Technical Field
[0001] The present invention relates generally to loop thermosyphons, Stirling refrigerators
having the loop thermosyphon mounted, and cooling apparatuses equipped with a Stirling
refrigerating machine.
Background Art
[0002] Conventionally, heat radiation systems employing heat sinks, heat pipes, thermosyphons
and the like have been known as heat radiation systems radiating heat generated from
heat sources. For a heat radiation system with a heat sink attached to a heat source,
the heat sink has a significant distribution in temperature. As such, the remoter
it is from the heat source, the less it contributes to heat radiation. It thus has
its limit in improving heat radiation performance. In contrast, heat radiation systems
employing a heat pipe, a thermosyphon or the like employ a working fluid to transfer
heat generated at a heat source. As such, they have a significantly higher ability
to transfer heat than a heat sink and can thus maintain high heat radiation performance.
[0003] A heat pipe is a capillarity driven heat transfer device circulating a working fluid
through a capillary action of a wick arranged in a closed circuit. By contrast, a
thermosyphon is a gravity driven heat transfer device utilizing a difference in density
of a working fluid that is caused as the working fluid evaporates and condenses. Note
that a loop thermosyphon is a thermosyphon configured to circulate a working fluid
in a closed circuit formed in a loop.
[0004] Initially as a first conventional example a typical loop thermosyphon will be described.
Figs. 17A and 17B schematically show the first conventional example of loop thermosyphon
in structure, as seen in front and side views, respectively.
[0005] As shown in the figures, a loop thermosyphon 100I includes an evaporator 110 depriving
a heat source of heat and a condenser 130I externally discharging heat. Evaporator
110 and condenser 130I are connected by a feed pipe 120 and a return pipe 140, and
evaporator 110, feed pipe 120, condenser 130I and return pipe 140 together form a
closed circuit. Note that condenser 130I is disposed at a position higher than evaporator
110.
[0006] In evaporator 110 a working fluid deprives the heat source of heat and thus evaporates,
and ascends by a vapor pressure difference between evaporator 110 and condenser 130I
against gravity through feed pipe 120 and enters condenser 130I. Condenser 130I cools
and thus condenses the working fluid, which is in turn pulled by gravity, and thus
descends through return pipe 140 and enters evaporator 110. Such convection of the
working fluid involving a change in phase as described above allows the heat source
to externally radiate heat.
[0007] Stirling refrigerators equipped with a loop thermosyphon thus configured are disclosed
for example in Japanese Patent Laying-Open Nos. 2003-50073, 2001-33139 and 2003-302117
(Patent Documents 1, 2 and 3).
[0008] As a second conventional example a cooling apparatus equipped with a conventional
Stirling refrigerating machine described in Patent Document 3 will be described more
specifically. Fig. 20 is a side view schematically showing a configuration of the
cooling apparatus in the second conventional example. The figure shows a cooling apparatus
50 including a heat transfer cycle 5 associated with a cold portion and extracting
cold generated at Stirling refrigerating machine 1, and a heat transfer cycle 4 associated
with a heated portion and externally radiating hot. Stirling refrigerating machine
1 includes a cold portion 3 absorbing heat to generate cold as an internally sealed
working medium (e.g., helium) expands, and a heated portion 2 generating hot as the
working medium expands.
[0009] Heat transfer cycle 5 associated with the cold portion is generally a circulation
circuit including a condenser 12 associated with the cold portion and attached around
and in contact with cold portion 3, and an evaporator 15 associated with the cold
portion and connected to condenser 12 via a condensate coolant pipe 13 and a vapor
coolant pipe 14. This circuit has carbon dioxide, hydrocarbon or the like sealed therein
as a coolant to form a thermosyphon therein. Evaporator 15 has a plurality of fins
16 each in the form of a flat plate to exchange heat over an increased area. Furthermore,
to allow the coolant's evaporation and condensation and resultant natural circulation
to be utilized, evaporator 15 is arranged to be lower than condenser 12. Below condenser
15 is arranged a drain plate 17 to reserve drainage condensed on and dropping from
a surface of evaporator 15.
[0010] Heat transfer cycle 4 associated with the heated portion is a thermosyphon employing
water, hydrocarbon or a similar natural coolant, and generally a circulation circuit
including an evaporator 6 associated with the heated portion and attached to Stirling
refrigerating machine 1 at heated portion 2, a condenser 8 associated with the heated
portion and arranged to be higher than evaporator 6 to condense the natural coolant,
and a vapor coolant pipe 7 and a condensate coolant pipe 11 connecting evaporator
6 and condenser 8 together to circulate the coolant. The circuit has water (including
an aqueous solution), hydrocarbon or a similar natural coolant sealed therein as the
coolant. The use of water (including the aqueous solution), hydrocarbon or the like
as a coolant can eliminate negative effect on environment, human body and the like.
Note that to allow the coolant's evaporation and condensation and resultant natural
circulation to be smoothly provided, condensate coolant pipe 11 is connected to evaporator
6 at a topmost end. Condenser 8 has a plurality of fins 18 each in the form of a flat
plate attached thereto to exchange heat over an increased area and behind condenser
8 is provided a pair of heat radiating fans 19 operated to externally discharge heat.
[0011] Fig. 21 is a perspective view specifically showing a structure of the heat transfer
cycle associated with the heated portion in the cooling apparatus described as the
second conventional example. With reference to the figure, heat transfer cycle 4 will
further more specifically be described in structure. Evaporator 6 as a whole forms
a ring, which is adapted to have a structure formed of two semi-rings 6A and 6B joined
together along the ring's diameter to help to attach evaporator 6 to Stirling refrigerating
machine 1 at heated portion 2. Each semi-ring 6A, 6B is an arc-having opposite ends
or surfaces closed. Semi-rings 6A and 6B are arranged to surround heated portion 2
and joined together vertically thereabove and therebelow, and have their respective
lower ends connected by a U-letter communication pipe 6C for communication. Semi-rings
6A and 6B have their internal coolant's condensate communicated through connection
pipe 6C and thus mixed together.
[0012] Vapor coolant pipe 7 is formed of two vertical pipes 7A and 7B connected to semi-rings
6A and 6B, respectively, and a lateral pipe 7C (also referred to as a header pipe)
connected to vertical pipes 7A and 7B. Vertical pipes 7A and 7B are connected to semi-rings
6A and 6B at their respective outer circumferential, upper ends, respectively, and
lateral pipe 7C at a bottommost portion vertically. Lateral pipe 7C has longitudinally
opposite end surfaces closed and is arranged in a direction orthogonal to an axis
of Stirling refrigerating machine 1 and horizontally.
[0013] Condensate coolant pipe 11 is similar in structure to pipe 7, although to form a
thermosyphon, vapor coolant pipe 7 has lateral pipe 7C arranged at a position higher
than a lateral pipe 11C of condensate coolant pipe 11, and to efficiently operate
the thermosyphon, the vertical and lateral pipes are both relatively larger in diameter
for vapor coolant pipe 7 than condensate coolant pipe 11.
[0014] Condenser 8 is formed of six serpentine tubes 8A-8F arranged in parallel in the longitudinal
direction of lateral pipes 7C and 11C, or horizontally. Serpentine tubes 8A-8F each
have one end connected to lateral pipe 7C and the other end to lateral pipe 11C and
together connect lateral pipes 7C and 11C together equally in their longitudinal direction.
Furthermore, the plurality of fins 18 are arranged at a linear portion of serpentine
tubes 8A-8F in parallel and thermally coupled therewith.
[0015] Heat transfer cycle 4 operates as described hereinafter. Heated portion 2 generates
heat which is in turn transferred from around heated portion 2 to evaporator 6 and
evaporates the coolant in semi-rings 6A and 6B. The coolant evaporated in semi-ring
6A and that evaporated in semi-ring 6B ascend through the vapor coolant pipe 7 vertical
pipes 7A and 7B, respectively, and are joined in lateral pipe 7C and then branched
to flow into serpentine tubes 8A-8F. Thus the coolant's vapor passes through condenser
8 arranged at a position higher than evaporator 6 and exchanges heat via fin 18 with
the surrounding ambient and thus becomes a condensate.
[0016] The condensate (or that having gas mixed together) conflows in condensate coolant
pipe 11 at lateral pipe 11C and furthermore branches to vertical pipes 11A and 11B
and flows downward to return to evaporator 6 and is again evaporated by heat of heated
portion 2. By thus utilizing latent heat in the coolant's evaporation and condensation
a significantly larger amount of heat is transferred than by utilizing exchange heat
through sensible heat. This allows heat to be exchanged significantly effectively.
Furthermore in the present invention, as described above, a difference in level between
condenser 8 and evaporator 6 vertically arranged and a difference in specific gravity
between gas and liquid provide a difference in pressure providing a driving force
to circulate the coolant. This can eliminate the necessity of employing a pump or
a similar external force to circulate the coolant and thus save energy.
