[0001] The present invention relates to a door, in particular a sectional door, to a door
system, in particular a sectional door system, a carriage for a door and a method
for manufacturing a door, in particular a sectional door. The respective doors are
generally formed by at least one panel which is mounted to a building structure. The
connection to the building structure can be achieved either by a hinge, so that the
door is hingedly mounted, or by a rail assembly, so that the door is linearly displaceable.
[0002] In order to displace the door, i.e. to open and close the door, drive means are generally
provided. These drive means can be, for example, formed by a drum winding system.
Such a drum winding system is known from US-5,335,883. For raising and lowering an
overhead door, a pair of winding drums is provided at the opposite ends of a shaft,
i.e. close to the distal ends of the panel-like door structure. Each of the winding
drums is associated with one of a pair of cables. One end of the cables is attached
to its associated winding drum and wrapped thereabout. The opposite end of each of
the cables is attached to the bottom of the overhead door. Thereby, by rotation of
the shaft, the cable is wound around the winding drums, whereby the door is opened.
[0003] However, these driving systems for opening and closing a door require a large space
and are susceptible to malfunction due to the presence of foreign material, such as
fingers, dirt, dust, ice and the like.
[0004] Following that, it is an object of the present invention to provide a door, in particular
a sectional door, a door system, in particular a sectional door system, a use of a
carriage for driving a door and a method for driving a door, wherein the door having
a compact size and reliable is in its function.
[0005] This object is fulfilled by a door, in particular a sectional door, having the features
disclosed in claim 1, a door system, in particular a sectional door system, having
the features disclosed in claim 13, a use of a carriage for driving a door having
the features disclosed in claim 14 and by a method for driving a door, in particular
a sectional door, having the features disclosed in claim 15. Preferred embodiments
are subject of the dependent subclaims.
[0006] According to the invention, a door, in particular a sectional door, is provided,
comprising at least one panel and at least one carriage mounted to said panel, wherein
said carriage is engageable to a drive shaft being rotatable around its longitudinal
axis and wherein said carriage comprises driven means having at least one rotatable
element inclined relative to said longitudinal axis of said drive shaft and being
engageable with said drive shaft for displacing said carriage along said longitudinal
axis of said drive shaft upon rotation of said drive shaft. The door is preferably
a sectional door. The sectional door can be formed of a plurality of generally horizontally
extending sections or panels, each of which typically extends from one side of the
door opening to the other. The top section of a panel is attached to a lower section
of an adjacent panel by means of hinges. Further sections can be mounted thereto in
the same manner. Basically vertically, i.e. basically perpendicular to the longitudinal
extension of the panels, a drive shaft can be provided. The drive shaft can be arranged
either on one side of the door or on both sides. It might be also possible, to provide
more than one drive shaft on each of the sides of the door, in particular two drive
shafts for driving heavy load doors. At the panel, at least one carriage is mounted.
The carriage is adapted to be in contact or engagement with the drive shaft. The drive
shaft is adapted to be rotatable around its longitudinal axis, wherein the drive shaft
may be formed by a hollow or a massive tube. The drive shaft may be provided in any
kind of geometric configuration in its cross-section, whereas a circular cross-section
is preferred. A driven means is mounted to the carriage for displacing the carriage
along the longitudinal axis of the drive shaft by means of rotation of the drive shaft.
The driven means having at least one rotatable element or wheel or drum inclined relative
to the longitudinal axis of the drive shaft. Moreover, the driven means is adapted
to provide a contact between the at least one rotatable element and the drive shaft.
Thus, during rotation of the drive shaft, the inclination of the rotatable element
or wheel or drum will cause the carriage to be displaced or propelled along said longitudinal
axis of the drive shaft. The rotatable element can be formed of any material, preferably
an elastomeric material, such as a rubber or any other polymeric material. The drive
shaft is preferably formed by any rigid material, such as metal or steel. If more
than one rotatable element is provided, it is preferred that all rotatable element
are inclined relative to the drive shaft at the same angle.
[0007] Preferably, said rotatable element is engageable with said drive shaft, so as to
rotate and translate along said longitudinal axis upon rotation of said drive shaft.
