FIELD OF INVENTION
[0001] The present invention relates to a transparent blend of a thermoplastic elastomer
such as a polyurethane based inherently dissipative polymer (TPU-IDP), a cycloolefin
copolymer, and a compatibilizing agent. The present invention also relates to blends
of thermoplastic polyurethanes (TPU) and cycloolefin copolymer which are not transparent
and to other inherently dissipative polymers and cycloolefin copolymers.
BACKGROUND OF THE INVENTION
[0002] Inherently dissipative polymers (IDP) are a class of polyether elastomers which have
inherent volume resistivity in the 1 x 10
5 to 1 x 10
12 ohm-cm. Examples include polyethylene oxide-based polyether urethanes, polyether
amides and polyether esters, and copolymers of ethylene oxide such as ethylene oxide/propylene
oxide or ethylene oxide/epichlorohydrin. IDPs are used in alloys with other thermoplastics
as a means to impart a level of conductivity sufficient to render the plastics static
dissipative (surface and volume resistivities in the 1 x 10
5 to 1 x 10
12 range). For example,
U.S. -A- 5,574,104 relates to polymer compositions comprising a polyether polyurethane IDP which can
be blended with one or more base polymers. The subject blends have useful static dissipative
properties and exceptional cleanliness, making them suitable for handling of sensitive
electronic components and devices. However, the blends are generally not transparent.
[0003] U.S. - A - 6,140,405 relates to a low molecular weight polyether oligomer which is modified with a salt,
preferably containing lithium, during a chain extension reaction of the polyether
oligomer to form IDP products such as polyurethanes, polyether amide block copolymers
and polyether-ester block copolymers. The reaction product polymers exhibit lower
surface and volume resistivities and static decay times, relative to other IDPs, yet
are free of excessive amounts of extractable anions, particularly chlorine, nitrate,
phosphate and sulfate.
[0004] U.S. - A- 4,332,919,
4,302,558 and
4,384,078 describe inherently dissipative acrylic polymers made by a core/shell process. This
class of IDP polymers is transparent, but suffers from high resistivity, slow static
decay times and high offgassing of volatile impurities, making it less desirable for
sensitive electronic handling applications.
[0005] U.S. - A - 6,225,407 relates to a polymer blend comprising one or more cycloolefin copolymers and one
or more types of core-shell particles or one or more copolymers which are composed
to some extent of rubbers with low glass transition temperatures, or a combination
of one or more types of core-shell particles and of one or more copolymers which are
composed to some extent of rubbers with low glass transition temperatures.
[0006] U.S. -A - 6,054,533 relates to a compatibilized blend of a thermoplastic elastomer and a polyolefin.
The compatibilizer is a thermoplastic polyurethane formed by the reaction of a substantially
hydrocarbon intermediate such as a polybutadiene polyol, a diisocyanate such as MDI,
and an amine or diol chain extender such as neopentyl glycol. The compatibilizer has
high amounts of soft segments therein and imparts improved properties to blends of
a thermoplastic elastomer and polyolefin such as good impact resistance, good tensile
strength, good tear resistance, and good delamination resistance. These compositions
are not transparent.
US-A-5,614,589 discloses that transparent methacrylate-acrylonitrile-butadiene-styrene (MABS) thermoplastic
copolymers may be provided with electrostatic dissipative (ESD) properties, while
maintaining or enhancing physical properties of the MABS, such as impact strength,
by blending the MABS with an inherently antistatic thermoplastic urethane copolymer
which is the reaction product of a hydroxy-terminated polyalkylene ether oligomer,
a C2-C6 alkanediol and an aromatic diisocyanate, and compatibilizing the blend of
MABS and urethane with an acrylonitrile-butadiene-styrene rubbery copolymer produced
by emulsion polymerization containing at least 40 weight percent butadiene monomer
and a ratio of styrene to acrylonitrile which will produce a rubbery copolymer having
a refractive index in the range of about 1.53 to 1.55.
JP-A-10-050816 discloses to obtain stable volume resistivity in an antistatic region by constituting
this material of olefin resin and antistatic thermoplastic urethane wherein a specified
amount of metallic salt is dissolved in ion state in a fixed amount of thermoplastic
urethane by using a specified amount of both thereof, respectively. As metallic salt,
3.75wt.% of lithium perchlorate is mixed to 100wt.% of ether thermoplastic urethane
for preparing the antistatic thermoplastic urethane is prepared.
JP-A-2003-026752 discloses to provide a polyurethane-based shock-absorbing material satisfying both
high hardness and high attenuation, that are usually contradictory characteristics
to each other. The shock-absorbing material comprises as its ingredient a polyurethane
obtained by a polyaddition reaction of a polyol compound having, as a recurring unit,
a specific cyclic structure exemplified by the formula to a polyisocyanate compound.
SUMMARY OF THE INVENTION
[0007] Blends of cycloolefin copolymers and thermoplastic polyurethanes (TPU) are also provided
which have excellent physical properties and can be made to have electrical dissipative
properties by the selection of the TPU. The cycloolefin copolymers are also blended
with other inherently dissipative polymers (non-TPU) to give electrical dissipative
properties. Examples of other IDP polymers which are blended with the cycloolefin
copolymers include polyether amides, polyether esters, copolymers of ethylene oxide
and propylene oxide, and copolymers of ethylene oxide and epichlorohydrin.
In particular, the present invention relates to an electrostatic dissipating thermoplastic
composition, comprising:
- (a) a cycloolefin copolymer derived from at least one polycyclic olefin monomer and
at least one acyclic 1-olefin monomer, said polycyclic olefin monomer having the formula

or

wherein each R1 , R2, R3, R4, R5, and R6, independently, are the same or different, and is a hydrogen atom or a hydrocarbon
radical, and wherein said acyclic 1-olefin has the formula

wherein each R7, R8, R9, and R10, independently, are the same or different, and is a hydrogen atom or a C6-C10 aryl group or a C1-C8 alkyl group.
- (b) a thermoplastic polyurethane derived from one or more cyclic ether monomers, at
least one diisocyanate, and at least one diol, wherein said cyclic ether monomer has
the formula