Patent Document 1: Japanese Patent Laying-Open No. 2003-050073
Patent Document 2: Japanese Patent Laying-Open No. 2001-033139
Patent Document 3: Japanese Patent Laying-Open No. 2003-302117
Disclosure of the Invention
Problems to be Solved by the Invention
[0017] The above described, first conventional example's loop thermosyphon 100I often has
condenser 130I with a variety of pipes and radiating fins combined together in an
assembly and thus unitized and thus fabricated. More specifically, it is fabricated
as an assembly formed of a header pipe 131 associated with a feed pipe and branching
a working fluid introduced through a feed pipe 120, a header pipe 132 associated with
a return pipe and allowing the branched working fluid to rejoin, a plurality of aligned
pipes 133 extending in the same direction and connecting header pipes 131 and 132
together (see Fig. 18), and a radiating fin (not shown) assembled in contact with
the plurality of aligned pipes 133.
[0018] Typically, as shown in Fig. 18, the plurality of aligned pipes 133 each have linear
portions 134a-134d extending linearly in one direction and arranged in parallel in
layers to form a plurality of vertically arranged stages (in Fig. 18, four stages),
and curved portions 135a-135c connecting linear portions 134a-134d together. More
specifically, each aligned pipe 133 is formed to be a serpentine tube as shown in
Fig. 18. The plurality of linear portions 134a-134d are arranged in parallel layers
mainly in order to facilitate fabrication and also ensures a maximum heat transfer
area with a smaller space.
[0019] Condenser 130I implemented by the assembly thus configured is arranged in equipment
(e.g., a Stirling refrigerator) having loop thermosyphon 100I mounted, at a casing
300 above a bottom surface 301, as shown in Fig. 17. Note that condenser 130I implemented
by the assembly is arranged parallel to bottom surface 301.
[0020] When the equipment having loop thermosyphon 100I mounted has casing 300 with bottom
surface 301 parallel to a surface on which it is disposed, or a floor surface 401,
as shown in Fig. 18, condenser 130I has aligned pipe 133 with linear portions 134a-134d
also parallel to floor surface 401. In that case, the working fluid condensed and
thus liquefied in condenser 130I at aligned pipe 133 smoothly flows through aligned
pipe 133 and is delivered through header pipe 132 and return pipe 140 to evaporator
110. Note that in the figure the working fluid flows in a direction indicated by an
arrow 500.
[0021] If the equipment is disposed such that the casing has the bottom surface parallel
to the floor surface, it does not cause a particular problem. If the casing has the
bottom surface inclined relative to a horizontal floor surface or a floor surface
itself is inclined and the casing is arranged parallel to the inclined floor surface,
however, the loop thermosyphon will also be inclined relative to horizon and the working
fluid's flow can be significantly affected thereby.
[0022] For example, if the equipment has casing 300 inclined relative to a horizontal floor
surface 401 by an angle α
0, as shown in Fig. 19, then condenser 130I, having aligned pipe 133 with linear portions
134a-134d also parallel to the casing 300 bottom surface 301, will be inclined relative
to the horizontal plane by angle α
0. Note that the shown condition shows that the equipment's casing 300 inclined and
thus arranged so that the bottommost stage or linear portion 134d has an end adjacent
to curved portion 135c lower in level than that adjacent to header pipe 132 associated
with the return pipe.
[0023] If in that condition condenser 130I is arranged, the working fluid condensed and
thus liquefied in condenser 130I at the bottommost stage or linear portion 134d is
pulled by gravity and thus flows back and will stay in the bottommost stage or linear
portion 134d closer to curved portion 135c. The condensed working fluid 502 will not
flow into header pipe 132 associated with the return pipe, and as the equipment operates,
working fluid 502 is gradually accumulated and finally will have a level 503 raised
to close aligned pipe 133.
[0024] In such condition unless aligned pipe 133 has a considerably increased pressure at
a portion closer to header pipe 131 associated with the feed pipe the working fluid
will be prevented from flowing. The working fluid circulates in an unexpected operation,
and the heat generated at the heat source cannot be radiated sufficiently. As a result,
the loop thermosyphon operates defectively, and in the worst case, the main body of
the equipment having the loop thermosyphon mounted may fails.
[0025] Thus the first conventional example's loop thermosyphon can provide a defective operation
depending on how it is arranged, and this has been a significantly serious issue to
be addressed.
[0026] Furthermore the second conventional example's cooling apparatus 50 including Stirling
refrigerating machine 1 is itself assembled independently and thereafter mounted in
a refrigerator (not shown) and thus shipped as a product. Note that cooling apparatus
50 is incorporated so that when the refrigerator is disposed at a horizontal place
lateral pipes 7C and 11C are horizontal.
[0027] However, if the second conventional example's cooling apparatus is thus incorporated,
it cannot be expected that the user ensures that the refrigerator is disposed at a
horizontal place, and in reality the refrigerator can be placed at a slanting place.
In that case, as shown in Fig. 22, the entirety of the system will be inclined relative
to the horizontal plane, and condensate coolant pipe 11 will have a condensate coolant
20 staying in a lateral pipe 11C at a portion lower than an upper end of a vertical
pipe (in Fig. 22, 11B) lower in the direction of gravity. As a result, the coolant
circulates in a reduced amount resulting in impaired heat radiation efficiency.
[0028] Accordingly the present invention contemplates a loop thermosyphon capable of preventing
defective operation regardless of disposition, and a Stirling refrigerator equipped
therewith.
[0029] The present invention also contemplates a cooling apparatus capable of reliably circulating
a coolant in a heat transfer cycle associated with a heated portion of a Stirling
refrigerating machine if the apparatus is inclined.
Means for Solving the Problems
[0030] A loop thermosyphon in a first aspect of the present invention is mounted at a casing
of equipment having a heat source, and employs a working fluid enclosed in a closed
circuit to externally radiate heat from the heat source. Note that a "loop thermosyphon
mounted at a casing" as referred to herein includes a loop thermosyphon entirely accommodated
in the casing and a loop thermosyphon partially accommodated in the casing and partially
exposed. The closed circuit includes: an evaporator depriving the heat source of heat
to evaporate the working fluid; a condenser condensing the working fluid evaporated
at the evaporator; a feed pipe feeding to the condenser the working fluid evaporated
at the evaporator; and a return pipe returning to the evaporator the working fluid
condensed at the condenser. The condenser has a serpentine tube having a linear portion
extending in one direction and forming a plurality of stages in layers, and a curved
portion connecting such linear portions together, and the serpentine tube has a bottommost
one of the linear portions inclined in a direction allowing the bottommost linear
portion to be closer to a bottom surface of the casing as the bottommost linear portion
approaches the return pipe.
[0031] This can reduce the possibility that the working fluid condensed and liquefied will
stay in the serpentine tube, and the loop thermosyphon's defective operation attributed
to disposition can be reduced.
[0032] A loop thermosyphon in a second aspect of the present invention is mounted at a casing
of equipment having a heat source, and employs a working fluid enclosed in a closed
circuit to externally radiate heat from the heat source. The closed circuit includes:
an evaporator depriving the heat source of heat to evaporate the working fluid; a
condenser condensing the working fluid evaporated at the evaporator; a feed pipe feeding
to the condenser the working fluid evaporated at the evaporator; and a return pipe
returning to the evaporator the working fluid condensed at the condenser. The condenser
is an assembly including a header pipe associated with the feed pipe, and connected
to the feed pipe to branch the working fluid introduced thereinto, a header pipe associated
with the return pipe, and connected to the return pipe and joining together the working
fluid branched, and a plurality of aligned pipes extending in a same direction and
connecting the header pipes together. The aligned pipes are each a serpentine tube
having a linear portion extending in one direction and forming a plurality of stages
in layers, and a curved portion connecting such linear portions together. The assembly
or condenser is entirely inclined relative to a bottom surface of the casing such
that of the linear portions, a bottommost linear portion is inclined in a direction
allowing the bottommost linear portion to be closer to the bottom surface as the bottommost
linear portion approaches the header pipe associated with the return pipe.
[0033] If the condenser is fabricated to be a unit such that the serpentine tube has the
linear portion arranged in vertically parallel layers, the possibility that the working
fluid condensed and liquefied will stay in the serpentine tube can nonetheless be
reduced. The loop thermosyphon's defective operation attributed to disposition can
thus be reduced.
[0034] Preferably in the loop thermosyphon in the second aspect of the present invention
the condenser is arranged to incline relative to the bottom surface of the casing
at an angle larger than 0° and at most 6°.
[0035] The condenser that is previously inclined to satisfy such condition can significantly
prevent the loop thermosyphon's defective operation attributed to disposition.
[0036] Preferably in the loop thermosyphon in the second aspect of the present invention
the header pipe associated with the return pipe extends in a second direction traversing
the first direction, the return pipe is connected in a vicinity of one end of the
header pipe associated with the return pipe and extending in the second direction,
and the header pipe associated with the return pipe is inclined in a direction allowing
the header pipe associated with the return pipe to be closer to the bottom surface
of the casing as the header pipe associated with the return pipe extends toward the
one end from the other end positionally opposite the one end.
[0037] This can reduce the possibility that the working fluid condensed and liquefied will
stay in the header pipe associated with the return pipe. The loop thermosyphon's defective
operation attributed to disposition can thus be reduced.
