[0001] The present invention relates to a packaged article having an improved wrapper and
to a process for manufacturing such a wrapper. In particular, the invention relates
to a packaged article having a wrapper comprising film packaging material provided
with a tear tape, wherein the film is further provided with a barrier strip adjacent
to the tear tape. The invention finds specific application in cigarette packs and
cartons over wrapped with polyolefin films.
[0002] Individual cigarette packs, cigarette cartons or bundles containing a number of individual
cigarette packs and a wide variety of other consumer goods are commonly over wrapped
with a film packaging material. To enable the consumer to remove the wrapper and so
access the goods, the film packaging material is typically provided with a tear tape.
In use, the consumer tears the film by pulling on a tab provided at one end of the
tear tape. The path along which the film packaging material is torn is, however, unpredictable,
depending upon both the manner and direction in which the consumer pulls on the tab.
As a result, opening of the wrapper frequently gives rise to a multiplicity of non-uniform,
often disrupted, fragments, which must then be disposed of by the consumer.
[0003] There is a need for an improved wrapper which facilitates unpacking of a packaged
article, for example, by enabling the consumer to tear or separate the filmic packaging
material along a controlled path and into a predetermined number of pieces.
[0004] For example, it is known to provide leaflets or coupons on the outer surface of cigarette
packs, beneath the film wrapper. Rather than being affixed to the packs themselves,
these coupons or leaflets may be attached to the inner surface of the film. In such
case it is desirable for the film to tear along a predictable, predefined path upon
opening to allow the consumer ready access to the leaflet or coupon.
[0005] According to the present invention there is provided a packaged article having a
wrapper wherein the wrapper comprises a film packaging material provided with a tear
tape, characterised in that the film packaging material is further provided with at
least one barrier strip adjacent to the tear tape.
[0006] According to the invention there is also provided a film suitable as packaging material
which film comprises a tear tape characterised in that it further comprises at least
one barrier strip adjacent to the tear tape.
[0007] In use, a tear formed in the film on one side of the barrier strip cannot propagate
into the film on the other side of said barrier strip. The barrier strip thus controls
the path along which the film is torn as the consumer pulls on the tear tape to open
the wrapper. The film can thus be separated into a well-defined number of pieces of
predefined size and shape. Advantageously, the number of film pieces upon opening
is kept to a minimum, such as two or three, which can easily be removed and disposed
of by the consumer.
[0008] The packaged article may comprise any known consumer goods to which a wrapper comprising
a film packaging material provided with a tear tape is commonly applied. Examples
include, without limitation, cigarette packs and cartons, compact disc cases, DVD
cases, video or audio cassette boxes, food and beverage containers, bundles of paper
products and labels, envelopes and pads of notepaper. In particular, the packaged
article may consist of a number of individual similar or dissimilar items which are
wrapped together to form a "multi-pack".
[0009] For the purpose of the present invention, the phrase 'at least one barrier strip'
is intended to mean one or two barrier strips. In this context, the singular ('barrier
strip') includes the plural ('barrier strips'), unless expressly stated otherwise.
[0010] In one embodiment of the invention, the film is provided with one barrier strip adjacent
to the tear tape.
[0011] In another embodiment of the invention, the film is provided with two barrier strips
adjacent to the tear tape, one on either side of said tape. In use, when the consumer
pulls on the tear tape the path along which the film tears follows the line of the
tear tape since it cannot cross the barrier strips on either side thereof. The provision
of two barrier strips thus creates a predictable, predefined path along which the
film packaging material is torn or separated when the consumer opens the wrapper.
[0012] The tear tape and/or the barrier strip may be embedded in the film or may be affixed
to the surface thereof by means of, for example, a hot melt wax composition or other
suitable adhesive.
[0013] Where the tear tape and the barrier strip are affixed to a surface of the film packaging
material, preferably they are adhered thereto by means of a suitable self-adhesive
composition, more preferably a pressure sensitive self-adhesive composition, optionally
in combination with a primer. Suitable compositions and primers are known in the art
and commercially available. The use of a pressure sensitive self-adhesive composition
advantageously avoids the need for additional materials (such as glue and/or solvents)
to affix the tear tape and/or the barrier strip to the film.