In other words, by rotation of the drive shaft, the rotatable element is set in movement
only in a rotational manner around the axis of rotation of the rotatable element and
in a translational motion along the longitudinal axis of the drive shaft. However,
the rotatable element is preferably not rotatable around the axis of the drive shaft,
as this could lead to a state, in which the carriage is only rotated around the longitudinal
axis of the drive shaft, but not displaced along the longitudinal axis.
[0008] Preferably, the axis of rotation of the rotatable element is inclined with respect
to the longitudinal axis of the drive shaft at an angle between about 10° and about
80°, preferably about 25° to about 60° and most preferably about 45°.
[0009] According to a preferred embodiment, at least two rotatable elements are provided
on the carriage. Preferably at least a pair of rotatable elements is provided, which
are preferably arrangeable on substantially opposite sides of the drive shaft. In
other words, the at least two rotatable elements are adapted to be brought into contact
with the drive shaft on each side of the center axis of the drive shaft. Since there
is one rotatable element on each side of the drive shaft, the contact between the
drive shaft and the rotatable elements will be more stable and reliable, as the rotatable
elements can be arranged in a position with respect to each other, in which the drive
shaft is urged therebetween. Further, the carriage can be driven in the opposite direction
with maintained performance, i.e. in both directions with the same driving force.
[0010] Preferably, the two rotatable element, which are arrangeable on substantially opposite
sides of the drive shaft, are inversely inclined and/or adapted to rotate in reverse
directions when upon rotation of siad drive shaft. Such an arrangement is advantageously
, as it would ensure, that the carriage is driven in an even manner without canting
or tilting during movement. Further, the carriage can be driven in the opposite direction
with maintained performance, i.e. in both directions with the same driving force.
[0011] According to a preferred embodiment, said rotatable elements are provided on the
carriage, so as to be radially arrangeable at the drive shaft. Advantageously, the
rotatable elements are equally distributed at the carriage, so as to be equally arrangeable
radially around the longitudinal axis of the drive shaft. Thereby, the contact between
the drive shaft and the rotatable elements will be more stable and higher loads can
be handled by the driven means.
[0012] In a preferred embodiment, the at least two rotatable elements are adapted to translate
in the same direction, when the drive shaft is in rotation. Thus, canting or tilting
during the movement of the carriage is omitted.
[0013] Further preferably, the rotatable elements are arranged in the substantially same
plane, which is oriented substantially perpendicular to the longitudinal axis of the
drive shaft. Additionally or alternatively, at least two rotatable elements are distributed
over the longitudinal axis of the drive shaft, whereby the at least two rotatable
elements are arranged offset in different planes, which are substantially oriented
perpendicular to the longitudinal axis of the drive shaft. In other words, rotatable
elements are arranged at the carriage, which are distributed in a generally lengthwise
direction of the drive shaft. Thus, higher loads can be evenly distributed over the
rotatable elements thereby relieving pressure on single rotatable elements.
[0014] In a further preferred embodiment, biasing means for biasing the at least one rotatable
element against the drive shaft are provided. The biasing means can be provided by
a specific material of the rotatable elements, e.g. by use of high elastomeric material
on at least the surface of the rotatable elements, so as to ensure permanent contact
between the rotatable elements and the drive shaft. Alternatively or additionally,
the biasing means may be formed by one or more spring elements, e.g. a helical spring.
The spring load acting on the rotatable elements is preferably adapted to compensate
a certain tolerance of manufacturing by the resilience of the spring. Therefore, the
propulsion is advantageously ensured independently of the accuracy of manufacturing
of the drive shaft and/or the rotatable elements.
[0015] According to the invention, a door system, in particular a sectional door system,
is provided, comprising a door according to the invention and at least one drive shaft,
wherein the at least one carriage of the door is engagement with the drive shaft,
so as to be displaceable along the longitudinal axis of the drive shaft by rotation
thereof. Obviously, all features of the above-mentioned inventive door may be also
employed in the door system. Thereby, a door system is provided, by which even a heavy-load
door can be handled in a reliable manner.
