(19)
(11) EP 1 662 532 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
25.02.2009 Bulletin 2009/09

(21) Application number: 03768387.7

(22) Date of filing: 26.12.2003
(51) International Patent Classification (IPC): 
H01H 33/42(2006.01)
(86) International application number:
PCT/JP2003/017084
(87) International publication number:
WO 2005/013304 (10.02.2005 Gazette 2005/06)

(54)

OPERATING UNIT FOR SWITCHGEAR

BETRIEBSEINHEIT FÜR EIN GETRIEBE

UNITE DE FONCTIONNEMENT POUR UN APPAREILLAGE DE COMMUTATION


(84) Designated Contracting States:
DE FR

(30) Priority: 31.07.2003 JP 2003204602

(43) Date of publication of application:
31.05.2006 Bulletin 2006/22

(73) Proprietor: TKD Corporation
Yokohama-shi, Kanagawa 222-0033 (JP)

(72) Inventors:
  • SHIROZU, Tatsuji, Kyushu Firm, TKD CORPORATION
    Yukuhashi-shi, Fukuoka 824-0046 (JP)
  • MATSUO, Tomio, Kyushu Firm, TKD CORPORATION
    Yukuhashi-shi, Fukuoka 824-0046 (JP)
  • YAMADA, Yasuyoshi, Kyushu Firm, TKD CORPORATION
    Yukuhashi-shi, Fukuoka 824-0046 (JP)
  • MIYAZAKI, Isao, Kyushu Firm, TKD CORPORATION
    Yukuhashi-shi, Fukuoka 824-0046 (JP)

(74) Representative: Vossius & Partner 
Siebertstrasse 4
81675 München
81675 München (DE)


(56) References cited: : 
DE-C- 893 684
JP-U- 2 080 926
JP-U- 60 153 443
FR-A- 1 206 991
JP-U- 49 034 973
JP-U- 61 177 334
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description

    TECHNICAL FIELD



    [0001] The present invention relates to an operating mechanism for a switch, and more particularly to an operating mechanism for a switch designed to have both functions of a disconnecting switch and an earthing switch and to be switched between three positions "CLOSED", "OPEN" and "EARTHED" by a single operating unit.

    BACKGROUND ART



    [0002] There has been known a three-position switch, such as a disconnecting switch with an earthing switch, which is designed to have both functions of a disconnecting switch and an earthing switch and to be switched between three positions "CLOSED", "OPEN" and " EARTHED " by a single operating unit. For example, FR-A-1206991 relates to a multipolar electric switch for high tension currents. It discloses a mechanism in which a switch can be put instantaneously in a circuit, or out of the circuit by releasing a pawl. The mechanism comprises an axis, a lever ensuring the movement upwards and downwards and transforming the rotational movement and a roller attached to the lever. Furthermore, Japanese Patent Laid-Open Publication No. 2003-22735 (Patent Publication 1) discloses an operating mechanism for such a three-position switch.

    [0003] The operating mechanism disclosed in the Patent Publication 1 is designed to rotate an output shaft using either a motor or a manual handle so as to operate the three-position switch between "CLOSED", "OPEN and "EARTHED". More specifically, the operating mechanism comprises: a cam plate fixed to the output shaft and formed with three depressions at positions corresponding to the switch positions "CLOSED", " OPEN "and" EARTHED "; pins formed on a surface of the cam plate and adapted to be brought into contact with four limit switches for stopping the motor; a cam-follower lever which is provided with a locking roller and a on-cam rolling roller biasedly pressed onto and rolled along a circumferential edge of the cam plate, and adapted to be vertically moved according to a rotation of the cam plate; a retaining latch formed with a concave portion and adapted to allow the locking roller to be engaged with the concave portion when the on-cam rolling roller is located at each of the depressions of the cam plate corresponding to the switch positions "CLOSED", "OPEN" and " EARTHED ", so as to lock a rotation of the output shaft; limit switches for detecting the engagement between the on-cam rolling roller and each of the depressions of the cam plate; a lock release member adapted to be moved according to a horizontal movement of a lock lever so as to disengage the locking roller from the concave portion of the retaining latch to release the lock; and a lock release rod adapted to be driven by a magnet.

    [0004] The operating mechanism disclosed in the Patent Publication 1 has the following problems:
    1. (1) Wide variation in stop position of a switch during motor operation: While each of the limit switches is activated just before each target stop position to electrically brake a motor, the stop position is largely varied due to motor's braking characteristic depending on load torque and operating voltage;
    2. (2) Wide variation in stop position of the switch during manual operation: While the operating mechanism is designed to inhibit a manual handle from being pulled out except that the switch is in a given stop position, allowable range of handle pulling-out is relatively wide; and
    3. (3) Complexity in control system: The operating mechanism includes the four limit switches for detecting respective target stop positions, and thereby requires a number of auxiliary relays.