[0038] A loop thermosyphon in a third aspect of the present invention is mounted at a casing
of equipment having a heat source, and employs a working fluid enclosed in a closed
circuit to externally radiate heat from the heat source. The closed circuit includes:
an evaporator depriving the heat source of heat to evaporate the working fluid; a
condenser condensing the working fluid evaporated at the evaporator; a feed pipe feeding
to the condenser the working fluid evaporated at the evaporator; and a return pipe
returning to the evaporator the working fluid condensed at the condenser. The condenser
is an assembly including a header pipe associated with the feed pipe, and connected
to the feed pipe to branch the working fluid introduced thereinto, a header pipe associated
with the return pipe, and connected to the return pipe and joining together the working
fluid branched, and a plurality of aligned pipes extending in a same direction and
connecting the header pipes together. The header pipe associated with the return pipe
extends in one direction. The return pipe is connected in a vicinity of one end of
the header pipe associated with the return pipe and extending in the one direction.
The header pipe associated with the return pipe is inclined in a direction allowing
the header pipe associated with the return pipe to be closer to a bottom surface of
the casing as the header pipe associated with the return pipe extends toward the one
end from the other end positionally opposite the one end.
[0039] This can reduce the possibility that the working fluid condensed and liquefied will
stay in the header pipe associated with the return pipe. The loop thermosyphon's defective
operation attributed to disposition can thus be reduced.
[0040] A loop thermosyphon in a fourth aspect of the present invention is mounted at a casing
of equipment having a heat source, and employs a working fluid enclosed in a closed
circuit to externally radiate heat from the heat source. The closed circuit includes:
an evaporator depriving the heat source of heat to evaporate the working fluid; a
condenser condensing the working fluid evaporated at the evaporator; a feed pipe feeding
to the condenser the working fluid evaporated at the evaporator; and a return pipe
returning to the evaporator the working fluid condensed at the condenser. The condenser
is an assembly including a header pipe associated with the feed pipe, and connected
to the feed pipe to branch the working fluid introduced thereinto, a header pipe associated
with the return pipe, and connected to the return pipe and joining together the working
fluid branched, and a plurality of linear tubes arranged in parallel and connecting
the header pipes together. The linear tubes are each inclined in a direction allowing
each the linear tube to be closer to a bottom surface of the casing as each the linear
tube approaches the header pipe associated with the return pipe.
[0041] If a condenser is employed that has a linear tube, rather than a serpentine tube,
connecting together header pipes associated with feed and return pipes, respectively,
the condenser will not have a working fluid convected in the pipe, and the loop thermosyphon's
defective operation attributed to disposition can thus be reduced.
[0042] The present Stirling refrigerator is a Stirling refrigerator having a Stirling refrigerating
machine mounted. The Stirling refrigerating machine includes any of the loop thermosyphons
in the first to fourth aspects of the present invention and the loop thermosyphon
has an evaporator configured to exchange heat with a heated portion of the Stirling
refrigerating machine.
[0043] The Stirling refrigerator thus configured is not affected in performance by how a
casing is disposed.
[0044] A cooling apparatus in a first aspect of the present invention has a heat transfer
cycle associated with a cold portion and extracting cold generated by a Stirling refrigerating
machine at the cold portion, and a heat transfer cycle associated with a heated portion
and externally radiating hot generated by the Stirling refrigerating machine at the
heated portion. The heat transfer cycle associated with the heated portion includes
an evaporator associated with the heated portion and attached to the Stirling refrigerating
machine at the heated portion and a condenser associated with the heated portion and
arranged to be higher in level than the evaporator, with a vapor coolant pipe and
a condensate coolant pipe connecting the evaporator and the condenser to form a coolant
circulation circuit, and the condensate coolant pipe includes a lateral pipe having
opposite ends closed and connected to the condenser and a pair of vertical pipes vertically
connecting the evaporator and the lateral pipe together, the pair of vertical pipes
having one and the other, upper ends connected to the lateral pipe at one and the
other ends, respectively. If the cooling apparatus is inclined, the heat transfer
cycle associated with the heated portion will not have the coolant's condensate staying
in the lateral pipe.
[0045] In the cooling apparatus in the first aspect of the present invention the vertical
pipe has an upper end with a lateral pipe connected thereto and a lower end with the
evaporator associated with the heated portion connected thereto, however, the connections'
ports do not necessarily, positionally match with each other as seen horizontally.
Accordingly, the vertical pipe is provided with an inclined portion having a downward
gradient. In general, a refrigerator is installed at a place having an inclination
within 5° for safety, and providing the vertical pipe with an inclined portion having
a downward gradient of at least 5° with reference to the cooling apparatus placed
in a horizontal position allows the downward gradient to be maintained if the cooling
apparatus is inclined, and the coolant's condensate can be prevented from clogging.
[0046] A cooling apparatus in a second aspect of the present invention has a heat transfer
cycle associated with a cold portion and extracting cold generated by a Stirling refrigerating
machine at the cold portion, and a heat transfer cycle associated with a heated portion
and externally radiating hot generated by the Stirling refrigerating machine at the
heated portion. The heat transfer cycle associated with the heated portion includes
an evaporator associated with the heated portion and attached to the Stirling refrigerating
machine at the heated portion and a condenser associated with the heated portion and
arranged to be higher in level than the evaporator, with a vapor coolant pipe and
a condensate coolant pipe connecting the evaporator and the condenser to form a coolant
circulation circuit. The condensate coolant pipe includes a lateral pipe having opposite
ends closed and connected to the condenser and a pair of vertical pipes vertically
connecting the evaporator and the lateral pipe together, and the vapor coolant pipe
includes a lateral pipe having opposite ends closed and connected to the condenser
and a pair of vertical pipes vertically connecting the evaporator and the lateral
pipe together. The lateral pipe of the vapor coolant pipe is arranged to be higher
in level than the lateral pipe of the condenser coolant pipe and a degassing charge
pipe is attached to the vapor coolant pipe at the lateral pipe. The charge pipe attached
at such a high position can prevent water from being sucked in vacuuming and also
contribute to improved efficiency in vacuuming.
Effect of the Invention
[0047] The loop thermosyphon in the first to fourth aspects of the present invention can
be prevented from defective operation regardless of disposition. Furthermore the Stirling
refrigerator of the present invention can exhibit high performance regardless of how
the casing is disposed.
[0048] Furthermore in the cooling apparatus in the first and second aspects of the present
invention as a Stirling refrigerating machine is driven a heated portion generates
heat, which is transferred and externally radiated by a thermosyphon utilized in a
heat transfer cycle associated with the heated portion and having a condensate coolant
pipe passing the coolant's condensate naturally downward toward an evaporator associated
with the heated portion, that is configured of a lateral pipe having opposite ends
closed and disposed at an outlet of a condenser associated with the heated portion
and a pair of vertical pipes vertically connecting together the lateral pipe and the
evaporator associated with the heated portion, with each vertical pipe having an upper
end connected to the lateral pipe at one and the other ends, respectively. If the
cooling apparatus is inclined, the coolant's condensate does not stay in the lateral
pipe of the heat transfer cycle associated with the heated portion. The cycle can
thus circulate the coolant reliably.
Brief Description of the Drawings
[0049]
Fig. 1 is a schematic, perspective view of a structure of the present loop thermosyphon
in the first embodiment installed.
Fig. 2 schematically shows a configuration of a condenser of the Fig. 1 loop thermosyphon.
Figs. 3A and 3B schematically show how the condenser of the present loop thermosyphon
in the first embodiment is installed, with the loop thermosyphon seen in front and
side views, respectively.
Fig. 4 shows how a working fluid flows in the first embodiment when the condenser
inclines relatives to a horizontal plane.
Fig. 5 shows how a working fluid flows in the first embodiment when the condenser
inclines relatives to a horizontal plane.
Figs. 6A and 6B schematically show how the condenser of the present loop thermosyphon
in a second embodiment is installed, with the loop thermosyphon seen in front and
side views, respectively.
Figs. 7A and 7B schematically show how the condenser of the present loop thermosyphon
in a third embodiment is installed, with the loop thermosyphon seen in front and side
views, respectively.
Fig. 8 schematically shows a configuration of a condenser of the present loop thermosyphon
in a fourth embodiment.
Fig. 9 schematically shows how the present loop thermosyphon in the fourth embodiment
is installed, as seen in a side view.
Figs. 10-13 schematically show configurations of the present loop thermosyphon in
fifth to eighth embodiments, respectively.
Fig. 14 is a schematic cross section of a structure of the present Stirling refrigerator
in a ninth embodiment.
Fig. 15 is a perspective view specifically showing a structure of a heat transfer
cycle associated with a heated portion in a tenth embodiment of the present invention.
Figs. 16A and 16B are front and side views, respectively, of the heat transfer cycle
associated with the heated portion in the tenth embodiment.
Figs. 17A and 17B schematically show a structure of a loop thermosyphon in a first
conventional example, as seen in front and side views, respectively.
Fig. 18 schematically shows a structure of a condenser of the loop thermosyphon in
the first conventional example, showing how a working fluid flows with the condenser
disposed horizontally.
Fig. 19 shows how the working fluid flows with the Fig. 18 condenser inclined relative
to a horizontal plane.
Fig. 20 is a side view schematically showing a structure of a cooling apparatus in
a second conventional example.
Fig. 21 is a perspective view specifically showing a structure of a heat transfer
cycle associated with a heated portion of the cooling apparatus of the second conventional
example.
Fig. 22 is a front view of a main portion of the heat transfer cycle associated with
the heated portion with the Fig. 20, second conventional example's cooling apparatus
inclined.