wherein each Ra, Rb, Rc, Rd, and Re, independently, is a hydrogen atom, an unsubstituted or substituted alkyl, cycloalkyl,
cycloalkenyl, aryl, aralkyl or alkaryl, and wherein said substituents which can be
substituted within the foregoing are ORf, SRf, CN or a halogen, where Rf is hydrogen, alkyl, cycloalkyl, cycloalkenyl, aryl, aralkyl, alkaryl, or carboxyl,
and n is 0, 1, 2, or 4, and
- (c) a compatibilizing agent comprising a thermoplastic polyurethane derived from a
diisocyanate, a diol, and a substantially hydrocarbon intermediate containing at least
20 carbon atoms between non-carbon atoms in the intermediate backbone or a hydrocarbon
intermediate derived from one or more dienes having a total of from 4 to 8 carbon
atoms, and wherein said thermoplastic polyurethane has a surface resistivity of from
1X106 to 1X1012 ohm/square as measured by ASTM D-257.
Preferred embodiments are apparent from the dependent claims.
DETAILED DESCRIPTION
[0008] The thermoplastic polyurethane (TPU) of the present invention can be conventional
TPUs which generally have poor electrostatic dissipating properties or other TPUs
which are an inherently dissipative polymer (TPU-IDP).
Conventional TPU
[0009] Suitable typical or conventional TPUs which are utilized as a blend polymer are made
by reacting a hydroxyl terminated polyester intermediate, or preferably a hydroxyl
terminated polyether; at least one polyisocyanate; and one or more chain extenders.
The hydroxyl terminated polyester intermediate polymer is generally a linear polyester
having a number average molecular weight of from 300 to 10,000 and preferably from
500 to 5,000. The molecular weight is determined by assay of the terminal functional
groups. The polymers are produced by (1) an esterification reaction of one or more
glycols with one or more dicarboxylic acids or anhydrides or (2) by transesterification
reaction, i.e., the reaction of one or more glycols with esters of dicarboxylic acids.
Mole ratios generally in excess of more than one mole of glycol to acid are preferred
so as to obtain linear chains having a preponderance of terminal hydroxyl groups.
[0010] A suitable reaction for the formation of a polyester intermediate also includes a
ring opening polymerization which can utilize various lactones such as epsilon-caprolactone
and can be initiated with a bifunctional initiator such as diethylene glycol.
[0011] The dicarboxylic acids of the polyester intermediate can be aliphatic, cycloaliphatic,
aromatic, or combinations thereof. Suitable dicarboxylic acids which may be used alone
or in mixtures generally have a total of from 4 to 15 carbon atoms and include: succinic,
glutaric, adipic, pimelic, suberic, azelaic, sebacic, dodecanedioic, isophthalic,
terephthalic, Cyclohexanoic. Anhydrides of the above dicarboxylic acids such as phthalic
anhydride, tetrahydrophthalic anhydride, can also be used. Adipic acid is the preferred
acid. The glycols which are reacted to form a desirable polyester intermediate can
be aliphatic, aromatic, or combinations thereof, and have a total of from 2 to about
12 carbon atoms, and include ethylene glycol, propylene-1,2-glycol, 1,3-propanediol,
butylene-1,3-glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2,2-dimethylpropane-1,3-diol,
2,2-diethylene-1,3-diol, 1,4-cyclohexanedimethanol, decamethylene glycol, dodecamethylene
glycol. 1,4-butanediol is the preferred glycol.
[0012] The preferred polyether polyol intermediates are derived from a diol or polyol having
a total of from 2 to 15 carbon atoms, for example, an alkyl diol or glycol which is
reacted with an ether comprising an alkylene oxide having from 2 to 6 carbon atoms,
typically ethylene oxide or propylene oxide or mixtures thereof. For example, hydroxyl
functional polyether can be produced by first reacting propylene glycol with propylene
oxide followed by subsequent reaction with ethylene oxide. Primary hydroxyl groups
resulting from ethylene oxide are more reactive than secondary hydroxyl groups and
thus are preferred. Useful commercial polyether polyols include poly(ethylene glycol)
comprising ethylene oxide reacted with ethylene glycol, poly(propylene glycol) comprising
propylene oxide reacted with propylene glycol, poly(propylene-ethylene glycol) comprising
propylene oxide and ethylene oxide reacted with propylene glycol, poly(tetramethylene
ether glycol) comprising water reacted with tetrahydrofuran (PTMEG), glycerol adduct
comprising glycerol reacted with propylene oxide, trimethylopropane adduct comprising
trimethylolpropane reacted with propylene oxide, pentaerythritol adduct comprising
pentaerythritol reacted with propylene oxide, and similar hydroxyl functional polyethers.
The various polyether intermediates generally have a number average molecular weight,
as determined by assay of the terminal functional groups of from 200 to 10,000 and
preferably from 500 to 5,000.
[0013] The desired thermoplastic polyurethane (blend polymer) is made from the above-noted
intermediate such as a hydroxyl terminated polyester or polyether which is further
reacted with a polyisocyanate, preferably a diisocyanate, along with extender glycol.
Examples of suitable diisocyanates generally have the formula R(NCO)
n wherein n equals 2, 3, or 4 with 2 being highly preferred. Mixtures of various polyisocyanates
can also be utilized and thus need not be an integer. R is an aliphatic, an aromatic,
or combinations thereof having a total of from 2 to 30 carbon atoms with from 6 or
8 to 15 being preferred. Examples of suitable diisocyanates include non-hindered aromatic
diisocyanates such as: 4,4'-methylenebis-(phenyl isocyanate) (MDI); isophorone diisocyanate
(IPDI), m-xylylene diisocyanate (XDI), toluene diisocyanate, phenylene-1,4-diisocyanate,
naphthalene-1,5-diisocyanate, as well as non-hindered cyclic aliphatic diisocyanates
such as 1,4-cyclohexyl diisocyanate (CHDI), decane-1,10-diisocyanate, diphenylmethane-3,3'-dimethoxy-4,4'-diisocyanate,
dicyclohexylmethane-4,4'-diisocyanate, and cyclohexyl-1,4-diisocyanate. MDI is highly
preferred.
[0014] Examples of suitable extender glycols (i.e., chain extenders) are lower aliphatic
or short chain glycols having from 2 to 10 carbon atoms and include for instance ethylene
glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,4-butane diol (highly
preferred), 1,6-hexane diol, 1,3-butane diol, 1,5-pentane diol, 1,4-cyclohexane-dimethanol,
neopentyl glycol, hydroquinone di(hydroxyethyl)ether and 2-methyl-1,3-propanediol.
Amine chain extenders are avoided inasmuch as they generally do not result in good
properties.
[0015] While a two-step reaction can be utilized such as reacting the intermediate with
generally an equivalent weight amount of a diisocyanate and subsequently chain extending
the same, the one-shot process is preferred. That is, the one or more intermediates,
the one or more diisocyanates, and the one or more chain extenders are added to a
reaction vessel and heated in the presence of a suitable catalyst to a temperature
above 100°C and usually above 125°C. Inasmuch as the reaction is exothermic, the reaction
temperature increases to 200°C to 260°C or 290°C wherein the various components react
with one another. The catalysts are conventional and include tin catalysts such as
stannous octolate, dibutyl tin dilaurate, dibutyl tin dioctate as well as other metal
carboxylate compounds. On a mole basis, the amount of extender glycol for each mole
of the polyol intermediate is from 0.1 to 3.0, desirably from 0.2 to 2.0 and preferably
from 0.5 to 1.5 moles. Inasmuch as amine chain extenders are not desired, the amount
thereof is low, for example 0.5 moles or less, desirably 0.2 moles or less, and preferably
0.1 moles or less and most preferably nil, that is none at all. On a mole basis, the
high molecular weight polyurethane polymer produced by the one-shot process comprises
from 0.96 to 1.04 and preferably from 0.98 to 1.02 moles of the diisocyanate for every
1.0 total moles of both the chain extender and the intermediate, e.g., polyester or
polyether.
[0016] As noted, the preferred intermediate is a polyether, while MDI is the preferred isocyanate
and 1,4-butane diol is the preferred chain extender.
[0017] The above conventional thermoplastic polyurethanes as well as the below TPU-IDPs
are generally clear and have an index of refraction of from 1.48 to 1.58, desirably
from 1.50 to 1.56 and preferably from 1.52 to 1.54.
TPU-IDP
[0018] Often, as noted above, it is desirable to use a thermoplastic polyurethane based
inherently dissipative polymer, TPU-IDP, composition which can contain an electrostatic
dissipating agent. The TPU-IDP composition comprises a low molecular weight polyether
oligomer having two reactive moieties which is reacted with a non-hindered diisocyanate
and also with a chain extender, generally simultaneously, (i.e. a one-shot polymerization
process).
[0019] The polyether oligomer of the TPU-IDP composition generally is derived from one or
more copolymerizable cyclic ether monomers having the formula:

wherein R
a, R
b, R
c, R
d, and R
e are independently hydrogen, unsubstituted or substituted alkyl, cycloalkyl, cycloalkenyl,
aryl, aralkyl or alkaryl, and wherein the substituents which can be substituted within
the foregoing are OR
f, SR
f, CN or halogens, where R
f is hydrogen, alkyl, cycloalkyl, cycloalkenyl, aryl, aralkyl, alkaryl, or carboxyl,
and further wherein the reactive moieties are OH, NH
2, or NHR
f, and n is 0, 1, 2, or 4. The reaction of the low molecular weight oligomer with a
diisocyanate will furnish a polymer having melt indices from 0.05 to 110 grams per
ten minutes. The preferred melt index range of the polymer will be from 1.0 to 65
grams/10 minutes. In general, the melt index is determined according to ASTM D-1238
Procedure A at a barrel temperature of 190°C and an 8,700 gram piston load.
[0020] In a preferred embodiment the low molecular weight oligomer employed is a polymer
of cyclic ether monomers having the formula:

In a more preferred embodiment the low molecular weight oligomer employed is a polymer
of cyclic ether monomers wherein R
a, R
b and R
c are hydrogen and R
d is H, CH
3, or CH
2 X wherein X is a halogen, OR
f or COOR
f and R
f is defined herein-above.
[0021] The most preferred cyclic ether is ethylene oxide.
[0022] In an alternative embodiment the low molecular weight polyether oligomer is end capped
with ethylene oxide thereby providing an oligomer which will have two primary moieties.
[0023] The alkyl groups of the above cyclic ether formulas can have from 1 to 6 carbon atoms,
be straight or branched chain and may be unsubstituted or substituted. The alkenyl
groups can have from 1 to 6 carbon atoms, be straight or branched chain, have 1 or
2 double bonds and be unsubstituted or substituted.
[0024] The cycloalkyl and cycloalkenyl groups can have from 3 to 8 ring carbon atoms and
from 1 to 3 rings. The cycloalkenyl groups can have 1 or 2 double bonds.
[0025] The aryl groups can have from 6 to 10 ring carbon atoms and one or two rings.
[0026] Useful polyether oligomers are linear polymers having the general formula:

wherein X+1 is the number of repeating ether units, each M is a reactive moiety, n
is 0,1,2, or 4 and R
1, R
2, R
3, R
4 and R
5 are as defined hereinabove. The most common M is the OH group. For the subject invention
X+1 is at least 4 and between 4 and 250. On a molecular weight basis, the useful range
of polyether oligomers have a number average molecular weight from 200 to 10,000 and
preferably from 500 to 5,000. A highly preferred oligomer is polyethylene glycol.
Commercially available polyethylene glycols useful in this invention are typically
designated as polyethylene glycol 600, polyethylene glycol 1,450, and polyethylene
glycol 4,000.
[0027] The polyether oligomer can be a homopolymer or a copolymer of two or more copolymerizable
monomers. Some examples of comonomers are ethylene oxide, propylene oxide, 1,2-butylene
oxide, epichlorohydrin, allyl glycidyl ether, n-butyl glycidyl ether, glycidyl acrylate,
glycidyl methacrylate, 2-ethylhexyl glycidyl ether, tetrahydrofuran, or styrene-oxide.
[0028] in accordance with the present invention, the low molecular weight polyether oligomer
intermediate and the non-hindered diisocyanate are co-reacted simultaneously in a
one-shot polymerization process at a temperature above 100°C and usually 120°C, whereupon
the reaction is exothermic and the reaction temperature is increased to 200°C. to
285°C.
[0029] The glycol chain extender can be any diol (i.e., glycol) or combination of diols,
containing 2 to 10 carbon atoms, such as ethylene glycol, 1,3-propanediol, propylene
glycol, 1,4-butanediol, 1,3-butanediol, 1,5-pentanediol, 1,6-hexanediol, diethylene
glycol, 1,4-cyclohexane dimethanol, neopentyl glycol, hydroquinone bis(2-hydroxyethyl)
ether, or any aliphatic or aromatic molecule containing two reactive hydroxyl groups.
The preferred chain extender is 1,4-butanediol.
[0030] The hydroxyl terminated polyols described above can be blended with a glycol chain
extender before the blend is reacted with a polyisocyanate or the polyol and the chain
extender can be brought to the reaction zone simultaneously. Less desired, the polyol
can be reacted with the diisocyanate, and then the prepolymer is reacted with the
chain extender. Stabilizers such as antioxidants can be added prior to the reaction
or during the reaction.
[0031] The amount of glycol chain extender is generally from 0 or 0.1 to 35 moles and desirably
from about 0 or 0.1 to 20 moles for every mole of low molecular weight polyether oligomer.
Generally, the number of moles of diisocyanate per total of the number of moles of
the low molecular weight polyether oligomer plus the number of moles of chain extender
is from 0.95 to 1.06 and preferably from 0.97 to 1.03.
[0032] In an alternative procedure two or more of the polyether oligomers can be reacted
with a diisocyanate to furnish an oligomer dimer or trimer. These dimers or trimers
can then be chain extended under similar conditions to form the high molecular weight
polymer. This procedure can be used to produce a high molecular weight chain extended
polymer with varying polyisocyanate groups.
[0033] Conventional diisocyanate or polyisocyanate type components are molecules having
two functional groups (reactive sites) which will react with the reactive moieties
of the polyethers.
[0034] The reactive moieties typically occur at the ends of the polyether oligomers as a
result of routine synthesis, however the reactive moieties can be located at locations
other than the ends. The reactive moieties most useful for the present invention are
OH, NH
2 and NHR
6. In a preferred form the reactive moieties are OH, NH
2 or NHR
6 and are on primary carbon atoms. The most preferred reactive moiety is OH.
[0035] Any conventional diisocyanate can be used, either aliphatic or aromatic. The polyisocyanates
generally have the formula R(NCO)
n wherein n is 2, 3, or 4, or mixtures of polyisocyanates wherein n need not be an
integer and preferably is about 2. R is an aliphatic, aromatic, or combinations thereof
having a total of from 2 to 30 carbon atoms with from 6 or about 8 to about 15 carbon
atoms being preferred. In a preferred embodiment diisocyanates are utilized. Suitable
diisocyanates include, for example, 1,4-diisocyanatobenzene (PPDI), 4,4'-methylenebis(phenyl
isocyanate) (MDI), 4,4'-methylenebis(3-methoxy phenyl isocyanate), isophorone diisocyanate
(IPDI) 1,5-naphthalene diisocyanate (NDI), phenylene-1,4-diisocyanate, toluene diisocyanate
(TDI), m-xylene diisocyanate (XDI), 1,4-cyclohexyl diisocyanate (CHDI), 1,10-diisocyanatonaphthylene,
and 4,4'-methylenebis-(cyclohexyl isocyanate) (H
12 MDI). The most preferred diisocyanate is MDI.
[0036] Preferred TPU-IDP compositions thus contain a polyether intermediate which is polyethyleneoxide
glycol, a diisocyanate which preferably is MDI and a chain extender which preferably
is butane diol. Preferred TPU-IDP compositions are also set forth in
U.S. -A -5,574,104.
[0037] The TPU-IDP compositions can contain a small amount of a salt such as an electrostatic
dissipating agent and such compositions are generally preferred. The salt can generally
be added to any existing TPU-IDP composition such as those set forth herein above.
[0038] Accordingly, it is an important aspect of the present invention to utilize an effective
amount of a salt, a salt complex or a salt compound formed by the union of a metal
ion with a non-metallic ion or molecule. These salts are preferably added during the
one-shot polymerization process. While the exact mechanism of attachment and/or attraction
of the salt to the TPU-IDP reaction product is not completely understood, the salt
unexpectedly improves the surface and volume resistivities of the resulting polymer
without the presence of unacceptably high levels of extractable anions. Moreover,
the static decay times remain in an acceptable range. Examples of salts useful in
the subject invention include but are not limited to: LiClO
4, LiN(CF
3 SO
2)
2, LiPF
6, LiAsF
6, LiI, LiBr, LiSCN, LiSO
3CF
3, LiNO
3, LiC(SO
2 CF
3)
3, Li
2 S, and LiMR
4 where M is Al or B, and R is a halogen, alkyl or aryl group. The preferred salt is
LiN(CF
3SO
2)
2, which is commonly referred to as lithium trifluoromethane sulfonimide. The effective
amount of the selected salt added to the one-shot polymerization is at least 0.10
parts to 10 parts by weight based on 100 parts by weight of the TPU-IDP composition,
desirably at least 0.25 parts to 7 parts by weight and preferably at least 0.75 parts
to 5 parts by weight
[0039] In accordance with another important feature of the present invention, it has been
discovered that the amount of salt utilized can be unexpectedly lowered when the salt
is added in conjunction with an effective amount of a co-solvent and that lower surface
and volume resistivities are obtained. That is, the polyether polyol intermediate
is considered to be a solvent Examples of co-solvents suitable for this purpose include
but are not limited to ethylene carbonate, propylene carbonate, dimethyl sulfoxide,
tetramethylene sulfone, tri- and tetra ethylene glycol dimethyl ether, gamma butyrolactone,
and N-methyl-2-pyrrolidone. Ethylene carbonate is preferred. Although the addition
of one of the co-solvents is optional, in some applications lower amounts of the salt
may be desirable. The effective amount of co-solvent required to achieve the desired
result of lower salt usage while still attaining the desired properties in the TPU-IDP,
is at least 0.10 parts to 20 parts by weight based on 100 parts of the TPU-IDP, preferably
at least 0.50 parts to 15 parts, and most preferably at least 1.0 parts to 7 parts
by weight
[0040] The TPU-IDP composition also has small amounts of impurities such as anions therein.
For example the total amount of extractable anions of chlorine anions, nitrate anions,
phosphate anions, and sulfate anions, is generally less than 8,000 parts, desirably
less than 7,000 parts, and preferably less than 6,000 parts by weight per one billion
total parts by weight of total extractable solution; generally the parts by weight
of extracted chlorine anions per billion parts by weight of total extractable solution
is less than 1,000 parts, desirably less than 700 parts, and preferably less than
350 by weight; generally the parts by weight of extractable nitrate ions per billion
parts by weight of extractable solution is less than 100 parts, desirably less than
90 parts, and preferably less than 75 parts by weight; generally the parts by weight
of extractable phosphate ions per billion parts by weight of extractable solution
is less than 6,000 parts, desirably less than 5,500 parts, and preferably less than
5,000 parts by weight; and generally the parts by weight of extractable sulfate ions
per billion parts by weight of extractable solution is less than 1,000 parts, desirably
less than 750 parts, and preferably less than 500 parts by weight per billion parts
by weight. The extractable ions, was determined by placing an 8X2 cm sample in 10
ml of water for 60 minutes at 80°C. The ion content was analyzed via ion chromatography.
Hence, the above results are reported by parts per billion per total extracted water.
[0041] The use of lithium salts either alone or in association with a solvent is described
in detail in
U.S. - A - 6,140,405.
[0042] The electrostatic dissipative compositions of the present invention which preferably
are thermoplastic urethanes have good surface resistivity and volume resistivity as
measured by ASTM D-257 For example, the above TPU-IDP compositions whether or not
they contain a lithium salt generally have a surface resistivity of from 1X10
6 to 1X10
12 ohm/square, desirably from 1X10
7 to 1X10
11 ohm/square and preferably from 1X10
8 to 1X10
10 ohm/square and a volume resistivity of from 1X10
6 to 1X10
12 ohm-centimeter, desirably from 1X10
7 to 1X10
11 ohm-centimeter and preferably from 1X10
9 to 5X10
10 ohm-centimeter.
[0043] IDP polymers other than TPU-IDP, as described above, may be used in the blends of
this invention. IDP polymers such as polyether amides (commercially available as Pebax
® from Atofina), polyether esters, copolymers of ethylene oxide and propylene oxide,
and copolymers of ethylene oxide and epichlorohydrin may be used. The most preferred
IDP is a TPU-IDP as described above, especially if a transparent blend is desired.
COC
[0044] The cycloolefin copolymers of the present invention are prepared by polymerizing
from 0.1 % to 99.9% by weight, based on the total amount of the monomers, of at least
one polycyclic olefin of the formula I and/or II

where each R
1, R
2, R
3, R
4, R
5, and R
6 are identical or different and are a hydrogen atom or a hydrocarbon radical, where
the same radicals in the different formulae may have a different meaning; and from
0.1 to 99% by weight, based on the total amount of the monomers, of at least one acyclic
1-olefin of the formula III