    DISCLOSURE OF THE INVENTION



    [0005] The present invention is directed to provide a switch operating mechanism capable of achieving enhanced accuracy in a stop position of a switch during an electric motor-based operation and in a stop position of the switch (in detachable position of a manual handle) during a manual handle-based operation, while reducing the number of auxiliary relays to simplify a control system.

    [0006] The feature of the present invention is generally summarized as follows.
    1. (1) An operating mechanism of the present invention comprises a grooved cam shaft designed to be rotated so as to drive a roller to thereby rotate an output shaft.
    2. (2) The grooved cam shaft has a groove configured such that an axial displacement of the groove relative to a rotation of the grooved cam shaft is minimized around a position corresponding to a stop position of the switch to prevent the output shaft from being rotated even if the motor is rotated.
    3. (3) The grooved cam shaft may have a groove configured such that an axial displacement rate of the groove relative to a rotation of the grooved cam shaft is in approximately inverse proportional to a load torque of the switch so as to achieve constant load torque for the motor.
    4. (4) The grooved cam shaft may include a cam plate formed with a concave portion designed to allow a bump roller to fall therein and bump thereagainst so as to stop a rotation of the grooved cam shaft.
    5. (5) A state when the bump roller is in the falling position may be detected using a limit switch to stop the motor.
    6. (6) A manual handle may be inhibited from being pulled out except that the bump roller is in the falling position.

    BRIEF DESCRIPTION OF DRAWINGS



    [0007] 

    FIG 1 is a perspective view showing an operating mechanism according to one embodiment of the present invention.

    FIG 2 illustrates one example of the configuration of a groove of a grooved cam shaft in the operating mechanism.

    FIG. 3 is a graph showing the groove configuration illustrated in FIG 2.

    FIG. 4 is a graph showing a torque conversion rate in the groove configuration illustrated in FIG 2.


    BEST MODE FOR CARRYING OUT THE INVENTION



    [0008] FIG 1 is a perspective view showing an operating mechanism according to one embodiment of the present invention. In FIG. 1, the operating mechanism is designed to transmit a torque of a motor 1 to a grooved cam shaft 5 through a spur gear 3 of a motor shaft 2 and a spur gear 4 engaged with the spur gear 3.

    [0009] In place of the motor 1, a manual handle 6 may be connected to the motor shaft 2 to rotate the spur gear 4 so as to rotate the grooved cam shaft 5. The manual handle 6 is formed with a groove 7, and an inhibition plate 8 for inhibiting the manual handle 6 from being inserted and pulled out from the motor shaft 2 is disposed adjacent to the groove 7 in an engageable manner relative to the groove 7. The inhibition plate 8 is biased in a direction away from the groove 7 by a spring 9. When the inhibition plate 8 is engaged with the groove 7, the manual handle 6 is inhibited from being pulled out of the motor shaft 2. The grooved cam shaft 5 has an outer peripheral surface formed with a groove 10 axially extending continuously like a spiral. The groove 10 receives therein a roller 13 which is attached to one end of a lever 12 having the other end fixed to an output shaft 11 associated with a switch. When the grooved cam shaft 5 is rotated, the roller 13 is swung rightward or leftward (in FIG 1) about the lever 12 while being guided along the groove 10.

    [0010] A cam plate 14 is fixed to one end of the grooved cam shaft 5. The cam plate 14 is formed with a concave portion 15 adapted to be engageable with a bump roller 17 attached to a first end of a T-shaped cam-follower lever 16. The cam-follower lever 16 is biased by a reset spring 18 attached to a second end thereof in such a manner as to allow the bump roller 17 to be engaged with the concave portion 15. When a third end of the cam-follower lever 16 is pushed by a release coil 19, the cam-follower lever 16 is swung to disengage the bump roller 17 from the concave portion 15 so as to allow the grooved cam shaft 5 to be rotated. Simultaneously, a limit switch 20 is activated by the pushed cam-follower lever 16 to detect this state and turn on a drive circuit of the motor 1.

    [0011] In manual operation, when the cam-follower lever 16 is pushed by the release coil 19, the inhibition plate 8 is moved by the second end of the cam-follower lever 16 and engaged with the groove 7 of the manual handle 6 to inhibit the manual handle 6 from being pulled out of the motor shaft 2.