[0016] Further, according to the invention, a use of a carriage for driving a door is provided,
comprising driven means having at least one rotatable element inclined relative to
a longitudinal axis of the drive shaft, which is engageable with the carriage and
being rotatable around its longitudinal axis, wherein the driven means is engageable
with the drive shaft for displacement of the carriage along the longitudinal axis
of the drive shaft by means of rotation of the drive shaft. By rotation of the drive
shaft, the inclination of the at least one rotatable element relative to the longitudinal
axis of the drive shaft will cause the carriage to be propelled along the rail. Obviously,
all features mentioned with respect to one of the above inventions can be also applied
to the inventive use of a carriage.
[0017] Furthermore, according to the invention, a method for driving a door, in particular
a sectional door, is provided, comprising the steps: providing engagement between
a drive shaft and at least one rotatable element of a carriage, which is mounted or
mountable to at least one panel of a door; and rotating the drive shaft around its
longitudinal axis, thereby displacing the carriage along the longitudinal axis of
the drive shaft by means of an inclination of the at least on rotatable element relative
to said longitudinal axis. Thus, by rotation of the drive shaft, the inclination of
the rotatable element or wheel or drum will cause the carriage to be advantageously
reliable displaced or propelled along said longitudinal axis of the drive shaft. Obviously,
all features mentioned with respect to one of the above inventions can be also applied
to the inventive method for driving a door.
[0018] Further a method for manufacturing a door, in particular a sectional door, can be
provided, comprising the steps: Providing at least one panel and at least one carriage;
mounting the carriage to the panel; and providing driven means at the carriage, wherein
the driven means having at least one rotatable element inclined relative to a longitudinal
axis of a drive shaft engageable with the carriage. Thus, a door is provided, which
is compact in size and reliable during its use. Obviously, all features mentioned
in any of the foregoing inventions, may be also employed in this method.
[0019] The above, as well as other advantages and features of the present invention, will
become readily apparent from the following detailed description of a preferred embodiment
when considered in the light of the accompanying drawings in which:
Fig. 1 is a perspective view of an embodiment of the drive mechanism according to
the present invention.
Fig. 2 is a partially transparent perspective view of Fig. 1.
Fig. 3 is a sectional front view of an embodiment of the inventive door system.
Fig. 4 is a sectional front view of a further embodiment of the inventive door system.
Fig. 5 is a sectional front view of a further embodiment of the inventive door system.
[0020] Fig. 1 shows a perspective view of the driver mechanism of a door according to the
present invention. The driver mechanism is engageable with a drive shaft 2. The drive
shaft 2 is rotatable around its longitudinal axis x, which is arranged basically perpendicular
to the opening and closing direction of the door. The drive shaft 2 may be formed
of any substantially rigid material, e.g. a metal shaft. It can be formed as a hollow
tube or as a solid element. Preferably, a filler material may be provided within the
hollow tube in order to strengthen the drive shaft 2. The outer surface of the drive
shaft 2 may provided in a plain or smooth configuration, e.g. by provision of a metal
tube as the drive shaft 2. However, the outer surface of the drive shaft 2 may be
(at least partly) provided with a structure for increasing the friction. This structure
could be, e.g., a knurling. Alternatively, a further structure layer for increasing
the friction may provided at the drive shaft 2 by coating the surface of the drive
shaft 2 with a high-frictional material. The drive shaft 2 may be also provided with
a thread on its outer surface, as will be explained later. As the drive shaft 2 is
adapted to transmit force by rotation thereof, it is formed by a material and in a
geometric configuration that enables the drive shaft 2 to absorb or resist or be stressable
to high torsional forces. Preferably, the drive shaft 2 is formed in a substantially
circular cross section. However, other geometric configurations like an oval may be
employed as well.
[0021] As shown in Figures 3 and 4, the door comprises at least one panel 4 for substantially
closing a door opening 26 of a building structure 24. By use of the door system as
a sectional door, a plurality of panels 4 are provided, which are arranged in an edge-to-edge-relationship,
hingedly connected by means of hinges or the like (not shown). The sectional door
may be used as a folding door, in which the door opening 26 is opened and closed by
substantially horizontal movement of the door, i.e. of the door panels 4. However,
preferably, the sectional door may be employed in door systems of the overhead type.