[0014] Preferably, the tear tape and the barrier strip are affixed to opposite sides or
faces of the film packaging material. More preferably, to enhance the controlling
effect of the barrier strip, the tear tape is affixed to the surface of the film that,
in use, forms the inner surface of the wrapper and the barrier strip is affixed to
the surface of the film that, in use, forms the outer surface of the wrapper.
[0015] The film is chosen such as to meet the specific wrapping requirements for the packaged
article and may be made from any suitable packaging material, preferably from a suitable
thermoplastic or other polymeric material, more preferably from polyolefin packaging
materials. For example, the film may comprise polypropylene, polyethylene, and/or
other suitable polyolefins, including copolymers of such polyolefins. It may also
comprise cellulose or cellulose derivatives. Preferably, the film packaging material
is a thin and transparent plastic film. The film may, for example, have a thickness
of from about 10 microns to about 200 microns. The film may be monoaxially or biaxially
oriented. Advantageously, the film is heat-shrinkable.
[0016] The tear tape and/or the barrier strip may be made from suitable materials known
in the art, for example, from conventional tear tape materials, such as biaxially
oriented poly(ethylene terephthalate)(PET)film or monoaxially oriented polypropylene
or ethylene/ propylene copolymer film. Suitable film materials may comprise, for example,
cellulose, cellulose derivatives, polyvinyl chloride, vinyl chloride copolymers, linear
polyesters and/or polyolefins such as polypropylene, polyethylene or copolymers thereof.
Materials suitable for use as the tear tape and/or the barrier strip of the film packaging
material of the present invention are disclosed, for example, in lines 21-54 of column
2 of US-B1-6 209 606. Preferably, the tear tape and the barrier strip are made from
similar materials, more preferably from the same material.
[0017] Preferably, the tear tape and the barrier strip also have similar dimensions, more
preferably, the same dimensions. Preferably, the width of the tear tape and/or the
barrier strip is between about 1 mm and about 5 mm, more preferably between about
1.5 mm and about 4 mm, most preferably between about 1.7 mm and about 2 mm.
[0018] Preferably the tear tape and the barrier strip are aligned parallel to one another.
It will be appreciated, however, that the tear tape and the barrier strip may be positioned
at an angle relative to one another if desired. Preferably, the spacing between the
tear tape and the barrier strip is between about 0.5 mm and about 5 mm, more preferably
between about 1mm and about 4 mm, most preferably between about 1.5 mm and about 3
mm.
[0019] Preferably, the wrapper further comprises a single pull tab at one end of the tear
tape. The provision of a single pull tab facilitates opening of the wrapper by the
consumer, but discourages accidental removal of the barrier strip.
[0020] If desired, the tear tape and/or the barrier strip may be printed.
[0021] If desired, the color of the tear tape may be different to that of the film packaging
material so that the consumer can readily identify the tear tape, which must be pulled
in order to open the wrapper. Furthermore, to enable the consumer to easily distinguish
the tear tape from the adjacent barrier strip, the color of the tear tape may be different
from that of the barrier strip. In one embodiment of the invention, the color of the
barrier strip is the same or very similar to that of the film packaging material so
that the barrier strip is essentially invisible to the consumer. It will be appreciated,
however, that the colour of the barrier strip may be different to that of the film
packaging material and/or that the tear tape and the barrier strip may be substantially
the same colour if desired.
[0022] Known apparatus and methods suitable for applying the tear tape to the surface of
film packing materials may be employed in the production of film packaging materials
and wrappers of packaged articles according to the invention. For example, unwinding
units or dispensers, such as those described in US-B1-6 209 606 and EP-A1-0 121 371,
may be used to apply the tear tape and the barrier strip coated with a pressure sensitive
adhesive from reels to opposite sides of a continuous web of the film packaging material,
which is then cut into separate sheets in a known manner.
[0023] The invention is further illustrated, by way of example only, with reference to the
following figure.
[0024] Figure 1 shows a top plan view of a wrapper 2 for a packaged article according to
the present invention. The wrapper 2 comprises a sheet of film packaging material
having a horizontal tear tape 4 affixed to the upper surface thereof. The tear tape
4 extends across the sheet of film packaging material, dividing the wrapper into two
sections of unequal size, a smaller upper section 6 and a larger lower section 8.
A U-shaped pull tab 10 and a corresponding U-shaped cut-out 12 are cut into the sheet
of film packaging material at opposite ends of the tear tape 4.
