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DIM360 Ver 2.4 (29 Nov 2007) - 2999001/0
1654082
CORRECTED EUROPEAN PATENT SPECIFICATION
B9
B1
20080213
W1
de
Beschreibung
en
Description
fr
Description
EP
04766118.6
20040702
20060131
20060712
en
en
en
MI20031356
20030702
IT
20080213
200807
20060510
200619
20070912
200737
20070313
20080213
200807
B22D 11/06 20060101AFI20050118BHEP
B22D 11/103 20060101ALI20050118BHEP
de
ZUFUHRVORRICHTUNG ZUR ZUFÜHRUNG VON METALLSCHMELZE IN EINEN KRISTALLISATOR
en
A FEED DEVICE FOR FEEDING MOLTEN METAL INTO A CRYSTALLIZER
fr
DISPOSITIF D'ALIMENTATION DESTINE A L'INTRODUCTION DE METAL FONDU DANS UNE LINGOTIERE
WO-A-03/051560
DE-C- 863 119
FR-A- 1 447 139
US-A- 6 095 233
POLONI, Alfredo
Via G. Paolini 29
I-34070 FOGLIANO REDIPUGLIA
IT
KAPAJ, Nuredin
Via Caprera, 7
I-33100 UDINE
IT
DE LUCA, Andrea
Via Candotti, 61
I-33047 REMANZACCO
IT
DANIELI & C. OFFICINE MECCANICHE S.p.A.
00283481
4197PTEP/er
Via Nazionale, 41
35042 Buttrio (UD)
IT
Cinquantini, Bruno
et al
00144051
Notarbartolo & Gervasi S.p.A. Corso di Porta Vittoria, 9
20122 Milano
IT
AT
BE
BG
CH
CY
CZ
DE
DK
EE
ES
FI
FR
GB
GR
HU
IE
IT
LI
LU
MC
NL
PL
PT
RO
SE
SI
SK
TR
EP2004051339
20040702
en
WO2005002756
20050113
200502

Field of the invention
The invention relates to a device for discharging metal in the molten state from a container, for example from a casting ladle or a tundish, into an ingot mould of a continuous-casting line with rolls.

Prior art
Normally, in continuous-casting plants, the metal arriving, in the molten state, for example from an electrical furnace, or else from a converter is made to undergo a series of operations of transfer between containers before being cast into the ingot mould in order to guarantee optimal conditions in the ingot mould so as to ensure a quality casting.
Particular problems arise in the continuous casting of metal strip using counter-rotating rolls. In this case, the steel coming out of the production furnace is collected in a casting ladle, from which it is discharged into one or more tundishes, each of which supply one or more basins of molten metal above two cooled counter-rotating crystallizer rolls, which form the ingot mould and in which the metal solidifies, coming out in the form of finished product.
It is known that the quality of the end product, and also the very carrying-out of the process can be jeopardized by the situation that arises in the ingot mould and in particular by the shape and by the fluid-dynamic situation of the metal in this area. In fact, in a two-roll continuous-casting machine, there is the need to form in the ingot mould, which consists of a substantially V-shaped vessel defined by the space between the two rolls, a meniscus of liquid metal, which is possibly uniform, homogeneous, and flat throughout the axial extension of the rolls. A uniform distribution of the liquid steel in the crystallizer and, consequently, a uniform solidification, on the one hand prevents the formation of cracks during casting, and on the other guarantees non-uniform solidification and prevents trapping of impurities, which lie at the origin of cracks in the course of the subsequent processing operations. Furthermore, the level of the liquid steel in the distributor must be such as to prevent formation of vortices on the meniscus, in so far as this would bring about trapping, in the solidified steel strip, of impurities that are present in the liquid steel and float on the meniscus. Such an eventuality would bring about the onset of defects such as cracks, surface defects, etc. that could be accentuated in the course of the subsequent processing operations that the product has to undergo, for example, rolling, forming, etc.
Discharge devices of the known art that have been designed to address the above problems are of a complex shape and are difficult to build, in addition to involving the need for considerable maintenance operations. Uniformity of distribution has also been achieved with the use of a number of containers arranged in series, in order to reduce in this way the speed at which the liquid steel is fed. This solution, however, complicates the casting plant.
One such solution is disclosed in US6095233, which corresponds to the preamble of claim 1. This document shows an elongate metal delivery nozzle disposed above and extending along the nip between the casting rolls to form a casting pool supported on the rolls and contra-rotating the rolls to produce a solidified strip.
The molten metal is delivered into a trough of the nozzle through an entry nozzle having an upper inlet end for receiving molten metal from a tundish, and a lower outlet end extending into trough of the delivery nozzle. The outlet end of entry nozzle has a bottom wall, elongate side walls spaced inwardly from the side walls of the delivery nozzle and outlets for molten metal in the side walls.
