigem Erscheinungsbild, das koaxial mit der Welle (19) des sekundären Elektromotors (18a) verbunden ist;

- Eine Mehrzahl von Klemmbacken (22), die klappbar um den Umkreis des zylinderförmigen Trägerelements (21) angebracht und dazu imstande sind, sich zwischen einer Position, in der sie zueinander hingezogen sind, was dem geschlossenen Zustand des Greifers (20) entspricht, und einer Position, in der sie voneinander abgespreizt sind, was dem geöffneten Zustand des Greifers (20) entspricht, zu bewegen.

10. Einheit nach Patentanspruch 9, bei der jede Klemmbacke (22) ein im Wesentlichen gebogenes Erscheinungsbild hat und dadurch erkennbar ist, dass sie ein erstes Ende (22a) hat, das mit einer nachlaufenden Rolle (23) ausgestattet ist, ein zweites Ende (22b), das dem ersten Ende (22a) gegenüber liegt und mit einem Kontaktelement (24) ausgestattet ist, das dazu bestimmt ist, die Kappe (3) zu erfassen, und einen Zwischenabschnitt (22c), der zwischen dem ersten Ende (22a) und dem zweiten Ende (22b) angeordnet ist und klappbar mit dem Trägerelement (21) verbunden ist.

11. Einheit nach Patentanspruch 8, bei der jede Übertragungskomponente (31) einen Plungerkolben (32) mit einer im Wesentlichen kegelstumpfförmige Geometrie umfasst, der die Welle (19) des sekundären Elektromotors (18a) koaxial umkreist und daran entlanggleiten kann, und ein mechanisches Gestänge (33), das starr an den Plungerkolben (32) gekoppelt ist.

12. Einheit nach Patentanspruch 11, bei der der Plungerkolben (32) eine sich nach unten verengende Außenfläche (32c) aufweist, und bei der die nachlaufende Rolle (23) jeder Klemmbacke (22) vertikal an der Außenfläche (32c) entlang rollt.

13. Einheit nach Patentanspruch 11, bei der es sich beim Stellantrieb (25) um einen Linearstellantrieb handelt, der solcherart mit dem mechanischen Gestänge (33) gekoppelt ist, dass er eine vertikale Bewegung des Plungerkolbens (32) hervorruft.

Revendications

1. Un groupe de bouchage pour la fermeture de contenants (2) au moyen des bouchons respectifs (3) d'un type comprenant : un organe (5) de support et avancement pour le déplacement des contenants (2) et des bouchons correspondants (3) ; un moteur (6) associé au organe (5) de support et avancement, au moyen duquel ledit organe (5) de support et avancement tourne autour d'un axe primaire respectif (5a) ; une pluralité de groupes de bouchage (11) associés audit organe (5) de support, chacun desquels disposé au-dessus d'un contenant (2) correspondant en mesure de se déplacer verticalement d'une première position où ils sont éloignés du contenant (2) respectif à une seconde position où ils sont actifs sur ledit contenant, chaque groupe de bouchage (11) présentant un mécanisme de prise (17) pouvant être associé à un bouchon respectif (3) lorsque le groupe de bouchage correspondant (11) se trouve dans la seconde position, et ledit mécanisme de prise (17) étant rotatif de façon à visser le bouchon (3) sur le col fileté (4) du contenant respectif (2) autour d'un axe secondaire respectif (17a) ; des moyens de déplacement primaires (14) au moyen desquels chaque groupe de bouchage (11) peut se déplacer verticalement et de manière indépendante ; des moyens de déplacement secondaires (18) comprenant une pluralité de moteurs électriques secondaires (18a), chacun étant associé à un mécanisme de prise respectif (17) grâce auquel chaque mécanisme de prise (17) peut tourner de façon indépendante ; caractérisé en ce que les premiers moyens de déplacement (14) comprennent une pluralité de moteurs électriques primaires (14a) chacun étant associé à un groupe de bouchage respectif (11) et à un dispositif de contrôle électronique (40) raccordé à chacun des moteurs électriques primaires (14a) et des moteurs électriques secondaires (18a) et un bloc (41) de traitement au moyen duquel il est possible de varier paramètres opérationnels de chaque moteur électrique (14a) primaire et chaque moteur électrique (18a) secondaire en fonction des dimensions des contenants respectifs (2) en entrant les instructions via ledit bloc (41) de traitement.