wherein each R
7, R
8, R
9 and R
10 are identical or different and are a hydrogen atom or a hydrocarbon radical, preferably
a C
6-C
10-aryl radical or a C
1-C
8 alkyl radical, with ethylene or propylene being preferred.
[0045] Preference is given to cycloolefins of the formulae I or II where each R
1, R
2, R
3, R
4, R
5, R
6 are identical or different and are a hydrogen atom or a hydrocarbon radical, in particular
a (C
6-C
10)-aryl radical or a (C
1-C
8)-alkyl radical, where the same radicals in the different formulae may have a different
meaning.
[0046] Particularly preferred polycyclic olefins are norbomene and tetracyclododecene, where
these can optionally have C
1-C
6-alkyl substitution. They are preferably copolymerized with ethylene.
[0047] The amount of the one or more acyclic one-olefin monomers is generally from 0.1 %
to 99%, desirably from 45% to 85%, more desirably from 55% to 80%, and preferably
from 60% to 70 mole% based upon the total number of moles of said one or more acyclic
one-olefin monomers and said one or more polycyclic olefin monomers of Formulas I
and/or II.
[0048] The novel polymer blend is characterized in that the cycloolefin copolymer(s) present
are prepared by the process described below. The process for preparing the cycloolefin
copolymers present in the novel polymer blend is described in detail in
DE-A-196 52 340.
[0049] The process according to the invention for preparing a cycloolefin copolymer encompasses
the polymerization of at least one polycyclic olefin monomer with at least one acyclic
1-olefin, in the presence of a catalyst system. The catalyst system to be used for
preparing the cycloolefin copolymer present in the novel polymer blend comprises at
least one transition metal compound. Preference is given to the use of one or more
metallocenes as transition metal compound.
[0050] The polymerization is carried out in the liquid cycloolefin itself or in a cycloolefin
solution. The pressure is usually 1 bar.
[0051] The catalyst system to be used in preparing the cycloolefin copolymer present in
the novel polymer blend may moreover comprise one or more cocatalysts.
[0052] The catalyst system to be used for preparing the cycloolefin copolymer present in
the novel polymer blend is a high-activity catalyst for olefin polymerization. Preference
is given to using a metallocene and a cocatalyst. It is also possible to use mixtures
of two or more metallocenes, particularly for preparing reactor blends or polyolefins
with a broad or multimodal molar mass distribution.
[0053] The process for preparing the cycloolefin copolymer present in the novel polymer
blend, and also the catalyst system to be used for this process, are described in
detail in
DE-A-1 96 52 340.
[0054] The cocatalyst present in the catalyst system to be used for preparing the cycloolefin
copolymer present in the novel polymer blend preferably comprises an aluminoxane.
[0055] Examples of the metallocenes to be used according to the invention are: isopropylene(1-indenyl)(3-isopropylcyclopentadienyl)zirconium
dichloride, diphenylmethylene(1-indenyl)(3-isopropylcyclopentadienyl)zirconium dichloride,
methylphenylmethylene(1-indenyl)(3-isopropylcyclopentadienyl)zirconium dichloride,
isopropylene(1-indenyl)(3-tert-butylcyclopentadienyl)zirconium dichloride, diphenylmethylene(1-indenyl)(3-tert-butylcyclopentadienyl)zizconium
dichloride, methylphenylmethylene(1-indenyl)(3-tert-butylcyclopentadienyl)zirconium
dichloride, isopropylene(4,5,6,7-tetrahydro-1-indenyl)(3-isopropylcyclopentadienyl)-zir
conium dichloride, diphenylmethylene(4,5,6,7-tetrahydro-1-indenyl)(3-isopropylcyclopentadienyl)zirconium
dichloride, methylphenylmethylene(4,5,6,7-tetrahydro-1-indenyl)(3-isopropylcyclopentadienyl)zirconium
dichloride, isopropylene(1-indenyl)(3-trimethylsilylcyclopentadienyl)zirconium dichloride,
diphenylmethylene(1-indenyl)(3-trimethylsilylcyclopentadienyl)zirconium dichloride,
methylphenylmethylene(1-indenyl)(3-trimethylsilylcyclopentadienyl)-zirconium dichioride,
isopropylene(4,5,6,7-tetrahydro-1-indenyl)(3-tert-butylcyclopentadienyl)-zirconium
dichloride, diphenylmethylene(4,5,6,7-tetrahydro-1-indenyl)(3-tert-butylcyclopentadieny
1)zirconium dichloride, methylphenylmethylene(4,5,6,7-tetrahydro-1-indenyl)(3-tert-butylcyclopentad
ienyl)zirconium dichloride, isopropylene(4,5,6,7-tetrahydro-1-indenyl)(3-trimethylsilylcyclopentadienyl)-zirconium
dichloride, diphenylmethylene(4,5,6,7-tetrahydro-1-indenyl)(3-trimethylsilylcyclopentadienyl)zirconium
dichloride, methylphenylmethylene(4,5,6,7-tetrahydro-1-indenyl)(3-trimethylsilylcyclope
ntadienyl)zirconium dichloride.
[0056] Another possible embodiment of the process according to the invention uses a salt-type
compound of the formula R
x NH
4-X BR'
4 or of the formula R
3 PHBR'
4 as cocatalyst instead of or in addition to an aluminoxane.
[0057] Here, x=1, 2 or 3, R=alkyl or aryl, identical or different, and R'=aryl, which may
also have been fluorinated or partially fluorinated. In this case the catalyst is
composed of the reaction product of a metallocene with one of the compounds mentioned
(
EP-A-0 277 004).
[0058] Any solvent added to the reaction mixture is a common inert solvent, such as an aliphatic
or cycloaliphatic hydrocarbon, a gasoline fraction or hydrogenated diesel oil fraction,
or toluene.
[0059] The metallocenes are preferably used in the form of their racemates. The metallocene
is preferably used at a concentration, based on the transition metal, of from 10
-1 to 10
-8 mol, preferably from 10
-2 to 10
-7 mol, particularly preferably from 10
-3 to 10
-7 mol, of transition metal per dm
3 of reactor volume. The aluminoxane is used at a concentration of from 10
-4 to 10
-1 mol, preferably from 10
-4 to 2.10
-2 mol, per dm
3 of reactor volume, based on the aluminum content. In principle, however, higher concentrations
are also possible.
[0060] While the cycloolefin copolymers can have glass transition temperatures of up to
250°C, preferably they have a processing temperature range such that it is compatible
with the TPU polymer or the TPU-IDP polymer. Suitable cycloolefin copolymers for blending
with a TPU or TPU-mP polymer generally have a Tg of from minus 25°C to 150°C, desirably
from 50°C to 125°C, and preferably from 60°C to 115°C.
[0061] The COCs suitable for the purposes of the invention have viscosity numbers (determined
in decalin at 135°C) of from 25 to 200 ml/g, preferably from 40 to 120 ml/g, particularly
preferably from 40 to 100 ml/g.
[0062] The cycloolefin copolymers have a particular structure, which has been described
in detail in a dissertation by
J. Ruchatz, Dusseldorf 1997.
[0063] Accordingly, the cycloolefin copolymers present in the novel polymer blend may have
sequences of two norbornene units incorporated one after the other. Two norbornene
units also correspond to the maximum possible sequence length of the cycloolefin copolymers
present in the novel polymer blend.
[0064] The amount of the cycloolefin copolymer is generally from 45% to 90% by weight, desirably
from 60% to 85% by weight, and preferably from 70% to 80% by weight based upon the
total weight of the one or more cycloolefin copolymers and the one or more TPU, TPU-IDP,
and/or other IDP polymers.
[0065] As noted above, it is an important aspect of the present invention to produce transparent
blends of the cycloolefin polymer and the thermoplastic urethane. Accordingly, a cycloolefin
copolymer is utilized which generally has an index of refraction of from 1.48 to 1.58,
desirably from 1.50 to 1.56 and preferably from 1.52 to 1.54. The TPU and/or TPU-IDP
have a similar index or refraction so that the blend is transparent. Generally, the
index of the refraction of these two components are similar and the difference between
them is thus are less than 0.05, desirably less than 0.03, and preferably less than
0.01. As also noted above, the TPU component or the TPU-IDP component has an index
of refraction of generally from 1.48 to 1.58, desirably from 1.50 to 1.56, and preferably
from 1.52 to 1.54. The light transmission of the transparent blend for a 3.175 mm
(125 mil) plaque is desirably greater than 50%, and preferably greater than 75% as
measured according to ASTM D-1003-61.
[0066] Suitable cycloolefin copolymers (COC) are commercially available under the name Topas
® from Ticona GmbH. The proper selection of the particular grade of COC will depend
on the IDP polymer being blended with the COC. To obtain a clear blend, the index
of refraction of the COC should be similar to the IDP polymer used. Also, the melt
processing temperatures should be close enough to achieve proper intimate blending
of the polymers. The proper selection of the COC is determinable by one skilled in
the art of polymers compounding without undue experimentation. Additionally, the properties
of the COC phase and thus the properties of the present invention can be tailored
as needed by combining COC resins that have different thermal and rheological properties.
Since the COC resins are miscible, properties such as glass transition temperature
and viscosity can be moved by adjusting their proportions.
Compatibilizing Agent
[0067] The blends of the present invention comprise the thermoplastic polyurethane (TPU)
such as an inherently dissipative thermoplastic polyurethane (TPU-IDP) composition
or polymer, and the cycloolefin copolymer (COC) such as a copolymer of norbornene
and an olefin. While the two components have similar processing temperatures and therefore
are processable, and also have similar indices of refraction and therefore are transparent,
they are generally incompatible and accordingly a compatibilizing agent is utilized
to stabilize the blend and to improve properties without eliminating or significantly
reducing its clarity.
[0068] The preferred compatibilizer to make a clear blend of a COC and a TPU is a thermoplastic
polyurethane derived from the reaction of a substantially hydrocarbon intermediate,
a diisocyanate, and a chain extender. The hydrocarbon intermediate is a low molecular
weight compound or a polymer having hydroxyl (preferred), amine, or carboxylic acid
terminal groups thereon. When the substantially hydrocarbon intermediate is not solely
a hydrocarbon but, e.g., a polyester, the number of consecutive polymer backbone carbon
atoms between a non-carbon atom such as oxygen, is large, i.e., at least 20 carbon
atoms, desirably at least 30 carbon atoms, and preferably at least 45 carbon atoms
to 60, or 75, or 100 carbon atoms. An example of such a substantially hydrocarbon
intermediate, i.e., a long chain polyester polyol Priplast
® 3197 from Unichema. Priplast
® 3197 is a dimerdiol dimerate prepared from dimerdiol Pripol
® 2033 containing at least 36 carbon atoms and a dimer acid containing about 44 carbon
atoms. A suitable low molecular weight hydrocarbon intermediate is Pripol
® 2033 from Unichema, a 36 carbon atom dimerdiol. However, the intermediate is preferably
solely a hydrocarbon intermediate derived from one or more dienes having a total of
from 4 to 8 carbon atoms, such as butadiene, isoprene, with butadiene being preferred.
The number average molecular weight of the hydrocarbon intermediate is generally from
300 or 500 to 10,000, desirably from 1,000 to 7,500, and preferably from 2,000 to
5,000. The hydrocarbon intermediate can be unsaturated but preferably is substantially
hydrogenated such that at least 80%, desirably at least 90% or 95%, and preferably