Description of the Reference Signs
[0050] 1: Stirling refrigerating machine, 2: heated portion, 3: cold portion, 4: heat transfer
cycle associated with the heated portion, 5: heat transfer cycle associated with the
cold portion, 6: evaporator associated with the heated portion, 6A, 6B: semi-ring,
7, 14: vapor coolant pipe, 7A, 7B: vertical pipe, 7C: lateral pipe, 8: condenser associated
with the heated portion, 8A-8F: serpentine tube, 11, 13,: condensate coolant pipe,
11A, 11B: vertical pipe, 11Aa, 11Ba: inclined portion, 11C: lateral pipe, 12: condenser
associated with the cold portion, 15: evaporator associated with the cold portion,
16, 18: fin in the form of a flat plate, 17: drain plate, 19: heat radiating fan,
20: coolant's condensate, 21: charge pipe, 50: cooling apparatus, 100, 100A-100I:
loop thermosyphon, 110: evaporator, 112: inner circumferential surface, 120: feed
pipe, 130, 130A-130I: condenser, 131: header pipe associated with feed pipe, 132:
header pipe associated with return pipe, 133: aligned pipe, 134a-134e: linear portion,
135a-135d: curved portion, 136: radiating fin, 140: return pipe, 200: Stirling refrigerating
machine, 202: pressure chamber, 204 heated portion, 206: cold portion, 250: supporting
platform, 252: bottom plate, 254a-254c: support, 300: casing, 301: bottom surface,
401: floor surface, 500: direction in which working fluid flows, 502: liquefied working
fluid, 503: surface of liquid, 1000: Stirling refrigerator, 1020: heat transfer system
associated with cold portion, 1023: cold duct, 1024: duct, 1025: air blowing fan,
1026: fan associated with freezer section, 1027: fan associated with chiller section,
1028: freezer section. 1029: chiller section
Best Modes for Carrying Out the Invention
[0051] Hereinafter the present invention in embodiments will be described with reference
to the drawings.
First Embodiment
[0052] Initially reference will be made to Fig. 1 to describe a loop thermosyphon in the
present embodiment and a structure of a Stirling refrigerating machine installed with
the loop thermosyphon attached thereto.
[0053] As shown in the figure, a Stirling refrigerating machine 200 is placed on a supporting
platform 250 and supported by supports 254a, 254b provided on platform 250 at a bottom
plate 252. Furthermore, a loop thermosyphon 100A is also placed on platform 250 and
supported thereon by support 254a, 254c provided at a bottom plate 252. Stirling refrigerating
machine 200 and loop thermosyphon 100A supported by platform 250 are disposed in a
casing of prescribed equipment (e.g., a refrigerator). Note that platform 250 has
bottom plate 252 parallel to a bottom surface of the casing of the equipment.
[0054] Stirling refrigerating machine 200 is structured and operates, as described hereinafter.
[0055] As shown in Fig. 1, Stirling refrigerating machine 200 includes a pressure chamber
202 provided therein with a cylinder having a piston and a displacer fitted and thus
attached thereto. The cylinder is filled with helium or a similar working medium.
The cylinder has an internal space sectioned by the piston and the displacer to provide
a compression section and an expansion section. The compression section is surrounded
by a heated portion 204 and the expansion section is surrounded by a cold portion
206.
[0056] The piston fitted in the cylinder is driven by a linear actuator to reciprocate in
the cylinder. As the piston reciprocates and pressure accordingly varies, the displacer
reciprocates in the cylinder with a constant phase difference from the piston's reciprocation.
As the piston and the displacer reciprocate, an inverted Stirling cycle is implemented
in the cylinder. Thus heated portion 204 surrounding the compression section rises
in temperature and cold portion 206 surrounding the expansion section is cooled to
cryogenic temperature.
[0057] Loop thermosyphon 100A has a structure and operates as described hereinafter.
[0058] As shown in Fig. 1, loop thermosyphon 100A includes an evaporator 110 and a condenser
130A. Evaporator 110 is arranged in contact with heated portion 204 of Stirling refrigerating
machine 200 to deprive heated portion 204 of heat to evaporate a working fluid introduced
in evaporator 110. Condenser 130A is arranged at a position higher than evaporator
110 to condense the working fluid evaporated at evaporator 110. Evaporator 110 and
condenser 130A are connected by a feed pipe 120 and a return pipe 140 to together
form a closed circuit. Note that in loop thermosyphon 100A as shown in the figure
a heat source, or heated portion 204, has a cylindrical geometry. Accordingly, evaporator
110 is formed of two arcuate components.
[0059] With reference to Figs. 1 and 2, condenser 130A is formed of a header pipe 131 associated
with the feed pipe, a header pipe 132 associated with the return pipe, a plurality
of aligned pipes 133 connecting headers 131 and 132, and a radiating fin 136 provided
in contact with aligned pipes 133, assembled together to be a unit.
[0060] Header pipe 131 is a distributor connected to feed pipe 120 to branch the working
fluid introduced. In contrast, header pipe 132 is connected to return pipe 140 to
collect pipes to join branches of the working fluid together.
[0061] As shown in Fig. 2, aligned pipe 133 is each defined by linear portions 134a-134d
(in four stages for condenser 130A in the present embodiment) linearly extending in
a first direction (in the figure, a direction A), and curved portions 135a-135c connecting
linear portions 134a-134d. Linear portions 134a-134d are arranged, one on another,
vertically in parallel. Curved portions 135a-135c connect linear portions 134a-134d
at their respective ends together. More specifically, condenser 130A is configured
of aligned pipes 133 configured of laterally arranged serpentine tubes. The plurality
of aligned pipes 133 at linear portions 134a-134d have a plurality of radiating fins
136 assembled thereto.
[0062] In evaporator 110 the working fluid deprives heated portion 204 of Stirling refrigerating
machine 200 of heat and thus evaporates, and ascends by a vapor pressure difference
between evaporator 110 and condenser 130A against gravity through feed pipe 120 and
enters condenser 130A. Condenser 130A cools and thus condenses the working fluid,
which is in turn pulled by gravity, and thus descends through return pipe 140 and
enters evaporator 110. Such convection of the working fluid involving a change in
phase as described above allows heated portion 204 to externally radiate heat.
[0063] In the present embodiment loop thermosyphon 100A has condenser 130A arranged as described
hereinafter.
[0064] As shown in Figs. 3A and 3B the present embodiment loop thermosyphon 100A has condenser
130A arranged to incline relative to bottom surface 301 of casing 300 of a refrigerator
or similar equipment. More specifically, condenser 130A formed of an assembly is arranged
to incline by an angle θ
1 so that an end of condenser 130A that is closer to header pipe 132 is closer to bottom
surface 301 than that of condenser 130A farther away from header pipe 132 is
[0065] More specifically, condenser 130A is arranged to entirely incline by angle θ
1 to have aligned serpentine tube 133 with the bottommost linear portion 134d inclined
to be closer to bottom surface 301 as the serpentine tube approaches header pipe 132.
Condenser 130A is inclined relative to bottom surface 301 by angle θ
1 preferably of larger than 0° and at most 6°, more preferably approximately 3°. This
can be done for example by adjusting support 254c of supporting platform 250 in height
(see Fig. 1).
[0066] Thus arranging condenser 130A to incline relative to bottom surface 301 of casing
300 by angle θ
1 allows loop thermosyphon 100A to reliably operate regardless of how casing 300 is
disposed, for the following reasons:
[0067] Initially, if casing 300 has bottom surface 301 parallel to a horizontal floor surface,
then condenser 130A, previously arranged to incline relative to bottom surface 301
by angle θ
1, will also be arranged to incline relative to a horizontal plane by angle θ
1.
[0068] In condenser 130A aligned pipe 133 passes the working fluid, which is condensed and
liquefied in the bottommost stage's linear portion 134d, and pulled by gravity to
flow through the inclined linear portion 134d toward header pipe 132 and thus flow
out of aligned pipes 133. Consequently, aligned pipe 133 will not have the working
fluid staying therein. Thus the working fluid can smoothly flow and loop thermosyphon
100A can reliably operate.
[0069] Hereinafter will be considered four cases with casing 300 having bottom surface 301
inclined relative to a horizontal floor surface.
[0070] In a first case, with reference to Fig. 3B, equipment has casing 300 inclined in
a direction B. In that case, condenser 130A after installation will have an inclination
of an angle larger than angle θ
1 relative to the horizontal plane.
[0071] As has been described above, the working fluid flowing in condenser 130A through
aligned pipe 133 is condensed and liquefied mainly at the bottommost linear portion
134d, and pulled by gravity to flow through the inclined linear portion 134d toward
header pipe 132 and flows out of aligned pipes 133. As such, aligned pipe 133 will
not have the working fluid staying therein. As a result, the working fluid can smoothly
flow and loop thermosyphon 100A can reliably operate.
[0072] If condenser 130A is arranged to incline by an angle larger than a prescribed angle,
however, and the surrounding temperature or the like varies, aligned pipe 133 occasionally
has the working fluid condensed and liquefied not only at the bottommost linear portion
134d but also linear portion 134c immediately overlying linear portion 134d. In that
case, the condensed working fluid may stay in a vicinity of curved portion 135b adjacent
to linear portion 134c and thus close aligned pipe 133. Such phenomenon occurs at
a critical angle of approximately 6°, as confirmed by the inventor, although it slightly
varies depending on how condenser 130A is designed in dimension or the like.