In these door systems the panels 4 are moved from a vertical position, i.e. in the
door opening 26, to a horizontal position, i.e. substantially perpendicular to the
door opening plane. These door systems are typically employed in garages or the like.
[0022] The panels 4 can be made of wood or the like. However, preferably the panels 4 may
consist of two sheet metal or plastic shells. Between these two sheet metal or plastic
shells, an insulation material may be provided. This insulation can be either glued
to the shells or it is introduced into the shells by foaming (e.g. PU-foam). This
results in a high stability of the panels 4 combined with a low weight. The sheet
metal or plastic shells may be of identical design or shape, thereby simplifying their
manufacture. The connection between the sheet metal or plastic shells or elements
may alternatively be achieved by means of snap connection.
[0023] At least one carriage 6 is to be mounted to the door. The carriage 6 is directly
or indirectly mounted by mounting means 8 to the panel 4. Preferably, the carriage
6 is to be mounted to the end face of the panel 4 or at the vicinity thereof. As described
later with reference to figs. 3 and 4, the mounting means 8 may comprise a bolt, a
shaft, a bracket or the like. The mounting means 8 may also function as an axis or
axle for bearing one or more rollers 18 guiding the panel 4. Preferably, the mounting
means 8 may be at least partly arranged within the thickness area of the panels 4,
i.e. extend substantially in line from the end face of the panel 4 in a widthwise
direction thereof. The carriage 6 comprises a carriage body 10, which preferably at
least partly surrounds the drive shaft 2. However, a carriage body 10 may be provided
which substantially encapsulates the drive shaft 2, i.e. by providing a hollow carriage
body, e.g. a tube. The carriage body 10 is preferably formed in a polygonal cross-section
(cf. Figs. 1 to 4). However, the carriage body 10 can be provided in alternate cross-sectional
configurations, e.g. circular, oval, rectangular or triangular. The carriage body
10 is preferably formed by a rigid material, e.g. a metal, resin or composite structure.
Alternatively, the carriage 10 could be formed as a cage having a lattice-like structure
or as a bracket. In order to drive heavy-load doors, a plurality of carriages 10 can
be mounted to the panels 4. Consequently, if light-weight panels are used, the carriages
10 do not need to be mounted to each panel 4, but can be mounted alternately (e.g.
to substantially every second or third panel 4).
[0024] Within the carriage body 10, i.e. at an inner side or face or surface of the carriage
body 10 facing the drive shaft 2, one ore more, preferably a plurality of rotatable
elements 12 is provided. The rotatable elements 12 may be formed as wheels or drums.
However, also a gear-like structure can be provided, especially if a drive shaft 2
is used having a threaded surface. The rotatable elements 12 are rotatably mounted
via mounting elements 13 to the inner surface of the carriage 6. Preferably, by use
of a carriage 6 having a polygonal structure, one or more rotational or rotatable
elements 12 are arranged at substantially each or every second inner planar portion
or surface of the carriage 6, e.g. as shown in fig. 1. Preferably, the axis y of rotation
of the rotatable elements 12 is arranged substantially parallel to the respective
planar portion of the carriage 6 and/or to the plane of the respective panel 4. However,
a non-parallel arrangement of the axis y of rotation of the rotatable elements 12
with respect to the respective planar portion of the carriage 6 is also possible.
[0025] At least during the displacement of the carriage 6 along the longitudinal axis x
of the drive shaft 2, the rotatable elements 12 are in contact or in engagement with
the drive shaft 2. The rotatable elements 12 may comprise an elastomeric body or outer
surface. Within the elastomeric body a resin cage could be formed for housing a bearing,
so that the rotatable element 12 is rotatable mounted to the carriage 6 via the mounting
elements 13. In this preferred embodiment, the forces are transmitted between the
rotatable element 12 and the drive shaft 2 solely by frictional grip. However, the
rotatable elements 12 may be formed in an alternative embodiment as a toothed wheel
or a gear. In this embodiment, the gear is adapted to mesh with a congruent configuration
of the drive shaft 2. The rotatable elements 12 are arranged preferably tangentially
at the drive shaft 2. In other words, the axis y of rotation of the rotatable element
12 is preferably arranged substantially tangentially with respect to the drive shaft
2. Thus, high frictional forces can be advantageously transmitted between the drive
shaft 2 and the rotatable elements 12. However, a non-tangential arrangement of the
rotatable elements 12 with respect to the drive shaft 2 is also possible.