at least 98% or 99%, and even 100% of the carbon-carbon double bonds in the intermediate
are saturated. Hydrogenation may be carried out according to any conventional process
or manner such as set forth in
U.S. -A- 5,393,843 or
5,405,911. When butadiene is utilized, the microstructure of the resulting polymer can be largely
1,2 structure or 1,4 structure (e.g., 15 to 85%) with a similar amount (e.g., 35 to
65%) of each generally being preferred.
[0069] Examples of hydrocarbon polyols derived from butadiene include the following:
| Identification |
Supplier |
Description |
| Kraton® Liquid L2203 |
Shell |
Hydroxyl-terminated polybutadiene, hydrogenated. Approximate micro-structure: 55%
1,2; 45% 1,4. |
| Polytail® H |
Mitsubishi |
Hydroxyl-terminated polybutadiene, hydrogenated. Approximate micro-structure: 21%
1,2; 79% 1,4. |
| Polytail® HA |
Mitsubishi |
Hydroxyl-terminated polybutadiene, hydrogenated. Approximate micro-structure: 83%
1,2; 17% 1,4. |
| Krasol® LBH |
Kaucuk AG |
Hydroxyl-terminated polybutadiene. Approximate microstructure: 65% 1,2; 35% 1,4. |
| Liquiflex® H |
Petroflex |
Hydroxyl-terminated polybutadiene. Approximate microstructure: 22% 1,2; 78% 1,4. |
[0070] Kraton
® L2203 is preferred in the present invention.
[0071] The term "polyol" with respect to a substantially hydrocarbon polyol intermediate
is to be understood to mean that while preferably the hydrocarbon has two functional
hydroxyl end groups, the same can generally range from 1.8 to 2.2 end groups per molecule.
[0072] The isocyanates utilized in the present invention are preferably diisocyanates and
include aliphatic, cycloaliphatic, aromatic, alkyl-substituted aromatic diisocyanates
as well as mixtures thereof. Such diisocyanates generally have the formula R(NCO)
n where R is an aliphatic, an aromatic, or combinations thereof having a total of from
2 to 30 carbon atoms with from 6 or 8 to 15 carbon atoms being preferred, and an n
is from 2 to 4 with 2 being highly preferred. Representative examples include ethylene
diisocyanate; toluene diisocyanate; methylene bis-(4-phenylisocyanate), that is, MDI;
isophorone diisocyanate; hexamethylene diisocyanate; naphthalene diisocyanate; cyclohexylene
diisocyanate; diphenylmethane-3,3' dimethoxy-4,4'-diisocyanate, meta-tetramethylxylene
diisocyanate (m-TMXD1), paratetramethylxylene diisocyanate (p-TMXD1), m-xylylene diisocyanate
(XDI), decane-1,10-diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, as well as
combinations thereof, with MDI being preferred. It is to be understood that isomers
of the various diisocyanate can also be used.
[0073] The chain extenders can be either diamines, alkanolamines, or preferably diols containing
a total of from 2 to 15 carbon atoms. Examples of chain extenders include ethanolamine,
ethylene diamine, ethylene glycol, 1,3-propane diol, 2,3- or 1,4-butane diol, 1,5-pentane
diol, 1,6-hexane diol, hydroquinone bis(2-hydroxyethyl)ether, 1,4-cyclohexanediol,
diethylene glycol, dipropylene glycol, 1,4-cyclohexanedimethanol, with 2-butyl-2-ethyl-1,3-propane
diol (BEPD) being preferred, and neopentyl glycol being highly preferred.
[0074] The amount of the chain extender can be zero (i.e., none) but desirably is from 3
to 30 percent by weight and preferably from 6 to 25 percent by weight based upon the
total weight of chain extender and the substantially hydrocarbon intermediate utilized
in the formation of the thermoplastic polyurethane compatibilizer. The amount of the
chain extender and intermediate utilized, whether they contain hydroxyl groups, amine
groups, is generally an equivalent excess to the amount of diisocyanate utilized.
That is, the molar ratio of the diisocyanate to hydrocarbon intermediate and chain
extender is generally from 0.8 to 1.05 and desirably from 0.9 to 1.01.
[0075] It is a desirable aspect of the present invention to make the thermoplastic polyurethane
compatibilizer by either the random polymerization method wherein the substantially
hydrocarbon intermediate, the diisocyanate and the chain extender are all added together
at once and polymerized, or by the prepolymer method. The prepolymer method is preferred
where the chain extender is not soluble in the intermediate as generally is the case.
Thus, the prepolymer method is generally preferred wherein the isocyanate component
is first partially or fully reacted with the hydrocarbon intermediate or polyol to
form an isocyanate-terminated prepolymer. The same can be achieved by melt-polymerization.
The partially or fully formed prepolymer can then be subsequently reacted with the
chain extender.
[0076] The polymerization of the reactants forming the thermoplastic compatibilizer of the
present invention can generally be carried out by melt-polymerization in a substantially
solvent-free and preferably completely solvent-free environment. The hydrocarbon intermediate
is heated to a temperature of from 80°C to 160°C. The diisocyanate, such as MDI, is
added and prepolymer formation commences. After a short period of time, for example
a couple or several minutes whereby partial or total prepolymers have been formed,
the chain extender is added and the reaction carried out to completion. This method
allows ready reaction of the insoluble chain extender such as neopentyl glycol with
the diisocyanate inasmuch as neopentyl glycol does not dissolve in the substantially
hydrocarbon intermediate.
[0077] The formation of the compatibilizer is generally carried out in the presence of small
amounts of catalysts such as organo tin catalysts, e.g., stannous octoate, a preferred
catalyst; stannous oleate; dibutyl tin dioctoate; dibutyl tin dilaurate. Other organic
catalysts include iron acetylacetonate, magnesium acetylacetonate, Tertiary organic
amine catalysts, such as triethylamine, triethylene diamine, can also be utilized.
The amount of catalyst is generally very small, from 25 to 1,000 parts per million
and desirably from 40 to 500 PPM by weight based upon the total weight of the reactants.
[0078] Although various additives and fillers can be utilized as known to the art and to
the literature, such as pigments, lubricants, stabilizers, antioxidants, anti-static
agents, fire retardants, the same are generally not utilized in the preparation of
the compatibilizer.
[0079] The thermoplastic polyurethane compatibilizer of the present invention has soft segments
as well as hard segments. The soft segments are generally defined as being solely
the hydrocarbon portion of the intermediate. The hard segments are defined as everything
else, e.g., the reaction of the intermediate terminal group with the diisocyanate
and the reaction of the chain extender with the diisocyanate. The preferred compatibilizers
of the present invention desirably have high amounts of soft segments such as at least
25% or 35% by weight, desirably from 45% to 90% by weight, and preferably from 60%
to 80% by weight based upon the total weight of the thermoplastic polyurethane compatibilizer
excluding any additives, fillers.
[0080] The thermoplastic polyurethane compatibilizer was prepared by either the random melt
polymerization method or the prepolymer method. In the random melt polymerization
method, the polyol and chain extender were blended together at 100°C to 150°C or 250°C.
Diphenyl-methanediisocyanate (MDI) was heated separately to 100°C to 150°C or 250°C,
then mixed with the blend. The reactants were vigorously mixed for 3-4 minutes. The
polymer melt was discharged into a cooled, Teflon-coated pan, cured at 70°C for 1
week, then granulated. In the prepolymer method, the polyol was heated to 100°C to
150°C or 250°C. MDI was separately heated to 100°C to 150°C or 250°C, then mixed with
the polyol and allowed to react for 1-2 minutes. The chain extender was added, and
the reaction continued for an additional 1.5-3 minutes. The polymer melt was then
treated as described above. The melt index values were obtained by ASTM D-1238.
[0082] When using TPU and/or TPU-IDP polymers in the blend with COC to achieve a transparent
blend, other compatibilizing agents can also be utilized but are generally not preferred
inasmuch as they result in a lower clarity and transmission of light. Such less desired
compatibilizers are known to the literature and to the art and include block copolymers
of styrene-butadiene-styrene commercially available from Shell Chemical as KRATON
®. Other compatibilizing agents of the various maleic anhydride grafted polyolefins
such as polypropylene-g-maleic anhydride and polyethylene-g-maleic anhydride. The
proper selection of the compatibilizing agent will depend on the transparency desired
in the blend. The less desired compatibilizers mentioned above may be used in a COC
blended with TPU or TPU-IDP if less transparency is desired. The above mentioned less
desired compatibilizers can also be used with COC blended with non TPU based IDPs.
[0083] The amount of the one or more compatibilizing agents of the present invention is
generally low such as from 0.1 to 12 parts by weight, desirably from 0.25 to 8 parts
by weight and preferably from 0.5 to 2 or 3 parts by weight for every 100 parts by
weight of the one or more thermoplastic urethanes TPUs, and/or TPU-IDPs, and/or other
IDP polymers and the one or more cycloolefin copolymers, COC.
Transparent-Clear Blends
[0084] As mentioned above, the COC may be blended with a TPU, TPU-IDP or other IDP polymer,
and a compatibilizing agent. The clarity of the blends will depend on the proper selection
of the COC to match the properties of the other polymers in the blend. Since the most
preferred blends are COC blended with TPU and/or TPU-IDP, a clear blend is described
below. The transparent or clear blends or alloys of the present invention are made
by melt compounding the three components, i.e. the TPU and/or TPU-IDP, the COC and
the compatibilizing agent, in any suitable blender such as a Banbury
® or as in a twin screw extruder at temperatures of from 150°C to 250°C and desirably
from 190°C to 220°C.
[0085] Optical properties are measured by ASTM D-1003 and include light transmission and
haze values. Generally, thermoplastic compositions are utilized which have a light
transmission of at least 65% or 70%, desirably at least 75% or 80% and preferably
at least 82%. Suitable haze values are generally 32% and less, desirably 27% or 22%
and less, and preferably 8% or 5% and less. Better optical properties are obtained
when the TPU is not a TPU-IDP. Conversely, better electrostatic dissipating properties
are obtained when an TPU-IDP is utilized.
[0086] While stabilizers can be utilized, desirably various additives such as antioxidants,
UV inhibitors, lubricants, flame retardant are not utilized inasmuch as they reduce
light transmission as well as clarity. If such additives are utilized, they generally
utilize at less than 10%, desirably less than 5%, and preferably less than 3% by weight
and more preferably none, based upon 100 parts by weight of the TPU and/or TPU-IDP
and the COC components.
[0087] The use of a compatibilizing agent is generally required because the COC and the
TPU phases have a positive free energy of mixing and are therefore immiscible. The
compatibilized form of the present invention will have several advantages compared
to an uncompatibilized control. By reducing the interfacial tension and increasing
interfacial adhesion, the compatibilizer helps to stabilize the desired morphology