[0025] A first barrier strip 14, which extends across the sheet parallel to the tear tape
4, is affixed to the lower surface of the sheet of film packaging material in the
smaller upper section 6 thereof. A second barrier strip 16, which also extends across
the sheet parallel to the tear tape 4, is affixed to the lower surface of the sheet
of film packaging material in the larger lower section 8 thereof. In the wrapper 2
shown in Figure 1, the first barrier strip 14 and the second barrier strip 16 are
spaced at an equal distance from the tear tape 4.
[0026] In a preferred embodiment of the invention, a conventional rectangular hinge-lid
cigarette pack is wrapped in a transparent, colorless wrapper of heat-shrinkable film
packaging material having a colored tear tape affixed to the inner surface thereof.
The tear tape extends horizontally across the film packaging material such that the
wrapper is divided into two sections of unequal size, a smaller upper section and
a larger lower section. A transparent, colorless barrier strip, which is made of the
same material as the tear tape and is parallel thereto, is affixed to the outer surface
of the film packaging material in the upper section of the wrapper. A folded coupon
or leaflet is adhered by a horizontal line of adhesive to the inner surface of the
film packaging material in the upper portion of the wrapper above the barrier strip.
[0027] In use, the presence of the barrier strip enables the consumer to remove the upper
section of the wrapper together with the coupon or leaflet when opening the wrapper.
1. A packaged article having a wrapper (2) wherein the wrapper comprises a film packaging
material provided with a tear tape (4), characterized in that the film packaging material is further provided with at least one barrier strip (14,
16) adjacent to the tear tape (4) .
2. The packaged article according to claim 1 wherein the film packaging material is provided
with two barrier strips (14, 16), one on either side of the tear tape (4).
3. The packaged article according to claim 1 or 2 wherein the tear tape (4) and the at
least one barrier strip (14, 16) are affixed to the surface of the film packaging
material.
4. The packaged article according to claim 3 wherein the tear tape (4) and the at least
one barrier strip (14, 16) are adhered to the surface of the film packaging material
by a pressure sensitive self-adhesive composition.
5. The packaged article according to claim 3 or 4 wherein the tear tape (4) and the at
least one barrier strip (14, 16) are affixed to opposite sides of the film packaging
material.
6. The packaged article according to claim 5 wherein the tear tape (4) is affixed to
the inner surface of the wrapper.
7. The packaged article according to any preceding claim wherein the wrapper further
comprises a single pull tab (10) at one end of the tear tape (4).
8. The packaged article according to any preceding claim wherein the tear tape is a different
color to the at least one barrier strip.
9. The packaged article according to any preceding claim wherein the film packaging material
is substantially the same color as the at least one barrier strip.
10. The packaged article according to any preceding claim wherein the tear tape (4) and
the at least one barrier strip (14, 16) are made from substantially the same material.
11. The packaged article according to any preceding claim wherein the tear tape (4) and
barrier strip(s) (14, 16) are substantially parallel.
12. The packaged article according to any preceding claim wherein the spacing between
the tear tape (4) and the at least one barrier strip (14, 16) is between 0.5 mm and
5 mm.
13. The packaged article according to any preceding claim which is a cigarette pack or
a carton comprising a plurality of cigarette packs according to any preceding claim.
14. The cigarette pack according to claim 13 wherein a leaflet or coupon is provided on
the outer surface of the pack, beneath the wrapper.
15. The cigarette pack according to claim 14 wherein the leaflet or coupon is affixed
to the film packaging material.
16. A film comprising a tear tape characterised in that it further comprises at least one barrier strip adjacent to the tear tape.
17. The film according to claim 16 comprising two barrier strips adjacent to the tear
tape, one on either side thereof.
18. A process for manufacturing a wrapper (2) for an article comprising:
affixing a tear tape (4) to a film packaging material; and
affixing a first barrier strip (14, 16) to the film packaging material adjacent to
the tear tape (4).
19. The process according to claim 18 further comprising:
affixing a second barrier strip (16, 14) to the film packaging material adjacent to
the tear tape (4), on the opposite side of the tear tape (4) to the first barrier
strip (14, 16).
20. The process according to claim 18 or 19 comprising:
affixing the tear tape (4) and the barrier strip(s)
(14, 16) to opposite sides of the film packaging material.