[0073] Typically, however, it is hardly conceivable that equipment is arranged on a floor
surface having an inclination of 3° or larger and it is also hardly conceivable that
the equipment's casing is arranged to incline relative to a horizontal floor surface
by 3° or larger, and inclination or angle θ
1 set to be approximately 3° relative to bottom surface 301 of condenser 130A would
substantially completely prevent such a situation as described above. Thus in most
cases loop thermosyphon 100A can reliably operate.
[0074] In a second case, with reference to Fig. 3B, equipment has casing 300 inclined in
a direction C by an angle α
1, wherein α
1 < θ
1. With casing 300 thus inclined, condenser 130A after it is arranged will incline
by an angle θ
1 - α
1 relative to a horizontal plane.
[0075] As has been described above, the working fluid flowing in condenser 130A through
aligned pipe 133 is condensed and liquefied mainly at the bottommost linear portion
134d. However, condenser 130A is inclined relative to the horizontal plane by angle
θ
1 - α
1. Accordingly the working fluid liquefied in the bottommost linear portion 134d flows
through linear portion 134d toward header pipe 132 and flows out of aligned pipes
133. As such, aligned pipe 133 will not have the working fluid staying therein. As
a result, the working fluid can smoothly flow and loop thermosyphon 100A can reliably
operate.
[0076] In a third case, with reference to Fig. 3B, equipment has casing 300 inclined in
a direction C by an angle α
2, wherein α
2 = θ
1. With casing 300 thus inclined, condenser 130A after it is disposed will be arranged
horizontally.
[0077] As has been described above, the working fluid flowing in condenser 130A through
aligned pipe 133 is condensed and liquefied mainly at the bottommost linear portion
134d. In that case, with the bottommost linear portion 134d horizontally disposed,
the convection of the working fluid caused in aligned pipe 133 allows the liquefied
working fluid to flow toward header pipe 132 and flow out of aligned pipe 133. As
such, aligned pipe 133 will not have the working fluid staying therein. As a result,
the working fluid can smoothly flow and loop thermosyphon 100A can reliably operate.
[0078] In a fourth case, with reference to Fig. 3B, equipment has casing 300 inclined in
direction C by an angle
α3, wherein α
3 > θ
1. With casing 300 thus inclined, condenser 130A after it is arranged will incline
by an angle α
3 -θ
1 relative to the horizontal plane.
[0079] As has been described above, the working fluid flowing in condenser 130A through
aligned pipe 133 is condensed and liquefied mainly at the bottommost linear portion
134d. As shown in Fig. 5, the working fluid liquefied in linear portion 134d is pulled
by gravity to flow through linear portion 134d to move away from header pipe 132.
As a result, the liquefied working fluid 502 will stay in the bottommost linear portion
134d closer to curved portion 135c.
[0080] However, with condenser 130A previously arranged to incline relative to bottom surface
301 of casing 300, there is a smaller possibility that working fluid 502 staying in
aligned pipe 133 has a level 503 closing aligned pipe 133 than when condenser 130A
is arranged parallel to bottom surface 301 of casing 300. More specifically, as shown
in Fig. 5, as long as aligned pipe 133 at a connection of the bottommost linear portion
134d and curved portion 135d has an upper portion (indicated in Fig. 5 by a point
D) upper than a lower portion of the connection of the bottommost linear portion 134d
and header pipe 132, working fluid 502 flowing back and thus staying will not close
aligned pipe 133. As a result, the working fluid is not prevented from flowing and
can flow smoothly.
[0081] It should be noted, however, that if condenser 130A is further inclined, i.e., if
aligned pipe 133 at the connection of the bottommost linear portion 134d and curved
portion 135d has an upper portion (indicated in Fig. 5 by point D) upper than a lower
portion of the connection of the bottommost linear portion 134d and header pipe 132,
then aligned pipe 133 will be closed by the liquefied working fluid, and the working
fluid will be prevented from flowing. Typically, however, it is also hardly conceivable
that equipment has a casing arranged with an inclination of 3° or larger relative
to a horizontal floor surface, and inclination or angle θ
1 set to be approximately 3° relative to bottom surface 301 of condenser 130A would
substantially completely prevent such a situation as described above. Thus in most
cases loop thermosyphon 100A can reliably operate.
[0082] Note that while in the above description a casing is arranged to incline relative
to a horizontal floor surface by way of example, the above also similarly applies
if the casing is arranged parallel to an originally inclined floor surface.
[0083] Thus, as described in the present embodiment, previously arranging a condenser formed
of an assembly to incline in a prescribed direction by a prescribed angle can prevent
a loop thermosyphon from defective operation attributed to disposition. The loop thermosyphon
can reliably operate, and as a result the Stirling refrigerating machine can be protected
against damage attributed to unexpected defective operation, and can also have a heated
portion reliably cooled and hence operate significantly efficiently.
Second Embodiment
[0084] The present embodiment provides a loop thermosyphon 100B also utilized as a heat
transfer system associated with a heated portion of a Stirling refrigerating machine,
similarly as described in the first embodiment. Accordingly, the components similar
to those of the first embodiment are shown in the figures with identical reference
characters.
[0085] As shown in Figs. 6A and 6B, the present embodiment provides loop thermosyphon 100B
with a condenser 130B similar to condenser 130A of loop thermosyphon 100A described
in the first embodiment. More specifically, condenser 130B is unitized as an assembly
formed of header pipe 131 associated with a feed pipe, header pipe 132 associated
with a return pipe, the plurality of aligned pipes 133 connecting header pipes 131
and 132 together, and a radiating fin 136 provided in contact with aligned pipes 133.
[0086] Aligned pipe 133 has a linear portion extending in a first direction (indicated in
the figure by an arrow A), and header pipe 132 associated with the return pipe extends
in a second direction (indicated in the figure by an arrow E) traversing the first
direction. Return pipe 140 is connected in a vicinity of one end of header pipe 132
extending in this one direction.
[0087] Condenser 130B is arranged to incline relative to bottom surface 301 of casing 300
of a refrigerator or similar equipment. More specifically, condenser 130B formed of
an assembly is arranged to entirely incline by an angle θ
2 such that one end having return pipe 140 connected thereto is positioned to be closer
than the other end corresponding to that opposite to one end.
[0088] More specifically, condenser 130B is arranged to entirely incline by angle θ
2 such that condenser 130A has header pipe 132 inclined in a direction allowing header
pipe 132 to have a smaller distance to bottom surface 301 for one end having return
pipe 140 connected thereto than the other end located opposite to one end. Note that
relative to bottom surface 301 condenser 130B is not particularly limited in inclination
or angle θ
2, although it is preferably several degrees to an angle between 10 degrees and 20
degrees. Such inclination can be done for example by adjusting in geometry an upper
and of support 254c of supporting platform 250 (see Fig. 1).
[0089] Thus by arranging condenser 130B to incline relative to bottom surface 301 of casing
300 by angle θ
2 and connecting return pipe 140 to header pipe 132 at an end closer to bottom surface
301, allows loop thermosyphon 100B to reliably operate regardless of how casing 300
is disposed, for the following reason:
The working fluid condensed and liquefied in the plurality of aligned pipes 133 flows
through each aligned pipe 133 into header pipe 132 and thus joins to flow together,
and further flows through return pipe 140 into evaporator 110.
If header pipe 132 is arranged parallel to bottom surface 301, header pipe 132 is
not necessarily arranged horizontally, depending on how casing 300 is arranged relative
to a floor surface, how the floor surface inclines, and the like. Accordingly, as
shown in Fig. 17, a conventional loop thermosyphon has return pipe 140 connected to
header pipe 132 at a center to provide a minimum distance to each aligned pipe 133
to allow the working fluid to smoothly flow.
If such arrangement is adopted, however, and header pipe 132 is arranged to incline,
the working fluid is more, significantly prevented from flowing in header pipe 132
at a location lower than the portion connecting header pipe 132 and return pipe 140
together than at a location higher than that portion. Consequently in the plurality
of aligned pipes 133 the working fluid experiences different flow resistances and
the loop thermosyphon cannot operate efficiently.
In the present embodiment loop thermosyphon 100B has header pipe 132 arranged to previously
incline relative to bottom surface 301 of casing 300 of equipment and has return pipe
140 connected to header pipe 132 at an end closer to bottom surface 301 to allow the
working fluid to smoothly flow. As a result the loop thermosyphon can be prevented
from defective operation attributed to disposition and thus reliably operate.
Third Embodiment
[0090] The present embodiment provides a loop thermosyphon 100C also utilized as a heat
transfer system associated with a heated portion of a Stirling refrigerating machine,
similarly as described in the first or second embodiment. Accordingly, the components
similar to those of the first or second embodiment are shown in the figures with identical
reference characters.
[0091] As shown in Figs. 7A and 7B, the present embodiment provides loop thermosyphon 100C
with a condenser 130C similar to condensers 130A and 130B of loop thermosyphons 100A
and 100B described in the first and second embodiments. More specifically, condenser
130C is unitized as an assembly formed of header pipe 131 associated with a feed pipe,
header pipe 132 associated with a return pipe, the plurality of aligned pipes 133
connecting header pipes 131 and 132 together, and radiating fin 136 provided in contact
with aligned pipes 133.