and therefore properties of the blend. A co-continuous morphology is preferred when
the goal is to achieve electrical properties through the use of a TPU-IDP. Increased
interfacial adhesion improves energy transfer between the phases. This helps prevent
delamination or gross phase separation when the blend is subjected the shear forces
seen during secondary processes such as injection molding. It also results in increased
impact properties and energy to break.
[0088] The transparent clear blends of the present invention have several advantages including
static dissipative properties, high flexural modulus and strength, good clarity, low
extractable ions. A notable improvement of the blend is that is has low outgassing
properties in that as apparent from the data below, very small amounts of gas are
emitted. For example, generally less than 10µg off-gases/gram sample, desirably less
than 5 µg off gases/gram sample or 3µg off-gases/gram sample and preferably less than
1 µg off-gases/gram sample . Such gases include toluene, styrene, methyl methacrylate.
[0089] Outgassing is determined by placing a 500 mg sample in a 20 cm
3 vial and heating for 60 minutes at 85C in a Tekmar
® 7000 headspace analyzer. An aliquot of the headspace was then automatically removed
and injected into a Hewlett Packard
® 5890 Series II GC equipped with a flame ionization detector. A response factor for
decane was measured and used to determine the amount of all three organic compounds
and the total amount in the headspace. Identification of each compound was by retention
time alone. Off gassing amount is reported in µg off-gases/gram sample.
[0090] The above combination of properties result in a useful polymeric blend suitable for
electronic and semi-conductor packaging, clean room components and articles, hard
disc drive components and packaging, optical devices, films, or coatings . The blend
composition can also be utilized in processes including injection molding, extrusion,
thermoforming.
[0091] The present invention will be better understood by reference to the following examples.
EXAMPLES
[0092] The following conversions of non-SI units/values into SI-units/values apply:
1 lbs = 0.453 g
1" = 1 inch = 25.4 mm
1 psi = 6894 N/m2
1 lbs = 4.45 N
[0093] The ingredients set forth in Tables 1 and 2 (Examples A through P) were blended in
a Werner Pfleiderer
® model ZSK 30 twin screw extruder under the following general conditions:
Rate: 25 - 35 lbs/hour
Rpm: 175
Temperatures (C):
Zone 1: 165
Zone 2: 175
Zone 3: 185
Zone 4: 190
Zone 5: 190
Zone 6: 185
Die: 170
Amps: 40
[0094] Specimens used for physical, electrical, and cleanliness testing were injection molded.
[0095] Luminous transmittance % was tested on a Perkin Elmer Model Lambda
® 9 Spectrophotometer. 0.125" thick samples were scanned from 400-860 nm at a rate
of 240 nm/min. The light source was a Tungsen-halogen lamp. Slit width was 2 nm and
the reference sample was air. Percent transmittance is reported at 700 nm.
[0096] Optical properties are determined according to ASTM D-1003 and include light transmission
and haze values.
[0097] Clear compositions were made according to the following recipes shown in Examples
A through J wherein the parts listed are by weight Additional examples are given in
Table 2.
TABLE 1
| EXAMPLES |
Ex. A *) |
Ex.B |
Ex.C*) |
Ex.D |
Ex.E |
Ex.F |
Ex.G |
Ex.H*) |
Ex.I*) |
Ex.J*) |
| DESCRIPTION |
COC 1 |
COC 1 /TPU-IDP Alloy w/TPU compatibilizer |
COC 2 |
COC 2 /TPU-IDP Alloy w/TPU compatibilizer |
COC 1 /TPU-IDP Alloy w/Kraton® FG-1901X |
COC1 /58315* Alloy w/TPU compatibilizer |
COC1 /58206** alloy w/TPU compatibilizer |
Estane® 58315 |
Estane® 58206 |
TPU-IDP |
| |
|
|
|
|
|
|
|
|
|
|
| FORMULATIONS |
|
|
|
|
|
|
|
|
|
|
| Topas® 8007 |
100 |
74 |
|
|
72 |
79 |
79 |
|
|
|
| Topas® 9506 |
|
|
100 |
74 |
|
|
|
|
|
|
| TPU-IDP |
|
25 |
|
25 |
25 |
|
|
|
|
100 |
| Estane® 58315 |
|
|
|
|
|
20 |
|
100 |
|
|
| Estane® 58206 |
|
|
|
|
|
|
20 |
|
100 |
|
| Kraton FG 1901X |
|
|
|
|
3 |
|
|
|
|
|
| TPU-compatibilizer |
|
1 |
|
1 |
|
1 |
1 |
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
| Molded Samples |
|
|
|
|
|
|
|
|
|
|
| Plastic Tensile ASTM D-882-97 |
|
|
|
|
|
|
|
|
|
|
| Stress @ Yield psi |
9450 |
5810 |
8820 |
5120 |
5200 |
6490 |
6870 |
|
4120 |
NA |
| Elongation @ Yield % |
3.18 |
3.09 |
3.1 |
2.99 |
3.09 |
3.09 |
3.13 |
|
218 |
NA |
| Tensile @ Break psi |
4320 |
2860 |
4510 |
510 |
1840 |
3330 |
2090 |
2760 |
3410 |
NA |
| Elongation @ Break % |
6.55 |
37.9 |
18.1 |
30.5 |
51.4 |
51.6 |
40.9 |
535 |
396 |
NA |
| Modulus psi |
394000 |
271000 |
381000 |
247000 |
254000 |
302000 |
330000 |
1940 |
1840 |
NA |
| Energy to break lbs-in |
43.7 |
185 |
109 |
118 |
226 |
264 |
223 |
901 |
819 |
NA |
| Flex Modulus ASTM D-790-95(.5in/min) |
397000 |
266000 |
370000 |
232000 |
237000 |
290000 |
304000 |
3270 |
3760 |
NA |
| Notched IZOD impact ASTM D256-93a |
0.43 |
4.8 |
0.5 |
14.2 |
9.8 |
0.97 |
1.1 |
NA |
NA |
NA |
| type of break |
Complete |
Hinged |
Complete |
Partial |
Hinged |
Hinged |
Complete |
NA |
NA |
NA |
| Gardner impact (in lbs/in) Type of failure |
192 Brittle |
1664 Ductile |
192 Brittle |
960 Ductile |
832 Ductile |
1024 Ductile |
704 Ductile |
NA |
NA |
NA |
| Glass transition temp. via DSC |
78C |
|
65C |
|
|
|
|
|
|
|
| Molded Plaques |
|
|
|
|
|
|
|
|
|
|
| Surface Resistivity (ohm/sq) |
>E12 |
7.80E+09 |
>E12 |
7.40E+09 |
7.4E+09 |
>E12 |
>E12 |
>E12 |
>E12 |
2.0E+07 |
| Volume Resistivity |
|
|
|
|
|
|
|
|
|
|
| (Ohm-cm) |
>E12 |
2.60E+10 |
>E12 |
2.70E+10 |
2.50E+10 |
>E12 |
>E12 |
>E12 |
>E12 |
1.0E+07 |
| Delamination? |
No |
No |
No |
No |
No |
No |
No |
No |
No |
No |
| Optical Properties |
|
|
|
|
|
|
|
|
|
|
| ASTM D-1003 |
|
|
|
|
|
|
|
|
|
|
| Light transmission % |
94.9 |
85 |
93.6 |
86.8 |
76.9 |
93 |
94.3 |
94.11 |
89.56 |
61.1 |
| Haze % |
3.6 |
16.2 |
4 |
20.3 |
25.5 |
11.9 |
6.6 |
5.04 |
16.91 |
12.7 |
| Luminous Transmittance (%) |
78.24 |
81.2 |
88.27 |
79.15 |
65.08 |
85.66 |
86.50 |
89.54 |
85.25 |
79.57 |
| ASTM D542 |
|
|
|
|
|
|
|
|
|
|
| Index of refraction |
1.53 |
|
1.33 |
|
|
|
|
1.53 |
1.53 |
1.53 |
*58315 is an ether based TPU commercially available from Noveon, Inc.
**58206 is an ester based TPU commercially available from Noveon, Inc.
*) not according to the invention |
[0098] The data in Table 2 show two commercially known IDP alloys (Examples K and L). Examples
M, N and O show different levels of TPU-EDP blended with cycloolefin copolymer and
a TPU compatibilizer. Example P is a COC/TPU-IDP blend without a TPU compatibilizer.
The molding results show that the TPU compatibilizer is necessary to prevent delamination
for high shear processing, such as molding. Delamination is indictive of a lack of
compatibility in polymer blends. Low shear processing, such as often occurs in extrusion,
is not as prone to show delamination.
TABLE 2
| EXAMPLES |
Ex. K* |
Ex.L*) |
Ex.M |
Ex. N |
Ex.O |
Ex.P*) |
| DESCRIPTION |
Acrylic IDP alloy |
Acrylic core /shell IDP |
COC 1 /TPU-IDP Alloy w/TPU compatibilizer |
COC 1 /TPU-IDP Alloy w/TPU compatlbilizer |
COC 1 /TPU-IDP Alloy w/TPU compatibilizer |
COC/TPU-IDP Blend |
| |
|
|
|
|
|
|
| FORMULATIONS |
|
|
|
|
|
|
| Topas® 8007 |
|
|
79 |
71.5 |
64 |
75 |
| Topas® 9506 |
|
|
|
|
|
|
| TPU-mP |
|
|
20 |
27.5 |
35 |
25 |
| TPU-compatibilizer |
|
|
1 |
1 |
1 |
|
| ClcarStat® C-37 |
100 |
|
|
|
|
|
| Bayon® YM-312 |
|
100 |
|
|
|
|
| |
|
|
|
|
|
|
| |
|
|
|
|
|
|
| Molded Samples |
|
|
|
|
|
|
| Plastic Tensile ASTM D-882-97 |
|
|
|
|
|
|
| Stress @ Yield psi |
|
|
5990 |
4580 |
3590 |
5200 |
| Elongation @ Yield % |
|
|
3.11 |
3.56 |
5.86 |
3.05 |
| Tensile @ Break psi |
|
|
1050 |
1870 |
3000 |
4420 |
| Elongation @ Break % |
|
|
27.3 |
21.7 |
16.9 |
8.71 |
| Modulus psi |
|
|
311000 |
245000 |
186000 |
275000 |
| Energy to break Ibs-in |
|
|
124 |
74.6 |
66.3 |
47 |
| Flex Modulus ASTM D-790-95 (.5in/min) |
|
|
265000 |
189000 |
146000 |
247000 |
| Notched IZOD impact ASTM D256-93a |
|
|
12.1 |
12.5 |
2.3 |
5 |
| type of break |
|
|
|
|
|
|
| Gardner impact (in lbs/in) Type of failure |
|
|
|
|
|
320 Ductile |
| |
|
|
|
|
|
|
| |
|
|
|
|
|
|
| |
|
|
|
|
|
|
| |
|
|
|
|
|
|
| Molded Plaques |
|
|
|
|
|
|
| Surface Resistivity (ohm/sq) |
|
|
2.5E+10 |
3.70E+09 |
6.90E+08 |
22E+10 |
| Volume Resistivity (Ohm-cm) |
|
|
4.9E+10 |
7.40E+09 |
8.30E+08 |
5.4E+10 |
| Delamination? |
No |
No |
No |
No |
No |
Yes |
| *) not according to the invention |
[0099] The data in Table 3 below is presented to show the low offgassing of compositions
of this invention as compared to two other commercially available transparent inherently
dissipative polymers. The low offgassing features of the present invention are important
in electronic applications to avoid damaging the electronic components. The table
below shows offgassing results for Example B of the present invention and two alternate
transparent, static dissipative polymers. The composition of Example B is shown in
Table 1. Example K (comparative) is a blend of an acrylic based polymer and a polyether
amide based IDP. It is commercially available from Cyro Industries under the tradename
ClearStat
® C-37. Example L (comparative) is an inherently dissipative acrylic polymer made by
a core/shell process. It is commercially available from Kureha under the tradename
Bayon
®. Example B shows lower total outgassing and lower outgassing of each identified species.
The formulations for Examples K and L are shown in Table 2.
TABLE 3
| |
EXAMPLE B |
EXAMPLE K (Comparative) |
EXAMPLE L (Comparative) |
| |
|
|
|
| Off Gassing component (µg/g) |
- |
|
|
| Methyl Methacrylate |
<0.03 |
12.65 |
1.91 |
| Toluene |
<0.02 |
75.77 |
0.08 |
| Styrene |
<0.02 |
7 |
0.15 |
| Total including unknowns |
1.32 |
99.4 |
11.54 |
| |
|
|
|
[0100] Topas is a copolymer of ethylene and norbomene made by Ticona GmbH. The TPU-IDP,
made by Noveon Inc., is a TPU derived from a polyethylene oxide intermediate, MDI,
and butane diol as a chain extender with a small amount of a lithium salt and prepared
according to
U.S.-A- 6,140,405.
[0101] Kraton
® FG-1901X is a maleated styrene-ethylene/butylene-styrene triblock copolymer (SEBS-MA).
It contains 28% polystyrene by weight and 2% maleic anhydride.
[0102] TPU compatibilizer is a compatibilizer derived from a polybutadiene intermediate,
MDI, and a neopentyl glycol chain extender and made according to
U.S. -A- 6,054,533.
[0103] As apparent from Table 1, improved optical properties are obtained when non-electrostatic
dissipating thermoplastic urethanes are utilized, see Examples F and G. However, when
a TPU-IDP is utilized as in Examples B and D, optical properties drop off but favorable
surface resistivity and volume resistivity values are obtained which are not too conductive
and not too resistant Examples M, N, and O (Table 2) demonstrate the effect of TPU-IDP
level on surface and volume resistivity. Resistivity decreases with increasing level
of TPU-IDP. Values can be adjusted to the desired level within the static dissipative
range. Tensile strength and modulus values decrease with increasing TPU-IDP level.
[0104] Improved impact properties (Gardner and notched izod) were also obtained when compared
to the COC whether or not a TPU-IDP was utilized.
1. An electrostatic dissipating thermoplastic composition, comprising:
(a) a cycloolefin copolymer derived from at least one polycyclic olefin monomer and
at least one acyclic 1-olefin monomer, said polycyclic olefin monomer having the formula