[0026] Preferably, at least two of the rotatable elements 12 are arranged in a substantially
opposite or symmetric pair-like arrangement on each side of the drive shaft 2. By
this pair-like arrangement, high frictional forces can be advantageously transmitted
between the drive shaft 2 and the rotatable elements 12, as the drive shaft 2 can
be urged between the pair of rotatable elements 12. However, as can be seen in Figures
3 and 4, the pair of wheels 12 does not necessarily need to be arranged at opposite
or symmetric sides with respect to the longitudinal axis x or centre of the drive
shaft 2, but can be also arranged within a specific sector or arc of the drive shaft
2.
[0027] The rotatable elements 12 are inclined relative to the longitudinal axis x of the
drive shaft 2. That is, the axis y of rotation of the rotatable elements 12 is inclined
with respect to the longitudinal axis x of the drive shaft 2 at an angle α. Thereby,
the axis y of rotation of the rotatable elements 12 is warped or skewed with respect
to the longitudinal axis x of the drive shaft 2, and the angle α is defined between
these two skewed axes x and y. The angle α is preferably between about 10° and about
80°, preferably between about 25° and about 65° and most preferably about 45°. In
order to achieve the desired displacement of the carriage 6 along the longitudinal
axis x of the drive shaft 2, the axis y of rotation of at least one rotatable element
12 shall not be arranged perpendicular to the longitudinal axis x or parallel thereto,
i.e. not 90° or 0° with respect to the longitudinal axis x. At an arrangement of rotatable
elements 12 being substantially on opposite sides of or symmetric with respect to
the drive shaft 2, it is preferred that the opposing rotatable elements 12 are adapted
to rotate in reverse directions, when the drive shaft 2 is in rotation. Therefore,
it is ensured that the carriage 6 is advantageously driven in an even manner without
canting or tilting during the displacement of the carriage 6 along the longitudinal
axis x of the drive shaft 2.
[0028] The rotatable elements 12 are contacted or engaged with the drive shaft 2 during
rotation of drive shaft 2. Thereby, the rotatable elements 12 are forced to rotate
around their axis y of rotation and to translate along the outer surface of the drive
shaft 2 substantially parallel to the longitudinal axis x of the drive shaft 2. In
particular, the rotatable elements 12 substantially roll on the drive shaft 2 due
to the frictional grip or engagement therebetween. Thus, longitudinal displacement
or shifting or translation of the carriage 6 and thus of the panel(s) 4 mounted thereto
is provided.
[0029] In order to ensure substantially permanent contact or engagement between the rotatable
elements 12 and the drive shaft 2, biasing means 14 for biasing the at least one rotatable
element 12 against the drive shaft 2 are preferably provided. The biasing means 14
may be formed by one or more helical springs. As can be seen in figs. 3 and 4, the
biasing means 14 are preferably wound around a rod 15, which is slidably mounted (e.g.
by a telescopic member) to the mounting means 8. By this sliding arrangement, the
carriage 6 can be moved or biased or urged against the drive shaft 2, whereby the
movement direction is preferably oriented to the centre or longitudinal axis x of
or radially to the drive shaft 2. Thereby an advantageously reliable engagement or
frictional grip between the drive shaft 2 and the rotatable elements 12 is provided.
Additionally or alternatively, the biasing means 14 may be provided by a specific
material of the rotatable elements 12, i.e. by use of a high elastomeric material
on at least the surface of the wheels 12, so as to ensure permanent contact between
the rotatable elements 12 and the drive shaft 2. However, the rotatable elements 12
may be also formed substantially completely of a rubber-like material. Thus, tolerances
of manufacturing of the drive shaft 2 may be compensated by the resiliency of the
biasing means 14. The biasing means 14 may be adapted to bias the rotatable elements
12 in a substantially normal direction to the tangent of the drive shaft 2, or - as
can be seen in Figures 3 and 4 - inclined to the normal direction, i.e. not arranged
tangentially at the drive shaft 2. In a further embodiment, preferably spring-like
biasing means 14 may be arranged separately at each of the rotatable elements 12.