[0092] In the present embodiment condenser 130C is arranged to entirely incline by angle
θ
1 to have aligned serpentine tube 133 with linear portions 134a-134d inclined to be
closer to bottom surface 301 as the serpentine tube approaches header pipe 132. Furthermore
condenser 130B is arranged to entirely incline by angle θ
2 such that header pipe 132 is inclined in a direction allowing header pipe 132 to
have a smaller distance to bottom surface 301 for one end having return pipe 140 connected
thereto than the other end located opposite to one end.
[0093] Thus the effect of the first embodiment and that of the second embodiment can both
be achieved. This can significantly reduce a defective operation of the loop thermosyphon
attributed to disposition. Thus the loop thermosyphon can reliably operate and the
Stirling refrigerating machine can be operated highly efficiently.
Fourth Embodiment
[0094] The present embodiment provides a loop thermosyphon 100D also utilized as a heat
transfer system associated with a heated portion of a Stirling refrigerating machine,
similarly as described in the first to third embodiments. Accordingly, the components
similar to those of the first to third embodiments are shown in the figures with identical
reference characters.
[0095] As shown in Fig. 8, loop thermosyphon 100D has a condenser 130D with each aligned
pipe 133 defined by linear portions 134a-134e linearly extending in a first direction
(in the figure, direction A), and curved portions 135a-135d connecting linear portions
134a-134e. Linear portions 134a-134e are arranged, one on another, vertically in parallel.
Curved portions 135a-135d connect linear portions 134a-134e at their respective ends
together. More specifically, condenser 130D is configured of aligned pipes 133 configured
of laterally arranged serpentine tubes. The plurality of aligned pipes 133 at linear
portions 134a-134e have a plurality of radiating fins 136 assembled thereto.
[0096] Thus if a condenser formed of an assembly having an odd number of aligned pipes 133
each formed of a serpentine tube is employed, header pipe 131 associated with the
feed pipe and header pipe 132 associated with the return pipe will separately be arranged
at opposite ends of the condenser. Accordingly, in contrast to the first or third
embodiment, condenser 130D needs to be arranged to incline to have its rear side to
be closer to bottom surface 301. This allows aligned serpentine tubes 133 to have
linear portions 134a-134e inclined in a direction allowing them to have a smaller
distance to bottom surface 301 as they approach header pipe 132. Condenser 130D can
be arranged to incline relative to bottom surface 301 of casing 300 for example by
adjusting support 254C of support platform 250 in height (see Fig. 1).
[0097] Thus a condenser having aligned pipes 133 in an odd number of stages in layers that
is entirely inclined relative to a bottom surface of a casing by angle θ
1 also allows a loop thermosyphon to reliably operate regardless of how the casing
is disposed.
Fifth Embodiment
[0098] The present embodiment provides a loop thermosyphon 100E also utilized as a heat
transfer system associated with a heated portion of a Stirling refrigerating machine,
similarly as described in the first to fourth embodiments. Accordingly, the components
similar to those of the first to fourth embodiments are shown in the figures with
identical reference characters.
[0099] As shown in Fig. 10, loop thermosyphon 100E has a condenser 130E with aligned pipes
133 each defined by linear portions 134a-134c linearly extending in a first direction
(in the figure, direction A) parallel to bottom surface 301 of casing 300 of equipment,
linear portion 134d located at a bottommost stage and inclined relative to bottom
surface 301, and curved portions 135a-135c connecting linear portions 134a-134d. Linear
portions 134a-134d have their respective ends connected together by curved portions
135a-135c. The plurality of aligned pipes 133 at linear portions 134a-134d have a
plurality of radiating fins 136 assembled thereto.
[0100] Condenser 130E has the bottommost linear portion 134d inclined in a direction allowing
linear portion 134d to have a smaller distance to bottom surface 301 as linear portion
134d approaches header pipe 132. In other words, linear portion 134d is inclined relative
to bottom surface 301 by an angle θ
3.
[0101] The working fluid flowing in condenser 130E through aligned pipe 133 is condensed
and liquefied mainly at the bottommost linear portion 134d and pulled by gravity to
flow through the inclined linear portion 134d toward header pipe 132 and flow out
of aligned pipe 133. As such, aligned pipe 133 will not have the liquefied working
fluid staying therein. The bottommost linear portion 134d previously alone inclined
relative to bottom surface 301 of casing 300 by a prescribed angle allows the working
fluid to smoothly flow regardless of how the casing is disposed, and loop thermosyphon
100E can reliably operate.
Sixth Embodiment
[0102] The present embodiment provides a loop thermosyphon 100F also utilized as a heat
transfer system associated with a heated portion of a Stirling refrigerating machine,
similarly as described in the first to fifth embodiments. Accordingly, the components
similar to those of the first to fifth embodiments are shown in the figures with identical
reference characters.
[0103] As shown in Fig. 11, the present embodiment provides loop thermosyphon 100F having
a condenser 130F with the plurality of aligned pipes 133 each defined by linearly
extending portions 134a-134d and curved portions 135a-135c connecting linear portions
134a-134d together. Linear portions 134a-134d have their respective ends connected
together by curved portions 135a-135c. The plurality of aligned pipes 133 at linear
portions 134a-134d have a plurality of radiating fins 136 assembled thereto.
[0104] Condenser 130E has linear portions 134a-134d each arranged to incline in a direction
allowing linear portions 134a-134d to have a smaller distance to bottom surface 301
of casing 300 of the equipment as the linear portions extend downstream (or extend
from header pipe 131 toward header pipe 132). In particular, the bottommost linear
portion 134d is inclined relative to bottom surface 301 by an angle θ
4.
[0105] The working fluid flowing in condenser 130E through aligned pipe 133 is condensed
and liquefied mainly at the bottommost linear portion 134d. However, as the surrounding
temperature or the like varies, aligned pipe 133 occasionally has the working fluid
condensed and liquefied not only at the bottommost linear portion 134d but also linear
portions 134a-134c overlying linear portion 134d. Linear portions 134a-134d each arranged
to incline by a prescribed angle to allow the working fluid condensed and thus liquefied
in linear portions 134a-134d to be pulled by gravity to return through the inclined
linear portions 134a-134c toward header pipe 132, can prevent aligned pipe 133 from
having the working fluid staying therein.
[0106] Linear portions 134a-134d thud previously arranged to incline relative to bottom
surface 301 of casing 300 by a prescribed angle allows the working fluid to smoothly
flow regardless of how casing 300 is disposed, and as a result allow loop thermosyphon
100F to reliably operate.
Seventh Embodiment
[0107] The present embodiment provides a loop thermosyphon 100G also utilized as a heat
transfer system associated with a heated portion of a Stirling refrigerating machine,
similarly as described in the first to sixth embodiments. Accordingly, the components
similar to those of the first to sixth embodiments are shown in the figures with identical
reference characters.
[0108] As shown in Fig. 12, the present embodiment provides loop thermosyphon 100G including
a condenser 130G having header pipe 131 associated with a feed pipe and extending
vertically, header pipe 132 associated with a return pipe and also extending vertically,
and the plurality of aligned pipes 133 connecting header pipes 131 and 132 together.
The plurality of aligned pipes 133 are each a linearly extending pipe and a plurality
of such linear tubes are vertically arranged in parallel layers to form condenser
130G. The plurality of aligned pipes 133 has a plurality of radiating fins 136 assembled
thereto. Note that in condenser 130G header pipe 131 extends in a direction orthogonal
that in which each aligned pipe 133 extends and header pipe 132 extends in a direction
orthogonal to that in which each aligned pipe 133 extends.
[0109] In the present embodiment loop thermosyphon 100G has condenser 130G arranged to entirely
incline relative to bottom surface 301 of casing 300 of equipment by an angle θ
5 so that condenser 130G has aligned pipes 133 each arranged to incline in a direction
allowing the aligned pipe to have a smaller distance to bottom surface 301 of casing
300 of the equipment as the aligned pipe extends downstream (or extends from header
pipe 131 toward header pipe 132).
[0110] Condenser 130G previously, entirely inclined to allow the working fluid condensed
and thus liquefied in aligned pipe 133 to be pulled by gravity to return through aligned
pipe 133 toward header pipe 132, can prevent aligned pipe 133 from having the working
fluid staying therein. The working fluid can smoothly flow regardless of how casing
300 is disposed, and as a result loop thermosyphon 100F can reliably be operated.
[0111] While the present embodiment has been described by exemplifying a condenser with
header pipes associated with feed and return pipes, respectively, arranged to vertically
extend, the header pipes may be arranged to extend horizontally. If the header pipes
are thus arranged, the header pipes will be connected by parallel or linear tubes
arranged horizontally in parallel. In that case, the condenser is similarly arranged
to entirely incline relative to a bottom surface of a casing of equipment by a prescribed
angle so that the condenser has the aligned pipes each arranged to incline in a direction
allowing the aligned pipe to have a smaller distance to the bottom surface as the
aligned pipe extends downstream (or extends from the header pipe associated with the
feed pipe toward that associated with the return pipe). The loop thermosyphon can
reliably operate.
[0112] Furthermore, the header pipes associated with the feed and return pipes, respectively,
may not be connected by aligned pipes arranged in a single row. For example the aligned
pipes may be staggered in a direction traversing that in which the aligned pipes extend.