2. Un groupe selon la revendication 1, caractérisé en ce que l'organe (5) de support comprend :

- un tambour (8) associé au moteur (6) et tournant autour du premier axe (5a) ;

- une base (9) associée au fond du tambour (8), sur laquelle sont posés les contenants (2) ;

- une plateforme (10), associée à la partie supérieure du tambour (8) et faisant face à la base (9), à laquelle sont montées les groupes de bouchage (11) en formation périmétrale.

3. Un groupe selon la revendication 2, caractérisé en ce que chaque groupe de bouchage (11) comprend une tige (12) coulissant à travers le guide correspondant (13) formé par la plateforme (10), s'étendant longitudinalement en alignement coaxial avec l'axe secondaire (17a) et présentant une première extrémité (12a) à laquelle s'associe le mécanisme (17) de prise respectif, et une seconde extrémité (12b) opposée à la première extrémité (12a).

4. Un groupe selon la revendication 3, caractérisé en ce que chaque moteur électrique primaire (14a) occupe une position qui coïncide à la seconde extrémité (12b) de la tige (12) et en dessus de la plateforme (10).

5. Un groupe selon la revendication 4, caractérisé en ce que chaque moteur électrique primaire (14a) comprend un arbre (15) rotatif autour d'un axe respectif perpendiculaire audit axe secondaire (17a) et une roue dentée (15a) engrenée à l'arbre rotatif (15).

6. Un groupe selon la revendication 5, caractérisé en ce que chaque tige (12) présente une dentelure (16) s'étendant longitudinalement le long de la seconde extrémité respective (12b) et engrenée au moyen de la roue dentée (15a) de chaque moteur électrique primaire (14a), de telle façon que la tige (12) pour se déplacer verticalement grâce à la rotation de la roue (15a).

7. Un groupe selon les revendications 3 à 6, caractérisé en ce que chaque moteur électrique secondaire (18a) est monté entre la première extrémité (12a) de la tige correspondante (12) et le mécanisme de prise (17) et présente un arbre (19) tournant autour d'un axe respectif parallèle audit axe secondaire (17a).

8. Un groupe selon la revendication 7, caractérisé en ce que le mécanisme de prise (17) comprend :

- une pince (20) liée à l'arbre (19) du moteur électrique respectif secondaire (18a), pouvant passer d'une position d'ouverture où le groupe de bouchage (11) relatif est dans la première position à une position de fermeture où le groupe de bouchage (11) relatif est dans la seconde position avec la pince (20) entraînant le bouchon relatif (3) ;

- un actionneur (25) au moyen duquel la pince (20) passe de la position d'ouverture à celle de fermeture ;

- un organe de transmission (31) interposé entre ladite pince (20) et ledit actionneur (25) par lequel le mouvement est transmis de l'actionneur (25) à la pince (20) .

9. Un groupe selon la revendication 8, caractérisé en ce que la pince (20) comprend :

- un élément de support (21) ayant une conformation substantiellement cylindrique, associé de façon coaxiale à l'arbre (19) du moteur électrique secondaire (18a) ;

- une pluralité de mâchoires (22) pivotant de façon périmétrale sur l'élément de support (21) cylindrique et mobiles d'une position d'approche réciproque, correspondant à la position de bouchage de la pince (20), à une position d'éloignement réciproque, correspondant à la position d'ouverture de la pince (20).

10. Un groupe selon la revendication 9, caractérisé en ce que chaque mâchoire (22) présente une conformation substantiellement arquée et est identifiable comme ayant une première extrémité (22a) dotée d'un rouleau (23) de coulissement, et une seconde extrémité (22b) en face de la première (22a), dotée d'un élément de contact (24) prévu pour l'appui du bouchon (3), et une portion intermédiaire (22c) disposée entre la première extrémité (22a) et la seconde extrémité (22b) et pivotant sur ledit élément de support (21).

11. Un groupe selon la revendication 8, caractérisé en ce que chaque organe de transmission (31) comprend un piston (32) de forme substantiellement tronconique, coaxiale et coulissante le long dudit arbre rotatif (19) du moteur électrique secondaire (18a), et une chaîne mécanique (33) liée de façon rigide au piston (32).

12. Un groupe selon la revendication 11, caractérisé en ce que le piston (32) présente une surface externe (32c) s'effilant vers le bas, le rouleau (23) de coulissement de chaque mâchoire (22) coulissant verticalement sur la surface externe (32c).

13. Un groupe selon la revendication 11, caractérisé en ce que l'actionneur (25) est un actionneur linéaire accouplé à la chaîne mécanique (33) de façon à induire un mouvement vertical au piston (32).

Drawing