or

wherein each R1, R2, R3, R4, R5, and R6, independently, are the same or different, and is a hydrogen atom or a hydrocarbon
radical, and wherein said acyclic 1-olefin has the formula

wherein each R7, R8, R9, and R10, independently, are the same or different, and is a hydrogen atom or a C6-C10 aryl group or a C1-C8 alkyl group.
(b) a thermoplastic polyurethane derived from one or more cyclic ether monomers, at
least one diisocyanate, and at least one diol, wherein said cyclic ether monomer has
the formula

wherein each Ra, Rb, Rc, Rd, and Re, independently, is a hydrogen atom, an unsubstituted or substituted alkyl, cycloalkyl,
cycloalkenyl, aryl, aralkyl or alkaryl, and wherein said substituents which can be
substituted within the foregoing are ORf, SRf, CN or a halogen, where Rf is hydrogen, alkyl, cycloalkyl, cycloalkenyl, aryl, aralkyl, alkaryl, or carboxyl,
and n is 0, 1, 2, or 4, and
(c) a compatibilizing agent comprising a thermoplastic polyurethane derived from a
diisocyanate, a diol, and a substantially hydrocarbon intermediate containing at least
20 carbon atoms between non-carbon atoms in the intermediate backbone or a hydrocarbon
intermediate derived from one or more dienes having a total of from 4 to 8 carbon
atoms, and wherein said thermoplastic polyurethane (b) has a surface resistivity of
from 1X106 to 1X1012 ohm/square as measured by ASTM D-257.
2. An electrostatic dissipating thermoplastic composition according to claim 1, wherein
said cycloolefin copolymer is derived from norbomene or tetracyclododecene, wherein
said acyclic 1-olefin monomer is ethylene or propylene,
wherein in said thermoplastic polyurethane (b) the cyclic ether monomer is as defined
in claim 1, said diisocyanate is 1,4-diisocyanatobenzene (PPDI), 4,4'-methylenebis(phenyl
isocyanate) (MDI), 4,4'-ynethylenebis(3-methoxy phenyl isocyanate), isophorone diisocyanate
(IPDI), 1,5-naphthalene diisocyanate (NDI), phenylene-1,4-diisocyanate, toluene diisocyanate
(MDI), m-xylene diisocyanate (XDI), 1,4-cyclohexyl diisocyanate (CHDI), 1,10-diisocyanatonaphthylene,
and 4,4'-methylenebis-(cyclohexyl isocyanate) (H12 MDI), and said diol is ethylene glycol, 1,3-propanediol, propylene glycol, 1,4-butanediol,
1,3-butanediol, 1,5-pentanediol, 1,6-hexanediol, diethylene glycol, 1,4-cyclohexane
dimethanol, neopentyl glycol, hydroquinone bis(2-hydroxyethyl) ether, or combinations
thereof.
3. An electrostatic dissipating thermoplastic composition according to claim 2, wherein
said cycloolefin copolymer is derived from norbomene and ethylene, wherein
the amount of said ethylene monomer is from 45% to 85 mole % based upon the total
moles of said ethylene and said norbomene monomers, and
wherein said compatibilizing agent (c) is derived from a diisocyanate selected from
ethylene diisocyanate; toluene diisocyanate; methylene bis-(4-phenylisocyanate) (MDI);
isophorone diisocyanate; hexamethylene diisocyanate; naphthalene diisocyanate; cyclohexylene
diisocyanate; diphenylmethane-3,3' dimethoxy-4,4'-diisocyanate, meta-tetramethylxylene
diisocyanate (m-TMXD1), paratetramethylxylene diisocyanate (p-TMXD1), m-xylylene diisocyanate
(XDI), decane-1,10-diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, and combinations
thereof, and from a diol selected from ethylene glycol, 1,3-propane diol, 2,3- or
1,4-butane diol, 1,5-pentane diol, 1,6-hexane diol, hydroquinone bis(2-hydroxyethyl)ether,
1,4-cyclohexanediol, diethylene glycol, dipropylene glycol, 1,4-cyclohexanedimethanol,
and combinations thereof.
4. An electrostatic dissipating thermoplastic composition according to claim 3, wherein
in said thermoplastic urethane (b) the cyclic ether is ethylene oxide, wherein said
diisocyanate is MDI and wherein said diol is butane diol, wherein said electrostatic
dissipating thermoplastic polyurethane has a surface resistivity of from 1X108 to 1X1010 ohm/square as measured by ASTM D-257, and
wherein the amount of said compatibilizing agent is from 0.25 to 8 parts by weight
per 100 parts by weight of said cycloolefm copolymer and said electrostatic dissipating
thermoplastic urethane.
5. An electrostatic dissipating thermoplastic composition according to claim 4, wherein
the amount of said ethylene monomer in said cycloolefin copolymer is from 55 to 80
mole % based upon the total moles of said ethylene and said norbomene monomers,
wherein said compatibilizing agent is derived from butadiene as the intermediate,
from MDI as the diisocyanate and from neopentyl glycol as the diol.
6. An electrostatic dissipating thermoplastic composition according to claim 5, wherein
said composition comprises co-continuous phases of said cycloolefin copolymer and
said electrostatic dissipating thermoplastic urethane.
7. An electronic or semi-conductor packaging material comprising the composition of any
of claims 1 to 6.
8. A hard disc drive component or packaging material comprising the composition of any
of claims 1 to 6.
1. Elektrostatisch ableitende thermoplastische Zusammensetzung, umfassend:
(a) ein Cycloolefin-Copolymer, das von wenigstens einem polycyclischen Olefin-Monomer
und wenigstens einem acyclischen 1-Olefin-Monomer abgeleitet ist, wobei das polycyclische
Olefin-Monomer die Formel

oder

aufweist, wobei R1, R2, R3, R4, R5 und R6 jeweils unabhängig gleich oder verschieden sind und ein Wasserstoffatom oder ein
Kohlenwasserstoffrest sind und wobei das acyclische 1-Olefin die Formel

aufweist, wobei R7, R8, R9 und R10 jeweils unabhängig gleich oder verschieden sind und ein Wasserstoffatom oder eine
C6-C10-Arylgruppe oder eine C1-C8-Alkylgruppe sind;
(b) ein thermoplastisches Polyurethan, das von einem oder mehreren cyclischen Ethermonomeren,
wenigstens einem Diisocyanat und wenigstens einem Diol abgeleitet ist, wobei das cyclische
Ethermonomer die Formel