Eighth Embodiment
[0113] The present embodiment provides a loop thermosyphon 100H also utilized as a heat
transfer system associated with a heated portion of a Stirling refrigerating machine,
similarly as described in the first to seventh embodiments. Accordingly, the components
similar to those of the first to seventh embodiments are shown in the figures with
identical reference characters.
[0114] As shown in Fig. 13, the present embodiment provides loop thermosyphon 100H including
a condenser 130H having header pipe 131 associated with a feed pipe and extending
vertically, header pipe 132 associated with a return pipe and also extending vertically,
and the plurality of aligned pipes 133 connecting header pipes 131 and 132 together.
The plurality of aligned pipes 133 are each a linearly extending pipe and a plurality
of such linear tubes are vertically arranged in parallel layers to form condenser
130H. The plurality of aligned pipes 133 has a plurality of radiating fins 136 assembled
thereto. Note that for loop thermosyphon 100H header pipes 131 and 132 are arranged
such that header pipes 131 and 132 extend in a direction overlapping a normal to bottom
surface 301 of casing 300 of equipment.
[0115] In the present embodiment loop thermosyphon 100H has linear aligned pipes 133 arranged
to entirely incline relative to bottom surface 301 by an angle θ
6 so that condenser 130G has aligned pipes 133 each arranged to incline in a direction
allowing the aligned pipe to have a smaller distance to bottom surface 301 as the
aligned pipe extends downstream (or extends from header pipe 131 toward header pipe
132).
[0116] Aligned pipe 133 previously inclined to allow the working fluid condensed and thus
liquefied therein to be pulled by gravity to return therethrough toward header pipe
132, can be prevented from having the working fluid staying therein. The working fluid
can smoothly flow regardless of how casing 300 is disposed, and as a result loop thermosyphon
100G can reliably be operated.
[0117] While the present embodiment has been described by exemplifying a condenser with
header pipes associated with feed and return pipes, respectively, arranged to vertically
extend, the header pipes may be arranged to extend horizontally. If the header pipes
are thus arranged, the header pipes will be connected by parallel, linear tubes arranged
horizontally in parallel. In that case, the condenser is similarly arranged to entirely
incline relative to a bottom surface of a casing of equipment by a prescribed angle
so that the condenser has the aligned pipes each arranged to incline in a direction
allowing the aligned pipe to have a smaller distance to the bottom surface as the
aligned pipe extends downstream (or extends from the header pipe associated with the
feed pipe toward that associated with the return pipe). The loop thermosyphon can
reliably operate.
[0118] Furthermore, the header pipes associated with the feed and return pipes, respectively,
may not be connected by aligned pipes arranged in a single row. For example the aligned
pipes may be staggered in a direction traversing that in which the aligned pipes extend.
Ninth Embodiment
[0119] The present embodiment provides a Stirling refrigerator having the loop thermosyphon
of any of the first to eighth embodiments as a heat transfer system associated with
a heated portion of a Stirling refrigerating machine disposed in a casing.
[0120] As shown in Fig. 14, the present embodiment provides a Stirling refrigerator 1000
including a freezer section 1028 and a chiller section 1029 as a refrigeration section.
Stirling refrigerator 1000 includes loop thermosyphon 100 as a heat transfer system
associated with a heated portion to cool a heated portion 204 of a Stirling refrigerating
machine 200. Stirling refrigerating machine 200 has a cold portion 206 generating
cryogenic temperature utilized by a heat transfer system 1020 associated with the
cold portion (indicated in Fig. 14 by a broken line) to cool the refrigerator's interior.
As well as the heat transfer system associated with the heated portion, the heat transfer
system associated with the cold portion may also be configured of a loop thermosyphon
or may be a heat transfer system utilizing forced convection.
[0121] The heat transfer system associated with the heated portion, or loop thermosyphon
100, includes evaporator 110 attached to surround and thus contact heated portion
204 of Stirling refrigerating machine 200, and condenser 130 connected to evaporator
110 by a feed pipe and a return pipe. Evaporator 110, condenser 130 and feed and return
pipes 120 and 140 form a circulation circuit having ethanol-added water or the like
sealed therein as a coolant. To allow the coolant's evaporation and condensation and
resultant natural circulation to be utilized to transfer heat generated at heated
portion 204, condenser 130 is arranged to be upper (or higher) than evaporator 110.
[0122] As shown in Fig. 14, Stirling refrigerating machine 200 is arranged in Stirling refrigerator
1000 at a rear, upper portion. Furthermore, heat transfer system 1020 associated with
the cold portion is arranged in Stirling refrigerator 1000 closer to the rear side.
In contrast, the heat transfer system associated with the heated portion, or loop
thermosyphon 100, is arranged in Stirling refrigerator 1000 at an upper portion. Note
that thermosyphon 100 has condenser 130 provided in a duct 1024 provided in Stirling
refrigerator 1000 at an upper portion.
[0123] When Stirling refrigerating machine 200 is operated, heated portion 204 generates
heat, which is thermally exchanged via condenser 130 of thermosyphon 100 with air
present in duct 1024. An air blowing fan 1025 exhausts warm air present in duct 1024
to outside Stirling refrigerator 100 and also introduces air external to Stirling
refrigerator 1000 to help to exchange heat.
[0124] In contrast, cold portion 206 generates cryogenic temperature, which is thermally
exchanged with an air stream present in cold duct 1023, as indicated in Fig. 14 by
an arrow. A fan 1026 associated with a freezer section and a fan 1027 associated with
a chiller section blow cooled, cold air toward freezer section 1028 and chiller section
1029, respectively. Each refrigeration section 1028, 1029 provides a warm air stream
which is again introduced into cold duct 1023 and repeatedly cooled.
[0125] As loop thermosyphon 100 mounted in Stirling refrigerator 1000 as described above
is any of loop thermosyphons 100A-100H described in the first to eighth embodiments,
it can reliably operate regardless of how Stirling refrigerator 100 has a casing disposed.
Stirling refrigerating machine 200 can be operated significantly efficiently and Stirling
refrigerator 1000 can also be improved in performance.
Tenth Embodiment
[0126] The present embodiment provides a cooling apparatus having a major portion common
in structure to that of the second conventional example described hereinbefore. Accordingly,
components identical to those of the cooling apparatus of the second conventional
example are identically labeled.
[0127] As shown in Figs. 15, and 16A and 16B, the present embodiment provides a cooling
apparatus having condensate coolant pipe 11 having vertical pipes 11A and 11B with
their respective upper ends connected to a lateral pipe 11C at one and the other ends,
respectively, and their respective lower ends connected to semi-rings 6A and 6B at
their respective outer circumferential upper ends, respectively, similarly as has
been done in the second conventional example. Thus vertical pipes 11A and 11B are
connected at upper and lower ports that do not match as seen horizontally. Accordingly,
vertical pipes 11A and 11B are implemented by bent pipes having inclined portions
11Aa and 11Ba having a downward gradient (see Fig. 16A). If cooling apparatus 50 (see
Fig. 20) more or less inclines, lateral pipe 11C will have one of the ends lowest
in level of the entirety of lateral pipe 11C. The coolant's condensate will flow through
the vertical pipe having a lower inlet and thus be prevented from staying in lateral
pipe 11C.
[0128] In general, refrigerators are to be installed at places having an inclination of
at most 5° including no inclination. Accordingly by setting at least 5° for a downward
gradient α of inclined portions 11Aa and 11Ba of the vertical pipes with reference
to cooling apparatus 500 placed with no inclination (see Fig. 16A), the vertical pipes
can have inclined portions 11Aa and 11Ba with the downward gradient maintained if
cooling apparatus 50 is inclined by 5°, and the thermosyphon can be prevented from
failing to function. Thus the coolant can reliably be circulated.
[0129] Furthermore, vapor coolant pipe 11 has lateral pipe 11C with a degassing charge pipe
21 attached thereto. If the heat transfer cycle associated with the heated portion
is operated with water used as a coolant, an uncondensed gas (or air) solved and thus
present in water needs to be removed. Accordingly, after the water or coolant is shielded
charge pipe 21 is used to vacuum a shielded system internal to the cycle. Charge pipe
21 attached at a location high in level can prevent water from being sucked in vacuuming
the shielded system and can also improve efficiency in vacuuming the system.
[0130] The first to tenth embodiments have been described by exemplifying a loop thermosyphon
employed in a heat transfer system associated with a heated portion of a Stirling
refrigerating machine, the present invention is as a matter of course also applicable
to other devices having a heat source.
[0131] Furthermore, characteristic configurations described in the first to tenth embodiments
can be combined together.
[0132] The above disclosed embodiments are by way of illustration and example only and are
not to be taken by way of limitation, the spirit and scope of the present invention
being limited only by the terms of the appended claims and encompassing any variation
falling within a meaning and scope equivalent to the claims.