    [0012] An operation of the operating mechanism according to this embodiment will be described below.

    (1) Motor Operation



    [0013] In FIG 1, the operating mechanism is in an intermediate position ("OPEN" position in the case of the switch has three positions "CLOSED", "OPEN" and "EARTHED"). In this position, the bump roller 17 falls in the concave portion 15 of the cam plate to lock the rotation of the grooved cam shaft 5.

    [0014] When a control unit (not shown) receives a command for closing operation, the release coil 19 is energized according to the control unit to push the cam-follower roller 16. Thus, the cam-follower roller 16 is swung clockwise against the reset spring 18, and the bump roller 17 is moved to disengage from the concave portion 15 of the cam plate 14 so as to allow the grooved cam plate 5 to be rotated. Simultaneously, the limit switch 20 detects this state and turns on the drive circuit of the motor 1.

    [0015] Thus, the motor 1 is rotated, and a torque of the motor 1 is transmitted to the grooved cam shaft 5 through the spur gears 3, 4 to rotate the grooved cam shaft 5 counterclockwise. The roller 13 engaged with the groove 10 of the grooved cam shaft 5 is driven or swung leftward (in FIG 1), and the output shaft 11 is rotated through the lever 12 in a counterclockwise direction (direction to the "CLOSED" position). In the state after the grooved cam shaft 5 is rotated at some degrees, the bump roller 17 is placed and rolled on a circular circumferential surface of the cam plate 14 to maintain the rotatable state of the grooved cam shaft 5. The limit switch 20 detects this state to de-energize the release coil 19.

    [0016] Then, when the grooved cam shaft 5 is rotated at about 360-degree, the bump roller 17 falls in the concave portion 15 of the cam plate 14, and the cam-follower lever 16 is swung counterclockwise. The limit switch 20 detects this state to turn off the drive circuit of the motor 1. While the motor 1 inertially rotates for a while, it will be completely stopped when the bump roller 17 bumps against a wall surface of the concave portion 15 of the cam plate.

    [0017] FIG 2 shows one example of the configuration of the groove 10 of the grooved cam shaft 5, and FIG 3 is a graph showing the groove configuration. FIG. 4 is a graph showing a torque conversion rate in the groove configuration. The groove 10 is configured to have no axial displacement around each of three positions corresponding to the three stop positions of the switch. Thus, even if the bump roller 17 is stopped at any position within the concave portion 15 of the cam plate 14, a stop position of the output shaft 11 is not varied.

    [0018] In FIG 2, an axial displacement rate relative to an angle of the groove 10 is arranged to become smaller on the side of the "CLOSED" and "EARTHED" positions and become larger on the side of the "OPEN" position. Thus, as shown in FIG 4, a torque conversion rate (output shaft torque/motor shaft torque) has a similar characteristic to that of a load torque in a body of the switch. This makes it possible to maintain a load torque of the electric motor 1 at an approximately constant value.

    (2) Manual Operation



    [0019] In FIG 1, the bump roller 17 falls in the concave portion 15 of the cam plate 14 to lock the rotation of the grooved cam shaft 5, and the inhibition plate 8 is returned to its initial position to allow the manual handle 6 to be inserted and pulled out from the motor shaft 2.

    [0020] In this state, the manual handle 6 is inserted to the motor shaft 2. Then, a manual switch (not shown) is pushed to energize the release coil 19. Thus, the cam-follower lever 16 is swung clockwise to disengage the bump roller 17 from the concave portion 15 of the cam plate so as to allow the grooved cam shaft 5 to be rotated.

    [0021] When the manual handle 6 is rotated clockwise, the grooved cam shaft 5 is rotated counterclockwise. Thus, the roller 13 engaged with the groove 10 of the grooved cam shaft 5 is driven or swung leftward (in FIG 1), and the output shaft 11 is rotated through the lever 12 in a counterclockwise direction (direction to the "CLOSED" position). In the state after the grooved cam shaft 5 is rotated at some degrees, the bump roller 17 is placed and rolled on the circular circumferential surface of the cam plate 14 to maintain the rotatable state of the grooved cam shaft 5. The limit switch 20 detects this state to de-energize the release coil 19. During this process (midway position), the inhibition plate 8 is engaged with the groove 7 of the manual handle 6 to inhibit the manual handle 6 from being pulled out of the motor shaft 2.