Consequently, there is felt the need to have available discharge devices which will at the same time be easy to build and will contribute to a uniform outflow of the liquid metal, so guaranteeing formation and maintenance of a uniform meniscus in the ingot mould in order to obtain an end product that is free from defects.

Summary of the invention
It is hence a purpose of the present invention to furnish a remedy to the problems referred to above by providing a device for feeding molten metal starting from a container, for example a tundish, which will produce a flow of molten metal into the ingot mould that is free from any turbulence for formation of a meniscus that is as uniform as possible.
A further purpose is to provide a feed device having an alternative shape that will have a simple design and will prevent need for use of a number of containers arranged in series along the casting flow in order to reduce the speed of inflow of the liquid steel.
The problems set forth above have been solved in accordance with the main claim by means of a drop feed device, for a two-roll continuous strip casting machine, for feeding one ingot mould with molten metal, comprising a distributor, having a substantially prismatic shape with one of the faces open and having a rectangular shape in plan view, with holes arranged on one or more side walls of the distributor wherein the inside of the distributor comprises at least three tanks, arranged along its longer dimension wherein two first tanks are arranged at the end of the distributor and at least one further tank is set in an intermediate position with respect to the two first tanks in which the further intermediate tank is separated from the two first tanks by respective separating walls, whose the dimensions are such as to cause their edges to perform a function of weir for passage of the molten metal between said intermediate tank, when it is full, and said two first tanks, and in that the holes are arranged in such a position and are of such dimensions and shape as to be able to perform a function of emptying the molten metal from said two first tanks towards the outside of the distributor before reaching a level equal to that of the edges of the separating walls.
Thanks to the particularly simple and compact shape of the feed device that comprises an intermediate distributor downstream of the discharger and thanks to the arrangement of the tanks that make up said distributor, a homogeneous flow of liquid steel is generated during discharge.
The task of the first tank is to reduce the kinetic energy of the liquid steel pouring from the tundish. Also the arrangement and shape of the side slots guarantee a sufficient rate to maintain the speed of casting according to design.
A further improvement of the flow is obtained by means of a feed device that comprises also the use of a main distributor downstream of the intermediate distributor. In this way, the flow of steel that is poured into the ingot mould can further be rendered uniform and homogeneous. The result is thus a meniscus without any swirling motion that ensures the production of a casting product of higher quality.

List of figures
Further advantages that may be achieved with the present invention will emerge more clearly to the person skilled in the sector from the ensuing detailed description of a non-limiting example of a particular embodiment of the discharge device, with reference to the following figures, in which:
- Figure 1 shows a cross section according to the vertical plane of casting of a continuous-casting machine that comprises the feed device according to the invention;
- Figure 2 shows a cross section according to the vertical plane of trace A-A of the casting machine of Figure 1;
- Figure 3 shows a cross section according to the vertical plane of casting of a feed device according to the invention; and
- Figure 4 shows a cross section according to the vertical plane of trace B-B of the feed device of Figure 3.

Detailed description of a preferred embodiment
With reference to the figures, described herein is an embodiment of a feed device for feeding molten metal, in particular liquid steel, into an ingot mould for a continuous-casting machine with two crystallizer rolls. In particular, Figure 1 shows a cross section according to a vertical plane parallel to the axis of the crystallizer rolls of parts of a continuous-casting machine, designated, as a whole, by the reference number 1, comprising the feed device according to the invention.
In the remainder of the description, reference will be made to steel, but it is understood that the device can be adapted to the discharge of other metals for which the same casting technique is used.
The molten steel coming from a tundish, not represented in the figures, is poured, through a discharger 2, into a first distributor 3. The discharger 2 is substantially shaped like a funnel turned upside-down with the divergent section set downwards in the direction of the distributor 3, and has a section orthogonal to its axis that is circular. Alternatively, the cross section is circular in the top portion of the discharger and has a rectangular development towards its bottom portion, the various sections being appropriately radiused along the axial development of the discharger 2. The angle of divergence of the internal walls is less than 7°.
This arrangement of the discharger 2 produces the advantage of reducing the speed of fall of the liquid steel when it arrives in the distributor. Furthermore, the pattern of the various sections and the angle of divergence are chosen in such a way that any detachment from the internal wall of the discharger 2 is prevented.