However, the biasing means 14 are preferably always adapted to press the rotatable
elements 12 against the drive shaft 2.
[0030] In order to guide the carriage 6 along the longitudinal axis x of the drive shaft
2 and to prevent rotational movement of the carriage 6 around the longitudinal axis
x, guiding means 16 are provided. These guiding means advantageously provide furthermore
a guiding function for the door panels 4. Figs. 3 and 4 show two embodiments of the
guiding means 16.
[0031] In the embodiment shown in fig. 3, the guiding means 16 comprises at least two rollers
18. The two rollers 18 are arranged substantially perpendicular to each other. That
is, their axes u and v of rotation are preferably arranged in a substantially perpendicular
relationship. The rollers 18 are adapted to translate or move in a rail element 20.
The rail element 20 is adapted to at least substantially encapsulate the rollers 20
in order to prevent displacement of the rollers 20 in a plane substantially normal
to the translational movement direction of the rollers 20. In other words, the inner
configuration of the rail element 20 is substantially adapted to the outer configuration
of the rollers 20. The rail element 20 is arranged substantially following the opening
and closing motion of the door, i.e. the door panels 4. By use of the door as a sectional
door of the overhead type, the rail elements 20 are substantially parallel to at least
the vertical arranged portion of the drive shaft 2. In order to guide the door in
a substantially horizontal position, the rail element 20 also extends from the vertical
position to the horizontal position. Therefore, by the rail elements 20, the position
of the door or panels 4 in its opened and closed state with respect to the door opening
26 is defined.
[0032] In the embodiment shown in fig. 4, the biasing means 14 are substantially the same
as the one as shown in fig. 3. However, The biasing means 14 are adjustably mounted
to the mounting means 8 via a leg or shaft 17. The leg 17 at least partly houses the
rod 15, which is slidable towards and away from the shaft 2, preferably substantially
normal to the longitudinal axis x thereof. In the embodiment shown in fig. 4, the
mounting means 8 consist of a shaft, which extends substantially parallel to the widthwise
extension of the panels 4, i.e. perpendicular to the drive shaft 2. The leg 17 is
preferably displaceable along the mounting means 8, in order to advantageously adjust
or position the carriage 6 with respect to the shaft 2. The adjusting means 19 can
comprise a pair of locking nuts 19. However, also alternative means for locking the
leg 17 at a specific (predetermined or predeterminable) position with respect to the
mounting means 8 can be provided. Thereby, tolerances of manufacturing and assembly
of the door system can be advantageously compensated. Moreover, the leg 17 preferably
has a bent configuration thus advantageously allowing a compact arrangement of the
carriage 6, the guiding means 16 and the mounting means 8.
[0033] The pair of rollers 18 shown in fig. 4 differs from the embodiment shown in fig.
3 by their parallel arrangement. Thus, the axis w of rotation of the rollers 18 is
preferably the same or at least parallel. The axis w of rotation of the rollers 18
can be arranged substantially parallel to the extension of the shaft-like mounting
means 8 or the widthwise extension of the panels 4 or - as shown in fig. 4 - substantially
perpendicular thereto. In a preferred embodiment, the axis w of rotation of the rollers
18 is substantially aligned with the axis x of rotation of the shaft 2. The rail element
20 is preferably substantially U-shaped and at least partly substantially encapsulates
or houses the rollers 18. Thus, displacement of the rollers 18 in a plane basically
perpendicular to the longitudinal axis x of the drive shaft 2 is prevented. The rail
element 20 of both embodiments shown in figs. 3 and 4 can be directly mounted to the
building structure or mounted via a fixing element 21 thereto (shown in fig. 4). Moreover,
the rail 20 may comprise one or more inclined portions 20' being arranged at an angle
different from 0° or 90° with respect to the axis w preferably so as to substantially
position the rollers 18 along the direction of the axis W. The arrangement of the
rail element 20 may be similar to the one as described with reference to fig.3, i.e.
at least in the vertical section (parallel to door opening 26) substantially parallel
to the drive shaft 2. The panel(s) 4 may be positioned along a direction substantially
normal to the plane of their outer plane (or in a thickness direction of the panel(s)
4) by one or more abutting elements 28 provided at or on the building structure 24
(e.g. by means of one or more brackets). These abutting elements 28 may be at least
partly provided along the height of the door opening 26 so as to advantageously position
the panel(s) 4 at an outer side thereof.