    [0022] Then, when the grooved cam shaft 5 is rotated at about 360-degree, the bump roller 17 falls in the concave portion 15 of the cam plate 14, and the cam-follower lever 16 is swung counterclockwise. When the grooved cam shaft 5 is further rotated, the bump roller 17 bumps against the wall surface of the concave portion 15 of the cam plate 14 to completely stop the grooved cam shaft 5. Thus, the inhibition plate 8 is returned to the initial position by the spring 9 to allow the manual handle 6 to be inserted and pulled out from the motor shaft 2.

    [0023] The switch operating mechanism according to the above embodiment has the following effects.
    1. (1) The groove of the grooved cam shaft is configured such that an axial displacement rate of the groove relative to a rotation of the grooved cam shaft is minimized around a position corresponding to each of the stop positions of the switch to prevent the output shaft from being rotated even if the motor is rotated. This makes it possible to achieve enhanced accuracy in stop position of the switch in motor operation.
    2. (2) The manual handle can be pulled out only if the bump roller is engaged with the concave portion of the cam plate (in this state, the output shaft cannot be rotated by the manual handle). This makes it possible to achieve enhanced accuracy in stop position of the switch (in pulling out position of the manual handle) in manual operation.
    3. (3) The grooved cam shaft is stopped by the bump between the bump roller and the concave portion of the cam plate. This makes it possible to eliminate the need for dynamic braking of the motor.
    4. (4) An axial displacement rate relative to an angle of the groove is arranged to become smaller on the side of the "CLOSED" and "EARTHED" positions and become larger on the side of the "OPEN" position. Thus, a torque conversion rate (output shaft torque/motor shaft torque) has a similar characteristic to that of a load torque of the switch. This makes it possible to maintain a load torque of the motor at an approximately constant value and reduce the load torque of the motor.
    5. (5) Only one limit switch is required for the stop control. This makes it possible to achieve a simplified control system.



    Claims

    1. An operating mechanism comprising:

    an output shaft (11) for transmitting a driving force to a movable part of a switch;

    a lever (12) having one end integral with an end of said output shaft (11);

    a roller (13) rotatably attached to the other end of said lever (12); and

    a grooved cam shaft (5) having a cylindrical surface formed with a groove engaged with said roller (13), said grooved cam shaft (5) being designed to be rotated so as to drive said roller (13) to thereby rotate said output shaft (11),
    wherein said groove (10) is configured such that an axial displacement rate of the groove (10) relative to a rotation of the grooved cam shaft (5) is reduced around a position corresponding to a stop position of the switch.


     
    2. The operating mechanism as defined to claim 1, wherein said groove (10) is configured such that an axial displacement rate of the groove (10) relative to a rotation of the grooved cam shaft (5) is in approximately inverse proportional to a load torque of the switch.
     
    3. The operating mechanism as defined to claim 1, which includes a disc-shaped cam plate (14) integrated with said grooved cam shaft (5) and partly formed with a concave portion (15), and a bump roller (17) is biasedly disposed and rolled at a periphery of said cam plate (14) and adapted to fall in and bump against said concave portion (15) of said cam plate (14) every 360-degree rotation of said grooved cam shaft (5) so as to stop the rotation of said grooved cam shaft (5).
     
    4. The operating mechanism as defined to claim 3, which includes a motor (1) for driving said grooved cam shaft (5), and a limit switch for detecting that said bump roller (17) is in the falling position, so as to stop said motor.
     
    5. The operating mechanism as defined to claim 3, which includes a manual handle (6) for driving said grooved cam shaft (5), and means for inhibiting said handle from being inserted and pulled out from said operating mechanism except that said bump roller (17) is in the falling position.
     


    Ansprüche

    1. Betätigungsmechanismus mit:

    einer Ausgangswelle (11) zum Übertragen einer Antriebskraft auf ein bewegliches Teil eines Schalters;

    einem Hebel (12) mit einem mit einem Ende der Ausgangswelle (11) integral ausgebildeten Ende;

    einer am anderen Ende des Hebels (12) drehbar angeordneten Rolle (13); und

    einer mit einer Nut versehenen Nockenwelle (5) mit einer zylindrischen Oberfläche, in der eine mit der Rolle (13) in Eingriff stehende Nut ausgebildet ist, wobei die mit einer Nut versehene Nockenwelle (5) dafür ausgebildet ist, gedreht zu werden, um die Rolle (13) anzutreiben und dadurch die Ausgangswelle (11) zu drehen,
    wobei die Nut (10) derart konfiguriert ist, dass ein axiales Versatzmaß der Nut (10) bezüglich einer Drehung der mit einer Nut versehenen Nockenwelle (5) um eine einer Stopposition des Schalters entsprechende Position herum vermindert ist.