The first distributor 3, illustrated in greater detail in Figures 3 and 4, is a container open in the top part and having a rectangular shape in plan view, with the longer part set along the axis parallel to the directrices of the rolls. The first distributor 3 is divided on the inside, along its longer dimension, into a number of tanks, which in the embodiment illustrated in the figures are three, but which in other embodiments may be of a larger number. The discharger pours the steel into the central tank 5, delimited by two walls 7, 8, which separate it, respectively, from the end tanks 4 and 6. The separation walls 7, 8 are lower than the external perimetral walls of the central tank 3, so that, with their respective top edges 7', 8', they are able to perform a function of weir for the molten steel poured from the discharger 2. In operation, when the central tank 5 is filled with steel, the flow after the impact with the bottom of the central tank 5 follows a pattern that enables overflow beyond the weir walls 7 and 8, thus losing a major part of its kinetic energy, and subsequently flows into the end tanks 4 and 6, where there is a further stage of reduction of the kinetic energy of the steel, which reaches a more tranquil state. The pattern of the flow between the central tank 5 and the end tanks 4 and 6 is indicated schematically by the flow lines 9, 9'. The walls 7, 8 may have a height from the bottom of the central tank ranging preferably from 10 mm to 70 mm, according to the casting requirements, for example, the speed of casting and the dimensions of the steel strip to be produced.
From the end tanks 4 and 6, the liquid steel 11 flows, through series of slots 10 arranged in the bottom part of the side walls of the tanks 4, 6, into a second distributor 12, of a known form and hence not further described herein, from which there is performed discharge into the ingot mould formed by the space comprised between the counter-rotating crystallizer rolls 13, 13'. The number, shape, and dimensions of the slots 10 vary both according to the metal to be molten and according to the speed of outflow necessary in the casting machine. The discharge slots 10 can be arranged in various positions on the external walls of the end tanks 4 and 6, as likewise on the external end walls of the distributor 3.
They are appropriately distributed so as to ensure a uniform, homogeneous, and non-turbulent distribution of the steel.
Advantageously, the distributor 3 has all its side faces inclined so as to be convergent, or alternatively, just some of the walls are convergent, and in this case a variant distributor is obtained, which presents a combination with some vertical walls.
Whenever envisaged, the second distributor 12 in operation is generally set immersed in the ingot mould 15. Then, the steel strip of indefinite length is produced from the ingot mould via the continuous-casting process, in a known way.
According to a second advantageous variant of the invention, the steel flows from the first distributor 3, through the slots 10, directly into the ingot mould 15, without the presence of the second distributor 12.
According to a further advantageous variant of the feed device of the invention, the central tank 5 has a depth smaller than that of the end tanks 4 and 6, and this is obtained, for example, by locating the bottom 14 of the tank in a position that is set in with respect to the end tanks 4 and 6.
1. A drop feed device (1), for a two-roll continuous strip casting machine, for feeding one ingot mould (15) with molten metal, comprising a distributor (3), having a substantially prismatic shape with one of the faces open and having a rectangular shape in plan view, with holes (10) arranged on one or more side walls of the distributor (3) characterized in that
the inside of the distributor (3) comprises at least three tanks (4, 5, 6), arranged along its longer dimension wherein two first tanks (4, 6) are arranged at the ends of the distributor (3) and at least one further tank (5) is set in an intermediate position with respect to the two first tanks (4, 6), in which the further intermediate tank (5) is separated from the two first tanks (4, 6) by respective separating walls (7, 8), whose the dimensions are such as to cause their edges (7', 8') to perform a function of weir for passage of the molten metal between said intermediate tank (5), when it is full, and said two first tanks (4, 6), and in that the holes (10) are arranged in such a position and are of such dimensions and shape as to be able to perform a function of emptying the molten metal from said two first tanks (4, 6) towards the outside of the distributor (3) before reaching a level equal to that of the edges (7', 8') of the separating walls (7, 8).
2. The drop feed device according to Claim 1, wherein the holes (10) are substantially elongated having the shape of a slot.
3. The drop feed device according to Claim 1, wherein a further distributor (12) is provided having an elongated, substantially prismatic shape, designed to be set between said distributor (3) and an ingot mould (15).
4. The drop feed device according to Claim 3, wherein a discharger (2) is provided, which is designed to discharge molten metal from a tundish or other container into the intermediate tank of the distributor (3).
5. The device according to Claim 4, wherein the discharger (2) has a substantially funnel-like shape, and the angle of divergence of the internal walls of the discharger is less than 7°.