aufweist, wobei Ra, Rb, Rc, Rd und Re jeweils unabhängig ein Wasserstoffatom oder ein unsubstituiertes oder substituiertes
Alkyl, Cycloalkyl, Cycloalkenyl, Aryl, Aralkyl oder Alkaryl sind und wobei die Substituenten,
mit denen die obigen Reste substituiert sein können, ORf, SRf, CN oder ein Halogen sind, wobei Rf Wasserstoff, Alkyl, Cycloalkyl, Cycloalkenyl, Aryl, Aralkyl, Alkaryl oder Carboxy
ist und n = 0, 1, 2 oder 4 ist; und
(c) ein Kompatibilisierungsmittel, das ein thermoplastisches Polyurethan umfasst,
das von einem Diisocyanat, einem Diol und einer Zwischenstufe, die im Wesentlichen
ein Kohlenwasserstoff ist und wenigstens 20 Kohlenstoffatome zwischen Nichtkohlenstoffatomen
im Gerüst der Zwischenstufe enthält, oder einer Kohlenwasserstoff-Zwischenstufe, die
von einem oder mehreren Dienen mit insgesamt 4 bis 8 Kohlenstoffatomen abgeleitet
ist, abgeleitet ist;
wobei das thermoplastische Polyurethan (b) einen gemäß ASTM D-257 gemessenen spezifischen
Flächenwiderstand von 1 x 106 bis 1 x 1012 Ohm aufweist.
2. Elektrostatisch ableitende thermoplastische Zusammensetzung gemäß Anspruch 1, wobei
das Cycloolefin-Copolymer von Norbornen oder Tetracyclododecen abgeleitet ist, wobei
es sich bei dem acyclischen 1-Olefin-Monomer um Ethylen oder Propylen handelt;
wobei in dem thermoplastischen Polyurethan (b) das cyclische Ethermonomer wie in Anspruch
1 definiert ist, es sich bei dem Diisocyanat um 1,4-Diisocyanatobenzol (PPDI), 4,4'-Methylenbis(phenylisocyanat)
(MDI), 4,4'-Methylenbis(3-methoxyphenylisocyanat), Isophorondiisocyanat (IPDI), 1,5-Naphthalindiisocyanat
(NDI), Phenylen-1,4-diisocyanat, Toluoldiisocyanat (TDI), m-Xyloldiisocyanat (XDI),
1,4-Cyclohexyldiisocyanat (CHDI), 1,10-Diisocyanatonaphthylen und 4,4'-Methylenbis(cyclohexylisocyanat)
(H12MDI) handelt und es sich bei dem Diol um Ethylenglycol, 1,3-Propandiol, Propylenglycol,
1,4-Butandiol, 1,3-Butandiol, 1,5-Pentandiol, 1,6-Hexandiol, Diethylenglycol, 1,4-Cyclohexandimethanol,
Neopentylglycol, Hydrochinonbis(2-hydroxyethyl)ether oder Kombinationen davon handelt.
3. Elektrostatisch ableitende thermoplastische Zusammensetzung gemäß Anspruch 2, wobei
das Cycloolefin-Copolymer von Norbornen und Ethylen abgeleitet ist, wobei die Menge
des Ethylen-Monomers 45 bis 85 Mol-% beträgt, bezogen auf die Gesamtstoffmenge des
Ethylen- und des Norbornen-Monomers; und
wobei das Kompatibilisierungsmittel (c) von einem Diisocyanat, das aus Ethylendiisocyanat,
Toluoldiisocyanat, Methylenbis-(4-phenylisocyanat) (MDI), Isophorondiisocyanat, Hexamethylendiisocyanat,
Naphthalindiisocyanat, Cyclohexylendiisocyanat, Diphenylmethan-3,3'-dimethoxy-4,4'-diisocyanat,
meta-Tetramethylxyloldiisocyanat (m-TMXD1), para-Tetramethylxyloldiisocyanat (p-TMXD1),
m-Xylylendiisocyanat (XDI), Decan-1,10-diisocyanat, Dicyclohexylmethan-4,4'-diisocyanat
und Kombinationen davon ausgewählt ist, und einem Diol, das aus Ethylenglycol, 1,3-Propandiol,
2,3- oder 1,4-Butandiol, 1,5-Pentandiol, 1,6-Hexandiol, Hydrochinon-bis(2-hydroxyethyl)ether,
1,4-Cyclohexandiol" Diethylenglycol, Dipropylenglycol, 1,4-Cyclohexandimethanol und
Kombinationen davon ausgewählt ist, abgeleitet ist.
4. Elektrostatisch ableitende thermoplastische Zusammensetzung gemäß Anspruch 3, wobei
in dem thermoplastischen Polyurethan (b) der cyclische Ether Ethylenoxid ist, wobei
das Diisocyanat MDI ist und wobei das Diol Butandiol ist, wobei das elektrostatisch
ableitende thermoplastische Polyurethan einen gemäß ASTM D-257 gemessenen spezifischen
Flächenwiderstand von 1 x 108 bis 1 x 1010 Ohm aufweist; und
wobei die Menge des Kompatibilisierungsmittels 0,25 bis 8 Gewichtsteile pro 100 Gewichtsteile
des Cycloolefin-Copolymers und des elektrostatisch ableitenden thermoplastischen Polyurethans
beträgt.
5. Elektrostatisch ableitende thermoplastische Zusammensetzung gemäß Anspruch 4, wobei
die Menge des Ethylen-Monomers in dem Cycloolefin-Copolymer 55 bis 80 Mol-% beträgt,
bezogen auf die Gesamtstoffmenge des Ethylen- und des Norbornen-Monomers;
wobei das Kompatibilisierungsmittel von Butadien als Zwischenstufe, von MDI als Diisocyanat
und von Neopentylglycol als Diol abgeleitet ist.
6. Elektrostatisch ableitende thermoplastische Zusammensetzung gemäß Anspruch 5, wobei
die Zusammensetzung cokontinuierliche Phasen des Cycloolefin-Copolymers und des elektrostatisch
ableitenden thermoplastischen Polyurethans umfasst.
7. Elektronik- oder Halbleiterverpackungsmaterial, das die Zusammensetzung gemäß einem
der Ansprüche 1 bis 6 umfasst.
8. Festplattenlaufwerkskomponente oder -verpackungsmaterial, die bzw. das die Zusammensetzung
gemäß einem der Ansprüche 1 bis 6 umfasst.
1. Composition thermoplastique de dissipation électrostatique comprenant :
(a) un copolymère de cyclooléfine préparé à partir d'au moins un monomère oléfinique
polycyclique et d'au moins une 1-oléfine acyclique, ledit monomère oléfinique polycyclique
ayant la formule

ou

dans lesquelles chaque R1, R2, R3, R4, R5 et R6, identiques ou différents, représentent indépendamment un atome d'hydrogène ou un
radical hydrocarboné, et ladite 1-oléfine acyclique ayant la formule

dans laquelle R7, R8, R9 et R10, identiques ou différents, représentent chacun indépendamment un atome d'hydrogène
ou un groupe aryle en C6-C10 ou un groupe alkyle en C1-C8 ;
(b) un polyuréthane thermoplastique préparé à partir d'un ou plusieurs éther(s) cyclique(s),
au moins un diisocyanate et au moins un diol, ledit éther cyclique ayant la formule

dans laquelle Ra, Rb, Rc, Rd et Re, représentent chacun indépendamment un atome d'hydrogène, un groupe alkyle non substitué
ou substitué, un cycloalkyle, un cycloalcényle, un aryle, un aralkyle ou un alkaryle,
et dans lequel lesdits substituants qui peuvent être substitués dans ce qui précède
sont un ORf, SRf, CN ou un atome d'halogène, où Rf est un atome d'hydrogène, un alkyle, un cycloalkyle, un cycloalcényle, un aryle,
aralkyle, un alkaryle ou un carboxyle, et n est égal à 0, 1, 2, ou 4 et
(c) un agent de compatibilisation comprenant un polyuréthane thermoplastique préparé
à partir d'un diisocyanate, d'un diol, et d'un intermédiaire essentiellement hydrocarboné
contenant au moins 20 atomes de carbone entre des atomes non-carbone dans le squelette
de la chaîne intermédiaire ou un intermédiaire hydrocarboné préparé à partir d'un
ou plusieurs diènes comportant au total de 4 à 8 atomes de carbone, et dans lequel
ledit polyuréthane thermoplastique (b) a une résistivité de surface, mesurée selon
la norme ASTM D-257, de 1 x 106 à 1 x 1012 ohm/carré.
2. Composition thermoplastique de dissipation électrostatique selon la revendication
1, dans laquelle ledit copolymère de cyclooléfine est préparé à partir de norbornène
ou de tétracyclododécène, dans laquelle ladie 1-oléfine acyclique est l'éthylène ou
le propylène,
dans laquelle, dans ledit polyuréthane thermoplastique (b), l'éther cyclique est comme
défini dans la revendication 1, ledit diisocyanate est le 1,4-diisocyanatobenzène
(PPDI), le 4,4'-méthylène-bis(phénylisocyanate) (MDI), le 4,4'-méthylène-bis(3-méthoxyphénylisocyanate),
l'isophorone-diisocyanate (IPDI), le 1,5-naphtalène-diisocyanate, le phénylène-1,4-diisocyanate,
le toluène-düsocyanate (TDI), le m-xylène-diisocyanate (XDI), le 1,4-cyclohexyle-düsocyanate
(CHDI), le 1,10-diisocyanatonaphtylène et le 4,4'-méthylènebis-(cyclohexylisocyanate)
(H12 MDI), et ledit diol est l'éthylèneglycol, le 1,3-propanediol, le propylèneglycol,
le 1,4-butanediol, le 1,3-butanediol, le 1,5-pentandiol, le 1,6-hexanediol, le diéthylèneglycol,
le 1,4-cyclohexane-diméthanol, le néopentyl-glycol, le bis(2-hydroxyéthyl)-éther d'hydroquinone,
ou des combinaisons de ces composés.
3. Composition thermoplastique de dissipation électrostatique selon la revendication
2, dans laquelle ledit copolymère de cyclooléfine est préparé à partir de
norbornène et d'éthylène, la quantité d'éthylène étant de 45 % à 85 % en moles, rapportée
à la somme des moles d'éthylène et de norbornène et
dans laquelle ledit agent compatibilisant (c) est préparé à partir d'un diisocyanate
choisi parmi l'éthylènediisocyanate; le toluènediisocyanate, le méthylène-bis-(4-phénylisocyanate)
(MDI) ; l'isophorone-diisocyanate, l'hexaméthylène-diisocyanate, le naphtalène-diisocyanate,
le cyclohexylène-düsocyanate, un diphénylméthane-3,3'-diméthoxy-4,4'-düsocyanate,
le métatétraméthylxylène-düsocyanate (m-TMXD1), le paratétraméthylxylène diisocyanate(p-TMXD1),
le m-xylylène-diisocyanate (XDI), le décane-1,10-düsocyanate, le dicyclohexylméthane-4,4'-diisocyanate,
et des combinaisons de ceux-ci, et d'un diol choisi parmi l'éthylèneglycol, le 1,3-propanediol,
le 2,3- ou 1,4-butane-diol, le 1,5-pentane-diol, le 1,6-hexane-diol, l'hydroquinone
bis(2-hydroxyéthyl)éther, le 1,4-cyclohexanediol, le diéthylèneglycol, le dipropylèneglycol,
le 1,4-cycloehxanediméthanol et des combinaisons de ceux-ci.
4. Composition thermoplastique de dissipation électrostatique selon la revendication
3, dans laquelle, dans ledit uréthane thermoplastique (b), l'éther cyclique est un
oxyde d'éthylène, ledit diisocyanate est le MDI et ledit diol est le butane-diol,
ledit polyuréthane thermoplastique de dissipation électrostatique ayant une résistivité
de surface de 1 x 108 à 1 x 1010 ohms/carré, mesurée selon la norme ASTM D-257, et dans laquelle la quantité dudit
agent de compatibilisation est de 0,25 à 8 parties en poids pour 100 parties en poids
dudit copolymère de cyclooléfine et dudit uréthane thermoplastique de dissipation
électrostatique.
5. Composition thermoplastique de dissipation électrostatique selon la revendication
4, dans laquelle la quantité d'éthylène dans ledit copolymère de cyclooléfine est
de 55 à 80 % en moles, rapportée à la somme du nombre de moles d'éthylène et de norbomène,
ledit agent compatibilisant étant préparé à partir de butadiène comme intermédiaire,
de MDI comme diisocyanate et de néopentylglycol comme diol.
6. Composition thermoplastique de dissipation électrostatique selon la revendication
5, dans laquelle ladite composition comprend des phases co-continues dudit copolymère
de cycloléfine et dudit uréthane thermoplastique de dissipation électrostatique.
7. Matériau d'emballage de semi-conducteur ou électronique comprenant la composition
selon l'une quelconque des revendications 1 à 6.
8. Composant de lecteur de disque dur ou de matériau d'emballage comprenant la composition
selon l'une quelconque des revendications 1 à 6.