[0034] As described with reference to figs. 3 and 4, the door may be used as an overhead-type
door. In this case, the drive shaft 2 and/or the rail element 20 are at least substantially
vertically arranged2 (cf. figs. 3 and 4 seen in the horizontal format). However, the
door may be also used as a preferably substantially horizontal sliding door, as shown
in fig. 5. That is, the door opening 26 is closed by a substantially horizontal movement
or displacement of the door panels 4. In this case, the drive shaft 2 and/or the rail
element 20 are at least substantially horizontally arranged, preferably on top of
the door opening 26 or in the vicinity thereof (cf. "TOP" in fig. 5). Thus, the panels
4 (which are in this case arranged vertically) are supported by or suspended from
the rail element 20 and/or drive shaft 2 (cf. fig. 5). That is, the panels 4 may be
suspended directly by means of the carriage 10 from the drive shaft 2. However, in
a preferred embodiment, the panels 4 are suspended from the rail element 20 and preferably
guided thereby, wherein the door or panels 4 are driven by the drive shaft 2. Additionally
or alternatively, the panels 4 can be also guided by the rail element 20 and/or driven
by the shaft 2 on the bottom of the door opening 26 (not shown in fig. 5).
[0035] As can be seen in figures 3, 4 and 5, the panel 4 may comprise one or more protection
or sealing elements 22 for preventing entry of any foreign material, such as dust,
dirt, ice and fingers, through the gap between the panel 4 and the rail element 20
or the building structure 24. The sealing elements 22 comprise a first portion and
a second portion. The first portion is to be fixedly mounted to the panel 4, preferably
extending from the end face of the panel 4 or from a distal portion thereof. The second
portion is to be substantially in contact or in engagement with the rail element 20.
However, the second portion of the sealing element 22 can be additionally or alternatively
in contact or in engagement with the fixing element 21 or the building structure 24.
Advantageously, the sealing element 22 at least partly covers thereby the rollers
18 (not shown), so that entry of foreign material from the inner side of the building
is prevented. The sealing element 22 may be formed of a substantially resilient (preferably
elastomeric) lip or wing or projection. Alternatively, the sealing element 22 my comprise
a plurality of resilient (preferably elastomeric) pins thereby forming a substantially
flexible brush (as a preferred second portion).
[0036] Thus, preferably, a door, in particular sectional door, is provided, comprising at
least one panel 4 being at least partly arrangeable in at least one guiding element
or guiding means 20, such as a rail 20, and one or more protection or sealing elements
22, wherein said panel 4 having guide means, such as rollers 18, being in engagement
or engageable with said guiding element 20 for guiding said panel 4 during displacement
along said guiding element 20, wherein said one or more protection elements 22 having
a first portion and a second portion, wherein said first portion is to be fixedly
mounted to said panel 4 and said second portion is to be brought substantially in
contact with said guiding element 20 at least over a part of said displacement path,
preferably so that said guide means 18 is substantially encapsulated or surrounded
by said guiding element 20 and said protection means 22 at least along a part of the
extension of the guiding element 20.
[0037] The above described embodiments of the present invention may be employed in a sectional
door, in particular of the overhead type, or in other kind of doors opening in a different
way such as in a horizontal manner. By this arrangement of a door having the improved
drive mechanism, a reliable operation of a drive mechanism, which is compact in size,
is ensured.