6. The device according to Claim 1, wherein some or all of the faces of the distributor (3) are mutually convergent.
1. Schwerkraft-Einspeisevorrichtung (1) für eine Zweiwalzen-Stranggießmaschine für Bänder zum Speisen einer Kokille (15) mit Metallschmelze, umfassend einen Verteiler (3) mit einer im Wesentlichen prismatischen Form, wobei eine der Seiten offen ist und in der Draufsicht eine rechteckige Form aufweist und Löcher (10) an einer oder mehreren Seitenwänden des Verteilers (3) angeordnet sind,
dadurch gekennzeichnet, dass
das Innere des Verteilers (3) zumindest drei Tanks (4, 5, 6) umfasst, die entlang seiner längeren Abmessung angeordnet sind, wobei zwei erste Tanks (4, 6) an den Enden des Verteilers (3) angeordnet sind und zumindest ein weiterer Tank (5) in einer Zwischenposition in Bezug auf die beiden ersten Tanks (4, 6) gesetzt ist, wobei der weitere Zwischentank (5) von den beiden ersten Tanks (4, 6) durch jeweilige Trennwände (7, 8) getrennt ist, deren Abmessungen derart sind, dass bewirkt wird, dass ihre Kanten (7', 8') eine Überlauffunktion für die Passage der Metallschmelze zwischen dem Zwischentank (5), wenn er voll ist, und den beiden ersten Tanks (4, 6) erfüllen, und dass die Löcher (10) in einer solchen Position angeordnet sind und solche Abmessungen und eine solche Form aufweisen, dass sie in der Lage sind, eine Funktion eines Entleerens der Metallschmelze aus den beiden ersten Tanks (4, 6) in der Richtung der Außenseite des Verteilers (3) zu erfüllen, bevor ein Niveau erreicht ist, das gleich dem der Kanten (7', 8') der Trennwände (7, 8) ist.
2. Schwerkraft-Einspeisevorrichtung nach Anspruch 1,
wobei die Löcher (10) im Wesentlichen länglich sind und die Form eines Schlitzes aufweisen.
3. Schwerkraft-Einspeisevorrichtung nach Anspruch 1,
wobei ein weiterer Verteiler (12) vorgesehen ist, der eine längliche, im Wesentlichen prismatische Form aufweist und derart konstruiert ist, dass er zwischen den Verteiler (3) und eine Kokille (15) gesetzt ist.
4. Schwerkraft-Einspeisevorrichtung nach Anspruch 3,
wobei eine Austragsvorrichtung (2) vorgesehen ist, die konstruiert ist, um Metallschmelze aus einer Pfanne oder einem anderen Behälter in den Zwischentank des Verteilers (3) auszutragen.
5. Vorrichtung nach Anspruch 4,
wobei die Austragsvorrichtung (2) eine im Wesentlichen trichterartige Form aufweist, und der Divergenzwinkel der Innenwände der Austragsvorrichtung kleiner als 7° ist.
6. Vorrichtung nach Anspruch 1,
wobei einige oder alle Seiten des Verteilers (3) zueinander konvergent sind.
1. Dispositif d'alimentation (1) pour une machine de coulée en bande continue à deux rouleaux, pour alimenter une lingotière (15) en métal fondu, comprenant un distributeur (3) d'une forme sensiblement prismatique, avec une des faces ouverte, et ayant une forme rectangulaire en une vue en plan, avec des trous (10) agencés sur une ou plusieurs parois latérales du distributeur (3), caractérisé en ce que
l'intérieur du distributeur (3) comprend au moins trois cuves (4, 5, 6) agencées le long de sa dimension plus longue, où deux premières cuves (4, 6) sont agencées aux extrémités du distributeur (3), et au moins une cuve additionnelle (5) est établie dans une position intermédiaire par rapport aux deux premières cuves (4, 6), où la cuve intermédiaire additionnelle (5) est séparée des deux premières cuves (4, 6) par des parois de séparation respectives (7, 8) dont les dimensions sont telles qu'elles amènent leurs bords (7', 8') à exécuter une fonction de barrage pour le passage du métal fondu entre ladite cuve intermédiaire (5), lorsqu'elle est pleine, et lesdites deux premières cuves (4, 6), et en ce que les trous (10) sont agencés dans une telle position et sont de telles dimensions et formes pour pouvoir exécuter une fonction de vidage du métal fondu desdites deux premières cuves (4, 6) vers l'extérieur du distributeur (3) avant d'atteindre un niveau égal à celui des bords (7', 8') des parois de séparation (7, 8).
2. Dispositif d'alimentation selon la revendication 1, où les trous (10) sont sensiblement oblongs en ayant la forme d'une fente.
3. Dispositif d'alimentation selon la revendication 1, où un distributeur additionnel (12) est prévu, ayant une forme oblongue, sensiblement prismatique, conçue pour être placé entre ledit distributeur (3) et une lingotière (15).
4. Dispositif d'alimentation selon la revendication 3, où un dispositif d'évacuation (2) est prévu qui est conçu pour évacuer le métal fondu d' un panier de coulée ou autre contenant dans la cuve intermédiaire du distributeur (3) .
5. Dispositif selon la revendication 4, où le dispositif d'évacuation (2) possède une forme sensiblement en entonnoir, et l'angle de divergence des parois internes du dispositif d'évacuation est inférieur à 7°.
6. Dispositif selon la revendication 1, où quelques-unes ou toutes les faces du distributeur (3) convergent mutuellement.

REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description
- US
6095233
A
[0006]