1. A loop thermosyphon mounted at a casing (300) of equipment having a heat source, and
employing a working fluid enclosed in a closed circuit to transfer heat from said
heat source, said closed circuit including:
an evaporator (110) depriving said heat source of heat to evaporate said working fluid;
a condenser (130A) condensing said working fluid evaporated at said evaporator (110);
a feed pipe (120) feeding to said condenser (130A) said working fluid evaporated at
said evaporator (110); and
a return pipe (140) returning to said evaporator (110) said working fluid condensed
at said condenser (130A), wherein
said condenser (130A) has a serpentine tube having a linear portion (134a-134d) extending
in one direction and forming a plurality of stages in layers, and a curved portion
(135a-135c) connecting such linear portions (134a-134d) together, and
said serpentine tube has a bottommost one (134d) of said linear portions (134a-134d)
inclined in a direction allowing said bottommost linear portion (134d) to be closer
to a bottom surface (301) of said casing (300) as said bottommost linear portion (134d)
approaches said return pipe (140).
2. A Stirling refrigerator having a Stirling refrigerating machine (200) mounted, wherein:
said Stirling refrigerating machine (200) includes the loop thermosyphon of claim
1; and
said evaporator (110) is configured to exchange heat with a heated portion (204) of
said Stirling refrigerating machine (200).
3. A loop thermosyphon mounted at a casing (300) of equipment having a heat source, and
employing a working fluid enclosed in a closed circuit to transfer heat from said
heat source, said closed circuit including:
an evaporator (110) depriving said heat source of heat to evaporate said working fluid;
a condenser (130A) condensing said working fluid evaporated at said evaporator (110);
a feed pipe (120) feeding to said condenser (130A) said working fluid evaporated at
said evaporator (110); and
a return pipe (140) returning to said evaporator (110) said working fluid condensed
at said condenser (130A), wherein
said condenser (130A) is an assembly including a header pipe (131) associated with
said feed pipe (120), and connected to said feed pipe (120) to branch said working
fluid introduced thereinto, a header pipe (132) associated with said return pipe (140),
and connected to said return pipe (140) and joining together said working fluid branched,
and a plurality of aligned pipes (133) extending in a same direction and connecting
said header pipes (131 and 132) together,
said aligned pipes (133) are each a serpentine tube having a linear portion (134a-134d)
extending in one direction and forming a plurality of stages in layers, and a curved
portion (135a-135c) connecting such linear portions (134a-134d) together, and
said condenser (130A) is entirely inclined relative to a bottom surface (301) of said
casing (300) such that of said linear portions (134a-134d), a bottommost linear portion
(134d) is inclined in a direction allowing said bottommost linear portion (134d) to
be closer to said bottom surface (301) as said bottommost linear portion (134d) approaches
said header pipe (132) associated with said return pipe.
4. The loop thermosyphon according to claim 3, wherein said condenser (130A) is arranged
to incline relative to said bottom surface (301) of said casing (300) at an angle
larger than 0° and at most 6°.
5. The loop thermosyphon according to claim 3, wherein:
said header pipe (132) associated with said return pipe extends in a second direction
traversing said first direction;
said return pipe (140) is connected in a vicinity of one end of said header pipe (132)
associated with said return pipe and extending in said second direction; and
said header pipe (132) associated with said return pipe is inclined in a direction
allowing said header pipe (132) associated with said return pipe to be closer to said
bottom surface (301) of said casing (300) as said header pipe (132) associated with
said return pipe extends toward said one end from the other end positionally opposite
said one end.
6. A Stirling refrigerator having a Stirling refrigerating machine (200) mounted, wherein:
said Stirling refrigerating machine (200) includes the loop thermo syphon of claim
3; and
said evaporator (110) is configured to exchange heat with a heated portion (204) of
said Stirling refrigerating machine (200).
7. A loop thermosyphon mounted at a casing (300) of equipment having a heat source, and
employing a working fluid enclosed in a closed circuit to transfer heat from said
heat source, said closed circuit including:
an evaporator (110) depriving said heat source of heat to evaporate said working fluid;
a condenser (130B) condensing said working fluid evaporated at said evaporator (110);
a feed pipe (120) feeding to said condenser (130B) said working fluid evaporated at
said evaporator (110); and
a return pipe (140) returning to said evaporator (110) said working fluid condensed
at said condenser (130B), wherein
said condenser (130B) is an assembly including a header pipe (131) associated with
said feed pipe (120), and connected to said feed pipe (120) to branch said working
fluid introduced thereinto, a header pipe (132) associated with said return pipe (140),
and connected to said return pipe (140) and joining together said working fluid branched,
and a plurality of aligned pipes (133) extending in a same direction and connecting
said header pipes (131 and 132) together,
said header pipe (132) associated with said return pipe extends in one direction,
said return pipe (140) is connected in a vicinity of one end of said header pipe (132)
associated with said return pipe and extending in said one direction, and
said header pipe (132) associated with said return pipe is inclined in a direction
allowing said header pipe (132) associated with said return pipe to be closer to a
bottom surface (301) of said casing (300) as said header pipe (132) associated with
said return pipe extends toward said one end from the other end positionally opposite
said one end.
8. A Stirling refrigerator having a Stirling refrigerating machine (200) mounted, wherein:
said Stirling refrigerating machine (200) includes the loop thermosyphon of claim
7; and
said evaporator (110) is configured to exchange heat with a heated portion (204) of
said Stirling refrigerating machine (200).
9. A loop thermosyphon mounted at a casing (300) of equipment having a heat source, and
employing a working fluid enclosed in a closed circuit to transfer heat from said
heat source, said closed circuit including:
an evaporator (110) depriving said heat source of heat to evaporate said working fluid;
a condenser (130G) condensing said working fluid evaporated at said evaporator (110);
a feed pipe (120) feeding to said condenser (130G) said working fluid evaporated at
said evaporator (110); and
a return pipe (140) returning to said evaporator (110) said working fluid condensed
at said condenser (130G), wherein
said condenser (130G) is an assembly including a header pipe (131) associated with
said feed pipe (120), and connected to said feed pipe (120) to branch said working
fluid introduced thereinto, a header pipe (132) associated with said return pipe (140),
and connected to said return pipe (140) and joining together said working fluid branched,
and a plurality of linear tubes (133) arranged in parallel and connecting said header
pipes (131 and 132) together, and
said linear tubes (133) are each inclined in a direction allowing each said linear
tube (133) to be closer to a bottom surface (301) of said casing (300) as each said
linear tube (133) approaches said header pipe (132) associated with said return pipe.
10. A Stirling refrigerator having a Stirling refrigerating machine (200) mounted, wherein:
said Stirling refrigerating machine (200) includes the loop thermosyphon of claim
9; and
said evaporator (110) is configured to exchange heat with a heated portion (204) of
said Stirling refrigerating machine (200).
11. A cooling apparatus having a heat transfer cycle (5) associated with a cold portion
(3) and extracting cold generated by a Stirling refrigerating machine (1) at said
cold portion (3), and a heat transfer cycle (4) associated with a heated portion (2)
and externally radiating hot generated by said Stirling refrigerating machine (1)
at said heated portion (2), wherein:
said heat transfer cycle (4) associated with said heated portion (2) includes an evaporator
(6) associated with said heated portion and attached to said Stirling refrigerating
machine (1) at said heated portion (2) and a condenser (8) associated with said heated
portion and arranged to be higher in level than said evaporator (6), with a vapor
coolant pipe (7) and a condensate coolant pipe (11) connecting said evaporator (6)
and said condenser (8) to form a coolant circulation circuit, and
said condensate coolant pipe (11) includes a lateral pipe (11C) having opposite ends
closed and connected to said condenser (8) and a pair of vertical pipes (11A, 11B)
vertically connecting said evaporator (6) and said lateral pipe (11C) together, said
pair of vertical pipes (11A, 11B) having one and the other, upper ends connected to
said lateral pipe (11A, 11B) at one and the other ends, respectively.
12. The cooling apparatus according to claim 11, wherein said vertical pipe (11A, 11B)
has an inclined portion (11Aa, 11Ba) having a downward gradient.
13. The cooling apparatus according to claim 12, wherein said downward gradient is at
least 5° with reference to said cooling apparatus placed in a horizontal position.
14. A cooling apparatus having a heat transfer cycle (5) associated with a cold portion
(3) and extracting cold generated by a Stirling refrigerating machine (1) at said
cold portion (3), and a heat transfer cycle (4) associated with a heated portion (2)
and externally radiating hot generated by said Stirling refrigerating machine (1)
at said heated portion (2), wherein:
said heat transfer cycle (4) associated with said heated portion (2) includes an evaporator
(6) associated with said heated portion and attached to said Stirling refrigerating
machine (1) at said heated portion (2) and a condenser (8) associated with said heated
portion and arranged to be higher in level than said evaporator (6), with a vapor
coolant pipe (7) and a condensate coolant pipe (11) connecting said evaporator (6)
and said condenser (8) to form a coolant circulation circuit,
said condensate coolant pipe (11) includes a lateral pipe (11C) having opposite ends
closed and connected to said condenser (8) and a pair of vertical pipes (11A, 11B)
vertically connecting said evaporator (6) and said lateral pipe (11C) together, and
said vapor coolant pipe (7) includes a lateral pipe (7C) having opposite ends closed
and connected to said condenser (8) and a pair of vertical pipes (7A, 7B) vertically
connecting said evaporator (6) and said lateral pipe (7C) together, and
said lateral pipe (7C) of said vapor coolant pipe (7) is arranged to be higher in
level than said lateral pipe (11C) of said condenser coolant pipe (11) and a degassing
charge pipe (21) is attached to said vapor coolant pipe (7) at said lateral pipe (7C).