     
    2. Betätigungsmechanismus nach Anspruch 1, wobei die Nut (10) derart konfiguriert ist, dass ein axiales Versatzmaß der Nut (10) bezüglich einer Drehung der mit einer Nut versehenen Nockenwelle (5) einem Lastdrehmoment des Schalters ungefähr umgekehrt proportional ist.
     
    3. Betätigungsmechanismus nach Anspruch 1 mit einer scheibenförmigen Nockenplatte (14), die mit der mit einer Nut versehenen Nockenwelle (5) integral ausgebildet ist, wobei auf einem Teil der Nockenplatte ein konkaver Abschnitt (15) ausgebildet ist, und wobei eine Anschlagrolle (17) auf einem Umfang der Nockenplatte (14) vorgespannt angeordnet ist und abrollt und dazu geeignet ist, bei einer Drehung über jeweils 360 Grad der mit einer Nut versehenen Nockenwelle (5) in den konkaven Abschnitt (15) der Nockenplatte (14) abzusinken und daran anzuschlagen, um die Drehbewegung der mit einer Nut versehenen Nockenwelle (5) zu stoppen.
     
    4. Betätigungsmechanismus nach Anspruch 3 mit einem Motor (1) zum Antreiben der mit einer Nut versehenen Nockenwelle (5) und einem Grenz- bzw. Positionsschalter zum Erfassen, dass die Anschlagrolle (17) sich in der Absinkposition befindet, um den Motor zu stoppen.
     
    5. Betätigungsmechanismus nach Anspruch 3 mit einem Griff (6) zum Handhaben und zum Antreiben der mit einer Nut versehenen Nockenwelle (5) und einer Einrichtung zum Verhindern, dass der Griff mit Ausnahme des Zustands, in dem die Anschlagrolle (17) sich in der Absinkposition befindet, in den Betätigungsmechanismus eingeführt und aus dem Betätigungsmechanismus herausgezogen werden kann.
     


    Revendications

    1. Mécanisme de fonctionnement comportant :

    un arbre de sortie (11) pour transmettre une force d'entraînement à une partie déplaçable d'interrupteur;

    un levier (12) possédant une extrémité solidaire d'une extrémité dudit arbre de sortie (11) ;

    un rouleau (13) fixé à pivot à l'autre extrémité dudit levier (12) ; et

    un arbre à came rainuré (5) possédant une surface cylindrique formée avec une rainure en engagement avec ledit rouleau (13), ledit arbre à came rainuré (5) étant conçu pour être tourné de manière à entraîner ledit rouleau (13) pour ainsi tourner ledit arbre de sortie (11), dans lequel ladite rainure (10) est configurée de sorte qu'une vitesse de déplacement axiale de la rainure (10) par rapport à une rotation de l'arbre à came rainuré (5) est réduite autour d'une position correspondant à une position d'arrêt du interrupteur.


     
    2. Mécanisme de fonctionnement selon la revendication 1, dans lequel ladite rainure (10) est configurée de sorte qu'une vitesse de déplacement axiale de la rainure (10) par rapport à une rotation de l'arbre à came rainuré (5) est approximativement inversement proportionnelle à un couple de charge de l'interrupteur.
     
    3. Mécanisme de fonctionnement selon la revendication 1, qui comprend une plaque de came en forme de disque (14) solidaire dudit arbre à came rainuré (5) et partiellement formée d'une partie concave (15), et un rouleau d'amortissement (17) est disposé précontraintement et roulé à une périphérie de ladite plaque de came (14) et adapté pour tomber contre et amortir ladite partie concave (15) de ladite plaque de came (14) à chaque rotation de 360° dudit arbre à came rainuré (5) de manière à arrêter la rotation dudit arbre à came rainuré (5).
     
    4. Mécanisme de fonctionnement selon la revendication 3, qui comprend un moteur (1) pour entraîner ledit arbre à came rainuré (5), et un interrupteur fin de course pour détecter que ledit rouleau d'amortissement (17) se trouve dans la position tombante, de manière à arrêter ledit moteur.
     
    5. Mécanisme de fonctionnement selon la revendication 3, qui comprend une poignée manuelle (6) pour entraîner ledit arbre à came rainuré (5), et un moyen pour empêcher à ladite poignée d'être insérée et retirée dudit mécanisme de fonctionnement sauf lorsque ledit rouleau d'amortissement (17) se trouve dans la position tombante.
     




    Drawing














    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description