Reference numerals
[0038]
- 2
- drive shaft
- 4
- panel
- 6
- carriage
- 8
- mounting means
- 10
- carriage body
- 12
- wheel
- 13
- mounting element
- 14
- biasing means
- 15
- rod
- 16
- guiding means
- 17
- leg
- 18
- rollers
- 19
- adjusting means
- 20
- rail element
- 21
- fixing element
- 22
- sealing element
- 24
- building structure
- 26
- door opening
- 28
- abutting element(s)
- u, v
- axis of rotation
- w
- axis of rotation
- x
- longitudinal axis
- y
- axis of rotation
- α
- angle
1. Door, in particular sectional door, comprising
at least one panel (4) and at least one carriage (6) mounted to said panel (4),
wherein said carriage (6) is engageable to a drive shaft (2) being rotatable around
its longitudinal axis (x) and
wherein said carriage (6) comprises driven means having at least one rotatable element
(12) inclined relative to said longitudinal axis (x) of said drive shaft (2) and being
engageable with said drive shaft (2) for displacing said carriage (6) along said longitudinal
axis (x) of said drive shaft (2) upon rotation of said drive shaft (2).
2. Door according to claim 1, wherein said rotatable element (12) is engageable with
said drive shaft (2), so as to rotate and translate along said longitudinal axis (x)
upon rotation of said drive shaft (2).
3. Door according to one of the preceding claims, wherein said axis of rotation (y) of
said rotatable element (12) is inclined with respect to said longitudinal axis (x)
of said drive shaft (2) at an angle (α) between about 10° and about 80°, preferably
about 25° to about 60° and most preferably about 45°.
4. Door according to one of the preceding claims, wherein at least two rotatable elements
(12) are provided on said carriage (6).
5. Door according to claim 4, wherein at least a pair of rotatable elements (12) is provided,
which are preferably arrangeable on substantially opposite sides of said drive shaft
(2).
6. Door according to claim 5, wherein said rotatable elements (12), which are arrangeable
on substantially opposite sides of said drive shaft (2), are inversely inclined and/or
adapted to rotate in reverse directions upon rotation of said drive shaft (2).
7. Door according to one of the claims 4 - 6, wherein said rotatable elements (12) are
arranged at said carriage (6), so as to be radially arrangeable at said drive shaft
(2).
8. Door according to one of the claims 4 - 7, wherein said at least two rotatable elements
(12) are adapted to translate in the same direction upon rotation of said drive shaft
(2).
9. Door according to one of the claims 4 - 8, wherein said rotatable elements (12) are
arranged in the substantially same plane, oriented substantially perpendicular to
said longitudinal axis (x) of said drive shaft (2).
10. Door according to one of the claims 4 - 9, wherein at least two rotatable elements
(12) are arranged at said carriage (6), so as to be distributed over said longitudinal
axis (x) of said drive shaft (2), whereby said at least two rotatable elements (12)
are arranged offset in different planes, oriented substantially perpendicular to said
longitudinal axis (x) of said drive shaft (2).
11. Door according to one of the preceding claims, further comprising biasing means (14)
for biasing said at least one rotatable element (12) against said drive shaft (2).
12. Door according to claim 11, wherein said biasing means (14) are formed by one or more
helical springs.
13. Doorsystem, in particular sectional door system, comprising
a door according to one of the preceding claims and
at least one drive shaft (2),
wherein said at least one carriage (6) of said door is in engagement with said drive
shaft (2), so as to be displaceable along said longitudinal axis (x) of said drive
shaft (2) by rotation thereof.
14. Use of a carriage for driving a door, wherein the carriage comprises
driven means having at least one rotatable element (12) inclined relative to a longitudinal
axis (x) of a drive shaft (2), which is engageable to said carriage (6) and being
rotatable around its longitudinal axis (x),
wherein said driven means is engageable with said drive shaft (2) for displacement
of said carriage (6) along said longitudinal axis (x) of said drive shaft (2), when
said drive shaft (2) is rotated.
15. Method for driving a door, in particular a sectional door, comprising the steps:
- providing engagement between a drive shaft (2) and at least one rotatable element
(12) of a carriage (6), which is mounted or mountable to at least one panel (4) of
a door; and
- rotating said drive shaft (2) around its longitudinal axis (x), thereby displacing
said carriage (6) along said longitudinal axis (x) of said drive shaft (2) by means
of an inclination of said at least one rotatable element (12) relative to said longitudinal
axis (x).